Toto Suharto

Toto Suharto, Managing Director of PT Robert Bosch Automotive

Managing Director of PT. Robert Bosch Automotive
Internet of Things at Bosch
Machine learning: Bosch sends sensor system to ISS

https://www.bosch-presse.de/pressportal/de/en/machine-learning-bosch-sends-sensor-
system-to-iss-176384.html
2 RBIY/GM | 2018-12-10
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Digital Transformation at Bosch
Bosch is shaping the future of the Connected World and
on it`s way to become a leading IoT company
Connected Building Connected Industry

Connected Mobility Connected Energy

Bosch has 130 years of expertise in “things” … ... and adds user centered innovative services

3 RBIY/GM | 2018-12-10
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Digital Transformation at Bosch
Bosch’s stated position in shaping the new world

Bosch as world’s leading IoT Company

4 RBIY/GM | 2018-12-10
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Internet of Things at Bosch
Automotive Electronics – Sensor Capabilities and Products
Comfort Systems

ECUs, mechatronics, systems & solutions

Automotive
Market

MEMS sensors & semiconductors

Safety Systems

Powertrain Systems

Consumer Electronics
Multi Market

Connected Things

Light eMobility

8 Bosch Connected Devices and Solutions | BCDS/SAL-AS | 09/10/2017

© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
What are MEMS?
Micro-Electro-Mechanical Systems

6 RBIY/GM | 2018-12-10
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What are MEMS?
Micro-Electro-Mechanical Systems
► MEMS are miniature systems that combine tiny mechanical structures with electronic circuits. Typical individual structures have a size of a few µm.

► The MEMS sensor element is usually packaged together with an ASIC and made into one unit, e.g. into a LGA package.

1 MEMS
1
2 ASIC
2
5
0.93 mm 3 Decoupling unit
3
4 Bonding wires
4
2.5 mm
5 Printed circuit board (PCB)
2.5 mm

7 RBIY/GM | 2018-12-10
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Internet of Things at Bosch
Our Solutions – Snapshot Focus Domain
Connected
Mobility

Mass Deployment

Pilot Run

Industry 4.0
& Logistics
Prototyping
& your focus

8 RBIY/GM | 2018-12-10
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Internet of Things at Bosch
XDK Use Case – Industry 4.0 Overview
 Real time data collection
 Pattern recognition based on machine learning
 Provide reference information for equipment optimization

System architecture

Sensor Gateway Cloud Visualization/

Devices Cognition
Rules, Big Data Analytics

9 RBIY/GM | 2018-12-10
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Industry 4.0 at Bosch
Smart Tool “Nexo”
► Precise values for Torque-, Speed, Angle,
Quality Time
improvement ► Configuration via Webbrowser

Nutrunner via data PQM ► Battery management with stay-alive function

Up to 250 jobs
analytics Process Quality ►

„i3.0“ Manager
►
►
Integrated Barcode-Reader
Integrated spotlight
► Integrated SD Card
► Various supplements Failure cost
WLAN ► …
Connected reduced up to

50 %
Cordless
nutrunner with
auto-docu-
mentation
of each screw

10 BCI/MKT | 2018-12-10
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Industry 4.0 at Bosch
„i4.0 Retrofit“ @ Bosch Rexroth Homburg
Monitoring hydraulic test bench and ISO-cleanliness class of testing medium

Maintenance
Support System
-25 %
Betriebskosten

-20%
Energiebedarf

Bestehender
Prüfstand ohne
+ IoT Gateway
+ Production Performance
Manager
+5%
IT-Anbindung OEE
OEE: Overall Equipment Effectiveness
11 BCI/MKT | 2018-12-10
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 Bosch Connected Industry –
Benefits of Connectivity and Industry 4.0

Connectivity and Industry 4.0 create continuous Smart software solutions and
transparency and efficiency throughout services from Bosch Connected Industry
processes in production and logistics. simplify the daily work of employees and
optimize production and logistics processes
This leads to lower maintenance and repair
when it comes to transparency, agility, costs,
costs and higher machine availability. quality.

TRANSPARENCY AGILITY COST QUALITY TIME

TERIMA KASIH
Solution Adaption and Deployment
Building Factory of the Future

14 BCI/MKT | 2018-12-10
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Bosch Connected Industry

15 BCI/MKT | 2018-12-10
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Bosch Connected Industry
Nexeed Portfolio

Nexeed Connected
Nexeed Connected Manufacturing
Logistics

Nexeed
Manufacturing Nexeed
Execution System Nexeed
Nexeed Nexeed Production Nexeed Nexeed Nexeed Energy Nexeed Nexeed
Remote Shopfloor
Nexeed Transparency Kit Automation Performance Data Analytics Device Portal Platform Track & Trace Intralogistics Execution
Access
Maintenance Manager
Support System

Nexeed Open Integration

Harmonization solution of different software systems and applications for production and logistics.
Integration of Bosch Connected Industry solutions, Bosch solutions and third-party solutions.

16 BCI/MKT | 2018-12-10
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Nexeed Connected Manufacturing
For connecting the entire production
Nexeed Manufacturing Execution System Nexeed Remote Shopfloor Access
Far more than an MES – Remote maintenance in real time –
modular and scalable as needed reduced integration costs, maximum security

Nexeed Maintenance Support System Nexeed Data Analytics

Shorter repair times and higher machine Discovering unexpected potential for optimized
availability through intelligent maintenance quality, cost and delivery performance

Nexeed Transparency Kit Nexeed Device Portal

Fast machine upgrades, increased OEE Transparency and security for IIoT devices
and efficiency – with no downtime through centralized management

Nexeed Automation
Nexeed Energy Platform
Rethinking automation: efficiency
Monitoring consumption and optimizing machines
for machine manufacturers and operators

Nexeed Production Performance Manager

Software for the systematic and sustainable
optimization of production

17 BCI/MKT | 2018-12-10
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Nexeed Production
Performance Manager
Systematic & sustainable optimization
of production
Nexeed Production Performance Manager captures and reconciles
production and machine data from a wide variety of shop floor
sources virtually in real time. The data is visualized and forwarded to
associates as defined events.
The simple control configuration allows maintenance personnel to be
proactive in their maintenance tasks with as little downtime as
possible. Production quality can be optimized through the general
monitoring and documentation of process data.

Full transparency Increased efficiency Lower costs thanks to

across machine and through optimized systematic
process data digital processes improvements
Nexeed Maintenance
Support System
Efficient maintenance for production
The Maintenance Support System (MSS) enables operators
and maintenance engineers to increase the speed,
effectiveness and sustainability of corrective,
preventive and autonomous maintenance.
The system helps employees to respond faster and to
process maintenance orders more efficiently – without
the need for specialized expertise.

Mobile Higher machine Less repair

access availability time required
Nexeed Manufacturing
Execution System
The MES from Bosch
Real-time transparency is the basis for successful
production optimization, planning and control.
The modular, scalable Nexeed Manufacturing Execution System
(MES) delivers precise information on machine and product data.
The goal is to continuously optimize processes, to react quickly
to changes, and to increase production efficiency.

Covers the entire Increased output Higher production

value chain and productivity transparency
Nexeed Automation
Rethinking automation

The Nexeed Automation platform is based on the control-

independent software system “Control plus”. Its modular
engineering approach enables machine manufacturers to
realize their automation projects easily and cost-effectively.

The Integrated engineering gives machine operators added

value in the form of information services and apps. They
support operators in handling diagnosis and error detection
throughout the machine’s lifecycle, while ensuring consistently
high machine availability.

Control
plus

Engineering: Information service and apps:

Fast and easy modelling Increased machine performance
of machines and extended lifetime
Nexeed Remote
Shopfloor Access
Highly secure, vendor-independent platform for
increased security combined with minimized support
and administration efforts

Security by Design:
personalized authentication and
multi-level release management

Reduced integration costs:

one holistic, supplier-independent
remote maintenance solution for
all connected devices and machines

Maintenance service in real-time:

higher efficiency and quality
without on-site support
Nexeed Transparency Kit

The Nexeed Transparency Kit helps manufacturing staff to

understand production lines better, shorten reaction times, fix
issues faster and increase productivity.

Our Heatmap visualizes part flow,

bottlenecks and deviations at line level

Our Condition Monitoring identifies

issues faster by monitoring machine-
relevant parameters

Benefits
 Out-of-the-box & stand-alone system
 Simple & non-intrusive
 Short installation time
 Low investment costs
Nexeed Device Portal
All IIoT devices all over the world are
centrally managed, maintained and
protected from a distance

Remote access and transparent

status overview of all IIoT devices

All IIoT devices

always up-to-date

Full control of data, no access

to production-related information
Nexeed Data Analytics
From data integration to machine learning

Nexeed Data Analytics provides individualized services, from

the first data analysis to comprehensive predictive analytics.
We offer a unique combination of extensive expertise in data
analytics, software and manufacturing. This enables us to gather
new knowledge from existing data, identifying and implementing
actual improvements in quality, cost and delivery performance.

Experienced team Quick realization Our service

of manufacturing, of beneficial continues beyond
data and software results handover of
experts results
Nexeed Energy Platform
Monitoring consumption and optimizing machines.

The use of energy and resources in buildings and production

facilities is a significant cost factor, which is continually growing
with increasing automation.
The Nexeed Energy Platform captures the consumption
(e.g. heat, power or compressed air) for the whole plant or at
the individual machine level and enables the analysis of all data
in clear and transparent management cockpits. This not only
reduces costs but also forms a comprehensive basis for
game-changing decisions in your business.

Automated Load Predictive

reporting management analytics
Nexeed Intralogistics
Execution
Nexeed Intralogistics Execution provides transparency along the
material supply chain in real-time – from storage to point of use
in production. It also offers an application to optimize the material
flow and the workload for logistical assets. The system delivers
data on the material storage location, the status of vehicle fleets
and transport paths. In a nutshell, Nexeed Intralogistics
Execution supports logistics specialists in optimizing processes.

Process efficiency Productivity Stock reduction

+ 15 % increase -5%
with Transport + 7,5 % with with Stock
Management Fleet Analytics Management
Nexeed Track and Trace
Transparency throughout the supply chain

Nexeed Track and Trace enables shipments and assets to

record a “digital travel diary”: products and load carriers not only
update the individual stops, but also regularly communicate their
location and status to the cloud.
For instance, schedulers can view at any time where the
packages are and whether they are expected to arrive on time.
In addition, information about temperature, vibration and humidity
can also be transmitted.

Transparent Connecting Locating goods

logistics supply the real with the and assets in
chain virtual world real-time