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Aircraft

Electricity and Electronics

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Aircraft
Electricity and Electronics
Sixth Edition

Thomas K. Eismin

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About the Author
Thomas K. Eismin is a professor of aviation technology and has been teaching at Purdue
University since 1977. He has held several Federal Aviation Administration certifications,
including Inspection Authorization, Airframe and Powerplant Mechanic, Designated
Mechanic Examiner, and Private Pilot with instrument and lighter-than-air ratings.
Professor Eismin is author of previous editions of Aircraft Electricity and Electronics.

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Contents

Preface  xi
Acknowledgments  xiii

1. Fundamentals of Electricity   1
The Electron Theory  1
Static Electricity  5
Units of Electricity  6
Theory of Magnetism  8
Magnetic Devices  11
Methods of Producing Voltage  13
Electromagnetic Induction  14
Review Questions  16

2. Applications of Ohm’s Law   17


Ohm’s Law  17
Types of Circuits  20
Solving Series Circuits  21
Solving Parallel Circuits  25
Series-Parallel Circuits  29
Kirchhoff’s Laws  33
Solution of a Resistance Bridge Circuit  36
Practical Applications of Ohm’s Law  37
Review Questions  38

3. Aircraft Storage Batteries   39


Dry Cells and Batteries  39
Lead-Acid Storage Batteries  43
Lead-Acid Battery Maintenance Procedures  49
Battery Ratings  54
Nickel-Cadmium Storage Batteries  56
Nickel-Cadmium Battery Maintenance Procedures  60
Installation of Aircraft Batteries  62
Review Questions  64

4. Electric Wire and Wiring Practices   67


Characteristics of Electric Wire  67
Requirements for Open Wiring  75

vii

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Electrical Conduit  79
Connecting Devices  80
Bonding and Shielding  91
Wire Identification  93
Review Questions  95

5. Alternating Current   97
Definition and Characteristics  97
Impedance  102
Polyphase AC Circuits  108
Alternating Current and the Airplane  109
Review Questions  110

6. Electrical Control Devices   111


Switches  111
Circuit-Protection Devices  114
Resistors  117
Capacitors  120
Inductors  124
Transformers  126
Diodes and Rectifiers  129
Transistors  135
Other Solid-State Devices  141
Printed Circuit Boards  143
Cathode-Ray Tube  145
Flat Panel Displays  146
Review Questions  148

7. Digital Electronics   149


The Digital Signal  149
Digital Numerology  150
Binary Code Systems  153
Logic Gates  156
Integrated Circuit  163
Common Logic Circuit Functions  166
Microprocessors  169
Computer Operations  171
Arinc 664 Data Bus  180
Troubleshooting Digital Circuits  184
Review Questions  190

8. Electric Measuring Instruments   193


Meter Movements  193
The Ammeter  196
The Voltmeter  198
The Ohmmeter  199
AC Measuring Instruments  201
The Multimeter  203
Digital Meters  203

viii      Contents

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The Oscilloscope  205
Review Questions  209

9. Electric Motors   211


Motor Theory  211
Motor Construction  216
AC Motors  223
Inspection and Maintenance of Motors  228
Review Questions  229

10. Generators and Related Control Circuits   231


Generator Theory  231
DC Generator Construction  238
Starter-Generators  241
Generator Control  241
Generator Inspection, Service, and Repair  248
Review Questions  252

11. Alternators, Inverters, and Related Controls   255


AC Generation  255
Alternator Control  260
AC Generators–AC Alternators  266
Inverters  271
Variable-Speed Constant-Frequency Power Systems  272
Review Questions  275

12. Power Distribution Systems   277


Requirements for Power Distribution Systems  277
Main Power Distribution Systems  282
Power Distribution on Composite Aircraft  289
Very Light Jet Electrical Power Systems  290
Large-Aircraft Electrical Systems   291
Review Questions  303

13. Design and Maintenance of Aircraft Electrical Systems   305


Requirements for Electrical Systems  305
Aircraft Lights  309
Large-Aircraft Electrical Systems  318
Maintenance and Troubleshooting of Electrical Systems  327
Review Questions  342

14. Radio Theory   345


Radio Waves  345
Amplifiers  349
Functions of a Transmitter  351
Receivers  356
Review Questions  363

Contents        ix

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15. Communication and Navigation Systems   365
Communications  365
Navigation Systems  373
Installation of Avionics Equipment  392
Antennas  393
Review Questions  397

16. Weather Warning and Other Safety Systems   399


Radar  399
Digital Airborne Weather Radar Systems  403
Radar Maintenance  409
Lightning Detection  411
Aviation Satellite Weather  412
Ground Proximity Warning Systems  412
Traffic Collision Avoidance System (TCAS)  414
Review Questions  415

17. Instruments and Autoflight Systems   417


Rpm-Measuring Instruments  417
Temperature Indicators  419
Synchro Systems  419
Fuel-Quantity Indicators  422
Electromechanical Flight Instruments  423
Electronic Flight Systems  425
Automatic Flight Control Systems  438
Typical Automatic Pilot and Flight Control System  443
The Boeing B-757 Flight Management System   448
Review Questions  454

Appendix   457
Glossary   471
Index    483

x      Contents

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Preface

Modern aircraft and aerospace vehicles are today more reliant on electrical and electronic
systems than ever before. The “more electric airplane” is a design concept that enhances the
use of electric power to replace traditional hydraulic, pneumatic, and other systems found on
traditional planes. Aircraft such as the Boeing B-787 and Airbus A-380 embraced this concept
in order to improve aircraft efficiencies and increase performance. The more electric airplane
design concepts have also found their way into light business jets and single-engine trainer/
personnel aircraft. Today, there are more electrical and electronic systems found on aircraft than
ever before; for this reason all design, engineering, and technical personnel employed in the aero-
space industry must have a solid understanding of the materials discussed in this text.
The integration of digital electronics and microprocessor technologies has allowed aircraft
manufacturers to improve performance and safety while at the same time save weight compared
to conventional systems. Electronic circuits are found in virtually every system of a modern air-
craft. Large transport category aircraft are now fly-by-wire and utilize a variety of computers for
navigation, flight management, and systems operation. Today, an aircraft technician must pos-
sess a thorough understanding of both basic electrical theory and advanced electronic systems.
Aircraft Electricity and Electronics provides the reader with practical knowledge that can be used
by students, engineers, and technicians alike.
In this sixth edition of Aircraft Electricity and Electronics several new technologies are intro-
duced to the reader. As with modern aircraft, digital concepts are now integrated throughout the
text. Digital data transfer systems, such as ARINC 664, AFDX, ARINC 429, and RS-232, are all
presented in detail along with other data bus systems and concepts. Modern fly-by-wire aircraft
are presented along with fiber optic technologies. New flight deck instrumentation systems, such
as electronic flight bags, synthetic vision systems, and heads-up displays, are included in this
edition.
The sixth edition has also improved some of the basic information necessary to build a proper
foundation for understanding aircraft electrical systems. The current Federal Aviation Regula-
tions concerning the certification of Airframe and Powerplant (A&P) Mechanics remain a vital
component of this text. The text also presents information well beyond these basic requirements,
thus providing the student with a thorough understanding of the theory, design, and maintenance
of current aircraft electrical and electronic systems.
The book is written with the assumption that the reader possesses no prior knowledge of
electricity and electronics, yet the text can also be used by experienced personnel to gain a better
understanding of advanced systems. In Chaps. 1 through 5 basic electrical theory and concepts
are discussed. These chapters include the fundamentals necessary for a strong understanding of
the FAA’s regulations as they pertain to aircraft electrical systems. Chapters 6 through 12 contain
vital information on the design and maintenance of specific systems. This section begins with
the basics on test equipment and electrical troubleshooting theory, and eventually presents an
in-depth look at digital and microprocessor circuits as they apply to aircraft, computerized power
systems, and the test equipment used for systems troubleshooting and repair. Chapters 13 through
17 introduce the reader to the advanced electronics found on modern aircraft. Integrated commu-
nication and navigation systems, autoflight and autoland systems, flat panel display systems, and
fly-by-wire components are all presented to the reader in an easy-to-understand practical fashion.
The sixth edition of Aircraft Electricity and Electronics is the type of book you may acquire
as a student and keep as a reference throughout your career.

xi

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Acknowledgments

Airbus Industrie of North America, Washington, DC, or Airbus Americas, Inc., Wichita, KS
AMP Products Corporation, Pennsylvania
Amprobe Instrument Corporation, Everett, WA
B&K Precision Corporation, Yorba Linda, CA
Beechcraft Corporation, Wichita, KS
BendixKing by Honeywell, Olathe, KS
Boeing Commercial Airplane Company, Seattle, WA
Cessna Aircraft Company, Wichita, KS
Christie Electric Corp., Gardena, CA
Clarostat Aircraft Company, Plano, TX
Concorde Battery Corporation, West Covina, CA
Daniels Manufacturing Corporation, Orlando, FL
Dayton-Granger, Inc., Fort Lauderdale, FL
Deutch Co., Banning, CA
Dynascan Technology, Inc., Irvine, CA
GC Electronics, Rockford, IL
Honeywell International, Inc., Morristown, NJ
Marathon Power Technologies, Waco, TX
Motorola Solutions, Inc., Schaumburg, IL
Piper Aircraft, Inc., Vero Beach, FL
Purdue University, Aviation Technology Department, Hanger 6 Maintenance Crew
Rockwell Collins, Rockwell International, Cedar Rapids, IA
Sundstrand Corporation, Rockford, IL
Teledyne Battery Products, Redlands, CA
Texas Instruments Inc., Dallas, TX
Thomas and Betts Corporation, Raritan, NJ
Westinghouse Electric Company, Cranberry Township, PA
Special thanks to
Nona, for her help and for her smile.

xiii

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Aircraft
Electricity and Electronics

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Fundamentals of
Electricity 1
INTRODUCTION to the Ethernet. These computerized systems make air
This current period in history is often called the “infor- travel more comfortable, highly efficient, and safer than
mation age” because electricity and electronic circuits ever before.
can collect, store, and analyze vast quantities of infor-
mation. Through the use of computer systems, elec-
tronic circuits are used to control virtually every system THE ELECTRON THEORY
found on modern aircraft. Electronics is a special
application of electricity wherein precise manipulation The atomic structure of matter dictates the means for the
of electrons is employed. Today’s aircraft use computers, pro­duction and transmission of electrical power. All mat­
electronics, and electrical circuits more than ever before. ter con­tains microscopic particles made of electrons and
It is safe to say that neither state-of-the-art aircraft nor protons. The forces that bind these particles together to cre­
space vehicles could fly without the use of electricity/ ate matter are the same forces that create electrical current
electronics. flow and produce electrical power. Every aircraft generator,
Electrical systems serve two basic functions on mod- alternator, and battery, virtually all electrical components,
react accord­ing to the electron theory. The electron theory
ern aircraft: (1) to power systems, such as, lights and
describes specifically the internal molecular forces of mat­
motors and (2) to collect and analyze information, such as
ter as they pertain to electrical power. The electron theory is
in computer systems. The term electricity is used when therefore a vital foundation upon which to build an under­
referring to power circuits, while the term electronics standing of electricity and electronics.
typically refers to transistorized and computer systems.
Today’s technicians and engineers must possess a thor-
ough understanding of all facets of electronics. Typically, Molecules and Atoms
this knowledge would be used during design, inspec-
Matter is defined as anything that occupies space; hence,
tion, installation, and repair of the aircraft.
everything that we can see and feel constitutes matter. It is
Before the previous century, little was known now universally accepted that matter is composed of mole­
concerning the nature of electricity. However, modern cules, which, in turn, are composed of atoms. If a quan­
theoretical concepts, mathematics, and basic physical tity of a common substance, such as water, is divided in
laws have explained how electricity acts. We can now half, and the half is then divided, and the resulting quarter
predict with extreme accuracy virtually all aspects of divided, and so on, a point will be reached where any fur­
electricity, either through mathematics or by obser- ther division will change the nature of the water and turn
vation and documentation of electrical actions. The it into something else. The smallest particle into which
precise reasons why electricity acts as it does may any compound can be divided and still retain its identity is
be debated for quite some time; meanwhile, we will called a molecule.
continue to make electricity a useful tool by predicting If a molecule of a substance is divided, it will be found
to consist of particles called atoms. An atom is the small­
its actions.
est possible particle of an element. An element is a single
On modern aircraft, electricity performs many func-
substance that cannot be separated into different substances.
tions, including the ignition of fuels in piston or turbine At the time this text was written, there were 118 known
engines, the operation of communication and naviga- elements. Although some elements are radioactive and very
tion systems, the movement of flight controls, and unstable, there are 80 stable elements which are also known
analysis of system performance. Like a modern home or as common elements. Examples of common elements are
office, aircraft have become computerized and onboard iron, copper, lead, gold, zinc, oxygen, hydrogen, and so on.
systems communicate using data connections similar Any pure element consists of one type of atom and will have

01_Eismin_Ch01_p001-016.indd 1 13/08/13 10:06 AM


OXYGEN ATOM it will be positively charged. Conversely, if the atom has an
NUCLEUS ELECTRONS excess of electrons, it will be negatively charged. A posi­
tively charged atom is called a positive ion, and a negatively
+ + +
charged atom is called a negative ion. Charged molecules are
also called ions. It should be noted that protons remain within
the nucleus; only electrons are added or removed from an
HYDROGEN
atom, thus creating a positive or negative ion. This movement
ATOMS of electrons is the basis for all electrical power.
FIGURE 1-1  A water molecule.
Atomic Structure and Free Electrons
properties of only that one element. For example, a copper The path of an electron around the nucleus of an atom describes
element will consist of one or more atoms; each atom will an imaginary sphere or shell. Hydrogen and helium atoms
have the specific properties of copper. have only one shell, but the more complex atoms have numer­
A compound is a chemical combination of two or more ous shells. Figure 1-2 illustrates this concept. When an atom
different elements, and the smallest possible particle of a com­ has more than two electrons, it must have more than one shell,
pound is a molecule. For example, a molecule of water (H2O) since the first shell will accommodate only two electrons. This
consists of two atoms of hydrogen and one atom of oxygen. A is shown in Fig. 1-2b. The number of shells in an atom depends
diagram representing a water molecule is shown in Fig. 1-1. on the total number of electrons surrounding the nucleus.
The atomic structure of a substance determines how well
the substance can conduct an electric current. Certain ele­
Electrons, Protons, and Neutrons ments, chiefly metals, are known as conductors because an
An atom consists of extremely small particles of energy electric current will flow through them easily. The atoms
known as electrons, protons, and neutrons. All matter consists of these elements give up electrons or receive electrons
of two or more of these basic components. The simplest atom in the outer orbits with little difficulty. The electrons that
is that of hydrogen, which has one electron and one proton, move from one atom to another are called free electrons.
as represented in the diagram of Fig. 1-2a. The structure of The movement of free electrons from one atom to another
an oxygen atom is indicated in Fig. 1-2b. This atom has eight is indicated by the diagram in Fig. 1-3, and it will be noted
protons, eight neutrons, and eight electrons. The protons and that they pass from the outer shell of one atom to the outer
neutrons form the nucleus of the atom; electrons revolve shell of the next. The only electrons shown in the diagram
around the nucleus in orbits varying in shape from elliptical are those in the outer orbits.
to circular and may be compared to the planets as they move The movement of free electrons does not always consti­
around the sun. A positive charge is carried by each proton, tute electric current flow. There are often several free elec­
no charge is carried by the neutrons, and negative charge is trons randomly drifting through the atoms of any conductor.
carried by each electron. The charges carried by the electron It is only when these free electrons move in the same direc­
and the proton are equal in magnitude but opposite in nature. tion that electric current exists. A power supply, such as a
An atom that has an equal number of protons and electrons is battery, typically creates a potential difference from one
electrically neutral; that is, the charge carried by the electrons end of a conductor to another (Fig. 1-3). A strong negative
is balanced by the charge carried by the protons. charge on one end of a conductor and a positive charge on
It has been explained that an atom carries two opposite the other is the means to create a useful electron flow, com­
charges: protons in the nucleus have a positive charge, and monly called “current flow.”
electrons have a negative charge. When the charge of the An element is a conductor, nonconductor (insulator), or
nucleus is equal to the combined charges of the electrons, the semiconductor depending on the number of electrons in the
atom is neutral; but if the atom has a shortage of electrons,

– +
NUCLEUS 1.5 V
NUCLEUS
(8 PROTONS
(1 PROTON)
8 NEUTRONS) BATTERY CONDUCTOR
ELECTRON e e

e e
e
NEGATIVE POSITIVE
+ + CHARGE
CHARGE e
e

ASSUMED GENERAL MOVEMENT OF


HYDROGEN ATOM OXYGEN ATOM ELECTRON PATH ELECTRON FLOW (CURRENT FLOW)
(a) (b)
FIGURE 1-3  Electrical pressure (voltage) creates electron
FIGURE 1-2  Structure of atoms. movement through a conductor.

2      Chapter 1  Fundamentals of Electricity

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valence orbit of the material’s atoms. The valence orbit of aluminum; common insulators are air, plastic, fiberglass, and
any atom is the outermost orbit (shell) of that atom. The rubber Fig. 1-4. The two most common semiconductors are
electrons in this valence orbit are known as valence elec­ germanium and silicon; both of these materials have exactly
trons. All atoms desire to have their valence orbit com­ four electrons in their valence orbits. As shown in Fig. 1-5
pletely full of electrons, and the fewer valence electrons in atoms with four valence electrons are semiconductors; atoms
an atom, the easier it will accept extra electrons. Therefore, with fewer than four valence electrons are conductors; those
atoms with fewer than half of their valence electrons tend to with more than four valence electrons are insulators.
easily accept (carry) the moving electrons of an electric cur­ Simply being a conductor does not create electron move­
rent flow. Such materials are called conductors. Materials ment. There must be an external force in addition to the
that have more than half of their valence electrons are called molecular forces present inside the conductor’s atoms. On the
insulators. Insulators will not easily accept extra electrons. aircraft the external forces are usually supplied by the battery,
Materials with exactly half of their valence electrons are generator, or alternator. The atoms’ internal forces are caused
semiconductors. Semiconductors have very high resistance by the repulsion of two similar charged bodies, such as two
to current flow in their pure state; however, when exact num­ electrons or two protons, and the attraction of two dissimilar
bers of electrons are added or removed, the material offers charged bodies, such as one electron and one proton.
very low resistance to electric current flow. When two electrons are near each other and are not acted
Semiconductors can act like a conductor or an insulator, upon by a positive charge, they repel each other with a rela­
depending on what external charge is placed on the mate­ tively tremendous force. It is said that if two electrons could
rial. Semiconductors are the basic materials used to produce be magnified to the size of peas and were placed 100 ft apart,
transistors and integrated circuits. they would repel each other with tons of force. It is this force
Two of the best conductors are gold and silver; their valence that causes electrons to move through a conductor. Remem­
orbits are nearly empty, containing only one electron each. ber, the attraction force of the protons in their nucleus to the
Two of the best insulators are neon and helium; their atoms electrons in their orbits creates stability in an atom whenever
contain full valence orbits. We commonly substitute other “less a neutral charge is present. If an extra electron enters the
perfect” materials for conductors and insulators to reduce costs atom’s outer orbit, the atom becomes very unstable. It is this
and increase workability. Common conductors are copper and unstable repelling force between the orbiting electrons that

VALENCE ELECTRONS

GOLD COPPER SILVER IRON ALUMINUM

Au Cu Ag Fe Al

(a)

Fiberglass is an example of an insulator. It’s composed of 1 atom


of silicon and 2 atoms of oxygen. Between the three of them
they have 16 electrons which they share through their outer
electron shell.

O Si O

(b)
FIGURE 1-4  The number of electrons in the outer orbit of an atom determines if a material
is a conductor or an insulator: (a) common conductors have less than 4 electrons, (b) insulators
have more than 4 electrons.

The Electron Theory        3

01_Eismin_Ch01_p001-016.indd 3 13/08/13 10:06 AM


VALENCE ELECTRONS BATTERY
_ +
GERMANIUM SILICON
1.5 V
Electron flow is
from negative to
positive
Ge Si

LAMP

FIGURE 1-5  Semiconductors have exactly four electrons in


the atom's outer orbit.

causes the movement of any extra electron through the con­


ductor. When an extra electron enters the outer orbit of an
LAMP ON
atom, the repelling force immediately causes another elec­
(a)
tron to move out of the orbit of that atom and into the orbit
of another. If the material is a conductor, the electrons move BATTERY
easily from one atom to another. _ +
1.5 V
Conventional current flow
Direction of Current Flow is from positive to negative

It has been shown that an electric current is the result of the


movement of electrons through a conductor. Since a nega­
tively charged body has an excess of electrons and a posi­
tively charged body a deficiency of electrons, it is obvious LAMP

that the electron flow will be from the negatively charged


body to the positively charged body when the two are con­
nected by a conductor. It can therefore be said that electricity
flows from negative to positive.
In many cases it is assumed that electric current flows
from positive to negative. This is often referred to as “con­
ventional current flow.” Since the polarities of electric
LAMP ON
charges were arbitrarily assigned names (positive and nega- (b)
tive), the actual direction of current flow is difficult to dis­
tinguish without the true nature of electric current being DISCONNECT
considered. When studying the molecular nature of electric­
BATTERY
ity, it is necessary to consider the true direction of electron
flow, but for all ordinary electrical applications, the direc­ 1.5 V
tion of flow can be considered to be in either direction as
Due to a broken wire, no
long as the theory is used consistently. Many texts adhere to electron (current) flow and
the conventional theory that current flows from positive to light is off
negative; however, it is the purpose of this text to consider
all current flow as moving from negative to positive. Electri­
cal rules and diagrams are arranged to conform to this prin­ LAMP
ciple in order to prevent confusion and to give the student a
true concept of electrical phenomena. The Federal Aviation
Administration (FAA) adheres to the concept that current
flows from negative to positive; therefore, the majority of
the aviation industry also follows this convention.
In most practical applications it is not important to know
which direction current flows (negative to positive or posi­
LAMP OFF
tive to negative). If the battery and the load are connected
(c)
correctly there will be a current flow and the circuit should
operate, see Fig. 1-6. However, if the battery becomes dis­ FIGURE 1-6  A complete circuit illuminates the light: (a) elec-
connected from the load, the circuit will not operate. So in tron flow—from negative to positive, (b) conventional current
most cases, the technician is concerned that current flows in flow—from positive to negative, (c) circuit disconnected—no
the circuit; not which direction current flows. electron/current flow.

4      Chapter 1  Fundamentals of Electricity

01_Eismin_Ch01_p001-016.indd 4 13/08/13 10:06 AM


The specific location of the positive and negative connec­
tions of a given circuit is called polarity. For example, when
replacing a battery in a simple calculator one must insert the
battery in the correct direction. The positive side of the battery
must be placed on the positive connection and the negative side
of the battery must be placed on the negative connection. This
ensures the battery will be installed with the correct polarity.
The calculator is said to be polarity sensitive and will only oper­
FIGURE 1-7  Charging by induction.
ate with the battery installed correctly. For most aircraft electri­
cal installations observing the correct polarity is very important.
One of the latest theories that defines the direction of cur­
rent flow states that electrons flow in one direction and holes An electric charge may be produced in a conductor by
flow in the opposite direction. A hole is the space created by induction if the conductor is properly insulated. Imagine that
the absence of an electron. As electrons would move from the insulated metal sphere shown in Fig. l-7 is charged nega­
negative to positive, holes would move from positive to neg­ tively and brought near one end of a metal rod that is also
ative. This concept is often used when studying the internal insulated from other conductors. The electrons constituting
current flow of semiconductors; however, for general appli­ the negative charge in the sphere repel the electrons in the
cations of current flow, holes need not be considered. rod and drive them to the opposite site end of the rod. The
It is important not to let this concept of current flow direc­ rod then has a positive charge in the end nearest the charged
tion confuse your understanding of electricity. Simply be con­ sphere and a negative charge in the opposite end. This may
sistent in your approach and remember while reading this text be shown by suspending pith balls in pairs from the middle
or any FAA material, current flows from negative to positive. and ends of the rod by means of conducting threads. At the
ends of the rod, the pith balls separate as the charged sphere
is brought near one end; but the balls near the center do not
STATIC ELECTRICITY separate because the center is neutral. As the charged sphere
is moved away from the rod, the bails fall to their original
Electrostatics positions, thus indicating that the charges in the rod have
The study of the behavior of static electricity is called elec­ become neutralized.
trostatics. The word static means stationary or at rest, and The force that is created between two charged bodies is
electric charges that are at rest are called static electricity. called the electrostatic force. This force can be either attrac­
A material with atoms containing equal numbers of elec­ tive or repulsive, depending on the object’s charge. Like
trons and protons is electrically neutral. If the number of elec­ charges repel each other. Unlike charges attract each other. The
trons in that material should increase or decrease, the material electrostatic force is similar to those forces that exist inside of
is left with a static charge. An excess of electrons creates a an atom between electrons and protons. However, the electro­
negatively charged body; a deficiency of electrons creates a static force is considered to be on a much larger scale, dealing
positively charged body. This excess or deficiency of electrons with entire objects, not minute atomic particles. The amount
can be caused by the friction between two dissimilar sub­ of static charge contained within a body will determine the
stances or by contact between a neutral body and a charged strength of the electrostatic field. Weak charges pro­duce weak
body. If friction produces the static charge, the nature of that electrostatic fields and vice versa. Precisely, the strength of an
charge is determined by the types of substances. The follow­ electrostatic field between two bodies is directly proportional
ing list of substances is called the electric series, and the list to the strength of the charge on those two bodies. Figure 1-8a
is so arranged that each substance is positive in relation to any
one that follows it, when the two are in contact.
CHARGED
1.  Fur   6.  Cotton 11.  Metals BODIES
2.  Flannel   7.  Silk 12.  Sealing wax – +
3.  Ivory   8.  Leather 13.  Resins – +
– d = 1 in +
4.  Crystals   9.  The body 14.  Gutta percha d = 1 in
5.  Glass 10.  Wood 15.  Guncotton FORCE = 1 FORCE = 4

If, for example, a glass rod is rubbed with fur, the rod – – + +
becomes negatively charged, but if it is rubbed with silk, it – +
– – d = 1 in + + d = 2 in
becomes positively charged.
FORCE = 2 FORCE = 1
When a nonconductor is charged by rubbing it with a dis­
similar material, the charge remains at the points where the (a) (b)
friction occurs because the electrons cannot move through the FIGURE 1-8  The strength of an electrostatic force. (a) Twice
nonconductor material. When a conductor is charged, it can dis­ the static charge equals twice the static force. (b) Twice the
charge easily since electrons travel freely through conductors. distance equals one-fourth the static force.

Static Electricity        5

01_Eismin_Ch01_p001-016.indd 5 13/08/13 10:07 AM


demonstrates this concept. The strength of the electrostatic
force is also affected by the distance between the two charged
bodies. If the distance between the two charged substances
increases, the electrostatic force decreases; conversely, if the
distance decreases, the force increases. Precisely, the electro­
static force between two charged bodies is inversely propor­
tional to the square of the distance between those two bodies.
That is, as the distance becomes twice as large between the FIGURE 1-9  Demonstration of current fiow. One electron
bodies, the electrostatic force is one-fourth as great. This con­ into the conductor instantaneously means one electron out of
cept is demonstrated in Fig. 1-8b. the conductor.
Static electrical discharge will eventually occur to all
charged bodies. Any unbalance of charge strives for equi­
It is said that an electric current travels at the speed of light,
librium. Usually contact is made with another object to neu­
approximately 186 000 miles per second (mps) [299 000 km/s].
tralize the static charge. If a charged body contacts a neutral
Actually, it would be more correct to say that the effect, or
body, both objects will then share the original charge. An
force, of electricity travels at this speed. Individual electrons
example of this discharge occurs when a person gets shocked
move at a comparatively slow rate from atom to atom in a con­
while touching a common door knob. If the person has gener­
ductor, but the influence of a charge is “felt” through the entire
ated a static charge (typically occurs while walking on carpet
length of a conductor instantaneously. A simple illustration will
in dry air conditions), the discharge occurs as the individual
explain this phenomenon. If we completely fill a tube with ten­
makes contact with the metal knob. If the neutral body is
nis balls, as shown in Fig. 1-9, and then push an additional ball
large enough, such as the earth, virtually all the charge will
into one end of the tube, one ball will fall out the other end.
become neutralized, or absorbed, by the large body.
This is similar to the effect of electrons as they are forced into a
Static discharge has become a major problem for modern
conductor. When electrical pressure is applied to one end of the
microelectronics. The miniaturization of modern computer­
conductor, it is immediately effective at the other end. It must
ized systems has caused them to become extremely delicate.
be remembered, however, that under most conditions, electrons
The discharge of static electricity can easily damage these
must have a complete conducting path before they will enter or
components. Sensitive electronics are known as electrostatic
leave the conductor.
discharge sensitive (ESDS) components. Anyone who designs,
When it is necessary to measure the flow of a liquid
installs, or maintains aircraft electronics must follow proper
through a pipe, the rate of flow is often measured in gal­
procedures to prevent damage due to static discharge. ESDS
lons per minute. The gallon is a definite quantity of liquid
prevention techniques will be discussed later in this text.
and may be called a unit of quantity. The unit of quantity
for elec­tricity is the coulomb (C), named for Charles A.
Coulomb (1736–1806), a French physicist who conducted
UNITS OF ELECTRICITY many experiments with electric charges. One coulomb is the
amount of electricity that, when passed through a standard
Current silver nitrate solution, will cause 0.001118 gram (g) of silver
to be deposited upon one electrode. (An electrode is a termi­
An electric current is defined as a flow of electrons through nal, or pole, of an electric circuit.) A coulomb is also defined
a conductor. Earlier in this chapter it was shown that the free as 6.28 × 1018 electrons, that is, 6.28 billion billion electrons.
electrons of a conducting material move from atom to atom For practical situations, electric current is measured in
as the result of the attraction of unlike charges and the repul­ a unit called the ampere. One ampere is the rate of flow of
sion of like charges. If the terminals of a battery are con­ 1 coulomb per sec­ond. The ampere was named in honor of
nected to the ends of a wire conductor, the negative terminal the French scientist André M. Ampère (1775–1836).
forces electrons into the wire and the positive terminal takes The term current is symbolized by the letter I. Current
electrons from the wire; hence as long as the battery is con­ is the measure of flow or movement of electrons. Current is
nected, there is a continuous flow of current through the wire measured in amperes, which is often abbreviated amps.
until the battery becomes discharged.
Because each electron has mass and inertia, electron flow
Voltage and Electromotive Force
is capable of doing work such as turning motors, lighting
lamps, and warming heaters. Just as moving water can turn a Just as water flows in a pipe when there is a difference of
primitive paddle wheel to grind wheat, moving electrons can pressure at the ends of the pipe, an electric current flows in a
do the same. Even at the speed of light, a single electron could conductor because of a difference in electrical pressure at the
not do much work; however, if enough electrons are set into ends of the conductor. If two tanks containing water at dif­
motion, vast amounts of work can be done using electricity. ferent levels are connected by a pipe with a valve, as shown
It is often hard to understand that moving electrons can in Fig. 1-10(a), water flows from the tank with the higher
do useful work, but remember electrons do have mass and level to the other tank when the valve is open. The difference
any moving mass can perform work. in water pressure is due to the higher water level in one tank.

6      Chapter 1  Fundamentals of Electricity

01_Eismin_Ch01_p001-016.indd 6 13/08/13 10:07 AM


AIR FLOW

10 psi

FLOW HIGH PRESSURE LOW PRESSURE


HIGH PRESSURE LOW PRESSURE
(a) HIGH POTENTIAL LOW POTENTIAL
CONDUCTOR
Battery
High pressure _ + Low pressure
1.5 V
Flow from high to low pressure CURRENT FLOW
– +

10-V
BATTERY

FIGURE 1-11  Comparison of voltage to air pressure.

One volt is the emf required to cause current to flow at


the rate of 1 ampere through a resistance of 1 ohm. The
term ohm is defined later in this chapter. Electromotive force
and potential difference may be considered the same for all
practical purposes. When there is a potential difference, or dif­
Lamp illuminates
ference of electrical pressure, between two points, it simply
(b)
means that a f ield or force exists that tends to move electrons
FIGURE 1-10  Pressure (force) creates movement (a) water from one point to the other. If the points are connected by
flows from high to low pressure; (b) electrons flow from high a conductor, electrons will flow as long as the potential dif­
to low pressure. ference exists. In practical terms, a charged battery will sup­
ply current to a circuit as long as the battery remains charged.
Whenever the battery is charged, there is a voltage (electro­
It may be stated that in an electric circuit, a large number motive force) ready to “push” electrons through a circuit.
of electrons at one point will cause a current to flow to another With reference to Fig. 1-11, it can be seen that voltage, the
point where there is a small number of electrons if the two potential difference in a battery, creates an electron flow, just
points are connected by a conductor (see Fig. 1-10b). In other as pressure inside a balloon, a potential air pressure differ­
words, when the electron level is higher at one point than at ence, creates an air flow. Voltage (electrical pressure) causes
another point, there is a difference of potential between the electrons to flow through a conductor. This is no mystery.
points. When the points are connected by a conductor, elec­ Any object, including electrons, will tend to move when
trons flow from the point of high potential to the point of low pressure is applied in a certain direction.
potential. There are numerous simple analogies that may be Electromotive force, which is the force that causes elec­
used to illustrate potential difference. For example, when an trons to move, could also be considered electrical potential
automobile tire is inflated, a difference of potential (pressure) or pressure. The term voltage, which is measured in volts, is
exists between the inside of the tire and the outside. When the typically substituted for emf. Voltage is symbolized by the
valve is opened, the air rushes out. In this case the air inside letter E, and volts is symbolized by the letter V.
the tire represents an excess of electrons, a high potential, or
a negative charge. The air outside the tire represents a defi­
Resistance
ciency of electrons, a low potential, or a positive charge.
The force that causes electrons to flow through a conduc­ Resistance is that property of a conductor which tends to
tor is called electromotive force, abbreviated emf. EMF can hold, or restrict, the flow of an electric current; it is encoun­
be thought of as the electron-moving force. The practical unit tered in every circuit. Resistance may be termed electrical
for the measurement of emf or potential differences is the volt friction because it affects the movement of electrons in a man­
(V). The word volt is derived from the name of the famous ner similar to the effect of friction on mechanical objects. For
electrical experimenter, Alessandro Volta (1745–1827), of example, if the interior of a water pipe is very rough because
Italy, who made many contributions to the knowledge of of rust or some other material, a smaller stream of water will
electricity. flow through the pipe at a given pressure than would flow if

Units of Electricity        7

01_Eismin_Ch01_p001-016.indd 7 13/08/13 10:07 AM


the interior of the pipe were clean and smooth. The rough pipe relatively high resistance. If a moderate voltage is applied
offers greater resistance, or friction, than the smooth pipe. to an insulator, no electric current will flow. There are no
The unit used in electricity to measure resistance is the perfect insulators, but many substances have such high resis­
ohm. The ohm is named for the German physicist Georg S. tance that for practical purposes they may be said to pre­
Ohm (1789–1854), who discovered the relationship between vent the flow of current. Substances having good insulating
electrical quantities known as Ohm’s law. Resistance is qualities are dry air, glass, mica, porcelain, rubber, plastic,
opposition to current flow and is symbolized by the letter R. asbestos, and fiber compositions. The resistance of these
Resistance is measured in ohms, which is symbolized by the substances varies to some extent, but they may all be said
Greek letter omega, Ω. to block the flow of current effectively. In most cases these
Earlier it was explained that materials with a small num­ insulators are said to have an infinite resistance.
ber of valence electrons, fewer than four, are conductors. According to the electron theory, the atoms of an insula­
Conductors have a relatively low resistance because they tor do not give up electrons easily. When a voltage is applied
accept extra electrons (current flow) easily. If a voltage is to such a substance, the outer electron orbits are distorted,
applied to a conductor, an electric current will flow, assum­ but as soon as the voltage is removed, the electrons return to
ing a complete circuit is present. As seen in Fig. 1-12a, if a their normal positions. If, however, the voltage applied is so
heavy wooden crate is pushed on a highly polished floor, the strong that it strains the atomic structure beyond its elastic
crate will slide easily because the floor offers low resistance, limit, the atoms lose electrons and the material becomes a
or low opposition, to movement. If the same crate is placed conductor. When this occurs, the material is said to be rup­
on a rough concrete floor and pushed again with the same tured. An example of this phenomenon is when a common
force, little or no movement will take place owing to the high lightning bolt travels through air during a rain storm. The
resistance offered by the rough floor. Now compare the crate lightning produces such high voltage that current is forced
in Fig. 1-12a with the circuit in Fig. 1-12b. A circuit of low through the air, which is an insulator under most situations.
resistance with an applied 5 V will easily move electrons.
The same 5 V applied to a circuit of high resistance—an
open switch, for example—is capable of moving no elec­ THEORY OF MAGNETISM
trons. It should be noted that the resistance of an open switch
is so great that no current will flow. An open switch is con­ The Magnet
sidered infinite resistance.
Insulators are materials that have more than four valence Almost everyone has witnessed the effects of magnetism,
electrons. Insulators will not accept the extra electrons of and many have owned simple permanent magnets such as
current flow easily and therefore are considered to have that il­lustrated in Fig. 1-13. However, few people realize the
im­portance of magnetism and its relationship to electricity.
In the scientific community it is commonly thought that elec­
tricity would not exist without magnetism. A magnet may be
LOW RESISTANCE HIGH RESISTANCE defined as an object that attracts ferrous metals such as iron or
steel. It produces a magnetic field external to itself that reacts
MOVEMENT NO MOVEMENT with magnetic substances.
A magnetic field is assumed to consist of invisible lines
of force that leave the north pole of a magnet and enter the
south pole. The direction of this force is assumed only in
order to establish rules and references for operation. Whether
FORCE FORCE there is any actual movement of force from the north pole to
LOW FRICTION HIGH FRICTION
(SLICK FLOOR) (ROUGH FLOOR)
(a)

ELECTRON NO ELECTRON
– MOVEMENT + – MOVEMENT +

5 V (FORCE) 5 V (FORCE)
N S
LOW ELECTRICAL HIGH ELECTRICAL
RESISTANCE RESISTANCE
(COMPLETED CIRCUIT) (OPEN CIRCUIT)
(b) KEEPER

FIGURE 1-12  Comparison of resistance to friction. FIGURE 1-13  A permanent magnet.

8      Chapter 1  Fundamentals of Electricity

01_Eismin_Ch01_p001-016.indd 8 13/08/13 10:07 AM


the south pole of a magnet is not known, but it is known that called magnetic variation. Magnetic variation is sometimes
the force acts in a definite direction. This is indicated by the referred to as magnetic declination. In general, this principle
fact that a north pole will repel another north pole but will be of magnetic variation does not affect electrical phenomena;
attracted by a south pole. Like poles repel; unlike poles attract. however, it becomes very important when navigating aircraft
A permanent magnet is one that maintains an almost con­ using a magnetic compass.
stant magnetic field without the application of any magnetiz­ The true nature of magnetism is not clearly understood,
ing force. Most permanent magnets show practically no loss although its effects are well known. One theory that seems
of magnetic strength over a period of several years. to provide a logical explanation of magnetism assumes that
A natural magnet is one found in nature; it is called a atoms or molecules of magnetic substances are in reality
lodestone, or leading stone. The natural magnet received small magnets. It is reasoned that electrons moving around the
this name because it was used by early navigators to deter­ nucleus of an atom create minute magnetic fields. In magnetic
mine direction. The lodestone is composed of an oxide of substances such as iron it is assumed that most of the elec­
iron called magnetite. trons are moving in one general direction around the nuclei;
When first discovered, the lodestone was found to have hence these electrons produce a noticeable magnetic field in
peculiar properties. When it was freely suspended, one end each atom, and each atom or molecule becomes a tiny magnet.
always pointed in a northerly direction. For this reason, one When the substance is not magnetized, the molecules lie in
end of the lodestone was called the north-seeking and the all positions in the material, as shown in Fig. 1-15a, and their
other the south-seeking end. These terms have been short­ fields tend to cancel one another. When the substance is placed
ened to north and south, respectively. The reason that a in a magnetic field, the molecules align themselves with the
freely suspended magnet assumes a north-south position is field, and the fields of the molecules add to the strength of
that the earth is a large magnet and the earth’s magnetic field the magnetizing field. A diagram of a magnetized substance is
exists over the entire surface. The suspended magnet’s lines shown in Fig. 1-15b.
of force interact with the earth’s magnetic field and align the When a piece of soft iron is placed in a magnetic field,
magnet accordingly. According to definition, the magnetic almost all the molecules in the iron align themselves with
pole near the earth’s north geographic pole is actually the the field, but as soon as the magnetizing field is removed,
earth’s south magnetic pole. This can be demonstrated by most of the molecules return to their random positions, and
suspending a magnet on a string and noting the direction in the substance is no longer magnetized. Because some of the
which the north pole points. The magnet’s north pole points molecules tend to remain in the aligned position, every mag­
to the earth’s geographic north, but by definition, north netic substance retains a slight amount of magnetism after
should repel north; therefore, the earth’s south magnetic pole having been magnetized. This retained magnetism is called
is actually nearest the earth’s geographic north. This con­ residual magnetism.
cept, is demonstrated in Fig. 1-14. To eliminate confusion, Certain substances, such as hard steel, are more difficult
the direction in which a magnet’s north pole points is called to magnetize than soft iron because of the internal friction
the earth’s north pole. In reality it is magnetic south. among the molecules. If such a substance is placed in a very
The magnetic poles of the earth are not located at the geo­ strong magnetic field, the molecules become aligned with
graphic poles. The magnetic pole in the northern hemisphere the field. When the substance is removed from the magnetic
is located east of geographic north. The magnetic south pole field, it will retain its magnetism; hence it is called a perma­
is located west of geographic south, as illustrated in Fig. 1-14. nent magnet. Hard steel and certain metallic alloys—such as
The difference between the geographic and magnetic poles is Alnico, an alloy containing nickel, aluminum, and cobalt—
have the ability to retain magnetism. Permanent magnets
MAGNETIC retain their magnetism for the same reason that they are dif­
VARIATION ficult to magnetize; that is, the molecules do not shift their
GEOGRAPHIC
positions easily. When the molecules are aligned, all the north
NORTH POLE MAGNETIC
SOUTH POLE
UNMAGNETIZED MAGNETIZED
EARTH’S
S MAGNETIC
FIELD

MAGNETIC GEOGRAPHIC
NORTH POLE SOUTH POLE
(a) (b)

FIGURE 1-14  The earth’s magnetic field. FIGURE 1-15  Theory of magnetism.

Theory of Magnetism        9

01_Eismin_Ch01_p001-016.indd 9 13/08/13 10:07 AM


poles of the molecules point in the same direction and produce
the north pole of the magnet. In like manner, the south poles of
the molecules produce the south pole of the magnet.
Many substances have no appreciable magnetic properties.
The atoms of these substances apparently have their electron N N
orbits in positions such that their fields cancel one another.
Among these substances are copper, silver, gold, and lead.
The ability of a material to become magnetized is called
permeability. A material with high permeability is easy to
magnetize or demagnetize. A material with low permeability FIGURE 1-17  Magnetic field between two like magnetic poles.
is hard to magnetize or demagnetize. Materials with high
permeability, such as soft iron, are most useful as temporary
The space or substance traversed by magnetic lines of
magnets. Materials with low permeability, such as Alnico,
force is called the magnetic circuit. If a soft-iron bar is
are best suited for permanent magnets.
placed across the poles of a magnet, almost all the magnetic
The most newly discovered magnetic materials are known
lines of force (flux) go through the bar, and the external field
as rare earth elements. These rare earth elements (or rare earth
will be very weak.
metals) are a set of 17 chemical elements which occur natu­
The external field of a magnet is distorted when any mag­
rally on Earth. Despite their name, most rare earth elements
netic substance is placed in that field because it is easier for
are relatively plentiful in the earth’s crust. However, these ele­
the lines of force to travel through the magnetic substance than
ments are typically widely dispersed and not often found in
through the air (see Fig. 1-18). The opposition of a material to
concentrated and economically usable forms. Whenever a rare
earth element is formed into a magnet, it is often called a rare magnetic flux is called reluctance and compares to resistance
earth magnet. In general, most rare earth metals can be made in an electric circuit. The symbol for reluctance is R and the
into very strong magnets and have become popular in many unit is rel. As with electric current, the material that will com­
modern electrical components due to their relative strength. pletely resist magnetic flux lines is unknown. However, some
For example, many compact, yet powerful, motors use rare materials will accept flux lines more easily than others.
earth magnets to help create a rotational force. In review, the properties of magnets are as follows: (1) The
pole that tends to point toward the earth’s geographic north
is called the magnet’s north pole. The opposite end is called
Properties of Magnetism the south pole. (2) Like magnetic poles repel each other, and
The field of force existing between the poles of a magnet is unlike poles attract each other. (3) A magnetic field surrounds
called a magnetic field. The pattern of this field may be seen each magnet and contains magnetic flux lines. These flux
by placing a stiff paper over a magnet and sprinkling iron fil­ lines are directly responsible for the magnetic properties of
ings on the paper. As shown in Fig. 1-16, the iron filings will the material. (4) The strength of any magnet is directly propor­
line up with the lines of magnetic force. It will be noted that tional to the density of the flux field. That is, a stronger magnet
the lines directly between the poles are straight, but the lines will have a relatively larger number of flux lines concentrated
farther from the direct path are curved. This curving is due to in a given area. (5) Magnetic fields are strongest near the poles
the repulsion of lines traveling in the same direction. If iron of the magnet. This is due to the concentration of flux lines at
filings are sprinkled on a paper placed over two north poles, each pole. (6) By definition, magnetic flux lines flow from the
the field will have the pattern shown in Fig. 1-17. Here the north to the south pole of any magnet. This property becomes
lines of force from the two poles come out and curve away important when studying certain relationships of magnetism.
from one another. (7) Flux lines never intersect. This is because flux lines repel
Magnetic force, which is also called magnetic flux, is said each other with relatively tremendous force. (8) Magnetic flux
to travel from north to south in invisible lines. By assuming a lines always take the path of least resistance, such as when
direction, we provide a reference by which calculations can they distort in order to travel through a piece of soft iron as
be made and magnetic effects determined. Since iron filings opposed to traveling through air.
in a magnetic field arrange themselves in lines, it is logical
to say that magnetic force exists in lines.

SOFT IRON

N S
S

FIGURE 1-16  A magnetic field. FIGURE 1-18  Field distorted by a magnetic substance.

10      Chapter 1  Fundamentals of Electricity

01_Eismin_Ch01_p001-016.indd 10 13/08/13 10:07 AM


connected to a source of power, the fields of the separate
MAGNETIC DEVICES turns join and thread through the entire coil, as shown in
Fig. 1-20a. Figure 1-20b shows a cross section of the same
Electromagnets coil. Note that the lines of force produced by one turn of
Electromagnets, in various forms, are very useful items and the coil combine with the lines of force from the other turns
have become commonplace on modern aircraft. Electromag­ and thread through the coil, thus giving the coil a magnetic
nets, as the name implies, are produced by using an electric polarity. The polarity of the coil is easily determined by the
current to create a magnetic field. Around every conductor car­ use of the left-hand rule for coils: When a coil is grasped
rying electric current a magnetic field exists. Figure 1-19(a) in the left hand with the fingers pointing in the direction of
shows a compass used to detect the magnetic field adjacent to current flow, that is, from negative to positive, the thumb will
a conductor that carries current. This magnetic field is created point toward the north pole of the coil.
due to the movement of electrons through the conductor. Typi­ Most electromagnets wrap the wire coil around a soft
cally this magnetic field is so small it is unnoticed. However, iron core material. The core provides structure around which
if the current is very strong or the conductor is formed into a the copper wire is wrapped. And, the core helps to direct the
coil, the magnetic field strength increases. Most electromag­ magnetic flux fields into a given area. Of course, the wire
nets are constructed of a wire coil with hundreds of turns to in the coil must be insulated so that there can be no short
create the desired magnetic field strength. circuit between the turns of the coil. A typical electromagnet
In Fig. 1-19b. the shaded circle represents a cross section is made by winding many turns of insulated wire on a soft-
of a conductor with current flowing in toward the paper. The iron core that has been wrapped with an insulating material.
current is flowing from negative to positive. When the current The turns of wire are placed as close together as possible to
flows as indicated, the magnetic field is in a counterclockwise help prevent magnetic lines of force from passing between
direction. This is easily determined by the use of the left-hand the turns. Figure 1-21 is a cross-sectional drawing of an
rule. When a wire is grasped in the left hand with the thumb electromagnet.
pointing from negative to positive, the magnetic field around The strength of an electromagnet is directly proportional to
the conductor is in the direction that the fingers are pointing. (1) the strength of current flowing through the electromagnetic
If a current-carrying wire is bent into a loop or coil, the coil, and (2) the number of turns of wire in the electromag­
coil as­sumes the properties of a magnet; that is, one side netic coil. That is, as either the current through the coil or the
of the loop will be a north pole, and the other side will be number of wire wraps around the coil increases, the electro­
a south pole. Remember electromagnets are made of a wire magnet’s strength also increases. Also, use of a core material
coil, not a single wire. When a wire is made into a coil and of high permeability will increase an electromagnet’s strength.

– +
1.5 Volts Motor

Current flow

This cross-section view of the conductor shows the


magnetic flux field. Note: current flow is in toward the
paper.

There is a magnetic field


around all conductors that
carry current.

(a)

(b)

FIGURE 1-19  Electron (current) flow creates a magnetic field: (a) the magnetic field
can be measured adjacent to a wire carrying current; (b) the magnetic flux field around a
conductor.

Magnetic Devices        11

01_Eismin_Ch01_p001-016.indd 11 13/08/13 10:07 AM


MOVEMENT
CONNECTION FOR ELECTRICAL
– CONTACTS OR MECHANICAL
LINKAGE
N S

+
WINDING
MOVABLE CORE
(a)
NONMAGNETIC SLEEVE

SPRING
N S
FIXED CORE

(b) FIGURE 1-22  A solenoid.


FIGURE 1-20  The magnetic field of a coil.

the bar will be magnetized and will be drawn toward the cen­
ter of the coil, thus becoming the core of an electromagnet.
By means of suitable attaching linkage, the movable core
SOFT-IRON CORE may be used to perform many mechanical functions, such as
an electrically operated door lock. An electromagnet with a
FIBER WASHER movable core is called a solenoid.
A solenoid typically uses a split core; one part of the core is
WINDING
a nonmagnetic outer sleeve fixed permanently inside the coils.
The other portion of the core is allowed to slide inside this
fixed outer sleeve, as demonstrated in Fig. 1-22. The spring
typically holds the movable core partially extended from one
end of the electromagnetic coil. When the coil is energized,
ELECTRIC LEADS the electromagnet’s force pulls the movable core into the hol­
low sleeve opposing the spring force. This imparts motion
through a connecting rod to the mechanical linkage.
Solenoids are commonly used to operate electrical con­
FIGURE 1-21  An electromagnet. tacts, valves, circuit breakers, and several types of mechani­
cal devices. The chief advantage of solenoids is that they
can be placed almost anywhere in an airplane and can be
The same electromagnet using a core of low permeability controlled remotely by small switches or electronic control
would have a decreased magnetic strength. Other factors units. Although the use of solenoids is limited to operations
also affect an electromagnet’s strength, although they are where only a small amount of movement is required, they
negligible for most general-purpose applications. have a much greater range of movement, quicker response,
The force exerted upon a magnetic material by an electro­­ and greater strength than fixed-core electromagnets.
magnet is inversely proportional to the square of the distance Most solenoids found on aircraft are used to operate elec­
between the pole of the magnet and the material. For exam­ trical contacts. As seen in Fig. 1-23, a low-amperage circuit
ple, if a magnet exerts a pull of 1 lb [0.4536 kg] upon an iron is used to activate the solenoid electromagnet. When the
bar when the bar is 12 in. [1.27 cm] from the magnet, then electromagnet is energized (by closing switch #1), the core
the pull will only be 14 lb [0.1134 kg] when the bar is 1 in. material and the electrical contacts move due to the magnetic
[2.54 cm] from the magnet. For this reason, the design of field within the coil. In this circuit, the electrical contacts are
electric equipment using electromagnetic actuation requires used to close a second circuit which turns on a motor. A sole­
careful consideration of the distance through which the mag­ noid can be used to turn on or turn off a circuit when even
netic force must act. the coil is energized. In most cases the solenoid contains two
independent circuits: (1) the controlling circuit and (2) the
controlled circuit.
Solenoids
It has been explained that a coil of wire, when carrying a
Relays
cur­rent, will have the properties of a magnet. Such coils are
fre­quently used to actuate various types of mechanisms. If a Electromagnets that contain a fixed core and a pivoting
soft-iron bar is placed in the field of a current-carrying coil, me­chanical linkage are called relays. Relays are usually

12      Chapter 1  Fundamentals of Electricity

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Contacts METHODS OF PRODUCING VOLTAGE
High current
controlled circuit Motor As discussed earlier, voltage is the force, or pressure, that
+V (40 AMP)
M cre­ates electron movement. Voltage must be present in all
Movable
circuits in order to produce current flow, but what creates
+V Switch #1 core voltage? Voltage is created by limited means, and only two
low current –V methods produce nearly 100 percent of all electric power
controlling circuit consumed by typical aircraft.
(1 AMP) Coil
Solenoid
Friction is a method of producing voltage by simply rub­
bing two dissimilar materials together. This usually pro­
–V
duces static electricity, which is not typically a useful form
FIGURE 1-23  A solenoid has two independent circuits, a low of power. In fact, most static electricity found on the aircraft
current "controlling" circuit and a high current "controlled" be­comes a nuisance to both communication and navigation
circuit.
sys­tems as well as advanced electronic devices.
Pressure is another means of producing voltage. Pie­
used for low-current switching applications. Figure 1-24 zoelectricity means electricity created by applying pressure
illustrates a typical switching relay. Note, the electromagnet to certain types of crystals. Since only small amounts of power
core on a relay is stationary, unlike a selenoid. are produced using piezoelectricity, applications are limited.
The part of the relay attracted by the electromagnet to open Some microphones used for radio communications employ
or close the contact points is called the armature. There are the piezoelectric effect to convert sound waves into electric
several types of armatures in electrical work, but in every case power. Most piezoelectric devices use crystalline materials
it will be found that an armature consists, in part, of a bar or like quartz to produce voltage. When a force is ap­plied to cer­
core of material that may be acted upon by a magnetic field. In tain crystals, their molecular structure distorts and electrons
a relay, the armature is attracted to the electromagnet, and the may be emitted into a conductor. Piezoelectric crystals are
movement of the armature either closes or opens the contact also used in some navigation equipment and various systems
points. In some cases, the electromagnet operates several sets sensors. These will be discussed later in this text.
of contact points simultaneously. Light is a source of energy that also can be converted
There is much confusion surrounding the terminology of into electricity. The photoelectric effect produces a volt­
relays and solenoids because of their similarities. Relays are age when light is emitted onto certain substances. Zinc is
often called solenoids and vice versa. For the purpose of this a typical pho­tosensitive material. If exposed to ultravio­
text, and as generally accepted in the aircraft industry, a sole- let rays, under the correct conditions, zinc will produce a
noid is an electromagnet with a movable core material, and a voltage. Although photoelectric devices are limited in mod­
relay is an electromagnet with a fixed core. These definitions ern aircraft, space­craft and satellites rely heavily on photo
hold true whether the electromagnet is used for electrical cells (solar cells) and the sun for a source of electric power.
switching or other mechanical functions. Figure 1-25 shows Some aircraft use light sensors on modern flight deck dis­
the photos of both a relay and a solenoid. Note the differences: play systems. These sensors operate using the photoelectric
(1) the solenoid has a movable core, while the relay core is sta­ effect. As more light reaches the sensor, more voltage is
tionary; (2) the solenoid is used to control high-current circuits produced, see Fig. 1-26.
and the relay is used to control low-current circuits. Due to the Heat can also be used to produce voltage. Electricity
immovable core, a solenoid is much stronger than a relay. This pro­duced by subjecting two dissimilar metals to above nor­
is why solenoids are typically used for operation of mechanical mal temperatures is called the thermoelectric effect. For
systems, such as a mechanical latch. Solenoids (not relays) are example, copper and zinc held firmly together will produce
also used to control high-current circuits, such as starter motors. voltage when subjected to heat. This combination of two dis­
To help eliminate confusion, many aircraft manufacturers similar metals is called a thermocouple. Thermocouples are
have substituted the term contactor or breaker for electrical used in virtually any electronic temperature sensor found on
switching solenoids or relays.
aircraft. These include exhaust gas and cylinder head tem­
perature sensors, electronic equipment temperature moni­
INSULATED tors, and some fire detectors.
STOP Chemical action takes place in all batteries to produce
PIVOT ARMATURE CONTACT electricity for aircraft systems. A battery is found on virtu­
POINTS
ally all aircraft, producing voltage because of the reaction
ELECTRO- of two or more different chemicals. When two or more of
SPRING MAGNET the correct chemicals come in contact, their structures are
altered and voltage is produced. Most aircraft contain a bat­
tery used for engine starting and emergency procedures.
Modern large aircraft contain several batteries used to power
FIGURE 1-24  Electromagnetic switches: relay. a variety of equipment.

Methods of Producing Voltage        13

01_Eismin_Ch01_p001-016.indd 13 13/08/13 10:07 AM


Controlled circuit

Contacts

+V Controlled circuit To load To load

Movable
+V Controlling circuit Connections core
to coil

Coil

Solenoid
–V
Connections to coil
(controlling circuit)
(a)

Contacts
Pivot Contacts

+V Controlled circuit To load

+V Controlling circuit
Fixed
Coil core

–V
Coil Fixed
core
(b)

FIGURE 1-25  Comparison of a solenoid and relay: (a) a solenoid photo and diagram; (b) a relay photo and diagram.

Magnetism is used to produce the majority of all elec­


tric power. Electromagnetic induction is the process where
voltage is produced by moving a conductor through a mag­
netic field.

ELECTROMAGNETIC INDUCTION

Basic Principles
The transfer of electric energy without direct electrical connec­
Photo sensor tions is called induction. When electric energy is transferred
by means of a magnetic field, it is called electromagnetic
induction. This type of induction is universally employed in
the generation of electric power. Almost all electrical power
is produced through electromagnetic induction using a device
known as a generator or an alternator. Generators and alterna­
tors will be discussed later in this text. Electromagnetic induc­
tion is also the principle that makes possible the operation of
electric transformers and the transmission of radio signals.
Electromagnetic induction occurs whenever there is a rel­
FIGURE 1-26  A typical photo sensor mounted on a circuit ative movement between a conductor and a magnetic field.
board. To produce power the conductor moves across the magnetic

14      Chapter 1  Fundamentals of Electricity

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DIRECTION OF CURRENT
FLUX

DIRECTION OF MO E
MOVEMENT TIO M
N F

S CONDUCTOR FIGURE 1-28  Left-hand rule for generators.

N thumb, forefinger, and middle finger of the left hand so that, they
DIRECTION are at right angles to one another, as shown in Fig. 1-28. Turn
OF FLUX
the hand so that the index finger points in the direction of the
magnetic field and the thumb points in the direction of conduc-
tor movement. Then the middle finger will be pointing in the
FIGURE 1-27  Generator action. direction of the induced voltage.
Figure 1-29 illustrates another kind of generator action.
Here a bar magnet is pushed into a coil of wire. A sensitive
meter connected to the coil shows that a current flows in a
lines of force (not parallel to them). The relative movement certain direction as the magnet moves into the coil. As soon
may be caused by a stationary conductor and a moving field as the magnet stops moving, the current flow stops. When
or by a moving conductor with a stationary field. the magnet is withdrawn, the meter shows that the current is
The two general classifications of electromagnetic induc­ flowing in the opposite direction. The current induced in the
tion are generator action and transformer action. Both coil is caused by the field of the magnet as it cuts across the
ac­tions are the same electrically, but the methods of opera­ turns of wire in the coil.
tion are different. Transformer action will be discussed in a Generally speaking, to produce a voltage through electro­
later chapter of this text. magnetic induction, there must be a magnetic field, a con­
ductor, and relative motion between the two. The magnetic
field can be produced by a permanent magnet or an electro­
Generator Action
magnet. Typically, electromagnets are used because of their
The basic principle of generator action is shown in Fig. l-27. As advantages of increased magnetic strength. The conductor
the conductor is moved through the field, a voltage is induced used is usually wrapped in the form of a coil, which pro­
in it. The same action takes place if the conductor is stationary duces a greater induced voltage. The motion can be created
and the magnetic field is moved. The direction of the induced by moving either the magnet or the conductor. Typically, this
voltage depends on the direction of the field and may be deter­ is done by rotating a coil inside a magnetic field or by rotat­
mined by using the left-hand rule for generators: Extend the ing a magnetic field inside a wire coil.

+ –
MAGNET MOVES
N (MAGNET) S
INTO COIL
NOTE: CURRENT FLOW
CHANGES DIRECTION

(a)

– +
MAGNET MOVES
N (MAGNET) S
OUT OF COIL

(b)

FIGURE 1-29  Induced current by a moving magnetic field: (a) magnet moves into coil-
note meter polarity; (b) magnet moves out of coil-note meter polarity.

Electromagnetic Induction        15

01_Eismin_Ch01_p001-016.indd 15 13/08/13 10:07 AM


11. What undesirable effects are caused by static elec­
REVIEW QUESTIONS
tricity during the operation of an airplane?
12. Define molecule and atom.
1. Describe the properties of a permanent magnet. 13. What particles are found in an atom?
2. What is the difference between substances required 14. Explain the difference between a relay and a
for permanent magnets and those used for temporary solenoid.
magnets? 15. What is another name for a charged atom?
3. Define permeability and reluctance. 16. What makes some substances conductors, insula-
4. When the direction of current flow through a coil tors, or semiconductors?
is known, how do you determine the polarity of the 17. What force is required to cause electrons to move
coil? through a conductor?
5. How does the pull of a magnet on a piece of steel 18. Explain the nature of static charges.
at 1-in. distance compare with the pull at 2-in. distance? 19. What is an electric current?
6. Compare a solenoid with an electromagnet. 20. What name is given to the unit of electromotive
7. Describe a relay. force?
8. What conditions are necessary to produce electro­ 21. To what physical force may voltage be compared?
magnetic induction? 22. What is the unit of electric current flow?
9. How do you determine the direction of current 23. Describe the process of electromagnetic induction.
flow? 24. Define resistance and give the unit of resistance.
10. According to the FAA, what direction is current 25. What factors determine the resistance of a
said to flow? conductor?

16      Chapter 1  Fundamentals of Electricity

01_Eismin_Ch01_p001-016.indd 16 13/08/13 10:07 AM

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