Emergency Response Solution- Keyspan

Need
Field Sales Lead
 Keyspan Energy needs to install four 69kV
Joe Fani - Burgoyne
substations allowing local gas generation to
Dick Molnar-ABB Field
be on line before the summer peak of 2002.
Sales
In-house resources not available.

Solution
 ABB’s MODULA concept allows delivery of
permit-drawings in 5 weeks!
 Compact footprint allows flexibility in site
selection
 First units scheduled for delivered to site in 4
months!

Benefits
 Keyspan able to meet deadline and satisfy
local customers
 ABB Modular design is more cost efficient
than traditional internal solution
Customer Resource and Time Constraint Solution at
Grand Bahama Power
Need
Shipcare facility required power in 8
months
GBP desired ease of expansion
with minimum energization outages

Solution
Modular approach met all of GBP’s
desired objectives
Tesco’s relationship achieved a sole
sourced negotiation

Benefits
Grand Bahama met the Shipcare
power delivery requirement
Training of new GBP personnel
 Standardization for future Subs
10 MVA 69/12kV Modular Substation
Status
Phase II being installed
Time and Resource Constraint Solution-Walgreens

Need
 Central Warehouse Facility operating
by March 2002
 115/12.5kv Substation in service
within 6 months

Solution
 ABB’s pre-designed substation PS-1
concept met budget and saved 6
months off utilities completion time

Benefit
 PS1 Modular design will allow Facility
operation on schedule
 Cost savings from better terms

Status
 Commissioned 1/30/02
 Energization: 2/10/02
Transmission Constraint Solution - Georgia Pacific
Need
 Georgia Pacific needed additional electrical
capacity when expanding the paper mill in
Virginia
 Transmission Line, S/S, Distribution Line

Solution
 ABB built short power line to connect to 69kV
network instead of 13.8kV
 ABB’s modular substation concept PS-1 met
the budget and improved the completion time
by 3 months

Benefits
 GP’s received lower rates when buying
energy @ 69kV
 The 69kV connection allowed
higher capacity and reliability
115/15kV Substation Solution-Borg Warner
Need
 10MVA Power at 115/15kv
 Energize in 6 months
 Meet Budget Price
Solution
 ABB delivered a complete
modular turnkey substation in
6 months and at budget price
Benefits
 Speed: 6 month to Energize
 Cost: Minimum Labor on Site
 Price: Competitive
 Lower energy cost at 115kv
results in substation cost
recovered after 5 years
Case Study -Multiple Wind Parks in Texas

Need
 Energize 3- 115/34.5kv
substations in 6 months, 3 more
in another 6 months
Solution
 ABB’s pre-designed modular
substation concept met the
budget and schedule
Benefit
 RES completed the wind farms
in time to energize on schedule
and receive tax credits
Case Studies Tractebel - Hot Spring
Need
 Small Site Footprint
 Difficult Interconnecting
Schedule
Solution
 ABB GIS to Minimize Space
 Trained Preferred
Subcontractor on GIS
Installation Techniques
 Worked with Customer and
Interconnecting Utility to
Develop Optimal Approach
Benefits
 Project Completed On
Schedule
 Interconnecting Utility Buy-in
on Interconnect
Case Studies Tractebel - Choctaw
Need
 High Site Land Prep Costs
 High Reliability
 Project Budgets
Solution
 ABB AIS vs GIS Reliability
Analysis
 ABB AIS vs. GIS Total Life
Cycle Cost Analysis
 CGIT to Eliminate all AIS and
Minimize Footprint
Benefits
 Lower LCC Than AIS
 Project Completed on Time
 Major Land Development
Costs Saved
Case Studies TVA - Pinhook
Need
 High Site Land Prep Costs
due to Extremely Rocky Soil
 Desire to Avoid Leakage
Problems of Previous
Generations of GIS
 Desire to Buy from a Familiar
Source
Solution
 Reduced Substation Footprint
via GIS
 Cost Effective Indoor
Substation Proposed to
Address Leakage Issue
Benefits
 Major Land Development Cost
Savings
 Leakage Issues Addressed
Case Studies TVA - Maury
Need
 Replace Aging GIS Substation
 Aggressive Cut In Schedule
 Improved Substation
Functionality
Solution
 ABB GIS to Upgrade Existing
ITE Substation
 Creative Layout Changes to
Facilitate Cut In Schedule and
Improve Substation
Expandability
Benefits
 New, Improved GIS
 Improved Functionality
 Met Cut In Schedule
Case Studies Austin Energy - Harris
Need
 Very Small Site Footprint
 Aesthetically pleasing due
University concerns
 Single source of responsibility
 Flexibility with design
Solution
 ABB GIS in small bldg.
 Coordination with Univ. and
AE with multiple equipment
 Extensive civil works under
ABB control
 Met AE equipment stds.
Benefits
 Met small footprint needs
 Competitive turnkey pricing
 Met AE equipment stds.
 Interface directly to ABB
Ranger system for AE
 Univ. has single point of
control
Case Studies City of Burbank - Capon

Need
 Difficult Customer (Warner Bros.)
 Aesthetics, Space, Time, Quality
 Project Execution a Key
Solution
 ABB Optimized Spec
 Strong Project Manager
 Previous Successes with MV GIS
Benefits
 No Complaints from Warner Bros.
 No Scope Changes
 Project Completed One Month
Early
Case Studies City of Burbank – Hollywood Way

Need
 Downtown Location
 Critical Schedule
 Freeway Off Ramp
Solution
 Negotiated Project
 Off Ramp Added to Scope
 “No Scope Change”
Commitment
 Same Team as Capon
Benefits
 Substation Project Completed
On Time
 In Spite of Surprises from
CalTrans and PacBell
Case Studies Commonwealth Edison
Need
 Small downtown site
 Architecturally pleasing to
neighborhood
 Site coordination/permits
 Reliability/quality/safety
 Short timeframe
Solution
 GIS w/ small footprints
 Upgradeable from 69 to
138kV
 Capture Team approach
 Project schedule management
for cutover
Benefits
 Substations built ahead of
schedule
 Control/power cable interfaces
coordinated thru one
 High safety/quality
 Bristol-Myers Squibb
Need
 Customers largest R&D facility
needed better reliability in their
electrical supply
 Three previous outages cost
customer $7 billion dollars (Lost 3
FDA approvals)
Solution
 ABB designed a highly reliable and
redundant 7 breaker 69 kV ring
bus Modular substation with 3-25
MVA transformers
Benefit
 Meet customer time frame ( 8
months) and budget
 No outages during the cut over
Status
 Commissioned: Sept 2003
69/13 kV Modula Substation  Energization: Oct 2003
 San Isabel Electric Association
Need
 Pueblo West load growth required
new substation to meet summer
load
 115/12.47kV substation required in
service within 7 months
 Project is RUS financed
Solution
 ABB’s pre-designed Modular
substation met budget and saved
4 months off Coops completion
time
Benefit
 Modular design allows flexibility
and future growth
Status
 Commissioned: August 2003
 Energization: 2 QTR 2004
115kV/12.47, 12/20/25 MVA
 TXU Energy Services, Baylor
138kV to 12.47kV, 16/22.5 MVA
Need
 138 kV to 12.47 kV 16/22.5
MVA dual transformer
installation needed in 6 months
 Compact design due to limited
site space
 Flexibility to add for future
Solution
 ABB substation based upon
standardized PS -1 design
 Total turnkey, flexible design
and short installation time frame
Benefit
 Completely designed, installed,
and commissioned in 6 months
Status
 Commissioned: Nov 2003
 Energization: Dec 2003
 Modular Cap Bank Projects

Old Dominion Electric

 69kV, 11.8MVAR single step bank

Montana-Dakota Utilities
 Hettinger Substation:
115kV, 15 MVAR two step bank
 Baker Substation:
115kV, 15MVAR two step bank

City Public Service, San Antonio,Tx.

Figure 1: 69kV, 11.8MVAR
 Lytle Substation:
138kV, 14MVAR single step bank
 PG&E Metcalf
Need
 Needed to relocate 230 kV lines,
replacement of breakers and
installation of transformer prior
to summer peak.
 Tight schedule and budget, no
internal resources to execute
Solution
 ABB awarded the contract
based on technical solution and
ability to meet schedule
Benefit
 Completed on schedule and
budget
 Additional capacity added to
system
Status
 Commissioned and Energized
230kV AIS Substation May 31,2003.
Southern Illinois Power Cooperative
Need
 161 kV switchyard needed to be in
operation in 10 months
 Turnkey solution, no in house
resources to execute
Solution
 All risk to execute by due date on
ABB
 ABB typical conventional
switchyard design met budget and
time frame
Benefit
 Increase system reliability
 Able to bring needed capacity into
system prior to summer peak
Status
 Commissioned: April, 2003
 Energization: May 1, 2003
161kV AIS Substation
 First Energy
Resource & Time Constraints
Customer need
 Four- 34.5 kV to 13.2 kV substations in six months
 Compact design
 To meet spec requirements
 Single point contact
 Tight budget
Solution
 ABB worked with customer to develop AIS solution that satisfied all
customer technical requirements. 95% of the solution incorporates ABB
equipment
Benefit
 Able to meet customer lead time, target price and technical requirements