Trail Mix M37-Accropode

Project :Construction of Outer Harbour for Project Varsha
Employer :Director General Project Varsha IHQ MoD (Navy) Gove

Engineer :Halcrow Consulting India Private Ltd
Contractor :Navayuga – Van Oord JV
Concrete Mix Design of M- 37 ( Acc

DESIGN DATA:
Grade Designation : M37
Cement/Combination Type : OPC43g (34%) + GGBS(66%)
Minimum Cement Content : 350 Kg
Maximum Cement Content -
Maximum Water cement ratio : 0.45
Chemical Admixture Type : Superplasticizer
Nominal maximum size of aggregate : 20 mm
Workability / Slump of concrete :100 to 150 mm
Method of Concrete Placeing : Pumping
Date of Casting :
Date of Testing :
Temperature of Water :
Temperature of concrete :
Ambient Temperature :
Degree of Supervision : Good
Type of Exposure : Extreme
A. Materials
Material Source / Vender
Cement Maha OPC 43 Grade
GGBS Maha GGBS
Coarse Aggregate Anakapalle
Fine Aggregate Rajahmandry (Godavari River)
Water Kottapatnam Village
Admixture SIKA VISCOFLOW 5133NS
B. Properties of the materials
Page 1 432501867.xlsx
Parameters
Specific Gravity of Cement
Specific Gravity of GGBS
Specific Gravity of 20mm Coarse Aggregate
Specific Gravity of Fine Aggregate
Specific Gravity of Water
Specific Gravity of admixture
Water absorption of 20mm Coarse Aggregate
Water absorption of Fine Aggregate
C. The grading of Coarse & Fine Aggregate:
(i) The Grading of Coarse Aggregate (20MM):
Permissible Limit
Sieve Size (mm) (% Finer)
(% Finer)
40 100 100
20 90.48 85-100
10 5.14 0-20
4.75 0.31 0-5
Page 2 432501867.xlsx
(ii)The Grading of Coarse Aggregate (10MM):
Permissible Limit
(% Finer)
12.5 100 100
10 89.06 85-100
4.75 4.11 0-20
2.36 1.56 0-5
(iii)Grading of Fine Aggregate:

IS Sieve size (mm) % Finer Permissible Limit
10 100 100
4.75 95.51 90-100

2.36 89.78 75-100
1.18 77.55 55-90
0.6 44.66 35-59
0.3 13.67 8-30
0.15 4.84 0-10
(IV) Grading of Combined Coarse Aggregate:

20 mm and 10 mm Aggregates mixed in proportion of 55:45 by weight.
Individual Gradation
20 mm
( %age passing)
IS SIEVE Size
20 mm 10 mm Sand 33.6
40 mm 100 100 100 33.60

20 mm 90.48 100 100 30.40
4.75 mm 0.31 4.11 95.51 0.10
600 mic 0 0 44.66 0.00
150 mic 0 0 4.84 0.00
TARGET MEAN STRENGTH OF CONCRETE

Target mean strength f'ck = fck+ t ×S = 37+ 1.65 × 5= 45.25 N/mm2
Where fck =Characteristic Compressive Strength
f'ck = Target average compressive strength at 28 days
t = 1.65 from IS 10262:2009
S = Standard Deviation (5.0 from table 1, IS 10262:2009)
Page 3 432501867.xlsx
Selection of Water Cement ratio
From CLI Specification, maximum Water Cement ratio= 0.45
Assumed Water-Cement ratio = 0.40
0.40 < 0.45, Hence O.K
Selection of Water Content

From Table: 2 of IS 10262:2009, Maximum Water Content for 20mm Aggregate=186 kg (for 25-50m
[Ref. IS 10262:2009, Cl. 4.2, page 2-3)
186 + 12 / 100 *
Estimated water content for 100mm-150mm Slump =
186 =
As super plasticizer is used, the water content can be reduced up to 20% and above.
Based on the trails with admixture water content reduction of 31% has been achieved.
Hence the arrived water content=208.32 × 0.69 = 143.7408 Say=
Calculation of Cementitious Material Content

Water Cement ratio = 0.40
Total Cementitious Content= 360 say= 360 Kg
As per Contract M1234 OPC + GGBS (66-88%)
OPC = 34% 122 Kg
GGBS = 66% 238 Kg
Proportion of Volume of Coarse Aggregate and Fine Aggregate content per Unit Volume of Tota
Form Table: 3, IS 10262:2009 volume of coarse Aggregate corresponding to 20mm Size and
Fine aggregate (Zone-II) for water cement ratio 0.50=0.62
Volume of Coarse Aggregate = 61% Proportion of 20 mm= 55%

Volume of Fine Aggregate = 39%
Note:For more workablity of concrete, concrete placement is by using pump and reduced the estimat
10%, IS 10262,Clause4.4.1, Based on the trials,coarse aggregate reduced on 1.6% .
Therefore volume of coarse aggregate =0.62*0.984=0.61
volume of fine aggregate content=1-0.61=0.39
Page 4 432501867.xlsx
Mix Calculation as per IS10262:2009
The Mix Calculation per unit Volume of Concrete shall be as follows:
a) Volume of Concrete = 1 m3
b) Volume of Cement = (Mass of cement/specific Gravity of Cement)*(1/1000)

c) Volume of GGBS = (Mass of cement/specific Gravity of GGBS)*(1/1000)
d) Volume of Water = (Mass of Water/specific Gravity of Water)*(1/1000)
e) Volume of Chemical Admixture = (Mass of Admixture/specific Gravity of Admixture)*(1/1000
f)Volume of all in Aggregate = [a- (b + c + d+e)]
g)Mass of 20mm Coarse Aggregate = (f × Volume of Coarse Aggregate × Specific Gravit

Course Aggregate ×1000) x Proportion of 20mm
h)Mass of 10mm Coarse Aggregate = (f × Volume of Coarse Aggregate × Specific Gravity

Course Aggregate ×1000) x Proportion of 10mm Agg
i)Mass of Fine Aggregate (River Sand)= f x Vol.of fine aggregate x Specific gravity of fine ag
Material Description Materials in SSD Condition P

MATERIALS Qty (Kg/m3)
Cement 122
GGBS 238
20mm Coarse Aggregate 778
Sand 883
Water 144
Admixture @0.60% by weight of cement 2.160
Page 5 432501867.xlsx
Note: Aggregate should be used in saturated surface dry condition. If otherwise when computing the
the free (surface) moisture contributed by the fine and coarse aggregate. On the other hand, if the agg
increased by an amount equal to the moisture likely to be absorbed by the aggregates. Necessary adju
The surface water and percent water absorption of aggregates shall be determined according to IS 23
Casting date of Cube

7 Days testing date of Cube
Results of Trail Mix.
Average 7 days Cube Average 28 days Cube

Compressive Strength(N/mm2) Compressive Strength(
Avg
Compressive Wt Of
Trail No. Wt Of Cube Density Comp,
Strength Cube
Strength
The slump shall be measured and the water content and dosage of admixture shall be adjusted for ach
required the mix proportions shall be reworked for the actual water cement ratio and checked for dur
as a separate report.
Page 6 432501867.xlsx
or Project Varsha
IHQ MoD (Navy) Government of India
e Ltd
gn of M- 37 ( Accropode )
Trial Mix No: 01
Page 7 432501867.xlsx
Value Obtained
3.150
2.850
2.716
2.861
2.650
1.000
1.100
0.36%
0.46%
1.37%
ssible Limit
Remarks
% Finer)
100
85-100
Confirms to IS 383:1970
0-20
0-5
Page 8 432501867.xlsx
ssible Limit
Remarks
% Finer)
100
85-100
0-20
0-5
ssible Limit Remarks

100
90-100
75-100
Confirms to Grading Zone-II of
55-90
35-59
8-30
0-10
River
10 mm Specified Limit
Sand
%age
Passing Upper Lower
27.4 39 Mean
limit limit
27.40 39.00 100.0 100 100 100.0
27.40 39.00 96.8 100 95 97.5
1.13 37.25 38.5 50 30 40.0
0.00 17.42 17.4 35 10 22.5
0.00 1.89 1.9 6 0 3.0
Page 9 432501867.xlsx
egate=186 kg (for 25-50mm Slump)
208.32
d above.
achieved.
144
per Unit Volume of Total Aggregate

o 20mm Size and
Proportion of 10 mm= 45%
p and reduced the estimated coarse aggregate content determined using Table 3 up to
n 1.6% .
Page 10 432501867.xlsx
Cement)*(1/1000) = 0.000
GGBS)*(1/1000) = 0.000
Water)*(1/1000) = 0.144
y of Admixture)*(1/1000) = 0.0020
= 0.854 m3
gregate × Specific Gravity Of 20 mm = 778 Kg

0) x Proportion of 20mm Aggregate
regate × Specific Gravity Of 10mm = 671 Kg

Proportion of 10mm Aggregate
Specific gravity of fine aggregate x 100 = 883 Kg
rials in SSD Condition Per M3

Qty (Kg/m3)
122
238
778
671
883
144
2.160
Page 11 432501867.xlsx
wise when computing the requirement of mixing water allowance shall be made for
the other hand, if the aggregate are dry the amount of mixing water should be
ggregates. Necessary adjustments are also required to be made in mass of aggregates.
mined according to IS 2386.
Average 28 days Cube Concrete

Slump in mm
Compressive Strength(N/mm2) Temparature
Avg Intial Intial

Compressive
Density Comp,
Strength
Strength 30 min 30 min
60 min 60 min
90 min 90 min
120 min 120 min
e shall be adjusted for achieving the required slump based on the site condition, if
ratio and checked for durability requirements, the results of which will be submitted
Page 12 432501867.xlsx

DESIGN DATA:
Date of Casting :
Date of Testing :
A. Materials
GGBS Maha GGBS
Page 13 432501867.xlsx
Parameters
Permissible Limit
(% Finer)
40 100 100
20 90.48 85-100
10 5.14 0-20
4.75 0.31 0-5
Page 14 432501867.xlsx
Permissible Limit
(% Finer)
12.5 100 100
10 89.06 85-100
4.75 4.11 0-20
2.36 1.56 0-5

10 100 100
4.75 95.51 90-100

2.36 89.78 75-100
1.18 77.55 55-90
0.6 44.66 35-59
0.3 13.67 8-30
0.15 4.84 0-10

20 mm
( %age passing)
IS SIEVE Size
20 mm 10 mm Sand 33.6
40 mm 100 100 100 33.60

20 mm 90.48 100 100 30.40
4.75 mm 0.31 4.11 95.51 0.10
600 mic 0 0 44.66 0.00
150 mic 0 0 4.84 0.00

t = 1.65 from IS 10262:2009
Page 15 432501867.xlsx
0.4 < 0.45, Hence O.K

[Ref. IS 10262:2009, Cl. 4.2, page 2-3)
186 + 12 / 100 *
186 =

OPC = 34% 124 Kg
GGBS = 66% 241 Kg
Volume of Coarse Aggregate = 61% Proportion of 20 mm= 55%

Page 16 432501867.xlsx




Cement 124
GGBS 241
Sand 881
Water 146
Page 17 432501867.xlsx


Avg
Compressive Wt Of
Strength Cube
Strength
Page 18 432501867.xlsx
or Project Varsha
e Ltd
Trial Mix No: 02
Page 19 432501867.xlsx
Value Obtained
3.150
2.850
2.716
2.861
2.650
1.000
1.100
0.36%
0.46%
1.37%
ssible Limit
Remarks
% Finer)
100
85-100
0-20
0-5
Page 20 432501867.xlsx
ssible Limit
Remarks
% Finer)
100
85-100
0-20
0-5

100
90-100
75-100
Confirms to Grading Zone-II of
55-90
35-59
8-30
0-10
River
Sand
%age
Passing Upper Lower
27.4 39 Mean
limit limit
27.40 39.00 100.0 100 100 100.0
27.40 39.00 96.8 100 95 97.5
1.13 37.25 38.5 50 30 40.0
0.00 17.42 17.4 35 10 22.5
0.00 1.89 1.9 6 0 3.0
Page 21 432501867.xlsx
208.32
d above.
achieved.
146

o 20mm Size and
Proportion of 10 mm= 45%
n 1.6% .
Page 22 432501867.xlsx
Cement)*(1/1000) = 0.000
GGBS)*(1/1000) = 0.000
Water)*(1/1000) = 0.146
y of Admixture)*(1/1000) = 0.0020
= 0.852 m3



Qty (Kg/m3)
124
241
847
595
881
146
2.190
Page 23 432501867.xlsx

Slump in mm
Avg Intial Intial

Compressive
Density Comp,
Strength
60 min 60 min
90 min 90 min
120 min 120 min
Page 24 432501867.xlsx

DESIGN DATA:
Date of Casting :
Date of Testing :
A. Materials
GGBS Maha GGBS
Page 25 432501867.xlsx
Parameters
Permissible Limit
(% Finer)
40 100 100
20 90.48 85-100
10 5.14 0-20
4.75 0.31 0-5
Page 26 432501867.xlsx
Permissible Limit
(% Finer)
12.5 100 100
10 89.06 85-100
4.75 4.11 0-20
2.36 1.56 0-5

10 100 100
4.75 95.51 90-100
2.36 89.78 75-100
1.18 77.55 55-90
0.6 44.66 35-59
0.3 13.67 8-30
0.15 4.84 0-10

20 mm
( %age passing)
IS SIEVE Size
20 mm 10 mm Sand 33.6
40 mm 100 100 100 33.60

20 mm 90.48 100 100 30.40
4.75 mm 0.31 4.11 95.51 0.10
600 mic 0 0 44.66 0.00
150 mic 0 0 4.84 0.00

t = 1.65 from IS 10262:2009
Page 27 432501867.xlsx
0.4 < 0.45, Hence O.K

[Ref. IS 10262:2009, Cl. 4.2, page 2-3)
186 + 12 / 100 *
186 =

OPC = 34% 126 Kg
GGBS = 66% 244 Kg
Volume of Coarse Aggregate = 61% Proportion of 20 mm= 55.0%

Page 28 432501867.xlsx




Cement 126
GGBS 244
Sand 878
Water 148
Page 29 432501867.xlsx


Avg
Compressive Wt Of
Strength Cube
Strength
Page 30 432501867.xlsx
or Project Varsha
e Ltd
Trial Mix No: 03
Page 31 432501867.xlsx
Value Obtained
3.150
2.850
2.716
2.861
2.650
1.000
1.100
0.36%
0.46%
1.37%
ssible Limit
Remarks
% Finer)
100
85-100
0-20
0-5
Page 32 432501867.xlsx
ssible Limit
Remarks
% Finer)
100
85-100
0-20
0-5

100
90-100
75-100
55-90 Confirms to Grading Zone-II of
35-59
8-30
0-10
River
Sand
%age
Passing Upper Lower
27.4 39 Mean
limit limit
27.40 39.00 100.0 100 100 100.0
27.40 39.00 96.8 100 95 97.5
1.13 37.25 38.5 50 30 40.0
0.00 17.42 17.4 35 10 22.5
0.00 1.89 1.9 6 0 3.0
Page 33 432501867.xlsx
208.32
d above.
achieved.
148

o 20mm Size and
Proportion of 10 mm= 45.0%
n 1.6% .
Page 34 432501867.xlsx
Cement)*(1/1000) = 0.000
GGBS)*(1/1000) = 0.000
Water)*(1/1000) = 0.148
y of Admixture)*(1/1000) = 0.0020
= 0.850 m3



Qty (Kg/m3)
126
244
775
668
878
148
2.220
Page 35 432501867.xlsx

Slump in mm
Avg Intial Intial

Compressive
Density Comp,
Strength
60 min 60 min
90 min 90 min
120 min 120 min
Page 36 432501867.xlsx

Trail Mix M37-Accropode

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Project :Construction of Outer Harbour for Project Varsha

Employer :Director General Project Varsha IHQ MoD (Navy) Gove

Concrete Mix Design of M- 37 ( Acc

B. Properties of the materials

C. The grading of Coarse & Fine Aggregate:

(i) The Grading of Coarse Aggregate (20MM):

(iii)Grading of Fine Aggregate:

4.75 95.51 90-100

(IV) Grading of Combined Coarse Aggregate:

40 mm 100 100 100 33.60

TARGET MEAN STRENGTH OF CONCRETE

Selection of Water Content

Calculation of Cementitious Material Content

Volume of Coarse Aggregate = 61% Proportion of 20 mm= 55%

b) Volume of Cement = (Mass of cement/specific Gravity of Cement)*(1/1000)

f)Volume of all in Aggregate = [a- (b + c + d+e)]

g)Mass of 20mm Coarse Aggregate = (f × Volume of Coarse Aggregate × Specific Gravit

h)Mass of 10mm Coarse Aggregate = (f × Volume of Coarse Aggregate × Specific Gravity

Material Description Materials in SSD Condition P

Casting date of Cube

Average 7 days Cube Average 28 days Cube

ssible Limit Remarks

per Unit Volume of Total Aggregate

Proportion of 10 mm= 45%

gregate × Specific Gravity Of 20 mm = 778 Kg

regate × Specific Gravity Of 10mm = 671 Kg

Specific gravity of fine aggregate x 100 = 883 Kg

rials in SSD Condition Per M3

Average 28 days Cube Concrete

Avg Intial Intial

Concrete Mix Design of M- 37 ( Acc

B. Properties of the materials

C. The grading of Coarse & Fine Aggregate:

(i) The Grading of Coarse Aggregate (20MM):

(iii)Grading of Fine Aggregate:

4.75 95.51 90-100

(IV) Grading of Combined Coarse Aggregate:

40 mm 100 100 100 33.60

TARGET MEAN STRENGTH OF CONCRETE

Selection of Water Content

Calculation of Cementitious Material Content

Volume of Coarse Aggregate = 61% Proportion of 20 mm= 55%

b) Volume of Cement = (Mass of cement/specific Gravity of Cement)*(1/1000)

f)Volume of all in Aggregate = [a- (b + c + d+e)]

g)Mass of 20mm Coarse Aggregate = (f × Volume of Coarse Aggregate × Specific Gravit

h)Mass of 10mm Coarse Aggregate = (f × Volume of Coarse Aggregate × Specific Gravity

Material Description Materials in SSD Condition P

Casting date of Cube

Average 7 days Cube Average 28 days Cube

ssible Limit Remarks

per Unit Volume of Total Aggregate

Proportion of 10 mm= 45%

gregate × Specific Gravity Of 20 mm = 847 Kg

regate × Specific Gravity Of 10mm = 595 Kg

Specific gravity of fine aggregate x 100 = 881 Kg

rials in SSD Condition Per M3

Average 28 days Cube Concrete

Avg Intial Intial

Concrete Mix Design of M- 37 ( Acc

B. Properties of the materials

C. The grading of Coarse & Fine Aggregate:

(i) The Grading of Coarse Aggregate (20MM):

(iii)Grading of Fine Aggregate:

(IV) Grading of Combined Coarse Aggregate: