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Manual
GC1000 Mark II
Process Gas Chromatograph
Alarm Message Manual
IM 11B03A03-06E
IM 11B03A03-06E
2nd Edition
<Toc> <Ind> <Rev> <Introduction> i
◆ Notice
● Regarding This Manual
1. This Manual should be passed on to the end user.
2. Read this manual carefully and fully understand how to operate this product before
you start operation.
3. Yokogawa makes no warranty of any kind with regard to this material, but not limited
to, implied warranties of merchantability for particular purpose.
4. All rights reserved. No part of this manual may be reproduced in any form without
Yokogawa’s written permission.
5. Great effort has been expended to ensure that the descriptions in this manual are
correct. Should you, however, come across a questionable area or note an inconsis-
tency, a telephone call or letter to Yokogawa.co.,ltd. noting the questionable area
would be highly appreciated.
6. The contents of this manual are subject to change without prior notice.
WARNING
A WARNING sign denotes a hazard. It calls attention to procedure, practice, condition
or the like, which, if not correctly performed or adhered to, could result in injury or
death of personnel.
CAUTION
A CAUTION sign denotes a hazard. It calls attention to a procedure, practice, condi-
tion or the like, which, if not correctly performed or adhered to, could result in damage
to or destruction of part or all of the product.
IMPORTANT:
Indicates that operating the hardware or software in this manner may damage it or
lead to system failure.
NOTE:
Draws attention to information essential for understanding the operation and features.
TIP:
Gives information that complements the present topic.
Media No. IM 11B03A03-06E 2nd Edition : July. 2002 (YK) IM 11B03A03-06E 2nd Edition : July. 1. 2002-00
All Rights Reserved Copyright © 2001, Yokogawa Electric Corporation
<Toc> <Ind> <Rev> <Introduction> ii
See Also:
Gives the reference locations for further information on the topic.
Alternating current
Indicates the power switch state “ON”.
3. If protection / safety circuits are to be used for the product or the system controlled by
it, they should be installed outside of the product.
4. When you replace parts or consumables of the product, use those specified by our
company.
5. Do not modify the product.
◆ Warning/Caution Labels
● To ensure safety operation of this equipment, warning/caution labels are at-
tached on the equipment as follows. Check these labels for your safety opera-
tion.
A B
The inside of the enclosure is high temperature after turning off the power.
Don’t touch the inside of the enclosure or the compponents, the protective gas
should be suoolied for more than one hour after turning off the power.
D E
F0002.EPS
◆ Introduction
Thank you for purchasing the GC1000 Mark II process gas chromatograph.
This manual describes the technical information on alarm message of Model GC1000D /
GC1000S / GC1000T / GC1000E / GC1000W / GC1000C (Hereafter, it is abbreviated as
GC1000 Mark II) Process Gas Chromatograph.
Please lead the following respective documents before installing and using the GC1000
Mark II system.
■ Instruction manuals that do not depend upon the specifications of the product
(1) Overview (IM 11B03A03-01E)
(2) Basic Operation and Startup (IM 11B03A03-02E)
(3) Maintenance and Inspection Manual (IM 11B03A03-04E)
(4) LCD Panel Operation Manual (IM 11B03A03-05E)
(5) Alarm Message Manual (IM 11B03A03-06E)
and Installation Manual (TI 11B03A03-03E)
If these have not been completed yet, see the Installation Manual (TI 11B03A03-03E).
After completion, return to this manual and do the following:
● If the system power is on, turn off the power.
● Shut off all the gases at the flow control units.
Please read the following respective cautions (General Precautions, Caution of
using Explosion-Protection Instruments, on Piping Construction, and on Piping
Work) before installing and using the GC1000 system.
WARNING
(1) In order to analyze gases, process gas chromatographs use a sample of the process
gas and utility gases.
Since these gases are typically combustible, combustion-sustaining, toxic,
odorous, resolvable, polymerizing, or corrosive, refer to the “Safety Informa-
tion” in our approval drawings and others to ensure safety thoroughly before
using these analyzers.
(2) Up to two protection systems, each of which weighs approximately 10 kg, are installed
on top of the GC1000. Therefore, the center of gravity is higher than the center of the
analyzer body.
Take great care when carrying and installing (piping- wiring) the GC1000. The
GC1000 must be carried and installed very carefully (including piping and
wiring) by more than one person (at least four people are recommended).
(3) Since the GC1000 are precision instruments, take care when handling not to
jolt of knock them.
(4) Use the GC1000 within the range of your purchase specifications.
Yokogawa assumes no responsibility for problems resulting from use by the customer
outside the purchase specifications.
If the GC1000 need to be modified or repaired, please contact your nearest Yokogawa
representative. Yokogawa assumes no responsibility for results where the customer or
any third party has attempted to modify or repair these products.
(5) When touching LCD Panel switches
When touching LCD Panel switches, first, discharge Electro Static Charge of the body.
Then, touch the LCD Panel switches. If not, LCD display may be changed by Electro
Static Discharge.
IMPORTANT:
(1) Read the attached instruction manual before operating the GC1000
(2) The instruments must be installed and operated according to the installation manual,
instruction manual, approval drawings, and operation data.
<GC1000D / GC1000S>
• JIS Expd IIB + H2 T1 (programmed-temperature oven 320˚C max., isothermal oven
225˚C max., liquid-sample valve 250˚C max.)
• JIS Expd IIB + H2 T2 (programmed-temperature oven 225˚C max., isothermal oven
225˚C max., liquid-sample valve 225˚C max.)
• JIS Expd IIB + H2 T3 (programmed-temperature oven 145˚C max., isothermal oven
145˚C max., liquid-sample valve 145˚C max.)
• JIS Expd IIB + H2 T4 (programmed-temperature oven 95˚C max., isothermal oven
95˚C max., liquid-sample valve 95˚C max.)
<GC1000W / GC1000C>
CENELEC (ATEX directive) certified : Group II Category 2G
• EEx pd II B +H2 T1 (programmed-temperature oven 320°C max, isothermal oven
225°C max., liquid-sample valve 250°C max.)
• EEx pd II B +H2 T2 (programmed-temperature oven 225°C max, isothermal oven
225°C max., liquid-sample valve 225°C max.)
• EEx pd II B +H2 T3 (programmed-temperature oven 145°C max, isothermal oven
145°C max., liquid-sample valve 145°C max.)
• EEx pd II B +H2 T4 (programmed-temperature oven 95°C max, isothermal oven 95°C
max., liquid-sample valve 95°C max.)
<GC1000T / GC1000E>
FM Type X purging and Explosionproof for CLI, DIV1, GPS B, C & D, NEMA3R.
Type Y purging and Type X purging for CLI, DIV1, GPS.B, C&D, NEMA3R.
• T1 (programmed-temperature oven 320˚C max., isothermal oven 225˚C max., liquid-
sample valve 250˚C max.)
• T2 (programmed-temperature oven 225˚C max., isothermal oven 225˚C max., liquid-
sample valve 225˚C max.)
• T3 (programmed-temperature oven 145˚C max., isothermal oven 145˚C max., liquid-
sample valve 145˚C max.)
• T4 (programmed-temperature oven 95˚C max., isothermal oven 95˚C max., liquid-
sample valve 95˚C max.)
(2) Precautions for Explosionproof section (The analyzer with optional code
"FM/CSA Type Y purging" does not have the explosionproof section.)
When handling the screws on the cover of the Protection system, note the following to
avoid damaging the screws since they cannot be repaired.
(1) The enclosure is pressurized. Before removing the cover, reduce the internal pres-
sure by loosening the sealing plug for wiring on the enclosure or relevant means.
(2) When removing the cover, prevent any dirt or foreign matter from contaminating the
screw part.
(3) When installing the cover, tighten the screws by hand ; never use tools.
(4) Since the screws are coated with MOLYKOTE, do not lubricate them.
(7) Override function (The analyzer with optional code "FM/CSA Type Y purg-
ing" does not have this function.)
WARNING
• When the override function is used, Analyzer becomes an ignition source and the high
temperature and the high voltage part will be exposed.
• Please confirm that in the ambient atmosphere, the concentration of explosive gases
is less than the allowable limit, by using a gas detector.
To return to the normal operation, turn off “the override switch” and then close the door as it
was before turning on power.
In this analyzer, if the pressure of the pressurized / type X purged enclosure system (oven,
electronic section) drops while the power is on, the pressurized explosion protection sec-
tion is activated to stop power supply. Therefore, in case of opening the door of the oven or
of the electronic section inadvertently, for maintenance, while the power is on, the protec-
tion system is activated to cut off the power.
The “override function” intensively releases this function of protection system.
The override switch is installed in section.
WARNING
<CENELEC>
* Only trained persons may use this instrument in a hazardous location.
* Do not open when energized.
<FM>
For type X purging:
* This equipment contains components that operate at high temperature. The equip-
ment shall be deenergized for 60 minutes to permit those components to cool before
the enclosure is opened unless the area is demonstrated to be nonhazardous at the
time.
* Enclosure shall not be opened unless the area is known to be nonhazardous, or
unless all devices within have been de-energized.
* Power shall not be restored after enclosure has been opened until enclosure has
been purged for 12 minutes. (When the internal pressure is restored, the system
automatically purges over the 12 minutes, then turns on the power again.)
For explosionproof enclosure:
* Seal all conduits within 18 inches
* Open circuit before removing cover.
For type Y purging:
* Enclosure shall not be opened unless the area is known to be non-hazardous, or
unless all devices within have been de-energized. Power shall not be restored after
enclosure has been opened until enclosure has been purged for 12 minutes at speci-
fied pressure indicated by the pressure gauge labeled “EL.BOX” in the pressure and
flow control section.
* Alarm shall be provided and connected to alarm contact output.
(a) The alarm shall generate a visual or audible signal that attracts attention
(b) The alarm shall be located at constantly attended location.
(c) Electrical alarms shall be approved for the location in which they are installed.
Take care not to generate mechanical spark when accessing to the instrument and periph-
eral devices in hazardous locations.
Do not press prick the keyboard of LCD panel (operation and display section) using such
as knives and sticks.
1M‰
F0003.EPS
(c) When servicing cards on the bench, place them on a conductive sheet
grounded via a 1 MΩ resistance, wearing a wrist strap as in (2) above. Keep
easily-chargeable plastic materials away from the bench.
(d) Never touch components mounted on the cards, the pattern side, connectors,
pin components, etc. with bare hands, unless using a wrist strap and a conduc-
tive sheet.
(e) Wrist straps and conductive sheets are available from Yokogawa Engineering
Service (YSV).
CONTENTS
◆ Notice ............................................................................................................ i
◆ Warning/Caution Labels ............................................................................... iii
◆ Introduction.................................................................................................. iv
1. Detailed Functions .................................................................................... 1-1
1.1 Types of Alarms ................................................................................................ 1-1
1.1.1 Fixed Alarm ...................................................................................... 1-1
1.1.2 User-set Alarm (Component Alarm) .................................................. 1-1
1.1.3 DI Alarm ............................................................................................ 1-2
1.2 Alarm Levels ..................................................................................................... 1-2
2. List of Alarms ............................................................................................ 2-1
◆ Revision Record ............................................................................................ i
1. Detailed Functions
1.1.3 DI Alarm
The eight DI contact inputs can be assigned to an alarm number as either a level 2 or 3
alarm. When assigned to level 2 the alarm number is 140 + contact number; level 3 have
alarm numbers 240 + contact number.
DI alarms are configured in the Alarm Set table, softkey F3 (DI). Select the alarm level (2 or
3) to be used and enter an alarm messege using 22 alphanumeric characters. The DI must
also be configured in the DI Set table, Process Assign as “Alarm process”. Change the
Process Assign to “No Assignment” to delete the DI alarm.
Alarm level 1
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action
1 SYS ERR System error Type of alarm Error no. Software error or CPU card failure Turn power off and then on, or replace CPU
card if problems occur continuously.
2 DATA CS ERR Data checksum error No. of error tables Software error or CPU card failure Turn power off and then on, or replace CPU
card if problems occur continuously.
3 DRAM ERR DRAM error Software error or CPU card failure Turn power off and then on, or replace CPU
card if problems occur continuously.
4 EXCP ERR Exceptional Task no. Software error or CPU card failure Turn power off and then on, or replace CPU
interruption error card if problems occur continuously.
5 BUS ERR Bus error Task no. Software error or CPU card failure Turn power off and then on, or replace CPU
List of Alarms
12 BUFF FULL ERR Chromatogram 1: Normal buffer Chromatogram storage area is full. Improper settings of intervals of analysis and Reset analyzing intervals and/or sample rate.
storage area full 2: Storage buffer sample rate
13 WRITE DATA EEPROM write Data to be set Failed to write data to EEPROM. Software error or CPU card failure Turn power off and then on, or replace CPU
ERR error card if problems occur continuously.
14 ANABUS SEND ANABUS send Failed to send data via analyzer bus. Software error or analyzer bus card failure Turn power off and then on, or replace analyzer
ERR error bus card if problems occur continuously.
15 ANABUS RCV ANABUS receive Failed to receive data via analyzer bus. Software error or analyzer bus card failure Turn power off and then on, or replace analyzer
ERR error bus card if problems occur continuously.
16
IM 11B03A03-06E
17
<2. List of Alarms >
18
19
20
21 TMP CTL ERR Isothermal oven or Temp. deviation in isothermal oven or Temp. control circuit, SSR or temp. sensor Pinpoint and replace defective parts, or reset the
programmed-temp. programmed-temp. oven exceeds failure, or cable disconnected or improper time it takes for preparation.
oven cannot control allowable limits (0.2°C) when starting preparation setting
temperature. analyzer.
T0201.EPS
22 C-OVEN COM Programmed-temp. Communication errors occur continuously CPU card, temperature controller card or Pinpoint and replace defective parts. Check
ERR oven temp. controller 5 times between CPU card and temp. temperature controller IF board may be defective. cable connection.
<Toc> <Ind>
IM 11B03A03-06E
42 DET2 A/D ERR Detector 2 card A/D Detector 2 card is not A/D calibrated Defective detector 2 card Replace detector 2 card.
<2. List of Alarms >
45 DET1 CURRENT Detector 1 (TCD) Detector 1 (TCD) current flowing is less than Defective detector 1, defective detector 1 card, Pinpoint defective parts. Readjust voltage
ERR current flowing exceeds lower limit set value (mA) or exceeds upper applied voltage adjusted incorrectly, or invalid applied. Select carrier gas correctly.
<Toc> <Ind>
the rated value. limit set value (He, H2: mA, N2, Ar: mA). carrier gas selection.
46 DET2 CURRENT Detector 2 (TCD) Detector 2 (TCD) current flowing is less than Defective detector 2, defective detector 2 card, Pinpoint defective parts. Readjust voltage
ERR current flowing exceeds lower limit set value (mA) or exceeds upper applied voltage adjusted incorrectly, or invalid applied. Select carrier gas correctly.
the rated value. limit set value (He, H2: mA, N2, Ar: mA). carrier gas selection.
47 CAR1 PRESS CAR 1 pressure Carrier gas 1 pressure drop Carrier gas 1 cylinder pressure drops. Replace carrier gas 1 cylinder.
DOWN drop
48 CAR2 PRESS CAR 2 pressure Carrier gas 2 pressure drop Carrier gas 2 cylinder pressure drops. Replace carrier gas 2 cylinder.
DOWN drop
49
50
51 EPC COM ERR EPC communications Communication errors occur continuously 5 Defective CPU card or EPC board. Cable Pinpoint and replace defective parts. Check
error times between CPU card and EPC board. disconnected or connected improperly. cable for proper connection.
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
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<2. List of Alarms >
76
77
78
79
80
81
82
T0203.EPS
84
85
<Toc> <Ind>
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
Alarm level 2
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action
101
102
103
104
105
106
107
108
109
110
111
112
113
114
IM 11B03A03-06E
115
<2. List of Alarms >
116
117
118
119
120
121
122
123
T0204.EPS
<Toc> <Ind>
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141 DI user set alarms
142 DI user set alarms
143 DI user set alarms
144 DI user set alarms
145 DI user set alarms
146 DI user set alarms
147 DI user set alarms
148 DI user set alarms
149
150
151 C-OVEN TMP Programmed-temp. Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the
VAR ERR oven temperature allowable limits for more than 60 seconds. temperature sensor defective. Cable heater off.
deviation error disconnected, or heater off.
152 I-OVEN TMP VAR Isothermal oven Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the
153 LSV1 TMP VAR LSV1 temperature Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the
ERR deviation error allowable limits for more than 60 seconds. temperature sensor defective. Cable heater off.
disconnected, or heater off.
154 LSV2 TMP VAR LSV2 temperature Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the
ERR deviation error allowable limits for more than 60 seconds. temperature sensor defective. Cable heater off.
disconnected, or heater off.
1st Edition : Oct.31,2001-00
155 DET1 TMP VAR Detector 1 (FID, Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the
ERR FPD) temperature allowable limits for more than 60 seconds. temperature sensor defective. Cable heater off.
deviation error disconnected, or heater off.
156 DET2 TMP VAR Detector 2 (FID) Temperature deviation exceeds the Temperature control-related circuits, SSR or Pinpoint and replace defective parts. Or turn the
ERR temperature allowable limits for more than 60 seconds. temperature sensor defective. Cable heater off.
2-5
deviation error disconnected, or heater off.
T0205.EPS
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action
157
158 OVERRIDE Under override Now in override status Override status Release override status.
<Toc> <Ind>
159
160
161 C-OVER Calibration out of Component concentration out of range Insufficient standard sample flow. Column Adjust standard sample flow. Or check
range during calibration systems, programmed-temp. oven or chromatogram for defective parts. Replace
isothermal oven may be defective. defective parts.
162 C-REPT Calibration Component concentration repetition out of Insufficient standard sample flow. Column Adjust standard sample flow. Or check
repetition failure range during calibration systems, programmed-temp. oven or chromatogram for defective parts. Replace
isothermal oven may be defective. defective parts.
163 C-COEF Invalid calibration Calibration coefficient out of range during Insufficient standard sample flow. Column Adjust standard sample flow. Or check
coefficient calibration systems, programmed-temp. oven or chromatogram for defective parts. Replace
isothermal oven may be defective. defective parts.
164
165
166 CONC OUT Concentration abnormal Component concentration setting out of range
167 RT OUT Retention time out Retention time setting out of range
168 DEV OUT Invalid coefficient of Coefficient-of-variation setting out of
variation range
169 TAIL OUT Invalid tailing Tailing coefficient setting out of range
coefficient
170
171 CAR1 PR VAR Pressure deviation Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR error in carrier gas 1 limits for more than 60 seconds. disconnected or defective EPC.
172 CAR2 PR VAR Pressure deviation Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR error in carrier gas 2 limits for more than 60 seconds. disconnected or defective EPC.
173 FUEL1 PR VAR Pressure deviation error in Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR combustion hydrogen 1 limits for more than 60 seconds. disconnected or defective EPC.
174 FUEL2 PR VAR Pressure deviation error in Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR combustion hydrogen 2 limits for more than 60 seconds. disconnected or defective EPC.
175 AIR1 PR VAR Pressure deviation Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR error in auxiliary air 1 limits for more than 60 seconds. disconnected or defective EPC.
176 AIR2 PR VAR Pressure deviation Pressure deviation exceeds the allowable EPC-related circuits defective. Cable Pinpoint and replace defective parts.
ERR error in auxiliary air 2 limits for more than 60 seconds. disconnected or defective EPC.
177
178
179
IM 11B03A03-06E
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<2. List of Alarms >
181 ANABUS SEND ANABUS send Failed to send data via analyzer bus. Software errors occur accidentally. Defective Turn power off and then on. If problems occur
ERR error analyzer bus. continuously, replace analyzer bus.
182 ANABUS RCV ANABUS receive Failed to receive data via analyzer bus. Software errors occur accidentally. Defective Turn power off and then on. If problems occur
ERR error analyzer bus. continuously, replace analyzer bus.
183
184
185
186
T0206.EPS
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action
187
188
<Toc> <Ind>
189
190
191
192
193
194
195
196
197
198
199
200
Alarm level 3
No. MESSAGE Alarm overview Related data 1 Related data 2 Alarm status Probable cause Corrective action
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
IM 11B03A03-06E
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<2. List of Alarms >
219
220
221
222
223
224
225
T0207.EPS
226
227
<Toc> <Ind>
228
229
230
231
232
233
234
235
236
237
238
239
240
241 DI user set alarms
242 DI user set alarms
243 DI user set alarms
244 DI user set alarms
245 DI user set alarms
246 DI user set alarms
247 DI user set alarms
248 DI user set alarms
249
250
251 SYS-MSG System error Table number Failed to write to flush memory. Set the system again. If the system error
message message appears, reset all data.
252 MODE CHANGE Failed to change Operation mode does not change to run or Attempted to change operation mode when Check data set. If data are not yet set, set data
ERR operation mode. pause status. flow data are not yet set. correctly.
253 CHANGE STATE Failed to change Failed to change to the measurement Level 1 alarm is now occurring. Or flow Recover alarm occurrence. Or set alarm setting
ERR measurement status. status. passage sequence, flow passage, method or again.
calibration setting may be invalid.
254
255
256
257
258
IM 11B03A03-06E
259
<2. List of Alarms >
260
261 C-OVER Calibration out of stream number Peak number Component concentration setting for Insufficient standard sample flow. Column Adjust standard sample flow. Or check
range calibration out of range systems, programmed-temp. oven or chromatogram for defective parts. Replace
isothermal oven may be defective. defective parts.
262 C-REPT Calibration stream number Peak number Repeatability setting for component Insufficient standard sample flow. Column Adjust standard sample flow. Or check
repetition error concentration during calibration out of systems, programmed-temp. oven or chromatogram for defective parts. Replace
range isothermal oven may be defective. defective parts.
T0208.EPS
263 C-COEF Invalid calibration Stream number Peak number Calibration coefficient setting out of range Insufficient standard sample flow. Column Adjust the standard sample flow. Check
coefficient systems, programmed-temp. oven or chromatogram for defective parts. Replace
<Toc> <Ind>
IM 11B03A03-06E
282 SVCHR NO DATA No storage Detector number No chromatogram data exist even with the Stored chromatogram does not exist. Obtain the stored chromatogram.
<2. List of Alarms >
◆ Revision Record
● Manual No. : IM 11B03A03-06E
● Title : GC1000 Mark II Process Gas Chromatograph Alarm Message Manual
July
. 2002/2nd Edition
Introduction modified below;
Added “(5) When touching LCD Panel switches” to “WARNING”;
Corrected a part of “CENELEC (ATEX directive) certification”;
Corrected a part of “Installation site and environment”;
Added “Explanation for type Y purging” to “WARNING of explosionproof enclosure” of FM
and CSA certification;