Escolar Documentos
Profissional Documentos
Cultura Documentos
June 2005
Instruction Bulletin LaVergne, TN, USA
POWERLINK® G3 Controller
With Metasys® N2 Communications Protocol
DANGER
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not
avoided, can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
CAUTION
CAUTION, used without the safety alert symbol, indicates a potentially
hazardous situation which, if not avoided, can result in property damage.
PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. This document is not intended as an instruction manual
for untrained persons. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this manual.
CLASS A FCC STATEMENT This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designated
to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the
interference at his own expense.
U.S. PATENT STATEMENT The products described herein are protected under one or more of the following
U.S. Patents: 4,901,219; 4,964,058; 5,028,853; 4,940,903; 4,623,859;
4,965,694; D317,906; 5,083,103; 5,180,051; 5,184,278; 5,231,565; 5,233,511;
5,249,115; 5,253,159; 5,315,499; 5,323,307; 5,455,760; 5,532,660; 5,892,449;
5,909,180; and 6,055,144. Additional patents pending.
Metasys® is a registered trademark of Johnson Controls.
CHAPTER 2—SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CHAPTER 3—INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INSTALLING THE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
N2 NETWORK WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
NETWORK RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CHAPTER 4—OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OPERATION OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ZONE PRIORITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TIME SYNCHRONIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
N2 MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
POINT TYPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Physical and Logical Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Control Bus Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control Bus Address Identification . . . . . . . . . . . . . . . . . . . . . . 13
Zone Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Input Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Time Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CHAPTER 1—INTRODUCTION
CONTENTS CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
STANDARD FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
METASYS N2 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
USING WITH PCS SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TECHNICAL SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
STANDARD FEATURES The NF1000G3N2 controller is part of the G3 series 1000 controller family
that provides both input and time of day control. All POWERLINK G3 series
1000 controllers have these standard features:
• Control up to 168 remotely operable circuit breakers in up to 8
panelboards from one controller
• Ability to assign any circuit breaker to any lighting zone, up to 64 lighting
zones
• Blink notice selectable for each individual circuit breaker
• Up to 16 individually configurable switch inputs with timers for local
override
• On-board time schedules
• Front panel keyboard/LCD for configuration and status monitoring
• Programmable communications time-out action for each lighting zone
METASYS N2 FEATURES In addition to the standard G3 series 1000 features, the NF1000G3N2
controller has the following features:
• Auto detecting communication ports that switch between N2 and Modbus
protocol formats. “Auto” or “*N2*” will display to indicate the current
communication mode.
NOTE: Addresses 58 and 62 are not selectable because they are
reserved for protocol auto detection.
• Modeling of Modbus coil and discrete input points as N2 BO and BI points.
Points are used for control, monitoring, override, alarming and trending.
• Access to time schedule configuration parameters through ADI points,
which are used to load back-up time schedules into the POWERLINK G3
controller.
• Baud rate (9600) and other communications parameters (no parity) are
locked on the LCD communication setup screen according to N2 network
requirements.
BEFORE YOU BEGIN This document focuses on the Metasys N2 aspect of the NF1000G3N2
controller. Knowledge of the POWERLINK G3 architecture and components,
POWERLINK G3 system configuration, and the specific project application
requirements are assumed. For more information about the standard
NF1000G3 controller, refer to instruction bulletin 63249-401-200. If you have
questions concerning system installation or configuration, see “Technical
Support” on page 3.
USING WITH PCS SOFTWARE As a member of the POWERLINK G3 family, the NF1000G3N2 is compatible
with PCS101 configuration software. This software uses Modbus ASCII
communications to interact with the controller. If you are using PCS101 you
will want to consider the following:
• The front panel RS232 connection provided on every POWERLINK G3
controller connects to the RS485 network through an internal data
converter. If you are using the front panel port you must do one of the
following to avoid data collisions:
° Disconnect the controller from the N2 network or
° Temporarily stop N2 master communications
• You can configure and save all POWERLINK G3 controllers from any
controller’s front panel port provided you observe the restrictions noted
above. A front panel serial cable is included with PCS101
• To match the controller’s communication parameters, you will need to
communicate using 9600 baud, no parity.
TECHNICAL SUPPORT For technical assistance, please contact your local sales representative, or
use one of the methods below:
Fax: (615) 287-3404
E-mail: PMOSuprt@SquareD.com
Web site: http://www.PowerLnk.com
NOTE: Include your name, company, address, phone number, type(s) of
POWERLINK products, and a detailed description of your problem.
SECTION 2— SAFETY
DANGER
HAZARD OF ELECTRIC SHOCK, BURN, OR EXPLOSION
• This equipment must be installed and serviced only by qualified
personnel.
• Turn off all power supplying this equipment before working on or inside
equipment.
• Always use a properly rated voltage sensing device to confirm that
power is off.
• Replace all devices, doors, and covers before turning on power to this
equipment.
• Before energizing panelboard, all unused spaces must be filled with
blank fillers.
CHAPTER 3—INSTALLATION
CONTENTS CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INSTALLING THE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
N2 NETWORK WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
NETWORK RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLING THE CONTROLLER A copy of the standard NF1000G3 instruction bulletin (63249-401-200) is
supplied with the NF1000G3N2 controller. Refer to that document for
information and safety instructions regarding the installation and wiring of the
POWERLINK G3 controller.
N2 NETWORK WIRING The network wiring terminals are located in the low-voltage wiring
compartment of the controller. The N2 communication wiring must be
connected to the 5-pin COM 1 connector found in this compartment. The
connector legend is found on the wiring compartment cover.
Note that the COM 1 connector has terminals for both RS232 and RS485
communications. Do not make any connection to the RS232 terminals when
connected to the N2 network. Although the RS232 and RS485 terminals use
different driver chips, they connect internally to the same communications
port. Attempting to use both sets of terminals simultaneously may result in
improper operation. Also note that the same precautions apply to the front
panel RS232 port, as it is internally connected to the RS232 terminals in the
wiring compartment.
RS485
+
–
COM 1
RS232
TX
RX
REF
N2–
N2+
REF
N2–
N2+
NETWORK RECOMMENDATIONS The controller RS485 circuitry is protected from voltage spikes by internal
transient suppressors and from excessive current by a PTC device. The N2+
and N2- lines are each internally biased using 10K resistors. It is
recommended that unterminated networks should be limited to 32 controllers
per repeater with up to 4,000 feet wire length between repeaters. This
distance may be increased to 5,000 feet when using 16 or less controllers
per segment.
CHAPTER 4—OPERATION
CONTENTS CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OPERATION OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ZONE PRIORITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TIME SYNCHRONIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
POINT TYPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Physical and Logical Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Control Bus Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control Bus Address Identification . . . . . . . . . . . . . . . . . . . . . . 13
Zone Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Input Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Time Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
OPERATION OVERVIEW The POWERLINK G3 controller is modeled around the concept of lighting
control zones. Zones are circuits that are combined into groups within the
POWERLINK G3 logic (see Figure 4–1). Overriding a zone or commanding
an input to a zone affects all of the circuits assigned to that zone. Zones 1–
16 are controlled by local switches, on-board schedules, or by
communication commands. Zones 17–64 are controlled only by
communications command.
Time Zone
Schedule Override
Object Control
1–16➀ (BO 1–64)
Input Zone
Input Control Output Circuit Breaker
Object Object
(BO 65–128) Object Commands
1–64 1–64
of any circuit breakers assigned to that zone. (See zone priority discussion
below.) The computed zone state may be overridden via communications.
• Outputs—Uses the desired state of a circuit breaker to control the circuit
breaker’s physical state. This function also manages blink notice and the
blink delay timer.
• Time Schedules—Compares the current time, day, and date with the
schedule configuration; and it computes a logical state.
NOTE: Time schedules are disconnected from the zone object when N2
communications are active.
ZONE PRIORITY Remotely operated circuit breakers must be assigned to a zone. Circuit
breakers are generally OFF when not commanded ON by any zone.
However, if circuit breakers are included in more than one zone they will
behave according to the zone’s priority configuration. The table below lists
the zone priority configurations from the lowest to highest priority and the
circuit breaker status.
Most applications will use the Normal ON zone priority setting. An example
where the Priority OFF is appropriate is in a load-shed scenario. One-half of
all lighting circuits, regardless of zone, can be assigned to a load-shed zone.
These circuits are forced OFF when the point is commanded ON, based on
a control signal that indicates a demand target has been exceeded. An
example where Priority ON would be appropriate is an alarm scenario. All
lighting circuits, including those commanded OFF by Priority OFF, are forced
ON based on a security or fire alarm.
NOTE: The zone priority logic is computed after zone logic so that using the
zone override for normal control is not affected. See “Zone Control” on
page 14
TIME SYNCHRONIZATION POWERLINK G3 supports the N2 time update command, which is used by
the N2 master to synchronize the clock of the N2 slave device. It is assumed
that the N2 master time update message contains the local time. Therefore,
POWERLINK G3’s time zone attribute will not affect the time value. A time or
date set locally at the controller front panel will be overwritten by N2.
NOTE: The controller time clock is used for execution of on-board schedules.
If Metasys control is used in conjunction with POWERLINK G3 controller-
resident back-up schedules, it is essential that the N2 master be set to the
correct time.
N2 MODE The main LCD screen indicates whether the controller is in AUTO or N2
communications mode.
• AUTO Mode—If N2 communications is not detected, the controller
responds to any active on-board schedules.
• N2 Mode—If N2 communications is detected, on-board schedules are
forced inactive. If N2 communications is not detected for a duration equal
to the Comms Loss Action time-out period, the controller returns to AUTO
mode.
Physical and Logical Inputs Sixty-four BI points are provided, representing both the 16 physical switch
inputs and the 48 additional logical inputs. These points report the current
state of the input. These BI points support overrides, alarming, and change-
of-state reporting.
Override/Release
COS Reporting
The N2 Binary Input override and release commands are used to temporarily
control the input point. The table below lists the N2 commands and explains
what they do:
Command Action
• “ON” state applied to the input so that the local input
ON switch activity is ignored
• Input timer will not cause the input state to change.
• “OFF” state applied to the input so that the local input
switch activity is ignored
OFF
• Input timer will not cause the input state to change.
•
• Restores operation to the locally connected switch.
Release Override • Leaves the logical state of the input at the last
commanded state.
If alarming is enabled, the alarm state is true when the normal state does not
match the current state. If change-of-state reporting is enabled and the
current state changes, the latest current state will be placed into the binary
change-of-state response list.
Control Bus Status Sixteen BI points are provided to represent the control busses operating and
monitoring the circuit breakers. While only eight control busses can be
connected to the controller at any time, 16 points are provided to represent
the 16 logical addresses where these eight busses can be installed.
A BI point represents the status of a control bus. These BI points support
alarming and change-of-state reporting. Override of this point is not
supported.
Alarm Enable
Bus Status
Normal State (BI) Alarm State
COS Reporting
Control Bus Address Identification POWERLINK G3 control busses use reference numbering that indicates the
bus location in a typical installation. The 16 control bus addresses are
identified in the point map by a number format “xy” (see Table 4–4).
Identifier Value
• Slave Address Selector switch setting or
x
• “0” for the panel containing the controller and power supply
• “L” for the left side of the panel or
y
• “R” for the right side of the panel
For example, the positions of the master panel are “0L” and “0R.” The
positions of the first slave panel are “1L” and “1R.” The bus with the Slave
Address Selector or power supply is always the “xL” bus, and the second bus
in the panel is always the “xR” bus.
NOTE: Actual installations may deviate from the typical installation practices.
You should verify that the alarm messages direct the maintenance personnel
to the correct panel.
Zone Control Sixty-four BO points are provided, each representing one of the 64
POWERLINK G3 zones. The first 16 zones are internally connected to the 16
physical inputs and the 16 time schedules. Zones 17–64 are internally
connected to logical inputs 17–64 only. These BO points report the current
state of the zone and support overrides and change-of-state reporting.
Override/Release
Override Active
Zone
Trouble
(BO)
COS Enabled Current State
COS Reporting
The “Trouble” flag indicates that a circuit breaker assigned to this zone is non-
responding. This information may be useful when investigating a bus status
alarm condition. If change-of-state reporting is enabled and the current state
changes, the latest current state is placed into the binary change-of-state
response list.
Zone-based control is performed by applying ON, OFF and Release
commands to the zone’s BO point. Table 4–5 explains the zone-based
commands and their actions:
Commands Action
• “ON” state applied to the zone as an override
ON
• Zones will not respond to input or schedule changes
• “OFF” state applied to the zone as an override
OFF
• Zones will not respond to input or schedule changes
• Restores normal zone operation
Release • Zone returns to the state set by the input or schedule
according to the zone logic type setting
Input Control Sixty-four BO points are provided to represent the 64 physical and logical
input points. Unlike the BI representation of the input point, Metasys can
control the BO version of the point automatically via a weekly schedule. This
method of control is useful where a sweep of local inputs is desired. An
override written to this point is equivalent to turning the zone ON or OFF from
a local switch, but unlike a zone override command, the input remains free to
respond to the local switch. The point representation is as follows:
Override/Release
Input
(BO) Current State
Command Action
• “ON” state applied to the input
ON
• Local input switch is still operational
• “OFF” state applied to the input
OFF
• Local input switch is still operational
• Input remains in the last commanded state
Release Override
• Local input switch is still operational
Time Schedules Typically the daily time schedule of a zone is under the control of the Metasys
schedule function. POWERLINK G3 schedules can be used as an optional
back-up in situations where the building owner desires distributed control as
a precaution against a non-functioning system. Although schedules may be
configured via the front panel user interface, schedules can also be
administered through ADI points.
The POWERLINK G3 controller contains 16 on-board schedules
corresponding to zones 1–16. Each lighting zone must be assigned its own
weekly schedule. The first four periods of each schedule are available
through ADI points. Additional time/day periods may be programmed directly
into the controller, but these periods are not available through N2.
NOTE: It is recommended that applications using ADI points stay within this
four period limitation instead of using a combination of ADI points and front
panel schedule configuration.
A group of three ADI points are used to define each period. The first point
defines the start time, the second point defines the end time, and the third
point defines the active days of the week for the occupancy period. Time
values are scaled as minutes past midnight. Valid days are set by using a
weighted composite value where Sunday = 64, Monday = 32, Tuesday = 16,
Wednesday = 8, Thursday = 4, Friday = 2, and Saturday = 1. See
Table A–4 in Appendix A—NF1000G3N2 Point Map on page 21.
For example, to set the schedule for zone 3 to be ON Monday through Friday
from 10:00 AM to 9:00 PM and Saturday from 10:00 AM to 6:00 PM, use two
periods:
Schedule† Period Description ADI Network Point Address Time Period ADI Value
3 1 Start Time 25 10:00 600 min*
3 1 End Time 26 21:00 1260 min*
3 1 Active Days 27 MTWTF 62**
3 2 Start Time 28 10:00 600 min*
3 2 End Time 29 18:00 1080 min*
3 2 Active Days 30 S 1**
* Start and End time units scaled as minutes past midnight using the following formula:
Time x 60 minutes = minutes past midnight (i.e 10:00 x 60 = 600)
** Active Days units are a weighted composite value, with each active day representing a particular value:
Sun. = 64, Mon. = 32, Tues. = 16, Wed. = 8, Thurs. = 4, Fri. = 2, Sat. = 1
Examples: All 7 days (64 + 32 + 16 + 8 + 4 + 2 + 1 = 127); Weekdays only (32 + 16 + 8 + 4 + 2 = 62);
Weekends (64 + 1 = 65); etc.
† Schedule number is the same as zone number.
CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
POWERLINK CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
METASYS CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
NCM SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
POWERLINK G3 SCHEDULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
BEFORE YOU BEGIN Before programming the controller, you will need to collect facility-specific
information. It is assumed that light fixtures are wired to branch circuits, and
local override switches are installed. The required information is summarized
below:
• Zone Information – Determine which circuits are associated with
particular light fixtures and which of these circuits are to be grouped
together into lighting control zones. If this information is not provided, you
can manually operate the circuit breakers and observe which lights turn
ON or OFF.
• Local Switch Information – Determine whether a switch is provided for
a zone. If provided, identify the switch’s input terminal number, which
determines the zone number. Also, determine whether the switch type is
maintained or momentary. Momentary switches are recommended for
most applications.
POWERLINK CONFIGURATION Below is a list of configuration parameters for the NF1000G3N2 controller
using the front panel LCD. See the NF1000G3 instruction bulletin,
63249-401-200, for more information about using the front panel LCD.
NOTE: Be sure to fill out the system configuration sheets as you program the
controller. These sheets are located in Appendix C—System
Configuration Sheets of the NF1000G3 instruction bulletin.
require a local means to turn lights ON. Configure the input type
to match the switch type, and configure the timer for the desired
amount of override time. A timer is recommended for use with
local override switches to automatically turn the zone OFF during
unscheduled periods.
• Local Control – The local switch will allow the occupant to turn
the lights OFF as well as ON. Recommended for areas that need
to turn lights OFF during normal work hours, such as a meeting
room. Configure the input type to match the switch type.
Configure an input timer, if desired.
METASYS CONFIGURATION POWERLINK G3 provides a variety of N2 points that are useful for control
and status monitoring. Most applications use a weekly occupancy schedule
to automate lighting. This schedule resides in the Metasys Network Control
Module (NCM) and is modified from the operator workstation. A back-up
schedule also can reside in the POWERLINK G3 controller.
A time schedule must be converted into ADI values. For example, a typical
office application requires that a POWERLINK G3 schedule be programmed
into zone 1. Occupancy hours are from 8:00 AM to 5:00 PM, Monday through
Friday. See Table 5–1 for the ADI point values used in this example.
Schedule† Period Description ADI Network Point Address Time Period ADI Value
1 1 Start Time 1 8:00 480 min*
1 1 End Time 2 17:00 1020 min*
1 1 Active Days 3 MTWTF 62**
* Start and End time units scaled as minutes past midnight using the following formula:
Time x 60 minutes = minutes past midnight (i.e 10:00 x 60 = 600)
** Active Days units are a weighted composite value, with each active day representing a particular value:
Sun = 64, Mon = 32, Tues = 16, Wed = 8, Thurs = 4, Fri = 2, Sat = 1
Examples: All 7 days (64 + 32 + 16 + 8 + 4 + 2 + 1 = 127); Weekdays only (32 + 16 + 8 + 4 + 2 = 62);
Weekends (64 + 1 = 65); etc.
† Schedule number is the same as zone number.
Table A–1: Binary Input Points — Input Object Status and Control Bus Status
Table A–1: Binary Input Points — Input Object Status and Control Bus Status
Table A–1: Binary Input Points — Input Object Status and Control Bus Status
Table A–1: Binary Input Points — Input Object Status and Control Bus Status