ECM 1500 H1-48300 116 kw-48V Outdoor PDF

ECM1500 Outdoor Cabinet
Technical Manual
Version V1.0
Revision date January 7, 2010
BOM 31020751
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright © 2010 by Emerson Network Power Co., Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn
Contents
Chapter 1 Product Introduction ........................................................................................................................................... 1
1.1 Model Description ................................................................................................................................................. 1

1.2 Composition & Configuration ................................................................................................................................ 1
1.3 Technical Parameters ........................................................................................................................................... 4
1.4 Operating Theory .................................................................................................................................................. 5
1.5 Features ................................................................................................................................................................ 6
Chapter 2 AC & DC Distribution Units And Signal Output ................................................................................................... 7
2.1 AC & DC Distribution Unit ..................................................................................................................................... 7

2.2 Signal Output ........................................................................................................................................................ 8
Chapter 3 Forced Ventilation Model Thermal Control Unit .................................................................................................. 9
3.1 Configuration......................................................................................................................................................... 9
3.2 Heat-exchanging Function Under High Temperature Environment....................................................................... 9
3.2.1 Heat Control Board .................................................................................................................................... 9
3.2.2 Fan Timing Scheme ................................................................................................................................ 11
3.2.3 Temperature Characteristic Under High Temperature ............................................................................. 12
3.3 Noise Of The Thermal Control Unit ..................................................................................................................... 13
Chapter 4 Heat Exchanger Model Thermal Control Unit ................................................................................................... 14
4.1 Configuration....................................................................................................................................................... 14
4.2 Heat-exchanging Function Under High Temperature Environment..................................................................... 14
4.2.1 Environment Climate Control Unit ........................................................................................................... 14
4.2.2 Fan Timing Scheme ................................................................................................................................ 16
4.3 Heating Function Under Low Temperature Environment .................................................................................... 17
Chapter 5 Air-condition Model Thermal Control Unit ......................................................................................................... 19
5.1 Configuration....................................................................................................................................................... 19
5.2 Heat-exchanging Function Under High Temperature Environment ..................................................................... 19
5.2.1 EC Series Air-condition............................................................................................................................ 19
5.2.2 Refrigeration Scheme .............................................................................................................................. 20
5.2.3 Emergent Ventilation Scheme ................................................................................................................. 20
5.3 Heating Function Under Low Temperature Environment .................................................................................... 21
Chapter 6 Structure Design Feature Of The System ......................................................................................................... 23
6.1 Sunproof And Adiabatic ...................................................................................................................................... 23

6.2 Airproof Design ................................................................................................................................................... 24
6.3 Antiseptic Design ................................................................................................................................................ 25
6.3.1 Metallic Corrosion Protection ................................................................................................................... 25
6.3.2 Metalloid Corrosion Protection ................................................................................................................. 25
6.3.3 Biological Corrosion Protection ................................................................................................................ 25
6.4 Windproof Design ............................................................................................................................................... 25
6.5 Theftproof Design ............................................................................................................................................... 25
6.5.1 Theftproof Design Of The Door Lock And Gemel .................................................................................... 26
6.5.2 Theftproof Design Of The Door Panel & Cabinet And Exposed Mounting Sets ....................................... 26
6.6 Noise Reduction Design ..................................................................................................................................... 27
6.7 Quakeproof Design ............................................................................................................................................. 28
Chapter 7 Engineering Design Reference ......................................................................................................................... 29
7.1 Reference Parameters ........................................................................................................................................ 29

7.2 Grounding Design ............................................................................................................................................... 30
Appendix 1 Wiring Diagram............................................................................................................................................... 32
Appendix 2 Schematic Diagram ........................................................................................................................................ 35

Chapter 1 Product Introduction 1
Chapter 1 Product Introduction
ECM1500 outdoor cabinet (outdoor cabinet for short) is a power supply system used outdoors. It provides outdoor
protection and operation environment. It contains thermal control units and AC power distribution units. The cabinet
can accommodate different Emerson power supply subracks according to your requirement so as to form power
supply systems with different capacities.
This chapter introduces the model description, composition & configuration, operating theory and features of the
outdoor cabinet.
1.1 Model Description

The outdoor cabinet is available in three models, configured with different models of thermal control unit (forced
ventilation, heat exchanger and air-condition). Taking the forced ventilation model for example, the model description
of the outdoor cabinet is given in Figure 1-1.
EC M 1500 F 1 - 48 300
Internal power capacity: 300A, 150A, 120A
Internal power voltage:48Vdc
Version No.
Thermal control method: F (forced ventilation), H (heat exchanger), A (air-condition)
Maximum heat productivity in cabinet:1500W
Application: mobile network integrated cabinet
Emerson outdoor cabinet
Figure 1-1 Model description
1.2 Composition & Configuration

Composition
The outdoor cabinet is composed of thermal control units, power distribution units and related structures. Three
models of thermal control units are available: forced ventilation, heat exchanger and air-condition.
Configuration
1. The configuration of the forced ventilation model outdoor cabinet is given in Table 1-1.
Table 1-1 Configuration list of the forced ventilation model outdoor cabinet
Component Configuration
Fan Four pieces
Thermal control
Heat control board One piece
unit
Heat control extension board One piece
One route 10A single-phase AC socket; one route 25A single-phase AC input
Power AC distribution
MCB; one grounding busbar
distribution unit
DC distribution DC input terminals
Power and reserved space Sharing space: 15U, you can adjust space according to requirement
Door status sensor One piece
ECM1500 Outdoor Cabinet Technical Manual

2 Chapter 1 Product Introduction
The structure of the forced ventilation model outdoor cabinet is shown in Figure 1-2.
Figure 1-2 Structure of the forced ventilation model outdoor cabinet
2. The configuration of the heat exchanger model outdoor cabinet is given in Table 1-2.
Table 1-2 Configuration list of the heat exchanger model outdoor cabinet
Fan Four pieces
Thermal control
Environment climate
unit One piece
control unit
One route 10A single-phase AC socket; one route 25A single-phase AC input MCB;
one grounding busbar
distribution unit
The structure of the heat exchanger model outdoor cabinet is shown in Figure 1-3.
Figure 1-3 Heat exchanger model outdoor cabinet

3. The configuration of the air-condition model outdoor cabinet is given in Table 1-3.
Table 1-3 Configuration list of the air-condition model outdoor cabinet
Thermal control Outdoor air-condition One piece, refrigeration power: 1500W, input electric power: 910W
unit Emergent ventilation unit One set
distribution unit
The structure of the air-condition model outdoor cabinet is shown in Figure 1-4.
Figure 1-4 Air-condition model outdoor cabinet
4. Configuration in the cabinet.

The outdoor cabinet can be configured with three types of power supply subracks: 300A, 150A and 120A. Configured
with different battery layers and power supply subrack (subrack for short), the reserved spaces will differ, as given in
Table 1-4.
Table 1-4 Configuration in the cabinet
Configuration of the battery and subrack Reserved space
Three battery layers No space to configure with subrack 0U
Non-configured with Emerson subrack 15U
Configured with Emerson 300A subrack 6U
Two battery layers
One battery layer
No batteries
For detailed technical parameters and configuration of the subrack, see EPC48120/1800-HA(B)2 Technical Manual
and NetSure 501 A50, NetSure 501 AA0, NetSure 701 A51 19-Inch Subrack Power Supply Technical Manual.

1.3 Technical Parameters

The technical parameters of the outdoor cabinet are given in Table 1-5.
Table 1-5 Technical parameters
Parameter
Parameter Description
category
-10°C ~ +45°C (forced ventilation model), -40°C ~ +45°C (heat exchanger
Operating temperature
model), -40°C ~ +50°C (air-condition model)
Storage temperature -40°C ~ +70°C
Environmental
Relative humidity 5%RH ~ 100%RH
Altitude ≤ 2,000m (derating is required above 2,000m)
Others No conductive dust or erosive gases. No possibility of explosion
Conducted emission
Class A EN55022
Radiated emission
Immunity to EFT Level 3 EN61000-4-4
EMC Immunity to ESD Level 3 EN61000-4-2
Immunity to Surges Level 4 EN61000-4-5
Immunity to radiation Level 3 EN61000-4-3
Immunity to conduction Level 3 EN61000-4-6
Safety regulation Compliant with IEC60950-1, IEC60950-22
At temperature of 15°C ~ 35°C and relative humidity not bigger than 90%RH,
apply a test voltage of 500Vdc. The insulation resistances between AC circuit
Insulation resistance
and earth, DC circuit and earth, and AC and DC circuits are all not less than
10MΩ
(Remove the SPD, monitoring module and rectifiers from the system before the
test.)
Others AC to DC circuits: 50Hz, 3,000Vac
AC circuit to earth: 50Hz, 2,500Vac
Insulation strength
DC circuit to earth: 50Hz, 1,000Vac
Assistant circuit (not directly connected to the host circuit): 50Hz, 500Vac
For all the three tests above, there should be no breakdown or flashover within
1min, with leakage current not bigger than 10mA
MTBF 100,000h
ROHS Compliant with R5 requirement
Cabinet 700 (W) × 700 (D) ×1800 (H)
Dimensions (mm) Internal space of battery
613 (W) × 570 (D) × 350 (H)
compartment
Forced ventilation
≤ 125 (excluding subrack and battery string)
Mechanical model cabinet
Heat exchanger model
Weight (kg) ≤ 180 (excluding subrack and battery string)
cabinet
Air-condition model
≤ 175 (excluding subrack and battery string)
cabinet

1.4 Operating Theory

Heat dissipation theory for forced ventilation model outdoor cabinet
The cold air is sucked in through the front door air filter at the lower part of the outdoor cabinet. It passes through the
battery compartment, user equipment and power supply subrack in turn. Finally, the hot air is discharged by the fans
at the top of the outdoor cabinet. In this way, the equipment and power modules in the cabinet are cooled, as shown
in Figure 1-5.
Heat dissipation fan Air outlet
Power supply subrack
Sharing space
Air inlet
Figure 1-5 Heat dissipation access for forced ventilation model outdoor cabinet
Heat dissipation theory for heat exchanger model outdoor cabinet

A heat exchanger is fitted on the door of the outdoor cabinet. It can exchange the heat between the cold air outside
the cabinet and the hot air inside the cabinet. In this way, the equipment and power modules in the cabinet are cooled,
as shown in Figure 1-6.
Internal circulation air

inlet of heat exchanger
Internal circulation air

outlet of heat exchanger
Figure 1-6 Heat dissipation theory for heat exchanger model outdoor cabinet

Heat dissipation theory for air-condition model outdoor cabinet

An outdoor air-conditioner is fitted on the door of the outdoor cabinet to cool the cabinet. It is in this that the
equipment and power modules in the cabinet are cooled. In case of air-conditioner fault or AC mains failure, the
emergent ventilation units automatically startup to dissipate heat emergently, as shown in Figure 1-7.
Top emergent ventilation fan
Return air inlet of air-condition
Outdoor air-condition
Air outlet of air-condition
Figure 1-7 Heat dissipation theory for air-condition model outdoor cabinet
1.5 Features
 Variable power supply subrack: The outdoor cabinet can accommodate standard 19” and 23” power supply
subrack.
 Variable space: The power space, reserved space and the battery compartment space are interchangeable. You
can adjust the space according to the actual requirement.
 Thermal control unit: Three different models are available for your selection according to the local, environment
and requirement.
 Safety guideline: The equipment compartment satisfies IP*5 waterproof requirement and IP5* dustproof
requirement.
 Environment pollution level within the outdoor cabinets is 2.

Chapter 2 AC & DC Distribution Units And Signal Output 7
Chapter 2 AC & DC Distribution Units And Signal Output
This chapter introduces the configurations, positions and functions of the AC & DC distribution units, and the signal
output.
2.1 AC & DC Distribution Unit

Configuration
The configurations of the AC & DC distribution units are given in Table 2-1.
Table 2-1 Configuration list of the AC $ DC distribution units
Part name Configuration
AC & DC AC distribution unit
distribution units
DC distribution unit DC input terminals
Position
The positions of the AC & DC distribution units are shown in Figure 2-1.
交流输入空开
AC input MCB
直流输入端子
DC input terminal
信号输出端子排
Signal output
terminal block
接地汇流排busbar
Grounding
进出线孔
Entry hole
Figure 2-1 Positions of the AC & DC distribution units
The functions of the AC input ports are described in Table 2-2.

Table 2-2 Functions of the AC input ports
Port name Function
Used to connect with the thermal control unit and AC power for user sockets and control them on and
AC input MCB
off. Adopting single-phase 3-wire system. MCB: 1×25A/2P
Used to connect with protective ground, lightning ground and working ground together. Connecting this
Grounding busbar
grounding busbar to the external grounding bar of the cabinet
The functions of the DC input ports are described in Table 2-3.

Table 2-3 Functions of the DC input ports
Port name Function
DC input terminal Used to connect with the thermal control unit and signal control device

8 Chapter 2 AC & DC Distribution Unit And Signal Output
Function
Customer connection and maintenance are accessible from the front. Lead the load cables of the user equipment and
AC input cables into the cabinet through the entry holes (see Figure 2-1) on the both sides of the bottom plate of the
cabinet, and connect them to the AC & DC distribution units.
The AC & DC distribution units being independent of the power supply system merely guarantee the normal operation
of the thermal control unit and the normal outputs of the various alarm signals. When Emerson power supply subrack
is purchased, the AC & DC cables between the power supply subrack and the outdoor cabinet have been connected
in factory. If you purchase the power supply subrack by yourself, ensure that the AC & DC cables are connected to
the AC & DC distribution units.
2.2 Signal Output

The outdoor cabinet can output alarm signals through the dry contacts on the signal output terminal block. The
functions of the dry contacts are described in Table 2-4.
Table 2-4 Dry contact function
Terminal No. Definition Remark
1, 2 Over temperature alarm Default value
3, 4 Thermal control unit failure Default value
5, 6 Door alarm Default value
7, 8 Spare Configurable

Chapter 3 Forced Ventilation Model Thermal Control Unit 9
Chapter 3 Forced Ventilation Model Thermal Control Unit
This chapter introduces the configuration, heat-exchanging function under high temperature environment and noise of
the forced ventilation model thermal control unit.
3.1 Configuration
The configuration of the forced ventilation model thermal control unit is given in Table 3-1.
Table 3-1 Configuration list of the forced ventilation model thermal control unit
Fan Four pieces
Forced ventilation model
Heat control board One piece
thermal control unit
Heat control extension board One piece
3.2 Heat-exchanging Function Under High Temperature Environment
3.2.1 Heat Control Board
The heat control board acquires the equipment compartment temperature through the external temperature sensor,
and takes it as a base for fan startup, stop and timing. The heat control board can report the fan fault and has
indications through the alarm indicators at the same time. The connection diagram of the heat control board is shown
in Figure 3-1.
Digital value (AC

Controlled by two mains off)
groups of fan SCU
Fan
(upstream
Four routes of equipment)
Heat control alarm value
One route of board
analogy value
Temperature sensor
DIP switch setting

Serial
communication port
Figure 3-1 Connection diagram of the heat control board
Fan: Adjustable varying-speed fan, fan timing signal: PWM pulse

Temperature sensor: Current type sensor, temperature detection range: -40°C ~ 100°C
Serial communication port: Educed from the singlechip. Needed a conversion equipment when using this port.
Applicable to test board only
Digital value: Dry contact signal, signal: AC mains off
Four routes of alarm value: Output alarm signals about heat control board
DIP switch setting: Setting working mode of the heat control board

10 Chapter 3 Forced Ventilation Model Thermal Control Unit
The heat control board is fitted on the top of the equipment compartment. Loosen the two fixing screws to remove the
cover (see Figure 3-2), and then you can see the heat control board.
Fixing screw of cover
Cover
Figure 3-2 Cover position
The appearance and terminal layout of the heat control board are shown in Figure 3-3; the corresponding ports are
described in Table 3-2.
H1 H2
J11
J12
J10
J2
SW2
ON
SW1 SW2
SW1
J6
J7
J3
H4
B H3
Alarm indicator
Heat control board appearance Terminal layout
Figure 3-3 Appearance and terminal layout of the heat control board
Table 3-2 Port difinition

Port name Pin No. Signal name Definition Remark
1 POWER+
J2 (POWER) 48V power Power voltage range: 40V ~ 60V
2 POWER-
1 ALM1+
Fan alarm
2 ALM1-
3 ALM2+
Spare alarm Alarms output from optocoupler
4 ALM2+ secondary side, ALMn+, ALMn-:
J3 (ALMOUT)
5 ALM3+ normal when breakover, alarm when
Temperature sensor failure
open
6 ALM3- alarm
7 ALM4+
Over temperature alarm
8 ALM4-
1 VCC 1
Serial communication port of the
J10 2 TXD 2
singlechip
3 RXD 3

Port name Pin No. Signal name Definition Remark

4 GND 4
1 + Temperature (equipment
J6 (TEMP) 2 TEMP_SIGNAL compartment)
3 GND Ground
1 SWIN State value under AC mains off, dry
J7 (SWIN) Input digital value contact alarm output, AC mains off
2 GND
alarm when open, normal when closed
1 FAN_48V Power+ of fan group 1
2 SGND Power- of fan group 1
J11 (FANA) 3 FANA_SPEED Timing signal of fan group 1 PWM pulse signal
4 FAN1_ALM Alarm signal of fan group 1 Pulse when normal
5 FAN2_ALM Alarm signal of fan group 2 Pulse when normal
1 FAN_48V Power+ of fan group 2
2 SGND Power- of fan group 2
J12 (FANB) 3 FANB_SPEED Timing signal of fan group 2 PWM pulse signal
4 FAN3ALM Alarm signal of fan group 3 Pulse when normal
5 FAN4ALM Alarm signal of fan group 4 Pulse when normal
The settings of the SW1 button and SW2 DIP switch are described in Table 3-3.
Table 3-3 SW1 and SW2 setting description
Label on the Silk print on the
Name corresponding corresponding Setting description
plastic cover heat control board
Upon ‘ON’, the fan is forced to stop after AC mains fails,
Bit ‘1’ on the DIP
otherwise, the fan will maintain normal on/off control. Put the
switch
Switch SW2 switch to the ‘ON’ position, see Figure 3-3
Bit ‘2’ on the DIP
Put the switch to the ‘ON’ position, see Figure 3-3
switch
Self switch Button SW1 Pressing this button to test the fans
3.2.2 Fan Timing Scheme
The forced ventilation model outdoor cabinet has two-group four axial flow fans with the same specifications
(120mm×120mm). The max. power and startup inrush current of each fan are 26W and 0.82A (at DC side)
respectively. Under the control of the heat control board, the two-group fans can regulate speeds along with the
environmental temperature. The timing scheme is given in Table 3-4.
Table 3-4 Fan timing scheme
Fan Startup temperature (°C) Stop temperature (°C) Remark
Temperature: +35°C ~ +45°C
Fan speed (linear): 57.5% ~ 100%
Fan group 1 (fans Temperature: +25°C ~ +35°C
+35±3 +25±3
1, 2) Fan speed (linear): 57.5% ~ 15%
Temperature: -40°C ~ +25°C
Fan speed (linear): 0%
Fan speed (linear): 72% ~ 100%
Fan group 2 (fans Temperature: +30°C ~ +40°C
+40±3 +30±3
3, 4) Fan speed (linear): 72% ~ 15%
Note: When the temperature sensor fails, the two-group fans will work at full speeds

12 Chapter 3 Forced Ventilation Model Thermal Control Unit
The relation curve between the fan speed and temperature is shown in Figure 3-4.
Speed Speed
100% 100%
72%
57.5%
15% 15% °C
°C
25 35 45 30 40 45
Relation curve between the speed of the Relation curve between the speed of the
fan group 1 and temperature fan group 2 and temperature
Figure 3-4 Relation between the fan speed and temperature
Control method of the fan group 1: The fan starts when the environmental temperature is higher than 35°C; works at
full speed when the environmental temperature is higher than 45°C and stops when the environmental temperature
drops down to 25°C.
Control method of the fan group 2: The fan starts when the environmental temperature is higher than 40°C; works at
full speed when the environmental temperature is higher than 45°C and stops when the environmental temperature
drops down to 30°C.
3.2.3 Temperature Characteristic Under High Temperature
When the four fans works at the same time, simulating the heat consumption 1000W, 1500W and 2000W in the
cabinet, the layout of the typical temperature in the cabinet (air outlet and air inlet of the equipment) is shown in
Figure 3-5.
Air inlet temperature of the

equipment in the cabinet (°C)
54
1000W heat consumption
51
48 1500W heat consumption
42
39
36
33
30 Environmental
35 40 45 temperature (°C )
Figure 3-5 Layout of the typical temperature in the cabinet when four fans work
For some cabinets with small heat consumption and customer equipment with wide range of temperature, we just
simulate two fans work, when the heat consumption is 1000W and 1500W, the layout of the typical temperature in the
cabinet (air outlet and air inlet of the equipment) is shown in Figure 3-6. Under this instance, we can reduce the
configurations of the fans.


59
53
50
47
44
41
38
35 Environmental
35 40 45 temperature ( °C )
Figure 3-6 Layout diagram of the typical temperature in the cabinet when two fans work
3.3 Noise Of The Thermal Control Unit

For different temperatures in the cabinet, the fans work with different speeds, therefore, the generated noises are
different. The system noise curve is shown in Figure 3-7.
System noise (dB)
64
62
60
58
56
54
52 Temperature in
35 40 45 the cabinet (°C )
Figure 3-7 System noise curve

14 Chapter 4 Heat Exchanger Model Thermal Control Unit
Chapter 4 Heat Exchanger Model Thermal Control Unit
This chapter introduces the configuration, heat-exchanging function under high temperature environment, heating
function under low temperature environment and noise of the heat exchanger model thermal control unit.
4.1 Configuration
The configuration of the heat exchanger model thermal control unit is given in Table 4-1.
Table 4-1 Configuration list of the heat exchanger model thermal control unit
Fan Four pieces
Heat exchanger model
Environment climate control unit One piece
thermal control unit
Heater One piece
4.2.1 Environment Climate Control Unit
The connection diagram of the environment climate control unit (that is ECCU) is shown in Figure 4-1.
Environment
Fan control
value acquiring
Dry contact alarm
AC mains off signal ECCU

CAN
communication
RS232
Serial port
communication
Figure 4-1 Connection diagram of the ECCU
Environment value acquiring: Environment value including smoke sensor, water sensor, infrared sensor, temperature
sensor and door sensor, one route of each environment value
AC mains off signal: Dry contact input, one route
Serial port: Used to connect with temperature & humidity sensor with serial port
Fan control: Two groups, each group including two fans, supporting 10V PWM pulse alarm fans
Dry contact alarm: four outputs, alarm when open, normal when closed or normal when open, alarm when closed,
optional
CAN communication: Used to communicate with monitoring unit, an internal communication port
RS232 communication: Used to background monitor, an external communication port

Chapter 4 Heat Exchanger Model Thermal Control Unit 15
ECCU is fitted on the top of the equipment compartment. Loosen the two fixing screws to remove the cover, and then
you can see the ECCU, as shown in Figure 4-2.
Fixing screw of cover
Cover
Figure 4-2 Cover position
The terminal layout of the ECCU is shown in Figure 4-3.
J1 J2 J3 J4 J14 J8
FAN1 FAN2 FAN3 FAN4 TEMP.
T E M P .& H U M .
AC_OFF J12
J5
A LM O U T
SW101 J10
W A TE R
LED_FAULT
P O W E R D O O R S M O K E IN FR A R E D
LED_ALM J11
LED_RUN
J6
R S 232
SW100 J9
J13
J7
CAN
J15
Figure 4-3 ECCU terminal layout
The DIP switch function and setting method are described as follows:
1. Bit 1 ~ Bit 4 are used to set addresses of the ECCU. OFF: 0, ON: 1. Default address: 16. The setting method of the
ECCU is given in Table 4-2.
Table 4-2 Setting method of the ECCU address
Bit 4 Bit 3 Bit 2 Bit 1 ECCU address
0 0 0 0 16
0 0 0 1 1
0 0 1 0 2
… … … … …
1 1 1 1 15
Note: Bit 1 ~ Bit 4 have been set in factory. You can change the settings according to your communication requirement

2. The function description and setting method of Bit 5 ~ Bit 8 are given in Table 4-3.
Table 4-3 Function sescription and setting method of Bit 5 ~ Bit 8
Bit No. Function Setting method Default value
OFF: heat exchanger model
5 Choose cabinet model OFF
ON: forced ventilation
OFF: normal when open; alarm when closed
6 Choose dry contact alarm mode ON
ON: normal when closed; alarm when open
OFF: serial port termperature & humidity sensor
7* Choose sensor ON
ON: temperature sensor
Choose whether stopping fans OFF: No
8 OFF
when AC mains fails ON: Yes
Note*: When Bit 7 is placed to ON position, ECCU has no humidity acquisition function
4.2.2 Fan Timing Scheme
The heat exchanger model outdoor cabinet has four centrifugal internal and external fans with the same
specifications (175mm×69mm). The max. power and startup inrush current of each fan are 43W and 1.5A (at DC side)
respectively. Under the control of the ECCU, the internal and external fans can regulate speeds along with the
environmental temperature. The timing scheme is given in Table 4-4.
Table 4-4 Fan timing scheme
Fan Startup temperature (°C) Stop temperature (°C) Remark
Internal fan (fans 1, Fan speed: 50%
2) Temperature: +25°C ~ +45°C
Fan speed (linear): 50% ~ 100%
Fan speed (linear): 57.5% ~ 100%
External fan (fans Temperature: +25°C ~ +35°C
+35±3 +25±3
3, 4) Fan speed (linear): 57.5% ~ 15%
Note: When the temperature sensor fails, the internal and external fans will work at full speeds
The relations between the speeds of the internal & external fans and environmental temperature are shown in Figure
4-4.
Speed Speed
100% 100%
50% 57.5%
15% °C
°C
0 25 45 25 35 45
Relation between the speed of the internal Relation between the speed of the external
fan and environmental temperature fan and environmental temperature
Figure 4-4 Relation between the speeds of the internal & external fans and environmental temperature
The internal fans are not stopped working. When the environmental temperature is lower than 25°C (default value),
the internal fans work at the half speed. The timing range is 20°C (default value), that is, when the environmental
temperature increase from 25°C to 45°C, the internal fans will accelerate linearly from half speeds to full speeds.
When the environmental temperature is higher than 45°C, the internal fans work at full speeds. The temperature point
and timing range at the half speed of the internal fan can be set through the background software.

Chapter 4 Heat Exchanger Model Thermal Control Unit 17
The external fans work at half speeds when the environmental temperature is higher than 35°C (default value); work
at full speeds when the environmental temperature is higher than 45°C (default value) and stop when the
environmental temperature decreases to 25°C (default value).
When the four fans works at the same time, simulating the heat consumption 1500W and 2000W in the cabinet, the
layout of the typical temperature in the cabinet (air outlet and air inlet of the equipment) is shown in Figure 4-5.

59
53
50
47
44
41
38
35 Environmental
temperature ( °C )
35 40 45
Figure 4-5 Layout of the typical temperature in the cabinet when four fans work
For some cabinets with small heat consumption and customer equipment with wide range of temperature, we
simulate two external fans and one internal fan work only. When the heat consumption is 1000W and 1500W, the
layout of the typical temperature in the cabinet (air outlet and air inlet of the equipment) is shown in Figure 4-6. Under
this instance, we can reduce the configurations of the fans. However, it will bring unpredictable influence to the heat
exchanger life, please consider appropriately.

59

53
50
47
44
41
38
35 Environmental
temperature ( °C )
35 40 45
Figure 4-6 Layout of the typical temperature in the cabinet when configured with one internal fan only
4.3 Heating Function Under Low Temperature Environment

The heater, accommodated in the system heat-exchanging unit, configures two heating bars with 315W and 220Vac
input. The installation position of the heater is shown in Figure 4-7. The heater is controlled by temperature relay and
uses air outlets of the internal fans to improve the heating efficiencies of the heating bars.

Heater
Figure 4-7 Heater position
The startup and stop temperature points of the heater are given in Table 4-5.
Table 4-5 Startup and stop temperature points of the heater
Part name Startup temperature (°C) Stop temperature (°C)
Heater +5±5 +15±5
When the environmental temperature is -40°C, the outdoor cabinet, fitted with a 100W user equipment and
accommodated 50A loads, can start normally. The heater can heat the temperature of the equipment compartment
higher than -10°C in two hours, and the temperature of the battery compartment higher than -15±5°C in eight hours.

For different temperatures in the cabinet, the fans work with different speeds, therefore, the generated noises are
different. The system noise curve is shown in Figure 4-8.
System noise (dB)

66
64
62
60
58
56
54
52 Temperature in
the cabinet (°C )
35 40 45
Figure 4-8 System noise curve

Chapter 5 Air-condition Model Thermal Control Unit 19
Chapter 5 Air-condition Model Thermal Control Unit
This chapter introduces the configuration, heat-exchanging function under high temperature environment, heating
function under low temperature environment and noise of the air-condition model thermal control unit.
5.1 Configuration
The configuration of the air-condition model thermal control unit is given in Table 5-1.
Table 5-1 Configuration list of the air-condition model thermal control uni
Air-condition model thermal Air-condition One piece
control unit Emergent ventilation unit One set
5.2.1 EC Series Air-condition
EC series air-condition is a refrigeration product developed for the cabinet. Its cooling power, rated input power and
max. startup inrush current are 1500W, 910W and 15A (at AC side) respectively. It is applicable to the cabinet whose
internal equipment has great heat productivity application and is sensitive to environmental temperature, and
applications with internal and external environment complete isolation. The air-conditon has high reliability, and is
easy to install. After power-on, the air-condition can work and not do any complex test.
The internal circulation of the air-condition housing sucks hot air from upside, and cold air is discharged out of the
air-condition from the bottom. The external circulation sucks outside cold air from the bottom, after heat exchanging,
the hot air is discharged out of the air-condition from the upside, as shown in Figure 5-1.
Cabinet
External environment
External circulation
hot air outlet
EC series air-condition
Hot air inlet in

the cabinet
Cold air outlet External circulation

in the cabinet air inlet
Figure 5-1 Schematic diagram of the air-condition functions

20 Chapter 5 Air-condition Model Thermal Control Unit
5.2.2 Refrigeration Scheme
Cooling startup point = cooling stop point + cooling sensitivity. The air-condition starts to cool when the temperature in
the cabinet is higher than cooling startup point, and stops to cool when the temperature is lower than cooling stop
point. The setting points of the cooling parameters are described in Table 5-2.
Table 5-2 Setting points of the cooling parameters
Parameter Default value Setting range unit Setting point description
Cooling stop point 25 20 ~ 40 °C Temperature point of cooling stop
Cooling sensitivity 10 1 ~ 15 °C Temperature control sensitivity
5.2.3 Emergent Ventilation Scheme
The emergent ventilation unit of the air-condition model outdoor cabinet is composed of one heat control board and
two 120mm×120mm axial fans. For the introductions of the heat control board and fans, see 3.2.1 Heat Control
Board and 3.2.2 Fan Timing Scheme respectively.
When the air-condition fails or AC input is off, the air-condition will generate dry contact fault alarm. After receiving
this signal, the heat control board will start emergent ventilation fans if the fans meet startup condition. The startup
temprature condition of the emergent ventilation is shown in Figure 5-2.
Speed
100%
72%
15% °C
30 40 45
Figure 5-2 Startup temprature condition of the emergent ventilation
Under air-condition alarm, the fans starts and when the environmental temperature is higher than 40°C; work at full
speed when the temperature is higher than 45°C; and stop when the temperature drops down to 30°C.
When the air-condition starts to work, simulating the heat consumption 1000W, 1500W and 2000W in the cabinet, the
layouts of the typical temperature in the equipment compartment (air outlet and air inlet of the equipment) and battery
compartment in the cabinet are respectively shown in Figure 5-3 and Figure 5-4.

49
46
37
34
31
28
25 Environmental
temperature ( °C )
35 40 45 50 55
Figure 5-3 Layout of the typical temperature in the equipment compartment when air-condition works

Chapter 5 Air-condition Model Thermal Control Unit 21
Temperature of the battery

compartment in the cabinet(°C)
49
46
37
34
31
28
25 Environmental
35 40 45 50 55 temperature ( °C )
Figure 5-4 Layout of the typical temperature in the battery compartment when air-condition works
When the air-condition fails or AC input is off, the emergent ventilation system starts. Simulation the heat
consumption 500W, 1000W and 1500W in the cabinet, the layout of the typical temperature in the cabinet (air outlet
and air inlet of the equipment) is shown in Figure 5-5.

emergent ventilation equipment
under emergent instance(°C)

59
53
50
47
44
41
38
35 Environmental
40 45 50 55 temperature ( °C )
Figure 5-5 Layout of the typical temperature in the cabinet when emergent ventilation unit works
5.3 Heating Function Under Low Temperature Environment

The heater, accommodated in the outdoor air-condition of the system, configures one heating bar with 1000W and
220Vac input. The heater is controlled by internal control board in the air-condition automatically and uses air outlets
of the internal fans to improve the heating efficiencies of the heating bars.
Heating stop point = heating startup point + heating sensitivity. The heat starts to heat when the temperature in the
cabinet is lower than heating startup point, and stops to heat when the temperature is higher than heating stop point.
The setting points of the heating parameters are described in Table 5-3.
Table 5-3 Setting points of the heating parameters
Parameter Default value Setting range unit Setting point description
Heating startup point 5 -10 ~ 15 °C Temperature point of heating startup
Heating sensitivity 10 0 ~ 10 °C Temperature control sensitivity
When the environmental temperature is -40°C, the outdoor cabinet, fitted with a 100W user equipment and
accommodated 50A loads, can start normally. The heater can heat the temperature of the equipment compartment

22 Chapter 5 Air-condition Model Thermal Control Unit
higher than -5°C (error: ±5°C) in two hours, and the temperature of the battery compartment higher than -10°C (error:
±5°C) in eight hours.

For different temperatures in the cabinet, the difference is that whether the air-condition works. The system noise is
65dB when the air-condition works.

Chapter 6 Structure Design Feature Of The System 23
Chapter 6 Structure Design Feature Of The System
The outdoor cabinet is exclusively used in outdoors. Because of outdoors terrible environment in, the outdoor cabinet
provides various protections, such as sunproof & adiabatic, dustproof & waterproof, tri-proof (dampproof, mildewproof
and fogproof), windproof and theftproof. This chapter gives a brief introduction to the related structure designs of the
outdoor cabinet.
6.1 Sunproof And Adiabatic

The heat exchanger fitted on the top of the cabinet provides sunproof and adiabatic protection. After the outdoor
cabinet stands the solar radiation of the area with altitude lower than 3000m described in GB/T 4797.4-2006 (for solar
radiation level, see Table 6-1 and Figure 6-1), the difference in environmental temperature between the air inlet of the
rectifier in the cabinet and outside of the cabinet is not higher than 10°C.
Table 6-1 Max. direct solar radiation quantity of China
2
level/(W/m ) Applicable range Remark
1000 Sub-damp-heat and damp-heat areas
Excluding sub-damp-heat and damp-heat regions, but
1120 Area altitude: ≤ 3000m
including the mountains of them
Including cold-warm mostly regions and west marginal areas
1180 Area altitude: 3000m ~ 5000m
of warm temperature zone
Figure 6-1 Climate region and solar radiation layout of China

24 Chapter 6 Structure Design Feature Of The System
6.2 Airproof Design

The equipment compartment satisfies IP55 waterproof requirement in GB 4208-1993, and the battery compartment
satisfies IP44 waterproof requirement in GB 4208-1993.
The structure design of the outdoor cabinet are as follows:
1. Cabinet door and cabinet
A gland strip is fixed between the cabinet door and cabinet doorframe. The cabinet doorframe adopts a mazy
structure which can satisfy IP requirement of the front door, as shown Figure 6-2.
Cabinet doorframe
Gland strip Front door
Figure 6-2 Protective structure of the front door (cross section of the cabinet and door)
2. Selection and installation of the door lock and gemel

The door lock satisifies IP55 requirement. Coat with waterproof glue on the jont point between the door lock and the
front door when installing door lock. Coat with waterproof glue on the joint point between the gemel and the cabinet
when installing gemel, as shown in Figure 6-3.
Coating with
waterproof glue
Coating with
waterproof glue
Figure 6-3 Coating with waterproof glue on the door lock and gemel

6.3 Antiseptic Design

Because the the enivronment and climate of the outdoor cabinet installation site are various, it requires the outdoor
cabinet withstand multifarious corrosions. According to the corroded material types, the corrosions are classifies into
three types: metallic corrosion, metalloid corrosion and biological corrosion.
6.3.1 Metallic Corrosion Protection
To realize metallic corrosion protection cost-effectively when designing the outdoor cabinet, we adopt the following
designs:
1. The part of the cabinet exposed outdoor adopts pot galvanizing board and does spray treatment on surface (spray
color: Emerson outdoor gray G108), therefore, the antiseptic life of the cabinet surface is 8 ~ 15 years.
2. The environment in the cabinet is better than the that of the outside. For the installation part of the cabinet, the
structural components adopt pot galvanizing board, but do not do surface treatment. The ports are coated with
anticorrosion paint.
3. The parts with special requirements adopt copperplate and stainless steel materials.
6.3.2 Metalloid Corrosion Protection
Metalloid corrosion mainly represents for aging. The main factors leading to aging are: sunlight, oxygen, ozone, heat,
water and industrial harmful gases, microorganism and atmospheric environmental factors. Mechanical stress, impact
of the forming conditions may also cause aging. Therefore, the metalloid parts are installed in the cabinet to avoid
rain and sun, and increase age inhibitor and coat with protective layers on the surfaces, such as paint, metallic
coating, and age inhibitor.
6.3.3 Biological Corrosion Protection
Biological corrosion mainly represents for biological invasion and mould. For biological invasion, we adopt separate
net and sealed structure which can prevent rodent, birds, insect, seaweed and moss from moving on the materials
and equipment, so as to avoid corrosion. Taking biological corrosion protection measures about the outdoor cabinet,
it is to install filters on the air inlet and air outlet of the system for preventing biology from entering.
6.4 Windproof Design

Under normal use state, the cabinet should withstand 60m/s wind. After the 60m/s wind, the cabinet also can meet
the following requirement:
1. No deformation or damage exist to affect the function, cooperation and shape.
2. No structures in the cabinet are undone, warping, bended, damaged, or permanent deformation.
3. The door can open and close flexibly and reliably.
4. No undone, dehiscent or bouffant phenomena exist on the sealing or sealing parts.
5. No bended, loose, displacement or damage exist on the mounting sets or fasteners.
6. The functions of the active connectors are normal, such as gemel, lock and pin hinge.
6.5 Theftproof Design

The theftproof design of the outdoor cabinet includes two aspects:
1. Theftproof design of the door lock and gemel.
2. Theftproof design of the door panel & cabinet and exposed mounting sets.

6.5.1 Theftproof Design Of The Door Lock And Gemel
Theftproof design of the door lock

1. The lock satisfies class B anti-destructive requirement in GB/T73-1994.
2. The outdoor cabinet uses multi-lock, whose terminals are gripped in the internal edge of the doorframe, therefore
the clearance between the door panel and cabint is small, so as to prevent the multi-lock from damage through
stealing tools.
Theftproof design of the gemel

1. Do not stick out or expose the gemel on the outside of the cabinet.
2. The structures of the gemel, such as axes and pin hinge, can prevent the unexcused tools from disassembling, as
shown in Figure 6-4.
Kirksite gemel with high strength

(exclusively used in outdoors), bolts and
axes adopt stainless steel materials, and
meet theftproof requirement
Figure 6-4 Theftproof design of the gemel
6.5.2 Theftproof Design Of The Door Panel & Cabinet And Exposed Mounting Sets
The outdoor cabinet chassis can prevent the unexcused tools from entering, such as screwdriver, pliers and sinkers.
The exposed mounting sets are installed and disassambled by special tools. The clearance between the door panel
and cabinet is 2mm ~ 4mm, which can prevent stealing tools from entering the door panel to cause damaged. The
door panel has enough structure strength which can prevent it from being bended and distortion through stealing
tools, as shown in Figure 6-5 and Figure 6-6.
Clearance between the

front door and the
cabinet: 2mm ~ 4mm
Figure 6-5 Clearance between the door panel and cabinet

All around the door panel adopt

bending treatment, which can
effectively prevent the door panel
from damage by common tools
Figure 6-6 Door panel structure processing
6.6 Noise Reduction Design

The thermal control unit of the outdoor cabinet adopts fans to realize assistant heat ventilation, thus the noise is
mainly generated by fans. The working site and air volume of the fan will affect the noise. In system design, the air
inlet and air outlet keep away from the installation position of the fan and air outlet of the thermal control unit, and
noise reduction cotton are pasted on the required area, as shown in Figure 6-7 and Figure 6-8.
Cover of the counterflow

heat-exchanging unit
Air outlet of the counterflow

heat-exchanging unit core
External circulation air

outlet of the counterflow
heat-exchanging unit Area pasted sound-
absorbing cotton
Clapboard
Centrifugal fan
External circulation air

inlet of the counterflow Gland strip of the cover
heat-exchanging unit
Figure 6-7 Noise reduction design of the heat-exchanging unit

Front air outlet of

the air-condition
Air outlet of the

air-condition
Side air outlet of
the air-condition
Air-condition
Air inlet of the Area pasted sound-
air-condition absorbing cotton
Gland strip of the cover
Air-condition cover
Filter used for
emergent ventilation
Emergent
ventilation unit
Figure 6-8 Noise reduction design of the air-condition model outdoor cabinet
6.7 Quakeproof Design

The relevant requirements have been made for the outdoor cabinet earthquake proof. When the system is subjected
to the earthquake influence that meets the region seismic fortification intensity, the cabinet installation rack or the
related reinforcing point does not produce the destructive damage; when the system is subjected to the rare
earthquake influence that meets the region seismic fortification intensity, the cabinet installation rack or the related
reinforcing point may have partial damage and shift, but does not produce the scattered and fallen phenomena. For
the battery earthquake proof, the system design uses a steel anti-shock frame or other materials anti-shock frame for
the battery installation. M10 expansion bolts can be used to fix the frame and the ground, so as to meet the degree 6
and degree 7 quakeprood requirements, as shown in Figure 6-9.
底座
Base
地脚螺栓
Anchor bolt
Four M10 expansion
bolts for4个M10膨胀
fixing base
螺栓固定底座地面
Ground
Figure 6-9 Base installation

Chapter 7 Engineering Design Reference 29
Chapter 7 Engineering Design Reference
This chapter introduces referrible parameters and system grounding design in the engineering design.
7.1 Reference Parameters

Mechanical parameters
The mechanical parameters of the outdoor cabinet are listed in Table 7-1.
Table 7-1 Mechanical parameters of the outdoor cabinet
Parameter name Description
Cabinet 700 (W) × 700 (D) × 1800 (H)
Dimensions (mm)
Internal space of battery compartment 613 (W) × 570 (D) × 350 (H)
Forced ventilation model cabinet ≤ 125 (excluding subrack and battery string)
Weight (kg) Heat exchanger model cabinet ≤ 180 (excluding subrack and battery string)
Air-condition model cabinet ≤ 175 (excluding subrack and battery string)
Engineering parameters
The engineering parameters of the outdoor cabinet are listed in Table 7-2.
Table 7-2 Engineering parameters of the outdoor cabinet
Connector specification
Part name Connection description
Capacity Connection terminal specification
Cable cross-sectional area (CSA): The live line and neutral line of
AC input MCB 25A/2P
≤ 25mm2 AC power
Two M8 bolts Connected to the grounding bar
AC Grounding busbar Cable CSA: ≤ 35mm2
Three M6 bolts in the equipment room
distribution
Different region customers
Connected to a socket provided
AC socket 10A configured with the corresponding
for user equipment
sockets
DC
DC input terminal 2P
distribution
Clearances
It is recommended to determine the installation position in compliance with the clearance requirements given in Table
7-3.
Table 7-3 Installation clearances
Front Top Left Right Back
Clearances 750mm 700mm 100mm 100mm 100mm

30 Chapter 7 Engineering Design Reference
Installation dimensions
The base installation dimensions of the forced ventilation model outdoor cabinet are shown in Figure 7-1, and that of
the heat exchanger model and air-condition model outdoor cabinets are shown in Figure 7-2.
657
480
650
88.5
700
Figure 7-1 Base installation dimensions of the forced ventilation model outdoor cabinet (unit: mm)
900
650± 0.5
130
480± 0.5
1100
Expansion bolt
Front door
Figure 7-2 Base installation dimensions of the heat exchanger model and air-condition model outdoor cabinets (unit: mm)
Preparing cables
The cable selection should meet relevant industry standards. It is recommended to use the RVVZ cables as AC
cables. The cable should reach at least +70°C temperature durability. With cable shorter than 30m, the CSA
2 2
calculation should be based on the current density of 2.5A/mm . The suggested CSA value is not less than 16mm . If
the AC input cable is longer than 30m, confirm the cable specification according to the electrician manual and make
sure that the voltage drop on the cable is within requirement of system operation.
The CSA of DC cable depends on the current flowing through the cable and the allowable voltage drop.
7.2 Grounding Design

The grounding design of the outdoor cabinet adopts common grounding principle, that is, the working grounding,
lightning grounding and protective grounding share one group of grounding body. The cabinet has a separate
grounding busbar which is located on the right side of the bottom plate and labeled striking sample ‘grounding
busbar’. The connection of the grounding busbar is convenient. The lightning grounding and protective grounding
cables are educed from the grounding busbar. The grounding busbar is also used to connect protective grounding
and directly fitted on the frame of the cabinet. The surface of the grounding busbar should not have paint and other
faulty conduction impurities.

Chapter 7 Engineering Design Reference 31
The grounding busbar provides five connection bolts, among which two M8 bolts and three M6 bolts, as shown in
Figure 7-3.
接ro地u 汇
G n d流
in g排b u s b a r
Figure 7-3 Position of the grounding busbar
Moreover, the cabinet door is connected to the cabinet through grounding cables, so as to keep good grounding
continuity. The protective grounding, lightning grounding and DC power grounding have been connected to the
grounding busbar of the outdoor cabinet in factory, therefore, in installation, you just need to connect the grounding
busbar to the user ground bar in the equipment room.

Appendix 1 Wiring Diagram 32
Appendix 1 Wiring Diagram
AC Input
L N
1 3
1
QFA1 9 10 11 12
FAN1 FAN2 FAN3 FAN4
2 4
Mains Input
W09
W01
W01
Bottom cross control board door line
2 19 20
1 3 5
PE L N X1 XT XT
2 4 6
4
PE Bar MS
FAN1 FAN2 FAN3 FAN4
3 PE
1
PE BUS
W09
2
N L
Bottom cross back door line
3
W02 17 18
4
NOTE:
XT XT
W02_A for Europen standard socket. Blue Yellow Red Black Blue Yellow Red Black Blue Yellow Red Black Blue Yellow Red Black
5
W02_B for American standard socket. solder solder solder

W05 solder W05
6
W02_C for Chinese and British standard socket.

Blue Yellow Red Black Blue Yellow Red Black Blue Yellow Red Black Blue Yellow Red Black
7
W09
DC Input
Bottom cross front door line
W05 15 16
XT XT
5 1 3
X2 + -
W07
2 4
14
1 2 3 4 5 1 2 3 4 5 6
7-J3-7 1 2 X3
W04
7
6 7-J3-8 3 4
14-3
14-7
14-1
14-5
J11 J12 U2
U1 W07 7-J3-1 5 6 Temperature sensor I
7-J3-2 7 8
6-J6
8 7 6 5 4 3 2 1 J3
8-1 9 10 13
W03
W08 8-2 11 12 T1
2 1
13 14
J10
J2 W06 15 16
17 18
7-J1 Temperature sensor I
W04
19 20
P344309U1 P345314X1 21 22
23 24 Door alarm
1 2 3
J6
14-9
1 2
1 2
J7 W07
J2 J1
J3
8 7 6 5 4 3 2 1 1 2 8
W08
8 7 6 5 4 3 2 1 MJ
6-J3 6-J10
14-11
W06 W06
W20
7-J2
W06
Figure 1 Wiring diagram of forced ventilation model outdoor cabinet

AC Input
L N
1 3
1
QFA1
2 4
Mains Input W09
W01
W09 17 18
W01 22
H1 XT XT
2
PE
1
L
3
N
5
X1 Bottom cross control board door line
2 4 6 Blue Black 19 20
4 1
MS Blue solder Heater1 XT XT
PE Bar Black Red
2 W09
3 PE W03
1 2 23 Bottom cross front door line
1
W03
H2 15 16
2
N L Black W03 XT XT
3
Black Red
W02 21 solder 2
Heater2
4
KT1 1
Blue Black
5
NOTE: 11 12
6
FAN4
W02_A for Europen standard socket. 9 10
FAN3
7
W02_B for American standard socket. FAN1 FAN2
DC Input
FAN1 FAN2 FAN3 FAN4

5
1 3
X2 + -
2 4
FAN1 Blue Yellow Red Black FAN2 Blue Yellow Red Black FAN3 Blue Yellow Red Black FAN4 Blue Yellow Red Black
solder solder solder solder
FAN1* Blue Yellow Red Black FAN2* Blue Yellow Red Black FAN3* Blue Yellow Red Black FAN4* Blue Yellow Red Black
Door alarm
- PWM ALARM - PWM ALARM - PWM ALARM - PWM ALARM
+ + + +
14-9 6-J15-2
W04
1 2
6-J15-1
8
W08
MJ
14-11
5-4 5-2 5-4 5-2 5-4 5-2 5-4 5-2
W06 W07
W05
Temperature sensor I
J1 J2 J3 J4 J14 J8
W07 14
6-J5-1 1 2 X3
1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 5 1 2 1 2 3
6-J5-2 3 4
14-1 6
8 7 6 5 4 3 2 1
J5 W07 6-J5-3 5 6
14-3 U1
W05 14-5 6-J5-4 7 8
14-7 8-1 9 10
W08 8-2 11 12
13 14
6-J8
13 15 16
T1 17 18
ECCU11U1 19 20
1 2 3 4
W07
J11 21 22
23 24
1 2
J13 W07
5-4
POWER 2
J15 W04
1
5-2
Figure 2 Wiring diagram of heat exchanger model outdoor cabinet

W05
AC Input
6-J6
9 10
L N 13 14
FAN1 FAN2
3 T1 X3
1
1
QFA1
7-J3-7 1 2
Mains Input W08 7-J3-8 3 4
2 4
19-J2-9 5 6
W01 W06
19-J2-10 7 8
8-1 9 10
W01 W17
8-2 11 12
2
PE
1
L
3
N
5
X1
13 14 FAN1 FAN2
2 4 6 15 16
4
17 18
PE Bar MS Door alarm 19 20
3
14-9 21 22
PE 23 24
1
1 2
2
N L
Blue Yellow Red Black Blue Yellow Red Black
3
8
W17
NOTE: W02 MJ solder W06 solder
4
W02_A for Europen standard socket. 14-11 Blue Yellow Red Black Blue Yellow Red Black
5
W02_B for American standard socket.

6

7
6-J12-3
FAN1
19-J2-8
W06 19-J2-14
DC Input
6-J12-3
Temperature sensor II
FAN2
W03
14-7
14-5
W06
W09
Cable from Air-condition 5 19-J2-7
X2 19-J2-13
W08
Bottom cross control board door line L N PE 1 3 7
8 7 6 5 4 3 2 1 + -
19 20
U2
14-3
1 2 3 4 5 15 14 1312 11 10 9
14-1
XT 2 4
XT 19
J1 J2 J3 1 2 3 4 5 1 2 3 4 5 6
AC
6
J11 J12 8 7 6 5 4 3 2 1 J3
U1
W08
W04
2 1
17 18
Air-condition J10
J2
XT XT
7-J1
Temperature sensor I P345314X1
W07 W05
P344309U1
W08
1 2 3
J6
J2 J1
Bottom cross front door line
1 2
1 2
J7 W08 8 7 6 5 4 3 2 1
15 16
XT XT
J3 6-J3 6-J10
8 7 6 5 4 3 2 1
W07 W07
7-J2 W07
Figure 3 Wiring diagram of air-condition model outdoor cabinet

Appendix 2 Schematic Diagram 35
Appendix 2 Schematic Diagram
X1
L
QFA1 XS Door Alarm
L
to Dry Contact Terminal
AC Input N
N PE
to PE bar
Dry Contact Terminal
Forced Ventilation Unit Over Temperature
X2
0V
……
V- V-
Fan Fan Climate unit fault

DC Input A
V+
C A
V+
C
CONTROL
CONTROL
ALARM
ALARM
-48V
+
+
-
-
Door Alarm
FCU FCUX Spare
X3
Figure 4 Schematic diagram of forced ventilation model outdoor cabinet
QFA1 X1 XS
L Door Alarm to Dry Contact Terminal
L
AC Input N
N
PE
to PE bar KT1

Heat Exchanger Unit Over Temperature
X2 Internal fan External fan
0V V- V-
DC Input A
V+
C …… A
V+
C Climate unit fault
CONTROL
CONTROL
ALARM
ALARM
-48V
+
+
-
AC Door Alarm
Heater
Spare
ECCU
X3
Figure 5 Schematic diagram of heat exchanger model outdoor cabinet

36 Appendix 2 Schematic Diagram
X1
L
QFA1 XS
L
AC Input N
N
PE
Door Alarm to Dry Contact Terminal
to PE bar
Air-condition Unit

Over Temperature
Fan contral Alarm

Climate unit fault
Emergent Ventilation Unit Door Alarm

X2
0V
……
V+
Fan Spare
DC Input V-
-48V
FCU FCUX
X3
Figure 6 Schematic diagram of air-condition model outdoor cabinet

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ECM1500 Outdoor Cabinet

Copyright © 2010 by Emerson Network Power Co., Ltd.

Emerson Network Power Co., Ltd.

Chapter 1 Product Introduction ........................................................................................................................................... 1

1.1 Model Description ................................................................................................................................................. 1

Chapter 2 AC & DC Distribution Units And Signal Output ................................................................................................... 7

2.1 AC & DC Distribution Unit ..................................................................................................................................... 7

Chapter 3 Forced Ventilation Model Thermal Control Unit .................................................................................................. 9

Chapter 4 Heat Exchanger Model Thermal Control Unit ................................................................................................... 14

Chapter 5 Air-condition Model Thermal Control Unit ......................................................................................................... 19

Chapter 6 Structure Design Feature Of The System ......................................................................................................... 23

6.1 Sunproof And Adiabatic ...................................................................................................................................... 23

Chapter 7 Engineering Design Reference ......................................................................................................................... 29

7.1 Reference Parameters ........................................................................................................................................ 29

Appendix 1 Wiring Diagram............................................................................................................................................... 32

Appendix 2 Schematic Diagram ........................................................................................................................................ 35

Chapter 1 Product Introduction

1.1 Model Description

Figure 1-1 Model description

1.2 Composition & Configuration

ECM1500 Outdoor Cabinet Technical Manual

Figure 1-2 Structure of the forced ventilation model outdoor cabinet

Figure 1-3 Heat exchanger model outdoor cabinet

ECM1500 Outdoor Cabinet Technical Manual

Figure 1-4 Air-condition model outdoor cabinet

4. Configuration in the cabinet.

ECM1500 Outdoor Cabinet Technical Manual

1.3 Technical Parameters

ECM1500 Outdoor Cabinet Technical Manual

1.4 Operating Theory

Heat dissipation fan Air outlet

Power supply subrack

Heat dissipation theory for heat exchanger model outdoor cabinet

Internal circulation air

Internal circulation air

ECM1500 Outdoor Cabinet Technical Manual

Heat dissipation theory for air-condition model outdoor cabinet

Top emergent ventilation fan

Return air inlet of air-condition

Air outlet of air-condition

ECM1500 Outdoor Cabinet Technical Manual

Chapter 2 AC & DC Distribution Units And Signal Output

2.1 AC & DC Distribution Unit

The functions of the AC input ports are described in Table 2-2.

The functions of the DC input ports are described in Table 2-3.

ECM1500 Outdoor Cabinet Technical Manual

2.2 Signal Output

ECM1500 Outdoor Cabinet Technical Manual

Chapter 3 Forced Ventilation Model Thermal Control Unit

3.2 Heat-exchanging Function Under High Temperature Environment

3.2.1 Heat Control Board

Digital value (AC

DIP switch setting

Figure 3-1 Connection diagram of the heat control board

Fan: Adjustable varying-speed fan, fan timing signal: PWM pulse

ECM1500 Outdoor Cabinet Technical Manual

Fixing screw of cover

Figure 3-2 Cover position

Table 3-2 Port difinition

ECM1500 Outdoor Cabinet Technical Manual

Port name Pin No. Signal name Definition Remark

3.2.2 Fan Timing Scheme

ECM1500 Outdoor Cabinet Technical Manual