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Tunnelling and

Underground Space
Technology
incorporating Trenchless
Technology Research
Tunnelling and Underground Space Technology 20 (2005) 356–361
www.elsevier.com/locate/tust

Effects of blast induced vibrations on the fresh


concrete lining of a shaft
Changsuo Zhang a, Feng Hu b, Steve Zou c,*

a
Department of Mining Engineering, Taiyuan University of Technology, China
b
Department of Mining Engineering, Shandong Science and Technology University, China
c
Department of Mining Engineering, Dalhousie University, 1360 Barrington Street, Halifax, NS, Canada B3J 2X4

Received 18 June 2004; received in revised form 8 December 2004; accepted 16 January 2005
Available online 19 February 2005

Abstract

During shaft excavation, blast induced vibrations can cause micro-cracks in the fresh concrete lining and decrease its strength.
The traditional method to reduce the vibration effect is to control the scale of blasting and apply temporary support to protect the
fresh concrete. Recent research was conducted to study the effects of the blast induced vibration on the fresh concrete. Shaft sinking
operations (drilling, blasting and concrete lining) were simulated in a laboratory model. Additives of triethanolamine – TEA
(N(C2H4OH)3) and sodium chloride (NaCL) in varying proportions were added to the concrete lining to increase the early strength.
Vibration was generated by small scale blasting. The experimental results show that the blast induced vibration has negative and
positive effects on the strength of the fresh concrete depending on the curing time at blasting. Vibration can increase the strength
within the first 1–2 days. After that period, vibration can cause cracks in the fresh concrete and reduce the strength. Still later, it has
no more effect. The time windows vary with the magnitude of vibration and the strength of the concrete at the time of blasting. It
was also found that both additives increased the early strength of concrete lining and expanded the time windows. These results
indicate that proper timing of blasting and use of additives can change the negative effect of the blast induced vibration into a posi-
tive effect and increase the strength of a concrete lining.
Ó 2005 Elsevier Ltd. All rights reserved.

Keywords: Blast induced vibration; Concrete; Additive; Shaft sinking

1. Introduction cast concrete is subjected to the blast induced vibration.


This often results in damage to the new concrete. The
Concrete is considered as one of the most important problem is more pronounced in excavating a deep shaft
supporting materials and is broadly used in tunneling, in a water-bearing stratum, where the blast induced
mining and other construction industry for permanent vibration can damage the new concrete and cause water
support. The quality of concrete is vital to the safety inflow.
of both workers and constructed structures. The con- The Morocco Lajid shaft sinking (Hu, 1992) is a typ-
crete is expected to stand firm without failure until the ical example. It used an effective shaft-sinking approach:
end of its intended life. In some cases, shaft sinking deep-hole smooth blasting and short concrete lining.
for example, concrete lining takes place at very close However, as other shaft sinking techniques, blasting
proximity to the drilling and blasting site, and the newly caused violent vibration, which created many micro-
cracks in the newly cast concrete lining. These cracks de-
*
Corresponding author. Tel.: +1 902 494 3977; fax: +1 902 425 1037. creased the final strength of the shaft lining, reduced the
E-mail address: steve.zou@dal.ca (S. Zou). shaft integrity and increased water inflow. A series of

0886-7798/$ - see front matter Ó 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.tust.2005.01.001
C. Zhang et al. / Tunnelling and Underground Space Technology 20 (2005) 356–361 357

blocking and grouting processes had to be used to rem- ticle velocity of vibration (PPV). This limitation inevita-
edy the problem. This lowered the sinking rate and in- bly results in slower progress, project delay, and thus
creased the shaft cost. cost increase.
In order to solve this type of problem, temporary This research is aimed at the fresh concrete behavior
support is often used to protect the fresh concrete. This under the direct influence of blast induced vibration.
helps to decrease the vibration of the concrete lining, but The objectives were to increase the concrete strength
impedes the work progress and increases cost. by taking advantage of the positive effect of vibration
There has been very limited research reported on the and also to increase the time window. The intensity of
behavior of a fresh concrete lining subject to blast in- vibration and use of additives to increase the early
duced vibrations. Ansell (2004) analysed the distance strength were considered.
and the curing time needed for the fresh concrete to cure
prior to any vibration but did not look into the positive
effect of vibration. In concrete strength research, 2. Experimental
mechanical vibration of fresh concrete is commonly
practiced as means to eliminate voids and increase 2.1. Simulation of blast induced vibration on shaft lining
strength. Some researchers (MacInnis and Kosteniuk,
1976; Mattison, 1932) reported that concrete can be suc- The simulation was conducted in the explosive labo-
cessfully vibrated up to 4 h from the time of mixing and ratory of Shandong Science and Technology University,
the strength can be increased by up to 14%. If revibra- China. A simulation shaft (Fig. 1) was built of cast con-
tion takes place 5–6 h later, it can damage the concrete crete. Except for the lining thickness, other dimensions
and decrease its strength. That time window is often are scaled according to the field practice of Morocco La-
too short to finish one round of excavation in the field. jid shaft sinking at a scale factor of 5. The actual diam-
Therefore the option to reduce the vibration problem in eter of the shaft is 7.5 m, the height of the concrete lining
tunneling, shaft-sinking and dam-building is to control is 3 m, and the distance between the blasting horizon
the vibration intensity by strictly limiting the peak par- and the bottom of the newly cast lining is 3 m. During

test
sample

lining
60cm
concrete

concrete

explosive
60cm

70cm

concrete

150cm 150cm 150cm

samples

lining

Fig. 1. Simulation shaft diagram.


358 C. Zhang et al. / Tunnelling and Underground Space Technology 20 (2005) 356–361

the experiments, cubic concrete samples were fixed on The samples were made of 15 cm cube concrete. They
the top of the lining of the pre-cast simulation shaft to were exposed to the blasting vibration at various curing
test the effect of vibration. Explosives were fired at the times. Each time, three samples were used and each sam-
centre of the shaft bottom. The samples were kept for ple was only tested once. After the vibration tests, these
compressive strength tests at a later stage. samples were kept at room temperature (25 °C) under
The weight of explosive charge (Q) was estimated normal moisture conditions and tested for uniaxial com-
according to the distance (R) between the blast site pressive strength (UCS) at 28 days.
and the testing point using the following formula (Nich- All the concrete samples were cast with normal Port-
olls et al., 1971): land cement (425#) at the same cement/water ratio
pffiffiffiffi a (0.45) and the same ratio of cement to sand to aggregate
m ¼ kð Q=RÞ ;
(1:2:2.5). A total of four sets of samples were made: I
where k and a are parameters which depend on the sur- with no additive, II with 0.05% TEA, III with 0.5%
rounding material, empirical values of 72 and 1.8 being NaCL and 0.05% TEA, IV with 0.5% sodium lignosulfo-
used respectively, and m is the value of PPV. If m and R nate and sodium carbonate (NC). Some samples were
are given, Q can then be calculated. Estimation of Q was not subjected to vibration test and their strength was
based on the anticipated PPV value of fresh concrete in used for comparison. Table 1 shows the UCS values of
the field at the Lajid shaft-sinking site. There was no vis- the concrete samples at various curing times without
ible damage noticed on the concrete lining when PPV vibration effect. Sample Set IV was dropped after the
was less than 400 mm/s. Bond failure or visible cracks 72 h test because it had similar effect as Sample Set II
sometimes took place when PPV was more than (0.05% TEA) considering that TEA is fluid and easier
750 mm/s. Similar results were reported by Ansell to mix evenly in the concrete. As shown in Figs. 2 and
(2004) in an in situ test. Both vibration intensity levels 3, all samples with additives had strength gain at all
were considered during the simulation. The weight of ages. The gain for types II and IV are compatible. Type
explosive charge in the simulation was calculated to be III has the highest gain. However, the gain is more pro-
750 and 1500 g corresponding to the PPV values of nounced at early ages and becomes less significant after
400 and 750 mm/s, respectively. The measured vibra- 2 days.
tions by velocity-meters, which were mounted in the
concrete samples, were 300 and 800 mm/s, respectively.
3. Analysis of blast vibration test results
2.2. Concrete samples and strength development
Vibration tests were conducted on individual samples
Vibration tests were conducted on concrete samples at various curing times. For all samples subjected to
mounted on top of the lining of the simulation shaft. blast vibration tests, the UCS was tested at 28 days

Table 1
The effect of different additives on the UCS at 1, 2 and 3 days curing time (MPa)
Curing time I No additive II 0.05%TEA III 0.5%NaCL + 0.05%TEA IV 0.5%NC
24 h 1 2.11 2.31 4.89 2.2
2 1.93 2.4 5.5 2.2
3 1.91 2.37 4.80 2.2
Average 1.98 2.36 5.06 2.2
Gain – 19.2% 156% 11.1%
48 h 1 6.47 8.1 14.5 8.4
2 5.85 8.5 15.8 7.9
3 6.89 8.4 14.4 8.0
Average 6.40 8.3 14.9 8.1
Gain – 29.7% 132.8% 26.6%
72 h 1 10.7 12.5 18.0 14.9
2 11.2 12.76 17.1 14.7
3 11.7 13.0 18.4 14.7
Average 11.2 12.88 17.8 14.8
Gain – 15.0% 58.9% 32.1%
28 days 1 22.3 24.6 22.4 –
2 23.5 24.2 24.5 –
3 21.8 23.0 23.7 –
Average 22.5 23.9 23.5 –
Gain – 6.2% 4.4% –
C. Zhang et al. / Tunnelling and Underground Space Technology 20 (2005) 356–361 359

25 Vibration ( PPV 300mm/s)


27
No vibration
20 25 Vibration (PPV 800mm/s)

28-day UCS (MPa)


23
15
UCS (MPa)

21 Positive effect Negative effect


I No additive C
10 19 A B
II 0.05%TEA
III 0.5%NaCL+0.05%TEA 17
5 IV 0.5%NC Critical curing time Non-influence time
15
0 20 40 60 80 100 120
0 Curing Age (hour)
0 200 400 600 800
Curing Age (hour) Fig. 4. Relations between 28-days UCS and blast vibration without
additive.
Fig. 2. Effects of additives on UCS development.

the critical curing time, Window A, vibration (300 mm/


160 s) increased the strength, a positive effect. After the crit-
ical curing time, Window B, the vibration reduced the
140
strength, a negative effect. After the non-influence time,
120 Window C, the vibration is not expected to have any ef-
fect on the strength. The type of additive and the mag-
100 II 0.05%TEA nitude of vibration affect the critical and non-influence
Gain (%)

80 III 0.5%NaCL+0.05%TEA curing time. The strength changes are also closely re-
IV 0.5%NC lated to the vibration amplitude. When subjected to
60 vibration of 300 mm/s at a curing time of 24 h, the 28-
day UCS increased by 13.7%. However, when subjected
40
to vibration of 800 mm/s at same curing time, its 28-day
20 UCS decreased by 24%. Due to the complaints of the
surrounding residents on the blasting noise, only one
0
0 200 400 600 800 test without additives was done at the higher vibration
Curing Age (hour) level. Although the number of tests is limited at this le-
vel, it is known in general that before the concrete is ma-
Fig. 3. UCS gain in percentage. tured, larger vibration will more likely damage the
concrete structure and reduce its final strength. This
can be observed later from the results with additives.
curing time. Fig. 4 shows the results of Sample Set I with Thus according to the trend of the vibration at
no additive. As shown, blast vibration changed the value 300 mm/s, the critical curing time for vibration at
of the UCS at 28 days. There are three windows: Before 800 mm/s is expected to be shorter.

Table 2
28-day UCS (MPa) for samples subjected to vibration
Curing time at blasting: 8h 24 h 48 h
Vibration magnitude: 300 mm/s 800 mm/s 300 mm/s 800 mm/s 300 mm/s 800 mm/s
II mixing 0.05%TEA
1 27.6 29.1 26.6 24.4 24.1 20.9
2 27.6 27.6 25.4 23.2 23.3 23.3
3 30 29.8 26.4 22.8 24.4 22.7
Average 28.4 28.8 26.1 23.5 23.9 22.4
Gain (%) 20.9 22.6 11.1 0 1.7 4.7
III mixing 0.5%NaCL + 0.05%TEA
1 29.1 24.9 30.2 25.4 23.4 27.3
2 30.0 27.9 29.8 27.0 26.9 25.4
3 31.5 30.0 31.3 28.4 27.1 27.8
Average 30.2 27.5 30.4 27.0 25.8 26.8
Gain (%) 26.4 15.1 27.2 13.0 7.9 12.1
360 C. Zhang et al. / Tunnelling and Underground Space Technology 20 (2005) 356–361

1.4 II TEA-300 can help to increase compaction of aggregates and even


Normalized 28-Day UCS Ratio

II TEA-800 the distribution of cement grout. Thus it will increase the


1.3 ultimate strength of the concrete. With the increase of
III TEA+NaCl-300
1.2 III TEA+NaCl-800 the curing time, as the cement gradually hardens and
the basic structure is being formed, vibration may dam-
1.1 age the cement bond and the structure, by inducing per-
1 manent fractures, thus decreasing the final strength of
the concrete.
0.9 This research studied the vibration effects by exper-
0.8 iments using blast induced vibrations. It has clearly
0 6 12 18 24 30 36 42 48 demonstrated three windows: Before the critical curing
Curing Age (hour) time (Window A), vibration played a positive role,
Fig. 5. Relations between normalized UCS and blast vibration with increasing the ultimate strength of the fresh concrete.
additives. After the critical curing time but before the non-influ-
ence curing time (Window B), vibration played a neg-
ative role, reducing the ultimate strength. When the
For samples with additives, vibration tests were only non-influence curing time was past (Window C), the
conducted at curing times of 8, 24 and 48 h. This is concrete had essentially formed a solid structure, and
partly due to the complaints of the surrounding resi- vibration had little effect on the ultimate strength.
dents to the blasting noise. This however gives sufficient (This may change if the vibration is excessively large).
information to study the critical curing time and the po- Both the critical curing time and non-influence curing
sitive effect of vibration. The experimental results are time are expected to vary with the early strength of the
shown in Table 2 and also presented in Fig. 5 as normal- concrete and the magnitude of vibration. The critical
ized 28-day UCS ratio (i.e., each set of the strength data curing time from this study is 23 and 48 h (Sample
in Table 2 are divided by the corresponding 28-day UCS Set II with 0.05%TEA) for 800 and 300 mm/s vibra-
values without vibration). The results show that the tions, respectively, much longer than the 5–6 h re-
additives increased the ability of the newly cast concrete ported by others using mechanical vibration
to withstand blast induced vibration. Additives in Sam- (MacInnis and Kosteniuk, 1976; Mattison, 1932). Lar-
ple Set II (0.05%TEA) increased the 28 day strength at ger vibration is expected to reduce the critical curing
vibration of 300 mm/s and increased Window A (posi- time but its effect on the non-influence curing time
tive effect) from 36 h (without additives, Fig. 4) to 48 h and the final strength requires further study.
(at UCS ratio 1.0, Fig. 5). With Sample Set III which This study also showed that the two additives
had two types of additives, the effect was more pro- (TEA at 0.05% and NaCl at 0.5%) effectively in-
nounced and Window A was over 48 h at this vibration creased the early strength of the fresh concrete and
level. its ability to withstand blast induced vibration, thus
The vibration magnitude also had an effect on the increasing its ultimate strength. The additives have in-
28 day strength and the critical curing time. For Sam- creased the critical curing time (i.e. expanded the po-
ple Set II, 800 mm/s vibration reduced the critical cur- sitive effect time window). This feature is very useful
ing time to about 23 h. This means that Window A in field construction. During shaft sinking, it requires
(positive effect) would be less than 23 h when no addi- a certain time to complete one round of excavation
tives were added and that the result presented in Fig. (drilling, blasting and mucking) and concrete erection.
4 for 800 mm/s vibration was in Window B (negative The expanded positive effect time window will give
effect). However the effect of the 800 mm/s vibration more time to allow the next round of blasting to be
on the non-influence-curing time is not clear due to completed. It will help reduce or avoid blasting in-
limited data. Similar trend can be observed for Sample duced damage and even increase the concrete strength,
Set III. thus changing the previous negative vibration effect
into a positive effect.

4. Discussion and conclusions


Acknowledgments
Concrete is a kind of mixture which includes aggre-
gate, sand and cement. Sand and aggregate form the The authors would like to thank the whole staff of the
backbone of the concrete matrix. Cement and water re- explosive laboratory at Shandong Science and Technol-
act to bind the matrix together. Cement needs time to ogy University, China, especially Profs. Yumin Li and
harden. Before that takes place, the cement grout can Congmou lin, their help made this research possible.
move easily from one place to another and vibration Also, the authors deeply appreciate the time and effort
C. Zhang et al. / Tunnelling and Underground Space Technology 20 (2005) 356–361 361

put into the experimental part of this work by Prof. Qi Hu, Feng. 1992. Morocco Lajid shaft sinking operation. Technical
huang. report, Shandong Science and Technology University.
MacInnis, C., Kosteniuk, P.W., 1976. Effectiveness of revibration and
high-speed slurry mixing for producing high-strength concrete.
Journal of the American Concrete Institute, 1255–2365.
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Review 7, 30.
Ansell, A., 2004. In situ testing of young shotcrate subjected to Nicholls, H.R., Johnson, C.F., Duvall, W.I., 1971. Blasting vibrations
vibrations from blast. Tunnelling and Underground Space Tech- and their effects on structures. Bureau of Mines, Bulletin 656,
nology 19, 587–596. Washington DC.

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