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Senior Manager Instrumentation - Refinery - Mumbai

15 - 18 Years
Mumbai
Not Disclosed by Recruiter

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Openings: 1Posted: 14 days agoJob Applicants: 1016+Job Views: 2766+

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Job Description
Position Purpose -
Experienced and highly skilled candidate having required work experience in complex refinery, petrochemical and
Oil & Gas projects. He /She will be reviewing, coordinating &will be front facing with client and engineering
consultants to ensure seamless work delivery with quality and on schedule with value engineering.

Responsibilities -
Operational function:
Lead & manage a team of Instrumentation/ Telecom engineers & designers
Closely work with Project team & Detail engineering contractor to deliver the work.
Proposal engineering, vendor coordination & costing
Reviewing of all drawings and documents submitted by detailed engineering consultant
Reviewing of all drawings and documents submitted by Instrumentation/ Telecom/ Package vendors
Prepare/Review all deliverables (Datasheets, Specifications, MR, TBE, Purchase Requisitions, various layouts &
drawings, Bulk MTOs, Erection Work Volume, Control System related documents, Sizing calculations etc.)
pertaining to Instrumentation & Telecom
Interface with other disciplines viz. Electrical, Piping, Mechanical (Static/Rotating), HVAC, HSE, Quality/HSE,
Construction, Inspection team for Inputs/ Outputs and solving technical issues
Project site visit (generally for short term) to provide engineering/ commissioning (if required) support
Able to comply the quality requirement of the Engineering and the Project involved
Value Engineering
Management function:
Attend project meetings.
Monitor of work by review of DCI & MCI, schedule activities, Provide input to progress reports and catch-up
plans.
Monitor and control costs attributed to Instrumentation. Initiate change order for variation to scope and intimate
the same to project team.
Anticipates challenges and develops contingency plans
Guide team to deliver Instrumentation work
Client Focus and relationship function:
Attend review meetings, document approval with client and detail engineering contractor.
Interface with client to resolve technical issues.

Work Experience -
Full time Bachelor of Engineering (BE) or higher degree in Instrumentation Engineering from an accredited
university.
Total 15+ Years of relevant experience in reputed organizations, out of which minimum 10 years of experience
should be in oil refinery projects/ units like CDU/ VDU, SRU, VGO, DCU, MS block, Polymer etc.
Knowledge :
Thorough knowledge of all aspects of complex refinery Projects
Field Instrumentation:
Pressure Gauge (Bourdon, Diaphragm, Capsule etc.) with accessories, Pressure Transmitter etc.
RTD/ Thermocouple, Temperature Transmitter, Temperature Gauge, Thermowell etc.
Orifice Plate & Meter Run Assembly, Flow Nozzle, Venturi Meter, DP Flow Transmitter, Ultrasonic Flow Meter,
PD Meter, Coriolis Flow Meter, Thermal Mass Flow Meter, Vortex Flow Meter, Rota Transmitter, By-Pass Rota
Meter, Magnetic Flow Meter, Average Pitot Tube, Turbine Meter, V-Cone Meter etc.
Level Gauge, Displacer, GWR, RADAR, Servo Gauge, Level Switch, DP Level Transmitter etc.
Control Valve
Shutdown/ Blowdown/ On-Off Valve
Motor Operated Valve
Ram Valve, Slide Valve
Safety & Relief Valve
F&G Detectors & FACP
Instrument & FO Cable
Junction Box

Pressure, Temperature, Level & Flow Instruments


Candidate should be competent enough to provide cost effective, value addition suggestion adding value to EPC
project.
Involvement in FEED, Detail Engineering, Pre-bid projects.
Strong technical skills.
Knowledge of good engineering & global practices followed in Electrical engineering.
Knowledge of Local Statutory compliance related to process plants.
Strong understanding of plant safety and able to implement safety in plant design.
Good knowledge of industry codes and standards namely; IEC, BS, BIS, IEEE, API, ANSI, OISD, CEA, Shell
DEP, EIL Standards, PDIL Standards etc.
Leadership and management skills
Strong verbal, written communications and organizational skills
Self-motivated, with the ability to manage changing priorities.
Proficient in Microsoft word & excel.
Analyzers: Oil in Water, Water in Oil, Moisture, PH, TSS, Dissolved O2, CEMS, GC etc.
Machine & Condition Monitoring System
e- governor System
Tank Gauging & Overfill Protection System
Metering Skid & Prover
HIPPS
Sizing and Calculations:
Cv, Relief Device, Orifice Plate, Thermowell Wake Frequency in SPI/ Instrucalc
Intrinsic Safety (allowable cable length/ voltage drop) Calculation and
FF Segment Calculation
Level Sketch
Hook-up Drawing, Support/ Installation Drawing
Bulk MTO
Cable/ JB Schedule
Various Layouts
Erection Work Volume
Control Systems:

DCS, ESD, Fire & Gas PLC & FACP


Point Database, Instrument Index, I/O List, Serial Port Tag List etc.
Wiring & Segment Drawing for HART & FF
Functional Loop Schematic & Loop Drawing
MCC Interconnection Schedule
Verification/ checking of Cause & Effect Diagram (ESD & F&G) and Control Narrative
Logic Diagram, Safety Requirement Specification (SRS)
Graphics, Group & Trending Summary and Alarm-Trip Summary
System Architecture Drawing
Review of General Arrangement Drawing of panels and various System related hardwares like Barrier/ Isolator/
Interposing Relay, I/O Card, Controller, Cabinet, Console, Work-Station/ Engineering-Station, Line Monitoring
feature and many other vendor documents
Knowledge of HSE studies like HAZID/ HAZOP/ QRA, SIL etc.
Knowledge of Functional Safety
Good Knowledge of Industrial codes and standards like API, ISA, OISD & EIL
Communication Protocols:
HART, Wireless, Foundation Fieldbus, Profibus DP & PA, Modbus RTU & TCP/ IP
Various Telecommunication Systems like CCTV, PAGA, Telephone, Access Control, Intrusion Detection, RADIO
& Satellite Communication etc.

Cross functional Competence requirement:


Understanding of Inputs and interface with various disciplines Project management, Planning, Civil,
Electrical,Piping, Mechanical & Process.
Skills :
Knowledge on SmartPlant Instrumentation/ INtools/ Instrucalc is preferred but not mandatory
Value Engineering
Statutory compliance in design
Design Calculations
Code compliance
Specifications and Data Sheets
Material Take Off
Material Requisitions, Technical bid evaluation & vendor document review.
Fire and gas detection system
Leadership and management skills
Strong verbal, written communications skills
Proficient in Microsoft Office.

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