EstoWrap

High Strength Carbon Fibre Sheet for Structural Strengthening

System for Concrete Structure

Description Durability Decription

Estowrapis a high strength high elastic EstoWrap high performance fabric sheet which
modulus sheet of longitudinal oriented is encapsulated in EstoWrap Resin to produce
continuous carbon fibre element which are held properties of high strength and high elastic
in position by lightweight open mesh scrim. lt modulus. lts low density properties, specific
comes in various sheet weight of carbon fibres strength and modulus are extremely high
(glm2). They are known as compared with conventional materials sucfr as
o EstoWrap 150 steel and concrete.
. EstoWrap 200
r EstoWrap230 EstoWrap is extremely easy to handle and
. EstoWrap 300 apply with no noise and minimals site
r EstoWrap 450 equipment necessary allowing quick and easy
. EstoWrap 530 reinfocement of structural membem without
r EstoWrap 600
major disruption.

When used in conjunction with a specially

developed primer, improves structural
performance by strenthening and improving
shear strength and deformation properties.
Uses
EstoWrap is lightweight, has high impact
resistance, exellent tensile strength, is
extremelly stable at high and low temperatures
and has excellent chemical resistance under a
varie$ of exposure conditions.

EstoWrap is used for strengthening columns

and beams of load bearing structures
specifically where improvement to shear
strength and deformation properties is
required. Typical applications include piers,
columns, connecting beams and slabs of
railway and road bridges, buildings and towers.
r Commercial, high rise
o lndustrial plants
o Warehouses
\- . Bridges, Tunnels, Jetties
_,
. Pipes, Culvets, Chimneys
. Power Station plants.

Advantages
r Exhibit high tensile strength and elastis
modulus.
r Gooddimensionalstability
. High impact resistance
r Resin is of high chemical resistance
. lmparts very low electrical conductivity
r Will not corrode
. Light weight hence easy to handle and
u3e
. Carbon reinforced hence good thermal
expansion
. High shear stress and cut resistance.

A Member of Group www.estop-group.com

 EstotlVrap
lnstruction to Use

Concrete surfaces must be dry, smooth, sound Remove the release paper from the EstoWrap
and free from debris and loose material. Carbon Fabric Sheet and roll it with an
Surfaces must be fully cured and free from impregnation roller in a direction parallel to the
contamination. fibres in the carbon sheet.

Thorough preparation of the substrate is vital After 30 minutes of the impregnation and within
with light grit blasting recommended to remove 3 hours, apply second coat of EstoWrap Resin
all deleterious substances and provide a at a coverage 0.6 kglm2 completely to
encapsulate EstoWrap Carbon Fabric Sheet
suitable key. All dust and debris must be
removed prior to proceeding. Blow holes or
imperpections should be filled with Estorex Following cure of the second application of
Putty or Estocret WR prior to application of EstoWrap Resin, apply EstoWrap PU finishing
coat.
Estowrap Primer.

Priming Limitations

The base and hardener components of EstoWrap should be protectedvia overcoating

EstoWrap Primer should be thoroughly stirred with a PU based UV resistant coating within 6
before the two are mixed together. hours of application.

Pour the hardener into a suitably sized mixing

vessel and add the base resin into the
hardener. The use of heavy duty slow speed,
flameproof or air driven driltfitted with a mixing
paddle is desirable. Mix these components in
the quantities supplied taking care to ensure all
containers are scrapped clean.

Apply EstoWrap Primer to

the prepared
substrate using a stiff brush, working the primer
well into the substrate at a coverage rate of 0.3
kglm2.

Application

Arrange enough material manpower and

equipments to carry out the application within
the resin's pot life.

The base and hardener components of

EstoWrap Encapsulation Resin should be
mixed as per mixing instructions of Estowarp
Primer. Apply the EstoWrap Resin to the
primed surface, using roller, at a rate of 0.6
kglm2. lmmediately after application of the
resin, the pre-cut EstoWrap Carbon Fabric
$heet (maximum 4m length) should beapplied
using rubber or plastic scrapper.

lmoortant Note
Estop ptoducls are guaranleed againsl defectfue matefials and manufadure and are sold subject to its standard Terms and Conditions of Sale, copies of
which may be obtained on request. Whilst Estop endeavors to ensure that any advice, rccdt mendation, s@i_cation or infarmatian in may give is accurate
and cofiecl, it shallnot, because it has no direct or continuous contol over where or how its producls arc applied, a@ft any liabilw eithet directly or indiredly
arising frcm the use of ifs producfs, whether or not in aciordance with any advice, spef'i_cdion, recommendation ot information given by it.
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