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Vaccuperm VGS-140
High-performance disinfection systems
Vaccuperm VGS-140
1. General 3
Table of contents
2. Functional scheme 4
Functional scheme Vaccuperm VGS-141,
VGS-143, VGS-145 4
3. Technical data 5
Vaccuperm VGS-141, VGS-143, VGS-145
gas dosing systems 5
Vaccuperm VGS-147 and VGS-148 vacuum
regulators 7
4. Accessories 8
High-capacity injectors 545 8
Combined liquid chlorine trap and
chlorine gas filter LiquFilt 524 9
Liquid gas evaporator RV 171 10
Change-over device 185 12
Change-over device 185-2 with bypass 13
Vacuum change-over device 186 15
Pressure reducing valves 544 17
2
Vaccuperm VGS-140
1
1. General
General
Vaccuperm VGS-140 high-performance disinfection systems
• Pressure sensors for more safety: optional pressure • Automation of the dosing process: optionally a
sensors for injector vacuum and operating vacuum microprocessor-based controller can be integrated
allow the early detection of disturbances such as for PID control or for compound loop control.
insufficient injector vacuum or vacuum regulator • Ergonomic and service-friendly design: all control
faults. elements and displays are installed at eye-level for
• Precise scan system for the flowmeter: the inductive easy handling. Easy change-over from automatic to
sensor is insensitive to soiling and does not get into manual operation. All assembly and service work
contact with the aggressive gas to be dosed. The can be executed with a few standard tools.
resolution of the signal is about 2 % of the limit Note: Vaccuperm VGS-140 are expert systems.
value of the measuring range. All component configurations must be adapted to the
• Systems with direct proportional control: the requirements on site. For assistance, please ask our
servomotor of the rate valve can optionally be product specialists or project department.
equipped with electronics (4-20 mA input) for direct
proportional control without additional control
electronics.
3c 18
2 3b
3a
7 8
9 15
4
16 17
16
5
6
1 14
1a
16
16
3
2 Vaccuperm VGS-140
2. Functional scheme
Functional scheme
Vacuum meter
Option: with limit contacts
Gas flowmeter
Option: 4-20 mA scanning
Vacuum regulator
VGS-148 with safety
valve
Option: contact
manometer
High capacitiy injector
TM04 1401 3909
4
Vaccuperm VGS-140
3
3. Technical data
Technical data
Vaccuperm VGS-141, VGS-143,
VGS-145 gas dosing systems
• Vacuum dosing system with rate valve
• Material: Polyurethane (enclosure), PVC, PTFE,
FKM, silver-coated nickel-chrome alloy
• Gas flowmeter according to floater principle
• Vacuum meter NG 100 mm
• Manual or automatic adjustment of the dosing flow
• Differential pressure regulator
• Floor mounting unit, covered
• For ammonia and sulphur dioxide on request
Dimensions
610 390
1000
1000
1810
DN 40=730
DN 20=760
50
450
5
3 Vaccuperm VGS-140
Technical data
Technical data
50-1000 g/h
100-2000 g/h
200-4000 g/h PE hose 10/14 VGS-141-010
400-8000 g/h
0.5 - 10 kg/h
1-20 kg/h
PVC pipe 20/25 VGS-143-040
2-40 kg/h
3.5 - 70 kg/h
6-120 kg/h PVC pipe 40/50 VGS-145-200
10-200 kg/h
Options
Vacuum connections
• For PE hose 8/11, PE hose 12/16, PE hose 1/2",
PVC pipe 12/16, PVC pipe 15/20
Motor
Synchronous motor 3VA, IP55, actuating time
0-100 %: 90 s at 50 Hz, 75 s at 60 Hz, installed on the
rate valve
• 230 V (50/60 Hz) with feedback potentiometer
• 115 V (50/60 Hz) with feedback potentiometer
• 230 V (50/60 Hz), input/output 4-20 mA
• 115 V (50/60 Hz), input/output 4-20 mA
Magnetic inductive gas flow sensor
• Precise scanning for all measuring tubes from 2 to
200 kg/h
Vacuum meter for injector vacuum
• NG 100 with 2 limit contact outputs
• Without vacuum meter
Pressure sensors
• For injector vacuum
• For operating vacuum
• For injector and operating vacuum, signal
evaluation via external PLC, required control
voltage 24 V
Enclosure versions
• Floor mounting unit with hood, open foot
• Wall mounting unit with hood
VGS-141-010
96729331
up to 500 g/h
VGS-141-010
96688759
1000 g/h up to 10 kg/h
Chlorine gas
VGS-143-040
96688761
10 kg/h up to 40 kg/h
VGS-145-200
96088763
40 kg/h up to 200 kg/h
6
Vaccuperm VGS-140
3
Vaccuperm VGS-147 and VGS-148 Technical data
Technical data
vacuum regulators Flow rate Vacuum connection Type
• For line installation, with integrated safety valve, Max. 40 kg/h PVC pipe 20/25 VGS-147-040
with grooved flange DN 25 (G 1) without liquid trap Max. 70 kg/h PVC pipe 40/50 VGS-148-070
• For ammonia and sulphur dioxide on request. Max. 120 kg/h PVC pipe 40/50 VGS-148-120
Max. 200 kg/h PVC pipe 40/50 VGS-148-200
Dimensions
Options
209 Manometer
52 20/25 • 0-16 bar, NG 63, optionally with MIN contact
(N.O./N.C.)
106
• Without manometer
Ø 175
Testing agents
• Bottle with ammonia for tightness check
171
VGS-147-040 96688764
Fig. 4 VGS-147 vacuum regulator VGS-148-070 96688765
VGS-148-120 96688766
VGS-148-200 96688767
206
125
40/50 245
7
170
Ø 50
6/8
245
170
DN 25
7
4 Vaccuperm VGS-140
4. Accessories
Accessories
H
data and the operating point are necessary for the
D1
D1
decision.
10 kg/h 0.5 - 3 400 155 PVC pipe 25/32 PE hose 10/14 PVC pipe 25/32 96696669
10 kg/h 0.5 - 3 400 155 Hose NPT 1 1/4" PE hose 10/14 Hose NPT 1 1/4" 91836339
10 kg/h 3-7 400 155 PVC pipe 25/32 PE hose 10/14 PVC pipe 25/32 96729173
10 kg/h 3-7 400 155 Hose NPT 1 1/4" PE hose 10/14 Hose NPT 1 1/4" 96729205
20 kg/h 0.5 - 3 480 190 PVC pipe 32/40 PVC pipe 20/25 PVC pipe 32/40 96729067
20 kg/h 3-7 480 190 PVC pipe 32/40 PVC pipe 20/25 PVC pipe 32/40 96706388
40 kg/h 0.5 - 3 710 310 PVC pipe 50/63 PVC pipe 20/25 PVC pipe 50/63 96729072
40 kg/h 3-7 710 310 PVC pipe 50/63 PVC pipe 20/25 PVC pipe 50/63 91836631
70 kg/h 0.5 - 3 650 325 PVC pipe 65/75 PVC pipe 40/50 PVC pipe 65/75 96729139
70 kg/h 3-7 650 325 PVC pipe 65/75 PVC pipe 40/50 PVC pipe 65/75 96729225
120 kg/h 0.5 - 3 720 325 PVC pipe 80/90 PVC pipe 40/50 PVC pipe 80/90 96729141
120 kg/h 3-7 720 325 PVC pipe 80/90 PVC pipe 40/50 PVC pipe 80/90 96729228
200 kg/h 0.5 - 3 825 370 PVC pipe 90/110 PVC pipe 40/50 PVC pipe 90/100 96729122
200 kg/h 3-7 825 370 PVC pipe 90/110 PVC pipe 40/50 PVC pipe 90/100 96729211
8
Vaccuperm VGS-140
4
Combined liquid chlorine trap and Types
Accessories
chlorine gas filter LiquFilt 524 Description Type
LiquFilt 524 separates the impurities in the gaseous LiquFilt trap and filter with heather strip 115 V or
524-205
230 V (50/60 Hz)
chlorine and catches any liquid chlorine drops.
LiquFilt 524 is an important part of high-capacity Accessories
chlorine gas dosing systems. It protects the
downstream dosing units from damage by liquid Description Product No.
chlorine and prevents the obstruction of nozzles and Steel pipe, G 1/2, DIN 2441, 1 m, ∅21.3 96727447
valve seats. Essential parts of the unit are a rugged Steel pipe, G 1, DIN 2441, 1 m, ∅33.7 96727448
steel vessel filled with chlorine-proof mineral filter Pair of welding neck flanges DN 25, PN 16, groove
material, and an electric heater strip wrapped around 96698366
and tongue, DIN 2633/2512
its casing. The self-regulating strip conveys the heat to Pair of threaded flanges G 1, PN 16, groove and
96727563
the steel and thus keeps the housing at a constant tongue, DIN 2566/2512
temperature, hot enough to evaporate the deposited Reducing part G 1 to G 1/2 96727557
liquid chlorine drops.
LiquFilt 524 is installed directly in the chlorine gas line Spare parts
via its flange connections.
Description Product No.
The tube connection needs not to be detached for
Spare parts for LiquFilt 524 91835919
exchanging the filter. In order not to interrupt the
chlorine gas supply when exchanging the filter, we
recommend the installation of a bypass line with three
shut-off valves.
Dimensions
290
190
~ 490
130
Technical data
Nominal heating
80 W at 10 °C
capacity
high-grade seamless steel, Rockwool gasket,
Material
asbestos-free material
Input groove flange DN 25 (G1), DIN 2527/2512
Weight 22 kg
9
4 Vaccuperm VGS-140
The automatic evaporator transforms the liquid gas Power consumption 9 kW (171-100), 18 kW (171-200)
taken from the storage tank by heating. The heat
Voltage 230/400 V (50/60 Hz)
transfer medium is either water containing
approx. 220 kg, including load section and
anticorrosive and antifreezer, or oil. Weight
control panel
The liquid gas to be vapourized flows under pressure Max. operating
into the lower part of the evaporator, passes 12 bar, with bursting disk 16 bar
pressure
preheating, evaporating and progressive heating zone
Testing pressure 33 bar
and leaves it as a dry saturated gas flow at the top.
In order to protect the downstream installations up to Admissible ambient
0-40 °C
temperature
the pressure reducing valve from reliquefaction of the
gas, the evaporator is designed generously, Warming-up time approx. 4 minutes (water), 5-7 minutes (oil)
considering the gas outlet temperature. Connection inlet groove flange DN 25 (G 1), DIN 2635/2512
A bursting disk with connected expansion tank ensures
Connection outlet tongue flange DN 25 (G 1), DIN 2635/2512
that the highest admissible operating pressure is not
exceeded. This tank is dimensioned in a way to
transform the overpressure after the bursting of the Types
bursting disk into the normal operating pressure. If the
Heat transfer medium Evaporation capacity Type
bursting disk bursts, this is indicated by a contact
manometer. 100 kg/h 171W-100
Water
A contact manometer with two adjustable limit contacts 200 kg/h 171W-200
indicates too high or too low gas pressure. 100 kg/h 171-100
Oil
• The compact and maintenance-free multitubular 200 kg/h 171-200
~ 730 ~ 670
DN 25
1805
1293
DN 25
203
125
100
14
10
Vaccuperm VGS-140
4
Selection Functional scheme RV 171W-100, -200
Accessories
Voltage of heating elements
• 230/400 V (50/60 Hz) 9
• 240/415 V (50/60 Hz)
• 220/380 V (50/60 Hz) 6 4
Shut-off valve DN 25 (G 1), inlet and outlet side, Fig. 9 Evaporator RV 171W-100, -200
96706446
full-way valve chlorine and ammonia
Flange set: pair of counterflanges (threaded
1 Heat exchanger 6 Bursting disk
flanges), G 1, PN 16, DIN 2566/2512, with screws 96727563
and sealings 2 Liquid chlorine intake 7 Expansion vessel
Flange set: pair of counterflanges (welding neck Filler neck for the heat
3 Gas outlet 8
flanges), DN 25, PN 16, DIN 2633/2512, with 96698366 transfer medium (water)
screws and sealings 4 Heating elements 9 Equalizing tank
5 Circulation pump 10 Drain valve
Spare parts sets
Functional scheme RV 171-100, -200
Description Product No.
6
7
1b
1a
1
4
TM04 1403 2609
1 Tank 5 Agitator
1a Tubular bundle 6 Bursting disk
1b Thermal oil 7 Expansion tank
Contact manometer
2 Inlet connection 8
behind the bursting disk
Contact manometer
3 Outlet connection 9
(operation manometer)
4 Heating flange 10 Contact thermometer
11
4 Vaccuperm VGS-140
124
75
384 160
867
100
12
Vaccuperm VGS-140
4
Change-over device 185-2 with bypass
Accessories
The change-over device 185-2 with bypass allows
manual operation during maintenance of the
servomotors. Opening and closing of the motor valves
is made in manual operation with electrical
pushbuttons.
Dimensions
493
340
396
110 475 475 110
1170
180
Ø9
400
420
445
227 37 200
300 230
13
4 Vaccuperm VGS-140
Types
Description Type
Options
Flow
• Up to 200 kg/h chlorine gas, up to 600 kg/h liquid
chlorine
Voltages
• Control panel and motor valves 230 V (50 Hz), IP65
• Control panel and motor valves 230 V (60 Hz), IP65
• Control panel and motor valves 115 V (60 Hz), IP65
• Control panel and motor valves 115 V (50 Hz), IP65
• Without control panel, motor valves 230 V
(50/60 Hz)
• Without control panel, motor valves 115 V (60 Hz)
Accessories
14
Vaccuperm VGS-140
4
Vacuum change-over device 186
Accessories
The vacuum change-over device is controlled via the
control panel by two contact manometers and
automatically changes over from the empty battery to
the full standby battery.
• Application: chlorine gas under vacuum.
• The change-over device consists of a 3-way ball
valve, an electric servomotor and a control panel.
• At the inlet side, it is connected to two vacuum
regulators; at the outlet side it is connected to a
dosing unit.
• Both contact manometers are mounted either
directly at the vacuum regulators or at the end of the
header line before the vacuum regulators.
Dimensions
>111
145
100
62
187
232
Ø40
Ø86
45
132
95
138
190
50
30
15
4 Vaccuperm VGS-140
227 D F C F D E
Ø8.5
A A
420
400
G B G
H H
protection: IP65
actuating time 0-100 %: 4 seconds
admissible ambient
0 to +40 °C
Servomotor temperature:
admissible storage
-10 to +50 °C
temperature:
weight: 2 kg
protection: IP54
Control panel
weight: 8.5 kg
Options
Connections
• PVC pipe 32/40
• PVC pipe 40/50, extensions
• PVC pipe 20/25, reductions
Voltage of control panel
• 115 V or 230 V (50/60 Hz)
Fastening material
• for wall mounting
Labelling of the control panel
• German
• English
• French
• Spanish
Types
Description Type
Spare parts
16
Vaccuperm VGS-140
4
Pressure reducing valves 544 Technical data
Accessories
• The pressure reducing valve 544 reduces the Nominal pressure 16 bar
unregulated gas pressure of the gas containers to a
Counterpressure adjustable 2 to 3 bar
constant operation pressure.
• It ensures the precise and pressure-independent 6 kg G 1/2, without servomotor
functioning of the inlet valve of the vacuum regulator 12.5 kg G 1, without servomotor
Weight
and prevents re-liquefaction of the gas. 9.5 kg G 1/2, with servomotor
Dimensions - 96693065
230 V
96729024
40 kg/h DN 15 G 1/2 50/60 Hz
115 V
96729025
50/60 Hz
H
- 96729019
~35
230 V
96729028
200 kg/h DN 25 G1 50/60 Hz
115 V
96729031
D 50/60 Hz
L1 T1
T Suitable flanges see accessories below.
2
L2 Options
Pressure reducing valves with servomotor
Servomotor: linear-attached actuator with no-voltage
readjusting device, closing time approx. 5.5 s
(at max. stroke), setting time 100 %, admissible
ambient temperature 0 to +50 °C, protection IP54
• 230 V, 50 Hz, 22 mA, 20 W
• 115 V, 60 Hz, 60 mA, 21.6 W.
H
Accessories
TM04 1333 2609
Fig. 18 Pressure reducing valve without servomotor Pair of threaded flanges (connection flange),
96727553
groove and tongue, DN 15
(above), with servomotor (below)
Set of threaded flanges (counter flange), groove
96727556
and tongue, DN 15, with screws and sealings
Connection H D L1 L2 T1 T2 Type Pair of threaded flanges (connection flange),
96706818
groove and tongue, DN 25
G 1/2 200 120 198 240 128 240 544-101
Set of threaded flanges (counter flange), groove
G1 220 150 240 - 128 255 544-102 96727563
and tongue, DN 25, with screws and sealings
G 1/2 425 120 198 240 128 240 544-210
G1 435 150 240 - 128 255 544-220 Spare parts sets
17
5 Vaccuperm VGS-140
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Catalogue
Literature
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18
Vaccuperm VGS-140
5
Replacement
CAD drawings
2-dimensional drawings:
• .dxf, wireframe drawings
• .dwg, wireframe drawings.
3-dimensional drawings:
• .dwg, wireframe drawings (without surfaces)
• .stp, solid drawings (with surfaces)
• .eprt, E-drawings.
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Product Selection program containing detailed
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in more than 30 languages.
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as WebCAPS, but is an ideal solution if no internet
connection is available.
WinCAPS is available on DVD and updated once a
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Subject to alterations.
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