Strength Calculation

API 6A 6BX 10000# WNRTJ

(7-1/16”)

1 2017-09-02 ISSUE FOR APPROVAL J.H Kim

0 2017-08-11 ISSUE FOR APPROVAL J.H Kim

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

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- CONTENTS -

NO. DESCRIPTION PAGE

1. API 6A 6BX 10000# WNRTJ(7-1/16')-------------------------------------- 3 - 8

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20-FLG-101

ASME Section VIII Division 1, 2015 Edition Metric , Appendix 2 Flange Calculations

Flange Type Weld neck integral

Attachment Type Figure 2-4 sketch (6)

Flange Material SA-182 F51 (II-D Metric p. 126, ln. 20) NACE

Attached To PIPE-7 1/16" (Left) Special Reducer (7 1/16" x 6")

Impact Fine Grain Optimize MDMT/

Normalized PWHT
Tested Practice Find MAWP

Yes (0°C) No No No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 23,442.17 176.67 0

Static Liquid Head

Condition Ps (kPa)

Operating 0

Dimensions

Flange OD, A 479.6 mm

Flange ID, B 158 mm

Bolt Circle, C 403.3 mm

Gasket OD 237.9 mm

Gasket ID 200.7 mm

Flange Thickness, t 103.1 mm

Hub Thickness, g1 60.8 mm

Hub Thickness, g0 48 mm

Hub Length, h 100.3 mm

Length, e 203.4 mm

Corrosion Bore 0 mm

Corrosion Flange 0 mm

Bolting

Material SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31) ASTM A320 L7 PTFE COATED

Description 12 - 1.5" dia series 8 threaded

Corrosion on root 0 mm

Gasket

Description Ring joint Stainless steels and nickel-base alloys

Factor, m 6.5

Seating Stress, y 179.264 MPa

Thickness, T 4.45 mm

Weight (kg)
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New 162.61 kg

Corroded 162.61 kg

Results Summary

Flange design thickness: 76.1 mm

Maximum allowable working pressure, MAWP: 31,945.61 kPa @ 176.67 °C (bolting limits)

Rated MDMT 0 °C

Note: this flange is calculated as an integral type.

UHA-51 Material Toughness Requirements

Material impact test temperature per UHA-51(a) = 0°C

Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Design MDMT of 0°C is acceptable.

Stress Summary

P SH Allow SR ST (SH + SR) / 2 (SH + ST) / 2 Allow

(kPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa)

Oper 88.203 252 70.946 58.04 79.575 73.122 168

Design P Weight Only 23,442.17
Seating 98.998 265.5 79.629 65.144 89.314 82.071 177

Bolt Summary

P W Am Ab
(kPa) (N) (cm2) (cm2)

Oper 1,372,905.15 79.82

Design P Weight Only 23,442.17 108.77
Seating 287,001.13 16.69

Rigidity Summary

P
J Allow
(kPa)

Oper 0.0813 1
Design P Weight Only 23,442.17
Seating 0.0856 1

Flange calculations for Internal Pressure + Weight Only

Gasket details from facing sketch 6, Column I

Ring gasket width w = 18.6 mm

b0 = w/8 = 2.33 mm

Effective gasket seating width, b = b0 = 2.33 mm

G = (gasket OD + gasket ID) / 2 = (237.9 + 200.7) / 2 = 219.3 mm

hG = (C - G)/2 = (403.3 - 219.3)/2 = 92 mm

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hD = R + g1/2 = 61.85 + 60.8/2 = 92.25 mm

hT = (R + g1 + hG)/2 = (61.85 + 60.8 + 92)/2 = 107.33 mm

Hp = 2*b*3.14*G*m*P
= 2*2.33*3.14*219.3*6.5*23.4422
= 487,901.92 N

H = 0.785*G2*P
= 0.785*219.32*23.4422
= 885,003.23 N

HD = 0.785*B2*P
= 0.785*1582*23.4422
= 459,390.24 N

HT = H - HD
= 885,003.23 - 459,390.24
= 425,612.99 N

Wm1 = H + Hp
= 885,003.23 + 487,901.92
= 1,372,905.15 N

Wm2 = 3.14*b*G*y
= 3.14*2.33*219.3*179.2637
= 287,001.13 N

Required bolt area, Am = greater of Am1, Am2 = 79.8201 cm2

Am1 = Wm1/Sb = 1,372,905.15/(100*172) = 79.8201 cm2

Am2 = Wm2/Sa = 287,001.13/(100*172) = 16.6861 cm2

Total area for 12 - 1.5" dia bolts, corroded, Ab = 108.774 cm2

W = (Am + Ab)*Sa/2
= (7,982.0057 + 10,877.4)*172/2
= 1,621,908.89 N

MD = HD*hD = 459,390.24*0.0923 = 42,378.7 N-m

MT = HT*hT = 425,612.99*0.1073 = 45,678.9 N-m

HG = Wm1 - H = 1,372,905.15 - 885,003.23 = 487,901.92 N

MG = HG*hG = 487,901.92*0.092 = 44,887 N-m

Mo = MD + MT + MG = 42,378.7 + 45,678.9 + 44,887 = 132,944.6 N-m

Mg = W*hG = 1,621,908.89*0.092 = 149,215.6 N-m

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Hub and Flange Factors

g0 = min(g0, tn) = min(48, 48) = 48

h0 = (B*g0)1/2 = (158*48)1/2 = 87.09 mm

From FIG. 2-7.1, where K = A/B = 479.6/158 = 3.0354

U=
T = 1.1971 Z = 1.2435 Y = 1.8477
2.0304
h/h0 = 1.1517 g1/g0 = 1.2667
F = 0.8338 V = 0.3422 e = F/h0 = 0.0957

d = (U/V)*h0*g02= (2.0304/0.3422)*8.7086*4.82
= 1,190.3842 cm3

Stresses at operating conditions - VIII-1 Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (10.31*0.0957 + 1)/1.1971 + 10.313/1,190.3842
= 2.5806

SH = f*Mo/(L*g12*B)
= 1e3*1*132,944.6/(2.5806*60.82*158)
= 88.203 MPa

SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*103.1*0.0096 + 1)*1e3*132,944.6/(2.5806*103.12*158)
= 70.946 MPa

ST = Y*Mo/(t2*B) - Z*SR
= 1e3*1.8477*132,944.6/(103.12*158) - 1.2435*70.946
= 58.04 MPa

Allowable stress Sfo = 168 MPa

Allowable stress Sno = 168 MPa

ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 252 MPa
SR does not exceed Sfo
0.5(SH + SR) = 79.575 MPa does not exceed Sfo
0.5(SH + ST) = 73.122 MPa does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.3422*132,944.6/(2.5806*187.87E+03*482*0.3*87.09)
= 0.0813

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e3*1*149,215.6/(2.5806*60.82*158)
= 98.998 MPa

SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*103.1*0.0096 + 1)*1e3*149,215.6/(2.5806*103.12*158)
= 79.629 MPa

ST = Y*Mg/(t2*B) - Z*SR
= 1.8477*1e3*149,215.6/(103.12*158) - 1.2435*79.629
= 65.144 MPa

Allowable stress Sfa = 177 MPa

Allowable stress Sna = 177 MPa
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ST does not exceed Sfa
SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 265.5 MPa
SR does not exceed Sfa
0.5(SH + SR) = 89.314 MPa does not exceed Sfa
0.5(SH + ST) = 82.071 MPa does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.3422*149,215.6/(2.5806*200.35E+03*482*0.3*87.09)
= 0.0856

The flange rigidity index J does not exceed 1; satisfactory.

20-FLG-101 - Flange hub

ASME Section VIII Division 1, 2015 Edition Metric

Component Flange Hub

Material SA-182 F51 (II-D Metric p. 126, ln. 20)

Impact Fine Grain Optimize MDMT/

Normalized PWHT
Tested Practice Find MAWP

Yes (0°C) No No No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 23,442.17 176.67 0

Static Liquid Head

Condition Ps (kPa) Hs (mm) SG

Test horizontal 1.55 158 1

Dimensions

Outer Diameter 254 mm

Length 100.3 mm

Nominal Thickness 48 mm

Inner 0 mm
Corrosion
Outer 0 mm

Weight and Capacity

Weight (kg) Capacity (liters)

New 29.33 1.97

Corroded 29.33 1.97

Radiography

Longitudinal seam Seamless No RT

Right Circumferential
Full UW-11(a) Type 1
seam

Results Summary

Governing condition Internal pressure

Minimum thickness per UG-16 2.5 mm + 0 mm = 2.5 mm

Design thickness due to internal pressure (t) 16.54 mm

Maximum allowable working pressure (MAWP) 79,756.19 kPa

Rated MDMT 0 °C
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UHA-51 Material Toughness Requirements

Material impact test temperature per UHA-51(a) = 0°C

Design MDMT of 0°C is acceptable.

Design thickness, (at 176.67 °C) Appendix 1-2

t = Ro*(1 - exp[-P / (S*E)]) + Corrosion

= 127*(1 - exp[-23,442.17 / (168,000*1.00)]) + 0
= 16.54 mm
Maximum allowable working pressure, (at 176.67 °C) Appendix 1-2
P = S*E*ln(Ro / (Ro - t)) - Ps
= 168,000*1.00*ln(127 / (127 - 48)) - 0
= 79,756.19 kPa
 Strength Calculation

API 6A 6BX 10000# WNRTJ

(2-1/16”)

1 2017-09-03 ISSUE FOR APPROVAL J.H Kim

0 2017-08-11 ISSUE FOR APPROVAL J.H Kim

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

 Rev No. : 1
ITEM NAME : API 6A 6BX 10000# WNRTJ(2-1/16") Page : 2/8
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- CONTENTS -

NO. DESCRIPTION PAGE

1. API 6A 6BX 10000# WNRTJ(2-1/16')-------------------------------------- 3 - 8

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20-FLG-102~107

ASME Section VIII Division 1, 2015 Edition Metric , Appendix 2 Flange Calculations

Flange Type Weld neck integral

Attachment Type Figure 2-4 sketch (6)

Flange Material SA-182 F51 (II-D Metric p. 126, ln. 20) NACE

Attached To Special Weldolet (2 1/16") PIPE-2 1/16" (Left)

Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP

Yes (0°C) No No No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 23,442.17 176.67 0

Static Liquid Head

Condition Ps (kPa)

Operating 0

Dimensions

Flange OD, A 200.1 mm

Flange ID, B 44.68 mm

Bolt Circle, C 158.8 mm

Gasket OD 84.7 mm

Gasket ID 64.2 mm

Flange Thickness, t 44.5 mm

Hub Thickness, g1 23.5 mm

Hub Thickness, g0 15 mm

Hub Length, h 56.1 mm

Length, e 100.6 mm

Corrosion Bore 0 mm

Corrosion Flange 0 mm

Bolting

Material SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31) ASTM A320 L7 PTFE COATED

Description 8 - 0.75" dia coarse threaded

Corrosion on root 0 mm

Gasket

Description Ring joint Stainless steels and nickel-base alloys

Factor, m 6.5

Seating Stress, y 179.264 MPa

Thickness, T 4.45 mm

Weight (kg)
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New 12.43 kg

Corroded 12.43 kg

Results Summary

Flange design thickness: 31.33 mm

Maximum allowable working pressure, MAWP: 32,516.87 kPa @ 176.67 °C (bolting limits)

Rated MDMT 0 °C

Note: this flange is calculated as an integral type.

UHA-51 Material Toughness Requirements

Material impact test temperature per UHA-51(a) = 0°C

Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Design MDMT of 0°C is acceptable.

Stress Summary

P SH Allow SR ST (SH + SR) / 2 (SH + ST) / 2 Allow

(kPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa)

Oper 78.096 252 59.109 65.112 68.603 71.604 168

Design P Weight Only 23,442.17
Seating 86.811 265.5 65.706 72.379 76.259 79.595 177

Bolt Summary

P W Am Ab
(kPa) (N) (cm2) (cm2)

Oper 193,277.97 11.24

Design P Weight Only 23,442.17 15.59
Seating 53,693.36 3.12

Rigidity Summary

P
J Allow
(kPa)

Oper 0.0616 1
Design P Weight Only 23,442.17
Seating 0.0643 1

Flange calculations for Internal Pressure + Weight Only

Gasket details from facing sketch 6, Column I

Ring gasket width w = 10.25 mm

b0 = w/8 = 1.28 mm

Effective gasket seating width, b = b0 = 1.28 mm

G = (gasket OD + gasket ID) / 2 = (84.7 + 64.2) / 2 = 74.45 mm

hG = (C - G)/2 = (158.8 - 74.45)/2 = 42.18 mm

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hD = R + g1/2 = 33.57 + 23.5/2 = 45.31 mm

hT = (R + g1 + hG)/2 = (33.57 + 23.5 + 42.18)/2 = 49.62 mm

Hp = 2*b*3.14*G*m*P
= 2*1.28*3.14*74.45*6.5*23.4422
= 91,278.72 N

H = 0.785*G2*P
= 0.785*74.452*23.4422
= 101,999.25 N

HD = 0.785*B2*P
= 0.785*44.682*23.4422
= 36,736.17 N

HT = H - HD
= 101,999.25 - 36,736.17
= 65,263.08 N

Wm1 = H + Hp
= 101,999.25 + 91,278.72
= 193,277.97 N

Wm2 = 3.14*b*G*y
= 3.14*1.28*74.45*179.2637
= 53,693.36 N

Required bolt area, Am = greater of Am1, Am2 = 11.2371 cm2

Am1 = Wm1/Sb = 193,277.97/(100*172) = 11.2371 cm2

Am2 = Wm2/Sa = 53,693.36/(100*172) = 3.1217 cm2

Total area for 8 - 0.75" dia bolts, corroded, Ab = 15.5871 cm2

W = (Am + Ab)*Sa/2
= (1,123.709 + 1,558.7066)*172/2
= 230,687.77 N

MD = HD*hD = 36,736.17*0.0453 = 1,664.6 N-m

MT = HT*hT = 65,263.08*0.0496 = 3,238.2 N-m

HG = Wm1 - H = 193,277.97 - 101,999.25 = 91,278.72 N

MG = HG*hG = 91,278.72*0.0422 = 3,849.7 N-m

Mo = MD + MT + MG = 1,664.6 + 3,238.2 + 3,849.7 = 8,752.5 N-m

Mg = W*hG = 230,687.77*0.0422 = 9,729.3 N-m

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Hub and Flange Factors

g0 = min(g0, tn) = min(15, 15) = 15

h0 = (B*g0)1/2 = (44.68*15)1/2 = 25.89 mm

From FIG. 2-7.1, where K = A/B = 200.1/44.68 = 4.4785

T = 0.9384 Z = 1.1049 Y = 1.3185 U = 1.4488
h/h0 = 2.167 g1/g0 = 1.5663
F = 0.7502 V = 0.2015 e = F/h0 = 0.2898

d = (U/V)*h0*g02= (1.4488/0.2015)*2.5888*1.52
= 41.879 cm3

Stresses at operating conditions - VIII-1 Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (4.45*0.2898 + 1)/0.9384 + 4.453/41.879
= 4.544

SH = f*Mo/(L*g12*B)
= 1e3*1*8,752.5/(4.544*23.52*44.68)
= 78.096 MPa

SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*44.5*0.029 + 1)*1e3*8,752.5/(4.544*44.52*44.68)
= 59.109 MPa

ST = Y*Mo/(t2*B) - Z*SR
= 1e3*1.3185*8,752.5/(44.52*44.68) - 1.1049*59.109
= 65.112 MPa

Allowable stress Sfo = 168 MPa

Allowable stress Sno = 168 MPa

ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 252 MPa
SR does not exceed Sfo
0.5(SH + SR) = 68.603 MPa does not exceed Sfo
0.5(SH + ST) = 71.604 MPa does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.2015*8,752.5/(4.544*187.87E+03*152*0.3*25.89)
= 0.0616

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e3*1*9,729.3/(4.544*23.52*44.68)
= 86.811 MPa

SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*44.5*0.029 + 1)*1e3*9,729.3/(4.544*44.52*44.68)
= 65.706 MPa

ST = Y*Mg/(t2*B) - Z*SR
= 1.3185*1e3*9,729.3/(44.52*44.68) - 1.1049*65.706
= 72.379 MPa

Allowable stress Sfa = 177 MPa

Allowable stress Sna = 177 MPa

ST does not exceed Sfa

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SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 265.5 MPa
SR does not exceed Sfa
0.5(SH + SR) = 76.259 MPa does not exceed Sfa
0.5(SH + ST) = 79.595 MPa does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.2015*9,729.3/(4.544*200.35E+03*152*0.3*25.89)
= 0.0643

The flange rigidity index J does not exceed 1; satisfactory.

20-FLG-102~107 - Flange hub

ASME Section VIII Division 1, 2015 Edition Metric

Component Flange Hub

Material SA-182 F51 (II-D Metric p. 126, ln. 20)

Impact Fine Grain Optimize MDMT/

Normalized PWHT
Tested Practice Find MAWP

Yes (0°C) No No No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 23,442.17 176.67 0

Static Liquid Head

Condition Ps (kPa) Hs (mm) SG

Test horizontal 0.44 44.69 1

Dimensions

Outer Diameter 74.68 mm

Length 56.1 mm

Nominal Thickness 15 mm

Inner 0 mm
Corrosion
Outer 0 mm

Weight and Capacity

Weight (kg) Capacity (liters)

New 1.77 0.09

Corroded 1.77 0.09

Radiography

Longitudinal seam Seamless No RT

Right Circumferential
Full UW-11(a) Type 1
seam

Results Summary

Governing condition Internal pressure

Minimum thickness per UG-16 2.5 mm + 0 mm = 2.5 mm

Design thickness due to internal pressure (t) 4.86 mm

Maximum allowable working pressure (MAWP) 86,299.31 kPa

Rated MDMT 0 °C
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UHA-51 Material Toughness Requirements

Material impact test temperature per UHA-51(a) = 0°C

Design MDMT of 0°C is acceptable.

Design thickness, (at 176.67 °C) Appendix 1-2

t = Ro*(1 - exp[-P / (S*E)]) + Corrosion

= 37.34*(1 - exp[-23,442.17 / (168,000*1.00)]) + 0
= 4.86 mm
Maximum allowable working pressure, (at 176.67 °C) Appendix 1-2
P = S*E*ln(Ro / (Ro - t)) - Ps
= 168,000*1.00*ln(37.34 / (37.34 - 15)) - 0
= 86,299.31 kPa
 Strength Calculation

API 6A 6BX 10000# WNRTJ

(5-1/8”)

1 2017-09-03 ISSUE FOR APPROVAL J.H Kim

0 2017-08-11 ISSUE FOR APPROVAL J.H Kim

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

 Rev No. : 1
ITEM NAME : API 6A 6BX 10000# WNRTJ(5-1/8") Page : 2/8
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- CONTENTS -

NO. DESCRIPTION PAGE

1. API 6A 6BX 10000# WNRTJ(5-1/8')---------------------------------------- 3 - 8

 Please add new design calculation for API Flange with Tag.No 20-FLA-112 as per on datasheet API FLange 6A
(BLA-FTP-P-DS-00-004) with minimum design requirement are:

1. Thickness Hub = 25.8mm Rev No. : 1

ITEM NAME :2.API Outside
6A 6BXDiameter Hub = 182.6mm
10000# WNRTJ(5-1/8") Page : 3/8
3. Inside Diameter Hub = 131.1mm
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20-FLG-112 20-FLG-109 , 20-FLG-110, & 20-FLG-111

ASME Section VIII Division 1, 2015 Edition Metric , Appendix 2 Flange Calculations

Flange Type Weld neck integral

Attachment Type Figure 2-4 sketch (6)

Flange Material SA-182 F51 (II-D Metric p. 126, ln. 20) NACE

Attached To Special Reducer (6"x5 1/8") PIPE-51/8" (Left)

Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP

Yes (0°C) No No No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 8,894.24 176.67 0

Static Liquid Head

Condition Ps (kPa)

Operating 0

Dimensions

Flange OD, A 357.1 mm

Flange ID, B 112.6 mm

Bolt Circle, C 300 mm

Gasket OD 173.51 mm

Gasket ID 141.8 mm

Flange Thickness, t 79.2 mm

Hub Thickness, g1 46.4 mm

Hub Thickness, g0 35 mm

Hub Length, h 86.1 mm

Length, e 165.3 mm

Corrosion Bore 0 mm

Corrosion Flange 0 mm

Bolting

Material SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31) ASTM A320 L7 PTFE COATED

Description 12 - 1.125" dia series 8 threaded

Corrosion on root 0 mm

Gasket

Description Ring joint Stainless steels and nickel-base alloys

Factor, m 6.5

Seating Stress, y 179.264 MPa

Thickness, T 4.45 mm

Weight (kg)
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New 70.94 kg

Corroded 70.94 kg

Results Summary

Flange design thickness: 50.03 mm

Maximum allowable working pressure, MAWP: 30,044.82 kPa @ 176.67 °C (bolting limits)

Rated MDMT 0 °C

Note: this flange is calculated as an integral type.

UHA-51 Material Toughness Requirements

Material impact test temperature per UHA-51(a) = 0°C

Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Design MDMT of 0°C is acceptable.

Stress Summary

P SH Allow SR ST (SH + SR) / 2 (SH + ST) / 2 Allow

(kPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa)

Oper 31.947 252 25.959 21.843 28.953 26.895 168

Design P Weight Only 8,894.24
Seating 66.987 265.5 54.431 45.8 60.709 56.394 177

Bolt Summary

P W Am Ab
(kPa) (N) (cm2) (cm2)

Oper 286,977.59 16.68

Design P Weight Only 8,894.24 56.36
Seating 175,875.78 10.23

Rigidity Summary

P
J Allow
(kPa)

Oper 0.0285 1
Design P Weight Only 8,894.24
Seating 0.056 1

Flange calculations for Internal Pressure + Weight Only

Gasket details from facing sketch 6, Column I

Ring gasket width w = 15.86 mm

b0 = w/8 = 1.98 mm

Effective gasket seating width, b = b0 = 1.98 mm

G = (gasket OD + gasket ID) / 2 = (173.51 + 141.8) / 2 = 157.66 mm

hG = (C - G)/2 = (300 - 157.66)/2 = 71.17 mm

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hD = R + g1/2 = 47.3 + 46.4/2 = 70.5 mm

hT = (R + g1 + hG)/2 = (47.3 + 46.4 + 71.17)/2 = 82.44 mm

Hp = 2*b*3.14*G*m*P
= 2*1.98*3.14*157.66*6.5*8.8942
= 113,439.88 N

H = 0.785*G2*P
= 0.785*157.662*8.8942
= 173,537.72 N

HD = 0.785*B2*P
= 0.785*112.62*8.8942
= 88,522.81 N

HT = H - HD
= 173,537.72 - 88,522.81
= 85,014.91 N

Wm1 = H + Hp
= 173,537.72 + 113,439.88
= 286,977.59 N

Wm2 = 3.14*b*G*y
= 3.14*1.98*157.66*179.2637
= 175,875.78 N

Required bolt area, Am = greater of Am1, Am2 = 16.6847 cm2

Am1 = Wm1/Sb = 286,977.59/(100*172) = 16.6847 cm2

Am2 = Wm2/Sa = 175,875.78/(100*172) = 10.2253 cm2

Total area for 12 - 1.125" dia bolts, corroded, Ab = 56.3612 cm2

W = (Am + Ab)*Sa/2
= (1,668.4742 + 5,636.1178)*172/2
= 628,194.99 N

MD = HD*hD = 88,522.81*0.0705 = 6,240.9 N-m

MT = HT*hT = 85,014.91*0.0824 = 7,008.3 N-m

HG = Wm1 - H = 286,977.59 - 173,537.72 = 113,439.88 N

MG = HG*hG = 113,439.88*0.0712 = 8,073.8 N-m

Mo = MD + MT + MG = 6,240.9 + 7,008.3 + 8,073.8 = 21,323 N-m

Mg = W*hG = 628,194.99*0.0712 = 44,710.2 N-m

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Hub and Flange Factors

g0 = min(g0, tn) = min(35, 35) = 35

h0 = (B*g0)1/2 = (112.6*35)1/2 = 62.78 mm

From FIG. 2-7.1, where K = A/B = 357.1/112.6 = 3.1714

U=
T = 1.166 Z = 1.2208 Y = 1.7732
1.9486
h/h0 = 1.3715 g1/g0 = 1.3257
F = 0.8149 V = 0.3058 e = F/h0 = 0.1298

d = (U/V)*h0*g02= (1.9486/0.3058)*6.2777*3.52
= 490.0126 cm3

Stresses at operating conditions - VIII-1 Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (7.92*0.1298 + 1)/1.166 + 7.923/490.0126
= 2.7532

SH = f*Mo/(L*g12*B)
= 1e3*1*21,323/(2.7532*46.42*112.6)
= 31.947 MPa

SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*79.2*0.013 + 1)*1e3*21,323/(2.7532*79.22*112.6)
= 25.959 MPa

ST = Y*Mo/(t2*B) - Z*SR
= 1e3*1.7732*21,323/(79.22*112.6) - 1.2208*25.959
= 21.843 MPa

Allowable stress Sfo = 168 MPa

Allowable stress Sno = 168 MPa

ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 252 MPa
SR does not exceed Sfo
0.5(SH + SR) = 28.953 MPa does not exceed Sfo
0.5(SH + ST) = 26.895 MPa does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.3058*21,323/(2.7532*187.87E+03*352*0.3*62.78)
= 0.0285

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e3*1*44,710.2/(2.7532*46.42*112.6)
= 66.987 MPa

SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*79.2*0.013 + 1)*1e3*44,710.2/(2.7532*79.22*112.6)
= 54.431 MPa

ST = Y*Mg/(t2*B) - Z*SR
= 1.7732*1e3*44,710.2/(79.22*112.6) - 1.2208*54.431
= 45.8 MPa

Allowable stress Sfa = 177 MPa

Allowable stress Sna = 177 MPa
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ST does not exceed Sfa
SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 265.5 MPa
SR does not exceed Sfa
0.5(SH + SR) = 60.709 MPa does not exceed Sfa
0.5(SH + ST) = 56.394 MPa does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.3058*44,710.2/(2.7532*200.35E+03*352*0.3*62.78)
= 0.056

The flange rigidity index J does not exceed 1; satisfactory.

20-FLG-112 - Flange hub

ASME Section VIII Division 1, 2015 Edition Metric

Component Flange Hub

Material SA-182 F51 (II-D Metric p. 126, ln. 20)

Impact Fine Grain Optimize MDMT/

Normalized PWHT
Tested Practice Find MAWP

Yes (0°C) No No No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 8,894.24 176.67 0

Static Liquid Head

Condition Ps (kPa) Hs (mm) SG

Test horizontal 1.1 112.6 1

Dimensions

Outer Diameter 182.6 mm

Length 86.1 mm

Nominal Thickness 35 mm

Inner 0 mm
Corrosion
Outer 0 mm

Weight and Capacity

Weight (kg) Capacity (liters)

New 13.62 0.86

Corroded 13.62 0.86

Radiography

Longitudinal seam Seamless No RT

Right Circumferential
Full UW-11(a) Type 1
seam

Results Summary

Governing condition Internal pressure

Minimum thickness per UG-16 2.5 mm + 0 mm = 2.5 mm

Design thickness due to internal pressure (t) 4.71 mm

Maximum allowable working pressure (MAWP) 81,220.65 kPa

Rated MDMT 0 °C
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UHA-51 Material Toughness Requirements

Material impact test temperature per UHA-51(a) = 0°C

Design MDMT of 0°C is acceptable.

Design thickness, (at 176.67 °C) Appendix 1-2

t = Ro*(1 - exp[-P / (S*E)]) + Corrosion

= 91.3*(1 - exp[-8,894.24 / (168,000*1.00)]) + 0
= 4.71 mm
Maximum allowable working pressure, (at 176.67 °C) Appendix 1-2
P = S*E*ln(Ro / (Ro - t)) - Ps
= 168,000*1.00*ln(91.3 / (91.3 - 35)) - 0
= 81,220.65 kPa
 Strength Calculation

API 6A 6B 5000# WNRTJ

(7-1/6”)

1 2017-09-03 ISSUE FOR APPROVAL J.H Kim

0 2017-08-11 ISSUE FOR APPROVAL J.H Kim

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

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- CONTENTS -

NO. DESCRIPTION PAGE

1. API 6A 6B 5000# WNRTJ(7-1/6')------------------------------------------- 3 - 8

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20-FLG-113 20-FLG-114, 20-FLG-115

ASME Section VIII Division 1, 2015 Edition Metric , Appendix 2 Flange Calculations

Flange Type Weld neck integral

Attachment Type Figure 2-4 sketch (6)

Flange Material SA-350 LF2 Cl 1 (II-D Metric p. 18, ln. 28) A694-F60 + 3mm N08825 NACE

Attached To PIPE-7 1/16" (Left) 6"

Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP

Yes (0°C) Yes Yes No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 21,373.75 171.11 0

Static Liquid Head

Condition Ps (kPa)

Operating 0

Dimensions

Flange OD, A 393.7 mm

Flange ID, B 131.78 mm

Bolt Circle, C 317.5 mm

Gasket OD 222.3 mm

Gasket ID 196.3 mm

Flange Thickness, t 92.08 mm

Hub Thickness, g1 46.2 mm

Hub Thickness, g0 17.26 mm 18.26mm

Hub Length, h 89.02 mm

Length, e 181.1 mm

Corrosion Bore 0 mm

Corrosion Flange 0 mm

Bolting

Material SA-540 B23 1 Bolt (II-D Metric p. 348, ln. 31) ASTM A320 L7M PTFE COATED

Description 12 - 1.125" dia series 8 threaded

Corrosion on root 0 mm

Gasket

Description Ring joint Stainless steels and nickel-base alloys

Factor, m 6.5

Seating Stress, y 179.264 MPa

Thickness, T 4.45 mm

Weight (kg)
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New 89.81 kg

Corroded 89.81 kg

Results Summary

Flange design thickness: 62.07 mm

Maximum allowable working pressure, MAWP: 26,621.01 kPa @ 171.11 °C (bolting limits)

Rated MDMT -49 °C

Note: this flange is calculated as an integral type.

UCS-66 Material Toughness Requirements

Impact test temperature per material specification = -46°C

Additional reduction per UCS-66(g) = 3°C

Design MDMT of 0°C is acceptable.

Stress Summary

P SH Allow SR ST (SH + SR) / 2 (SH + ST) / 2 Allow

(kPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa)

Oper 68.318 207 44.464 60.13 56.391 64.224 138

Design P Weight Only 21,373.75
Seating 62.07 207 40.397 54.63 51.233 58.35 138

Bolt Summary

P W Am Ab
(kPa) (N) (cm2) (cm2)

Oper 1,031,742.67 45.25

Design P Weight Only 21,373.75 56.36
Seating 191,445.26 8.4

Rigidity Summary

P
J Allow
(kPa)

Oper 0.0808 1
Design P Weight Only 21,373.75
Seating 0.0703 1

Flange calculations for Internal Pressure + Weight Only

Gasket details from facing sketch 6, Column I

Ring gasket width w = 13 mm

b0 = w/8 = 1.63 mm

Effective gasket seating width, b = b0 = 1.63 mm

G = (gasket OD + gasket ID) / 2 = (222.3 + 196.3) / 2 = 209.3 mm

hG = (C - G)/2 = (317.5 - 209.3)/2 = 54.1 mm

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hD = R + g1/2 = 46.66 + 46.2/2 = 69.76 mm

hT = (R + g1 + hG)/2 = (46.66 + 46.2 + 54.1)/2 = 73.48 mm

Hp = 2*b*3.14*G*m*P
= 2*1.63*3.14*209.3*6.5*21.3737
= 296,740.15 N

H = 0.785*G2*P
= 0.785*209.32*21.3737
= 735,002.52 N

HD = 0.785*B2*P
= 0.785*131.782*21.3737
= 291,373.05 N

HT = H - HD
= 735,002.52 - 291,373.05
= 443,629.47 N

Wm1 = H + Hp
= 735,002.52 + 296,740.15
= 1,031,742.67 N

Wm2 = 3.14*b*G*y
= 3.14*1.63*209.3*179.2637
= 191,445.26 N

Required bolt area, Am = greater of Am1, Am2 = 45.2519 cm2

Am1 = Wm1/Sb = 1,031,742.67/(100*228) = 45.2519 cm2

Am2 = Wm2/Sa = 191,445.26/(100*228) = 8.3967 cm2

Total area for 12 - 1.125" dia bolts, corroded, Ab = 56.3612 cm2

W = (Am + Ab)*Sa/2
= (4,525.1866 + 5,636.1178)*228/2
= 1,158,388.84 N

MD = HD*hD = 291,373.05*0.0698 = 20,326.2 N-m

MT = HT*hT = 443,629.47*0.0735 = 32,597.9 N-m

HG = Wm1 - H = 1,031,742.67 - 735,002.52 = 296,740.15 N

MG = HG*hG = 296,740.15*0.0541 = 16,053.6 N-m

Mo = MD + MT + MG = 20,326.2 + 32,597.9 + 16,053.6 = 68,977.7 N-m

Mg = W*hG = 1,158,388.84*0.0541 = 62,668.8 N-m

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Hub and Flange Factors

g0 = min(g0, tn) = min(17.26, 18.26) = 17.26

h0 = (B*g0)1/2 = (131.78*17.26)1/2 = 47.69 mm

From FIG. 2-7.1, where K = A/B = 393.7/131.78 = 2.9876

U=
T = 1.2085 Z = 1.2524 Y = 1.876
2.0615
h/h0 = 1.8666 g1/g0 = 2.6767
F = 0.6174 V = 0.0666 e = F/h0 = 0.1294

d = (U/V)*h0*g02= (2.0615/0.0666)*4.7692*1.7262
= 439.6637 cm3

Stresses at operating conditions - VIII-1 Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (9.208*0.1294 + 1)/1.2085 + 9.2083/439.6637
= 3.5895

SH = f*Mo/(L*g12*B)
= 1e3*1*68,977.7/(3.5895*46.22*131.78)
= 68.318 MPa

SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*92.08*0.0129 + 1)*1e3*68,977.7/(3.5895*92.082*131.78)
= 44.464 MPa

ST = Y*Mo/(t2*B) - Z*SR
= 1e3*1.876*68,977.7/(92.082*131.78) - 1.2524*44.464
= 60.13 MPa

Allowable stress Sfo = 138 MPa

Allowable stress Sno = 138 MPa

ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 207 MPa
SR does not exceed Sfo
0.5(SH + SR) = 56.391 MPa does not exceed Sfo
0.5(SH + ST) = 64.224 MPa does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.0666*68,977.7/(3.5895*193.73E+03*17.262*0.3*47.69)
= 0.0808

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e3*1*62,668.8/(3.5895*46.22*131.78)
= 62.07 MPa

SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*92.08*0.0129 + 1)*1e3*62,668.8/(3.5895*92.082*131.78)
= 40.397 MPa

ST = Y*Mg/(t2*B) - Z*SR
= 1.876*1e3*62,668.8/(92.082*131.78) - 1.2524*40.397
= 54.63 MPa

Allowable stress Sfa = 138 MPa

Allowable stress Sna = 138 MPa
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ST does not exceed Sfa
SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 207 MPa
SR does not exceed Sfa
0.5(SH + SR) = 51.233 MPa does not exceed Sfa
0.5(SH + ST) = 58.35 MPa does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.0666*62,668.8/(3.5895*202.27E+03*17.262*0.3*47.69)
= 0.0703

The flange rigidity index J does not exceed 1; satisfactory.

20-FLG-113 - Flange hub 20-FLG-114, 20-FLG-115 Flange Hub

ASME Section VIII Division 1, 2015 Edition Metric

Component Flange Hub

Material SA-350 LF2 Cl 1 (II-D Metric p. 18, ln. 28)

Impact Fine Grain Optimize MDMT/

Normalized PWHT
Tested Practice Find MAWP

Yes (0°C) Yes Yes No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 21,373.75 171.11 0

Static Liquid Head

Condition Ps (kPa) Hs (mm) SG

Test horizontal 1.29 131.78 1

Dimensions

Outer Diameter 166.3 mm 168.3mm

Length 89.02 mm

Nominal Thickness 17.26 mm 18.26mm

Inner 0 mm
Corrosion
Outer 0 mm

Weight and Capacity

Weight (kg) Capacity (liters)

New 11.82 1.21

Corroded 11.82 1.21

Radiography

Longitudinal seam Seamless No RT

Right Circumferential
Full UW-11(a) Type 1
seam

Results Summary

Governing condition Internal pressure

Minimum thickness per UG-16 2.5 mm + 0 mm = 2.5 mm

Design thickness due to internal pressure (t) 12.13 mm

Maximum allowable working pressure (MAWP) 31,239.41 kPa

Rated MDMT -53.7 °C

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UCS-66 Material Toughness Requirements

Impact test temperature per material specification = -46°C

tr = 26,621.01*83.15 / (138,000*1 + 0.4*26,621.01) = 14.89 mm

Stress ratio = tr*E* / (tn - c) = 14.89*1 / (17.26 - 0) = 0.8628

UCS-66(i) reduction in MDMT, TR from Fig UCS-66.1M = 7.7°C

MDMT = min[Timpact - TUCS-66(g), max[Timpact - TR, -105]] = min[ -46 - 3, max[ -46 - 7.7 , -105]] = -53.7°C

Design MDMT of 0°C is acceptable.

Design thickness, (at 171.11 °C) Appendix 1-1

t = P*Ro / (S*E + 0.40*P) + Corrosion

= 21,373.75*83.15 / (138,000*1.00 + 0.40*21,373.75) + 0
= 12.13 mm

Maximum allowable working pressure, (at 171.11 °C) Appendix 1-1

P = S*E*t / (Ro - 0.40*t) - Ps

= 138,000*1.00*17.26 / (83.15 - 0.40*17.26) - 0
= 31,239.41 kPa
 Strength Calculation

API 6A 6B 3000# WNRTJ

(4-1/16”)

1 2017-09-03 ISSUE FOR APPROVAL J.H Kim

0 2017-08-11 ISSUE FOR APPROVAL J.H Kim

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

 Rev No. : 1
ITEM NAME : API 6A 6B 3000# WNRTJ(4-1/16") Page : 2/8
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- CONTENTS -

NO. DESCRIPTION PAGE

1. API 6A 6B 3000# WNRTJ(4-1/16')------------------------------------------- 3 - 8

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20-FLG-116 , 20-FLG-117, 20-FLG-118, & 20-FLG-121

ASME Section VIII Division 1, 2015 Edition Metric , Appendix 2 Flange Calculations

Flange Type Weld neck integral

Attachment Type Figure 2-4 sketch (6)

Flange Material SA-105 (II-D Metric p. 18, ln. 23)

Attached To PIPE4 1/16" (Left) 4"

Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP

No Yes Yes No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 20,684.27 143.33 0

Static Liquid Head

Condition Ps (kPa)

Operating 0

Dimensions

Flange OD, A 292.1 mm

Flange ID, B 92.04 mm

Bolt Circle, C 235 mm

Gasket OD 149.2 mm

Gasket ID 133.3 mm

Flange Thickness, t 52.3 mm

Hub Thickness, g1 35.3 mm

Hub Thickness, g0 11.64 mm 11.13mm

Hub Length, h 79.5 mm

Length, e 131.8 mm

Corrosion Bore 3.18 mm

Corrosion Flange 0 mm

Bolting

Material SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31) ASTM A193 B7 HOT DIP GALVANIZED

Description 8 - 1.125" dia series 8 threaded

Corrosion on root 0 mm

Gasket

Description Ring joint Stainless steels and nickel-base alloys

Factor, m 6.5

Seating Stress, y 179.264 MPa

Thickness, T 4.45 mm

Weight (kg)
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New 30.3 kg

Corroded 29.3 kg

Results Summary

Flange design thickness: 43.75 mm

Maximum allowable working pressure, MAWP: 30,211.41 kPa @ 143.33 °C (bolting limits)

Rated MDMT -38.99 °C

Note: this flange is calculated as an integral type.

UCS-66 Material Toughness Requirements

Governing thickness, tg = 11.64 mm

Exemption temperature from Fig UCS-66M Curve C = -38.99°C

Stress ratio per UCS-66(b)(1)(b) = 1

Reduction in MDMT, TR from Fig UCS-66.1M = 0°C

MDMT = max[ MDMT - TR, -48] = max[ -38.99 - 0 , -48] = -38.99°C

Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Material is exempt from impact testing at the Design MDMT of 0°C.

Stress Summary

P SH Allow SR ST (SH + SR) / 2 (SH + ST) / 2 Allow

(kPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa)

Oper 91.898 207 77.706 66.311 84.802 79.105 138

Design P Weight Only 20,684.27
Seating 100.336 207 84.841 72.4 92.589 86.368 138

Bolt Summary

P W Am Ab
(kPa) (N) (cm2) (cm2)

Oper 442,473.12 25.73

Design P Weight Only 20,684.27 37.57
Seating 79,011.01 4.59

Rigidity Summary

P
J Allow
(kPa)

Oper 0.1102 1
Design P Weight Only 20,684.27
Seating 0.1162 1

Flange calculations for Internal Pressure + Weight Only

Gasket details from facing sketch 6, Column I

Ring gasket width w = 7.95 mm

b0 = w/8 = 0.99 mm
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Effective gasket seating width, b = b0 = 0.99 mm

G = (gasket OD + gasket ID) / 2 = (149.2 + 133.3) / 2 = 141.25 mm

hG = (C - G)/2 = (235 - 141.25)/2 = 46.88 mm

hD = R + g1/2 = 36.18 + 32.13/2 = 52.24 mm

hT = (R + g1 + hG)/2 = (36.18 + 32.13 + 46.88)/2 = 57.59 mm

Hp = 2*b*3.14*G*m*P
= 2*0.99*3.14*141.25*6.5*20.6843
= 118,516.52 N

H = 0.785*G2*P
= 0.785*141.252*20.6843
= 323,956.61 N

HD = 0.785*B2*P
= 0.785*98.392*20.6843
= 157,185.27 N

HT = H - HD
= 323,956.61 - 157,185.27
= 166,771.34 N

Wm1 = H + Hp
= 323,956.61 + 118,516.52
= 442,473.12 N

Wm2 = 3.14*b*G*y
= 3.14*0.99*141.25*179.2637
= 79,011.01 N

Required bolt area, Am = greater of Am1, Am2 = 25.7252 cm2

Am1 = Wm1/Sb = 442,473.12/(100*172) = 25.7252 cm2

Am2 = Wm2/Sa = 79,011.01/(100*172) = 4.5937 cm2

Total area for 8 - 1.125" dia bolts, corroded, Ab = 37.5741 cm2

W = (Am + Ab)*Sa/2
= (2,572.5178 + 3,757.4118)*172/2
= 544,374.02 N

MD = HD*hD = 157,185.27*0.0522 = 8,211.7 N-m

MT = HT*hT = 166,771.34*0.0576 = 9,604.4 N-m

HG = Wm1 - H = 442,473.12 - 323,956.61 = 118,516.52 N

MG = HG*hG = 118,516.52*0.0469 = 5,555.5 N-m

Mo = MD + MT + MG = 8,211.7 + 9,604.4 + 5,555.5 = 23,371.6 N-m

Mg = W*hG = 544,374.02*0.0469 = 25,517.5 N-m

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Hub and Flange Factors

g0 = min(g0, tn) = min(8.46, 11.8) = 8.46

h0 = (B*g0)1/2 = (98.39*8.46)1/2 = 28.86 mm

From FIG. 2-7.1, where K = A/B = 292.1/98.39 = 2.9688

U=
T = 1.213 Z = 1.256 Y = 1.8874
2.0741
h/h0 = 2.7551 g1/g0 = 3.7958
F = 0.5149 V = 0.0273 e = F/h0 = 0.1784

d = (U/V)*h0*g02= (2.0741/0.0273)*2.8857*0.84632
= 157.0444 cm3

Stresses at operating conditions - VIII-1 Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (5.23*0.1784 + 1)/1.213 + 5.233/157.0444
= 2.5046

SH = f*Mo/(L*g12*B)
= 1e3*1*23,371.6/(2.5046*32.132*98.39)
= 91.898 MPa

SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*52.3*0.0178 + 1)*1e3*23,371.6/(2.5046*52.32*98.39)
= 77.706 MPa

ST = Y*Mo/(t2*B) - Z*SR
= 1e3*1.8874*23,371.6/(52.32*98.39) - 1.256*77.706
= 66.311 MPa

Allowable stress Sfo = 138 MPa

Allowable stress Sno = 118 MPa

ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 207 MPa
SR does not exceed Sfo
0.5(SH + SR) = 84.802 MPa does not exceed Sfo
0.5(SH + ST) = 79.105 MPa does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.0273*23,371.6/(2.5046*194.4E+03*8.462*0.3*28.86)
= 0.1102

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e3*1*25,517.5/(2.5046*32.132*98.39)
= 100.336 MPa

SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*52.3*0.0178 + 1)*1e3*25,517.5/(2.5046*52.32*98.39)
= 84.841 MPa

ST = Y*Mg/(t2*B) - Z*SR
= 1.8874*1e3*25,517.5/(52.32*98.39) - 1.256*84.841
= 72.4 MPa

Allowable stress Sfa = 138 MPa

Allowable stress Sna = 118 MPa
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ST does not exceed Sfa
SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 207 MPa
SR does not exceed Sfa
0.5(SH + SR) = 92.589 MPa does not exceed Sfa
0.5(SH + ST) = 86.368 MPa does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.0273*25,517.5/(2.5046*201.23E+03*8.462*0.3*28.86)
= 0.1162

The flange rigidity index J does not exceed 1; satisfactory.

20-FLG-116 - Flange hub , 20-FLG-117, 20-FLG-118, & 20-FLG-121 Flange Hub

ASME Section VIII Division 1, 2015 Edition Metric

Component Flange Hub

Material SA-105 (II-D Metric p. 18, ln. 23)

Impact Fine Grain Optimize MDMT/

Normalized PWHT
Tested Practice Find MAWP

No Yes Yes No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 20,684.27 143.33 0

Static Liquid Head

Condition Ps (kPa) Hs (mm) SG

Test horizontal 0.9 92.04 1

Dimensions

Outer Diameter 115.32 mm 114.3mm

Length 79.5 mm

Nominal Thickness 11.64 mm 11.13mm

Inner 3.18 mm
Corrosion
Outer 0 mm

Weight and Capacity

Weight (kg) Capacity (liters)

New 5.58 0.53

Corroded 4.99 0.6

Radiography

Longitudinal seam Seamless No RT

Right Circumferential
Full UW-11(a) Type 1
seam

Results Summary

Governing condition Internal pressure

Minimum thickness per UG-16 2.5 mm + 3.18 mm = 5.68 mm

Design thickness due to internal pressure (t) 11.33 mm

Maximum allowable working pressure (MAWP) 21,519.6 kPa

Rated MDMT -38.99 °C

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UCS-66 Material Toughness Requirements

Governing thickness, tg = 11.64 mm

Exemption temperature from Fig UCS-66M Curve C = -38.99°C

tr = 21,519.6*57.66 / (138,000*1 + 0.4*21,519.6) = 8.46 mm

Stress ratio = tr*E* / (tn - c) = 8.46*1 / (11.64 - 3.18) = 1

Reduction in MDMT, TR from Fig UCS-66.1M = 0°C

MDMT = max[ MDMT - TR, -48] = max[ -38.99 - 0 , -48] = -38.99°C

Material is exempt from impact testing at the Design MDMT of 0°C.

Design thickness, (at 143.33 °C) Appendix 1-1

t = P*Ro / (S*E + 0.40*P) + Corrosion

= 20,684.27*57.66 / (138,000*1.00 + 0.40*20,684.27) + 3.18
= 11.33 mm

Maximum allowable working pressure, (at 143.33 °C) Appendix 1-1

P = S*E*t / (Ro - 0.40*t) - Ps

= 138,000*1.00*8.46 / (57.66 - 0.40*8.46) - 0
= 21,519.6 kPa
 Strength Calculation

API 6A 6B 3000# WNRTJ

(3-1/8”)

1 2017-09-03 ISSUE FOR APPROVAL J.H Kim

0 2017-08-11 ISSUE FOR APPROVAL J.H Kim

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

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- CONTENTS -

NO. DESCRIPTION PAGE

1. API 6A 6B 3000# WNRTJ(3-1/8')------------------------------------------- 3 - 8

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20-FLG-119 & 20-FLG-120

ASME Section VIII Division 1, 2015 Edition Metric , Appendix 2 Flange Calculations

Flange Type Weld neck integral

Attachment Type Figure 2-4 sketch (6)

Flange Material SA-105 (II-D Metric p. 18, ln. 23)

Attached To PIPE4 1/16" (Left) Special Reducer (3 1/8"x2")

Impact Fine Grain Optimize MDMT/

Normalized PWHT
Tested Practice Find MAWP

No Yes Yes No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 20,684.27 60 0

Static Liquid Head

Condition Ps (kPa)

Operating 0

Dimensions

Flange OD, A 241.3 mm

Flange ID, B 68.9 mm

Bolt Circle, C 190.5 mm

Gasket OD 149.2 mm

Gasket ID 133.3 mm

Flange Thickness, t 46 mm

Hub Thickness, g1 29.8 mm

Hub Thickness, g0 10 mm

Hub Length, h 79.4 mm

Length, e 125.4 mm

Corrosion Bore 3.18 mm

Corrosion Flange 0 mm

Bolting

Material SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31) ASTM A193 B7 HOT DIP GALVANIZED

Description 8 - 1" dia series 8 threaded

Corrosion on root 0 mm

Gasket

Description Ring joint Stainless steels and nickel-base alloys

Factor, m 6.5

Seating Stress, y 179.264 MPa

Thickness, T 4.45 mm

Weight (kg)
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New 18.78 kg

Corroded 18.05 kg

Results Summary

Flange design thickness: 38.65 mm

Maximum allowable working pressure, MAWP: 22,866.05 kPa @ 60 °C (bolting limits)

Rated MDMT -45.5 °C

Note: this flange is calculated as an integral type.

UCS-66 Material Toughness Requirements

Governing thickness, tg = 10 mm

Exemption temperature from Fig UCS-66M Curve C = -45.5°C

Stress ratio per UCS-66(b)(1)(b) = 1

Reduction in MDMT, TR from Fig UCS-66.1M = 0°C

MDMT = max[ MDMT - TR, -48] = max[ -45.5 - 0 , -48] = -45.5°C

Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

Material is exempt from impact testing at the Design MDMT of 0°C.

Stress Summary

P SH Allow SR ST (SH + SR) / 2 (SH + ST) / 2 Allow

(kPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa)

Oper 108.211 207 84.772 79.225 96.492 93.718 138

Design P Weight Only 20,684.27
Seating 75.071 207 58.81 54.962 66.94 65.017 138

Bolt Summary

P W Am Ab
(kPa) (N) (cm2) (cm2)

Oper 442,473.12 25.73

Design P Weight Only 20,684.27 28.44
Seating 79,011.01 4.59

Rigidity Summary

P
J Allow
(kPa)

Oper 0.113 1
Design P Weight Only 20,684.27
Seating 0.0776 1

Flange calculations for Internal Pressure + Weight Only

Gasket details from facing sketch 6, Column I

Ring gasket width w = 7.95 mm

b0 = w/8 = 0.99 mm
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Effective gasket seating width, b = b0 = 0.99 mm

G = (gasket OD + gasket ID) / 2 = (149.2 + 133.3) / 2 = 141.25 mm

hG = (C - G)/2 = (190.5 - 141.25)/2 = 24.63 mm

hD = R + g1/2 = 31 + 26.63/2 = 44.31 mm

hT = (R + g1 + hG)/2 = (31 + 26.63 + 24.63)/2 = 41.13 mm

Hp = 2*b*3.14*G*m*P
= 2*0.99*3.14*141.25*6.5*20.6843
= 118,516.52 N

H = 0.785*G2*P
= 0.785*141.252*20.6843
= 323,956.61 N

HD = 0.785*B2*P
= 0.785*75.252*20.6843
= 91,943.9 N

HT = H - HD
= 323,956.61 - 91,943.9
= 232,012.71 N

Wm1 = H + Hp
= 323,956.61 + 118,516.52
= 442,473.12 N

Wm2 = 3.14*b*G*y
= 3.14*0.99*141.25*179.2637
= 79,011.01 N

Required bolt area, Am = greater of Am1, Am2 = 25.7252 cm2

Am1 = Wm1/Sb = 442,473.12/(100*172) = 25.7252 cm2

Am2 = Wm2/Sa = 79,011.01/(100*172) = 4.5937 cm2

Total area for 8 - 1" dia bolts, corroded, Ab = 28.4387 cm2

W = (Am + Ab)*Sa/2
= (2,572.5178 + 2,843.8653)*172/2
= 465,809.01 N

MD = HD*hD = 91,943.9*0.0443 = 4,074.3 N-m

MT = HT*hT = 232,012.71*0.0411 = 9,541.5 N-m

HG = Wm1 - H = 442,473.12 - 323,956.61 = 118,516.52 N

MG = HG*hG = 118,516.52*0.0246 = 2,918.5 N-m

Mo = MD + MT + MG = 4,074.3 + 9,541.5 + 2,918.5 = 16,534.3 N-m

Mg = W*hG = 465,809.01*0.0246 = 11,470.5 N-m

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Hub and Flange Factors

g0 = min(g0, tn) = min(6.83, 10.16) = 6.83

h0 = (B*g0)1/2 = (75.25*6.83)1/2 = 22.66 mm

From FIG. 2-7.1, where K = A/B = 241.3/75.25 = 3.2066

U=
T = 1.1582 Z = 1.2155 Y = 1.7552
1.9288
h/h0 = 3.5036 g1/g0 = 3.9011
F = 0.4958 V = 0.0237 e = F/h0 = 0.2188

d = (U/V)*h0*g02= (1.9288/0.0237)*2.2662*0.68252
= 85.9775 cm3

Stresses at operating conditions - VIII-1 Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (4.6*0.2188 + 1)/1.1582 + 4.63/85.9775
= 2.8643

SH = f*Mo/(L*g12*B)
= 1e3*1*16,534.3/(2.8643*26.632*75.25)
= 108.211 MPa

SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*46*0.0219 + 1)*1e3*16,534.3/(2.8643*462*75.25)
= 84.772 MPa

ST = Y*Mo/(t2*B) - Z*SR
= 1e3*1.7552*16,534.3/(462*75.25) - 1.2155*84.772
= 79.225 MPa

Allowable stress Sfo = 138 MPa

Allowable stress Sno = 118 MPa

ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 207 MPa
SR does not exceed Sfo
0.5(SH + SR) = 96.492 MPa does not exceed Sfo
0.5(SH + ST) = 93.718 MPa does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.0237*16,534.3/(2.8643*199.13E+03*6.832*0.3*22.66)
= 0.113

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e3*1*11,470.5/(2.8643*26.632*75.25)
= 75.071 MPa

SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*46*0.0219 + 1)*1e3*11,470.5/(2.8643*462*75.25)
= 58.81 MPa

ST = Y*Mg/(t2*B) - Z*SR
= 1.7552*1e3*11,470.5/(462*75.25) - 1.2155*58.81
= 54.962 MPa

Allowable stress Sfa = 138 MPa

Allowable stress Sna = 118 MPa
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ST does not exceed Sfa
SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 207 MPa
SR does not exceed Sfa
0.5(SH + SR) = 66.94 MPa does not exceed Sfa
0.5(SH + ST) = 65.017 MPa does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.0237*11,470.5/(2.8643*201.23E+03*6.832*0.3*22.66)
= 0.0776

The flange rigidity index J does not exceed 1; satisfactory.

20-FLG-119 - Flange hub & 20-FLG-120 Flange Hub

ASME Section VIII Division 1, 2015 Edition Metric

Component Flange Hub

Material SA-105 (II-D Metric p. 18, ln. 23)

Impact Fine Grain Optimize MDMT/

Normalized PWHT
Tested Practice Find MAWP

No Yes Yes No No

Design Design Design

Pressure (kPa) Temperature (°C) MDMT (°C)

Internal 20,684.27 60 0

Static Liquid Head

Condition Ps (kPa) Hs (mm) SG

Test horizontal 0.68 68.9 1

Dimensions

Outer Diameter 88.9 mm

Length 79.4 mm

Nominal Thickness 10 mm

Inner 3.18 mm
Corrosion
Outer 0 mm

Weight and Capacity

Weight (kg) Capacity (liters)

New 3.64 0.3

Corroded 3.2 0.35

Radiography

Longitudinal seam Seamless No RT

Right Circumferential
Full UW-11(a) Type 1
seam

Results Summary

Governing condition Internal pressure

Minimum thickness per UG-16 2.5 mm + 3.18 mm = 5.68 mm

Design thickness due to internal pressure (t) 9.46 mm

Maximum allowable working pressure (MAWP) 22,575.5 kPa

Rated MDMT -45.5 °C

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UCS-66 Material Toughness Requirements

Governing thickness, tg = 10 mm

Exemption temperature from Fig UCS-66M Curve C = -45.5°C

tr = 22,575.5*44.45 / (138,000*1 + 0.4*22,575.5) = 6.83 mm

Stress ratio = tr*E* / (tn - c) = 6.83*1 / (10 - 3.18) = 1

Reduction in MDMT, TR from Fig UCS-66.1M = 0°C

MDMT = max[ MDMT - TR, -48] = max[ -45.5 - 0 , -48] = -45.5°C

Material is exempt from impact testing at the Design MDMT of 0°C.

Design thickness, (at 60 °C) Appendix 1-1

t = P*Ro / (S*E + 0.40*P) + Corrosion

= 20,684.27*44.45 / (138,000*1.00 + 0.40*20,684.27) + 3.18
= 9.46 mm

Maximum allowable working pressure, (at 60 °C) Appendix 1-1

P = S*E*t / (Ro - 0.40*t) - Ps

= 138,000*1.00*6.82 / (44.45 - 0.40*6.82) - 0
= 22,575.5 kPa