Component Locations VALVE GP

PC PB BALL (TOW/TEST)
Description
Part Machine Schematic 8T-6907
SENR1254-01
FLUID POWER SYMBOLS
Number Location Location
MANIFOLD July 2004 BASIC COMPONENT SYMBOLS
Block Gp - Hydraulic (Note A) 115-1069 1 E-7
SOLENOID VALVE
Core As - Oil Cooler (Note B) 116-6562
2 D-3 7T-9745
(Note C) 116-2274 MAIN AUX.
PUMP: VARIABLE and
OR PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Cylinder Gp - Angle (FIXED)
VALVE GP
139-0548 3 B-1 SOLENOID
(LGP) (Japan) 136-3156 E-1 NOTE R
113-5320
SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC ATTACHMENT
Cylinder Gp - Lift FWD VARIABILITY LINE RESTRICTION

141-2915 4 C-1
D-1
2 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

(LGP) (Japan) 7J-9223 VALVES

PUMP GP
Cylinder Gp - Ripper 7J-9920 5 B-8 3 DOUBLE PISTON
VALVE ENVELOPES VALVE PORTS
NOTE J
Cylinder Gp - Tilt
(LGP) (Japan)
143-7219
9J-8674
6 D-1 4 1 169-0559
NOTE K
Filter Gp - Oil (Basic)
7 169-0562
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

(Note D) 116-7530 7 C-6 CONTROL VALVES CHECK VALVES

(Note E) 118-6656 C-5
RCG PB AB AB
Housing - Outlet (Note F) 9T-7628 8 B-5 12 9
Instruction - Test (Note G) 122-8105 P T P T
BASIC SPRING SHUTTLE PILOT
Manifold - (Inlet - Outlet) 9T-0578 8 A-2 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
TOP
Motor Gp - Link (Note H) 113-1991
(Note I) 113-1990
9 A-6
F-6
5 VIEW
MEASUREMENT ROTATING SHAFTS
Pump Gp - Double - Piston (Note J) 169-0559
10 D-6

Pump Gp - Implement
(Note K)

(Shimadzu)(Note L)
169-0562

137-1296 11 D-3
Control Group - Brake PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Strainer As. 110-3024 12 E-8 FLUID STORAGE RESERVOIRS

Tank Gp - Hydraulic

Valve Gp - Ball (Tow/Test Valve)

(Note M)
(Note N)
112-2908
112-2967
8T-6907
13

11
E-7

E-3
D3C, D4C, and D5C Series III Hystat VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Valve Gp - Breaker/Relief
Valve Gp - Check (Lift & Ripper)
6S-4767
9T-7634
7
8
F-8
B-4
STRAINER AS
110-3024
Track-Type Tractors COMBINATION CONTROLS

Valve Gp - Control
- Bank 2 (Husco)
- Bank 3 (Husco)
(Note O)
(Note P)
9T-7248
9T-7249
8 B-2
Hydraulic System SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL
- Bank 4 (Husco) (Note Q) 9T-7250

8
D3C D4C D5C MANUAL CONTROL SYMBOLS
Valve Gp - Control (Lift) 9T-7651 A-3
Valve Gp - Control (Ripper) 9T-7641 8 A-4 4KS1-UP 4LS1-UP 5HS1-UP
Valve Gp - Control (Tilt or Angle) 9T-7642 8 A-3, A-4 6 STRAINER CAP 4TS1-UP 6BS1-UP 6CS1-UP
Valve Gp - Pilot (Joystick Control) 164-9438 14 F-4
Valve Gp - Relief (Pilot Operated) 9T-7638 8 A-3 10 11 5GS1-UP 8CS1-UP 7PS1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Relief (Ripper Line) 9T-7639 8 B-4

14 3 LEFT
SIDE
BACK
SIDE
PILOT CONTROL SYMBOLS
RELEASED PRESSURE
Valve Gp - Rotary
171-2529 10 D-2 8 4 VIEW VIEW
REMOTE SUPPLY PRESSURE
(Hystat Braking Valve)
12 7
Valve Gp - Solenoid (Note R) 113-5320 10 E-3
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Note A: Cooler Bypass and Motor Flushing Bypass
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Note B: D3C, D4C Air-to-Oil Imp & Hystat Cooler
Note C: D5C Air-to Oil Imp & Hystat Cooler
9 TANK GP
HYDRAULIC
112-2908 © 2004 Caterpillar Printed in U.S.A.
Note D: Has 8C-3446 Sampling Valve
NOTE M All Rights Reserved
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Note E: Has SAE No. 4 Port 112-2967 VALVE GP
Note F: Use 4Z-5794 Plug As. for Power Beyond
5 BREAKER/RELIEF
6S-4767 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Note G: Vehicle Hyd and Hystat Test Instructions
Note H: D3C 2-Speed Control FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION
Note I: D4C, D5C 2-Speed Control POSITION

Note J: D3C, for PTO Option Use 169-0560 UNIDIRECTIONAL UNIDIRECTIONAL

Note K: D4C, D5C for PTO Option Use 169-0563
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
Note L:Use 147-157 for Japan Models BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
RIGHT
Note M: Imp & Stat, Use 125-5581 for Japan Models SIDE
Note N: Use 125-5583 for Japan Models VIEW
Note O: Std Items: Tilt & Lift Control Sections
Note P: Attach Items: Tilt, Lift, & Angle Control Sections
Note Q: Attach Items: Tilt, Lift, Angle, & Ripper Control Sections
Machine Component Locations Tank Group - Hydraulic © 2004 Caterpillar Printed in U.S.A.
All Rights Reserved
Note R: 12 VDC, Parking Brake Solenoid

Electrical Symbols Table

Hydraulic Symbols (Electrical)
PC

G M
Tap Locations
Pressure, Sampling, and Sensor
Transducer Transducer Generator Electric Motor
Tap Machine Schematic (Fluid) (Gas / Air)
Description
Number Location Location
CL Cooling Loop Pressure 2 E-7
EN Engine Speed (RPM) 11 D-3
FS Fluid Sampling Port 7 C-6
FCG Front Charge Pressure 10 D-4
IP Implement Pump Pressure 11 A-2

SENR1254-01
LAB Left Max A/B Drive Pressure 10 D-4
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
LCF Left Track Pump Group Case Fill 7 C-5 TOP
LSS Left Sprocket Speed (RPM) 9 F-7
(Adjustable)
VIEW
PB
PC
Parking Brake Pressure
Pump Case Drain Pressure
10
10
E-3
D-6
Bank - 4 Bank - 3 RAB TANK GP VALVE GP
PS Pump Signal Pressure 10 E-4
HYDRAULIC CONTROL PUMP GP
112-2908 BANK 2 NOTE O
RAB Right Max A/B Drive Pressure 14 D-5 9T-7250 9T-7249 TOP 9T-7248
IMPLEMENT
NOTE L
Electrical Symbols (Electrical)

20 Page, BJS
RCF Right Track Pump Group Case Fill 7 C-6 VIEW
NOTE M 137-1296
RCG Rear Charge Pressure 10 D-6 112-2967 BANK3 NOTE P
9T-7249
RSS Right Sprocket Speed (RPM) 9 A-7
BANK 4 NOTE Q T
9T-7250
Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol
RCG RAB
1. Ripper Head End Relief Valve (Optional)
2. Ripper Control Valve (Optional) FWD
3. Angle Control Valve (Optional) Wire Number Identification Codes
4. Lift Control Valve IP
5. Tilt Control Valve
6. Main Relief Valve LAB Electrical Schematic Example Hydraulic Schematic Example
7. Tank Port
8. End Housing Current Standard Current Standard
9. Inlet Port
10. Manifold Harness identification code
This example indicates
Related Manuals wire 135 in harness "AG". Wire
Description Media Number Circuit Number Wire Color
Identification
Parts Manual: FWD
D3C & D3C LGP, Series XL Series III Hystat Tractors, 325-AG135 PK-14
SENR2686
Powered By 3046 Engine
PUMP GP
325-PK
D4C & D4C LGP, XL Series III Hystat Tractors, SENR2687 DOUBLE PISTON Circuit Identification Wire Color Wire Gauge
Powered By 3046 Engine NOTE J Number
D5C & D5C LGP, XL Series III Hystat Tractors,
169-0559
SENR2688
Powered By 3046 Engine
Machine System:
Bank - 2 NOTE K
169-0562 Previous Standard
Specifications: (Hydraulic)
Specifications: (Power Train)
SENR1252
SENR1249
9T-7248 RIGHT FCG RIGHT Wire
Wire Color

SIDE SIDE
Testing and Adjusting: (Hydraulic) SENR1253 VIEW VIEW
Testing and Adjusting: (Power Train) SENR1257 325-PK-14
Electrical System:
B A
Schematic: (Electrical System) SENR1256

Valve Group - Control Bank Lines Group - Pilot Lines Group - Pump Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

MOTOR GP T P
VALVE GP LINK
BREAKER/RELIEF INPUT

HYDRAULIC
NOTE H
6S-4767 LSS 113-1991 JOYSTICK
NOTE I
113-1990
TANK GP VALVE GP
F HYDRAULIC F

COLOR
112-2908
1 2 3 4 PILOT
fwd rt 164-9438
rev lt
NOTE M
112-2967 U B
CYLINDER GP
FLUSH DOZER ANGLE

LEGEND
VALVE 139-0548
T
PS (LGP)(JAPAN)
136-3156
F G E C D

lt rev rt rev lt fwd rt fwd

A

PARKING TOW
G VALVE GP
BRAKE VALVE BALL (TOW/TEST)
VALVE 8T-6907
RABBIT/TURTLE VALVE GP
SOLENOID
SOLENOID NOTE R HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
BACKUP ALARM 113-5320
SWITCH Main Pump Output.
E E Input Joystick Control Circuit.
ANGLE
Right Track Pump Control Circuit.
Left Track Pump Control Circuit .
STRAINER AS CL LSS Circuit.
110-3024
RSS Circuit.
BLOCK GP Supply Line.
HYDRAULIC PARK
115-1069 PARK PB Drain / Return Line.
BRAKE
BRAKE SWITCH Angle Cylinder Control Circuit.
INDICATOR
Ripper Cylinder Control Circuit.
SWITCH
Lift Cylinder Control Circuit.
Tilt Cylinder Control Circuit.
PC RAB PART Steering Circuit.
RCG FCG LAB
THROTTLE BRAKE LIFT Parking Brake Control Circuit.
INPUT
T2 PEDAL VALVE GP TILT
S R T1 G G1 B MB MH PS S R T2 T1 G G1 B MB PS1 MH PS ROTARY
171-2529
D D

PUMP GP
DOUBLE PISTON EN CYLINDER GP
NOTE J LIFT
169-0559 R&R POR DA R&R POR 141-2915
ENGINE
NOTE K CW (LGP)(JAPAN)
169-0562 7J-9223

ACTR ACTR CCW

CHRG R&R CHRG R&R CORE AS

OIL COOLER
FE FA A MA X2 X1 FE FA A MA X2 X1 NOTE B
YST
116-6562
(ONLY ON
169-0559) NOTE C
116-2274
LIFT
RIGHT LEFT PUMP GP LINE PATTERNS
PUMP PUMP IMPLEMENT
C NOTE L C
137-1296 Pressure Line
CASE RCF CASE LCF CYLINDER GP
FILL FILL TILT
FS 143-7219 Pilot / Load Sensing Pressure
(LGP)(JAPAN) Drain / Return Lines
FILTER GP 9J-8674
OIL (BASIC)
NOTE E Component Group
FILTER GP
BYPASS BYPASS 118-6656
OIL (BASIC) SWITCH SWITCH
NOTE D Attachment
116-7530
Air Line
SENR1254-01

CALLOUTS
20 Page, Color 4, BJS

YY Taps (Pressure, Sampling,Sensor) by letter

VALVE GP
CHECK (LIFT
VALVE GP & RIPPER) 1 Components by number
RELIEF (RIPPER LINE) 9T-7634
B 9T-7639 ANGLE B
A B A B A B A B
VALVE GP Note A: Cooler Bypass and Motor Flushing Bypass
RIPPER CONTROL ANGLE CONTROL LIFT CONTROL TILT CONTROL CONTROL Note B: D3C, D4C Air-to-Oil Imp & Hystat Cooler
RABBIT/TURTLE SECTION SECTION SECTION SECTION BANK 2 (NOTE O)
9T-7248 Note C: D5C Air-to Oil Imp & Hystat Cooler
SOLENOID CYLINDER GP
DOZER ANGLE Note D: Has 8C-3446 Sampling Valve
BANK 3 (NOTE P)
G HOUSING 9T-7249 139-0548 Note E: Has SAE No. 4 Port
OUTLET
NOTE F BANK 4 (NOTE Q) (LGP)(JAPAN) Note F: Use 4Z-5794 Plug As. for Power Beyond
9T-7628 9T-7250 136-3156 Note G: Vehicle Hyd and Hystat Test Instructions
RIPPER CYLINDER GP A
RIPPER Note H: D3C 2-Speed Control
7J-9920 Note I: D4C, D5C 2-Speed Control
FLOAT
Note J: D3C, for PTO Option Use 169-0560
DETENT
T MANIFOLD Note K: D4C, D5C for PTO Option Use 169-0563
PLUG FOR F
U
FLUSH R L R
(INLET-OUTLET) Note L:Use 147-157 for Japan Models
B POWER BEYOND R 9T-0578
VALVE Note M: Imp & Stat, Use 125-5581 for Japan Models
H H H H
VALVE GP Note N: Use 125-5583 for Japan Models
RELIEF
9T-7638 Note O: Std Items: Tilt & Lift Control Valves
L L R L
A IP A Note P: Attach Items: Tilt, Lift, & Angle Control Valves
Note Q: Attach Items: Tilt, Lift, Angle, & Ripper Control Valves

MOTOR GP Note R: 12 VDC, Parking Brake Solenoid

LINK (2 REQUIRED)
RSS NOTE H
113-1991 RIPPER ANGLE LIFT TILT
SERVICE TEE
NOTE I POWER BEYOND VALVE GP VALVE GP VALVE GP VALVE GP THIS SCHEMATIC IS FOR THE D3C, D4C, AND D5C
113-1990
PORT CONTROL (RIPPER) CONTROL (ANGLE) CONTROL (LIFT) CONTROL (TILT) Part #: 122-8103 CHG 07
9T-7641 9T-7642 9T-7651 9T-7642

Components are shown installed on a fully operable machine with the key and engine
8 7 6 5 4 3 2 1 off and transmission shifter in neutral.