Escolar Documentos
Profissional Documentos
Cultura Documentos
A R T I C LE I N FO A B S T R A C T
Keywords: Fatigue induced damage under low-strain conditions is a commonly encountered phenomenon in reinforced
Fatigue concrete (RC) structures subjected to continuous vibrations, such as bridges under vehicular loads, buildings
Residual stiffness under wind and structures directly supporting or in the vicinity of vibration emitting machinery. This type of
Reinforced concrete (RC) fatigue tends to weaken the structure silently, and quite often, its timely cognizance is missed out in the life-cycle
Low-strain
management of the structure. Among the various structural health monitoring (SHM) frontiers, very scarce
Smart materials
Electro-mechanical impedance (EMI) technique
research has been devoted to this kind of damage in RC structures. This paper covers a long-term experimental
Concrete vibration sensor (CVS) study related to low-strain fatigue damage monitoring encompassing a real-life sized RC structure. The ex-
Piezoelectric ceramic lead zirconate titanate perimental specimen was subjected to over eight million cycles of flexural loading with the maximum bending
(PZT) strain values restricted to 50 µm/m. The structure was instrumented with piezo-based composite concrete vi-
bration sensors (CVS), which were embedded inside the beam near the surface. The CVS operated in dual mode,
acting as sensor for the global vibration technique as well as the local electro-mechanical impedance (EMI)
technique. As EMI sensors, they facilitated the determination of the equivalent stiffness parameter (ESP), and
were found to be very expedient for damage detection as well as localization during the incipient stages of
fatigue damage, coinciding with the appearance of first few cracks. The ESP served to represent the diminishing
trend to actual residual stiffness fairly well during the initial stages. Acting in the global mode, determination of
the overall stiffness of the structure by the same CVS provided an alternate damage measure, in terms of a
realistic estimate of the overall residual flexural stiffness. This proved useful parameter during moderate to
severe damage conditions, and in particular near the final failure of the structure. The monitoring paradigms
presented in the paper pave way for effective prognosis of fatigue induced damage in real-life RC structures.
⁎
Corresponding author.
E-mail addresses: sbhalla@civil.iitd.ac.in (S. Bhalla), nkaur.crri@nic.in (N. Kaur).
1
Presently Scientist, CSIR-Central Road Research Institute (CRRI), Mathura Road, New Delhi 110025, India.
https://doi.org/10.1016/j.ijfatigue.2018.04.002
Received 4 November 2017; Received in revised form 11 March 2018; Accepted 2 April 2018
Available online 06 April 2018
0142-1123/ © 2018 Elsevier Ltd. All rights reserved.
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
Vo
+
_
PZT PATCH CVS D’
+
_
(a)
1 MORTAR
EPOXY
ADHESIVE 0.3 mm
PZT PATCH
LAYER
(b)
Fig. 1. Concrete vibration sensor (CVS). (a) Embedded installation in an RC structure. (b) Optical image along section xx (Courtesey: Prof. Richard Ball, University of
Bath, UK).
99
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
Function Generator
(Agilent 33210A)
Computer
Digital Multimeter
(Agilent 3441A) LCR meter
Oscilloscope
(TDS 2004B)
6 5 4 3 2 1
19 18 17 16 15 14 13 12 11 10 9 8
(a)
Mortar Layer
Mortar Layer
2 Nos. 12 mm Dia
[10] investigated low-cycle compressive fatigue behaviour of high- as flexure, are scarce in literature and only a handful of studies are
strength concrete with respect to the maximum stress level, the loading available [15,16].
frequency and the waveform. Kolluru et al. [11] studied the fatigue Compared to plain concrete, the fatigue behaviour of reinforced
behaviour of concrete in flexure under low-cycle loading. Flexural crack concrete (RC) is somewhat more complex, owing to the composite ac-
growth was found to comprise of two phases: (a) a deceleration stage, tion of two contrastingly different materials – ductile steel and brittle
characterized by a decrease in crack growth rate; and (b) an accelera- concrete. Here, the fatigue process could occur in concrete, steel, or the
tion stage, marked by a steady rate of crack growth. The damage evo- bond between the two materials. Only limited investigations are re-
lution, in terms of stiffness, was again found to follow an S-curve with ported on fatigue damage in RC structures. Stroeven [6] studied the
three distinct regions as in the case of low-cycle compressive fatigue behaviour of RC specimens under compression induced fatigue. Chang
[7]. Several other studies involving low-cycle fatigue in flexure mode and Chai [4] were among the first to report on high-cycle fatigue per-
can be found [12–14]. However, studies involving high-cycle (low- formance of RC beams under flexure. They applied fatigue loads ran-
strain) fatigue phenomenon of plain concrete, both compression as well ging from 50% to 80% of the static load capacity. The corresponding
100
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
Table 1 fracture through concrete. Based on the test results, empirical re-
Properties of PZT patch [45,46]. lationships were derived between the fatigue stress in tensile/shear
Property Unit Value reinforcement bars and the number of cycles to failure. Makita and
Bruhwiler [17] studied the tensile fatigue behaviour of ultra-high per-
formance fibre and steel reinforced concrete specimens.
2
Plan size mm 10 × 10
Thickness mm 0.3
In spite of the known vulnerability of RC structures to fatigue, not
Piezoelectric strain coefficient, d31 m/V −2.100 × 10−10
Young’s modulus, YE N/m2 6.667 × 1010
much research has been devoted to systematic prognosis of fatigue in-
Piezoelectric strain coefficient, d33 m/V 5.000 × 10−10 duced damage. Fatigue of RC structural members caused by vibrations
T
Electric permittivity, ε33 Farad/m 1.7785 × 10−8 from generator sets was one of the causes for sudden collapse of an RC
2 YE
2d31 N/V2 5.35 × 10−9 framed garment factory in Bangladesh in 2013 [18], which had a death
1−ν toll of 1134 associated with it. Given the high degree of fatigue vul-
Mechanical loss factor, η 0.0325
Dielectric loss factor, δ 0.0224
nerability coupled with the low level of scientific understanding of the
Poisson’s ratio, ν 0.3 process in RC structures, it is imperative for the structural health
monitoring (SHM) community to develop specialized sensors and
prognosis approach for effectively monitoring this kind of damage,
8 which could be lethal for RC or prestressed concrete structures. This
7 paper presents a new fatigue prognosis approach covering in-
6 strumentation and monitoring of RC structures subjected to low-strain
Voltage (Volts)
101
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
Along one third length of the beam Near the Notch (beam top)
D C
50 mm
30 mm
50 mm 30 mm
C
19 18 17 16 15 14 13 12 11 10 8 6 5 4 3 2 1
B A
D 9
7
Near the mid-span of the beam Near the Notch (Neam fron )
50 mm
50 mm
50 mm
B 50 mm A
Fig. 5. Fatigue cracks developed on RC beam between 20k and 900k cycles.
the direct effect. Once the CVS is embedded inside the RC structure can be conveniently employed in identifying the location and severity
during casting (Fig. 1a), the PZT element functions as a dynamic strain of damage, as demonstrated by the authors [21,23].
sensor. The voltage V measured across the terminals of the patch can be
expressed in terms of the axial strain S1 experienced by it as [23]
2.3. CVS as electro-mechanical impedance (EMI) sensors for local SHM
d h YE ⎞
V = ⎜⎛ 31 ⎟ S1 = k p S1 Apart from acting as dynamic strain sensors as described above, the
T
⎝ ε33 ⎠ (1) PZT patches can also serve as “damage sensors” in the EMI technique,
which has established its mantle for high resolution localized SHM of a
where h is the thickness of the patch, d31 (refer Fig. 1b for directions of
wide variety of engineering structures and systems [26–35]. Several
axes “1” and “3”) the piezoelectric strain coefficient, Y E = Y E (1 + ηj )
new low-cost variants of the technique have also emerged [36,37]. In
the complex Young’s modulus of elasticity of the patch at constant
principle, the EMI technique is similar to the conventional global vi-
electric field and ε33 T T
= ε33 (1−δj ) its complex electric permittivity at
bration techniques for SHM but differs in few practical aspects. The
constant stress, η and δ respectively representing the mechanical and
major distinction is with respect to the excitation frequencies em-
the dielectric loss factors. kp is the overall strain-to-voltage calibration
ployed, being 30–400 kHz in the case of the EMI technique against a
factor of the patch. The output voltage can be easily measured by any
few Hz for the global vibration techniques [29]. Secondly, the PZT
standard oscilloscope or a high resolution digital multimeters and
patch serves as both sensor and actuator simultaneously in the EMI
converted into strain with the aid of Eq. (1).
technique, in contrast to being sensor alone in the case of the global
For a structural component undergoing flexural vibrations, a pair of
vibration techniques. Actuation is achieved in the EMI technique by
CVS instrumented at the extreme fibres of a section (Fig. 1a) can serve
electrically exciting the PZT patch through an LCR meter. The patch,
as a dynamic curvature sensor. Here, the polarities of the terminals of
housed inside the CVS, induces deformations in the host structure,
the two patches are so combined as to result into an addition of the
whose response is then acquired by the same patch acting as a sensor,
respective voltages when the member vibrates under flexure. For such a
captured by the same LCR meter as the current response [20]. The final
combination, the curvature of the flexural member can be expressed in
outcome of this process is the collocated admittance of the patch,
terms of the top and the bottom piezo strains (Stop and Sbott respectively)
consisting of the conductance (real part) and the susceptance (ima-
and hence the net voltage Vo generated across the terminals of the pair
ginary part). When plotted as function of frequency, these measure-
can be expressed as [24]
ments constitute a unique “signature” of the structure, to be altered
Stop + Sbott Vo only by the occurrence of any physical change in the structure, such as a
ϕ= =
D′ kp D′ (2) damage. Hence, at any future point of time, whenever the condition of
the structure is desired to be assessed, the signature can be acquired
where D′ (slightly less than the overall depth of the section, see Fig. 1(a) again and compared with the baseline signature. Consistency of the
is the distance between the centrelines of the top and bottom piezo signature indicates the well being of the structure whereas any change
elements. Employing the standard procedure of experimental modal in the signature indicates an occurrence of damage. Thus, the signature
analysis [25], such curvature sensors can be directly employed to ob- virtually acts as a finger print of the structure. Due to the use of high
tain the curvature mode shape of the flexural component, cir- frequencies of the order of kilohertz (and the consequent invoking of
cumventing any numerical computation as in the case of accelerometers the local modes of vibration), the EMI technique has damage sensitivity
[23]. Curvature is recognized as a sensitive parameter for damage de- far greater than the conventional global vibration techniques. It is
tection in the global dynamic techniques. The curvature mode shape especially proven to be expedient for detecting occurrence of localized
102
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
30 mm
30 mm
30 mm
30 mm
(a) (b)
20 mm
20 mm
(c)
Fig. 6. Fatigue cracks developed on beam after 8.0 million cycles near the notch area at the (a) front side, (b) back side and (c) bottom of the RC beam.
damages in concrete at the very incipient stage, as demonstrated by effective velocity, u̇eff .
authors through numerous studies on lab sized/real-life sized structures The effective drive point impedance of the host structure, Zs,eff, can
[28,29]. also be defined on similar lines, by applying a distributed force on the
Liang et al. [38] proposed the impedance approach to model the surface of the host structure along the boundary of the proposed loca-
PZT-structure electro-mechanical interaction in 1D structures. Bhalla tion of the PZT patch. Solving the governing 2D wave equation and
and Soh [39] extended the formulations to 2D structures by introducing introducing new correction factors, Bhalla and Soh [40] derived a
the concept of ‘effective impedance’. The related physical model is modified expression for the complex electro-mechanical admittance Y
shown in Fig. 2 for a square PZT patch of length ‘2l’ and thickness ‘h’. In as
the effective impedance approach, a distributed force ‘f’ per unit length,
2 2
varying harmonically with time, is considered to act along the l 2 ⎡ T 2d31 YE 2d31 YE ⎛ Za,eff ⎞ ⎤
Y = G + Bj = 4ωj ⎢ε33 − + ⎜ ⎟T
boundary of the patch, as opposed to a concentrated force in Liang’s h (1−ν ) (1−ν ) ⎝ Zs,eff + Za,eff ⎠ ⎥ (4)
⎣ ⎦
approach [38]. This distributed force causes harmonic planar de-
formations in the PZT patch. The ‘effective mechanical impedance’ of where ν is the Poisson’s ratio and ω is the angular frequency. The term
the patch can be defined as T is complex tangent ratio, ideally equal to {tan(κl)/κl}, with
κ = ω ρ (1−ν 2)/ Y E being the 2D wave number. Correction factors C1
→
̂
∮ f ·nds and C2 were introduced [40] to realistically model the behaviour of the
S F
Za,eff = = PZT patch, modifying the expression for T as
̇
ueff ̇
ueff (3)
1 ⎛ tan(C1 κl) tan(C2 κl) ⎞
where n ̂ is a unit vector normal to the boundary and ‘F’ represents the T = ⎜ + ⎟
2 ⎝ C1 κl C2 κl ⎠ (5)
effective force causing deformation of the PZT patch. ueff = δA/po is the
‘effective displacement’, with δA denoting the change in the surface The correction factors can be determined from the signatures of the
area of the patch and po its perimeter in the undeformed condition. PZT patch in ‘free-free’ condition prior to its bonding on the host
Differentiation of effective displacement with respect to time yields the structure. Further, the corrected mechanical impedance of the PZT
103
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
RMSD (%)
6
3
S2 S5 S6 S7 S9 S11 S12 S14 S15 S16 S18
(a)
16
14
12
10
RMSD (%)
0
S2 S5 S6 S7 S9 S11 S12 S14 S15 S16 S18
(b)
Fig. 7. RMSD plot in 50–250 kHz range along beam length. (a) At 20k cycles (b) At various stages between 30k and 250k cycles.
patch was derived as [39,40] damage diagnosis. They successfully demonstrated the advantages of
the non-linear feature extraction to monitor fatigue crack growth in
2h Y E aluminium beam specimens, 304.8 × 25.4 × 3.2 mm in size, achieving
Za,eff =
jω (1−ν ) T (6) a detection of fatigue cracks much prior to the conventional approach.
Lim and Soh [43] demonstrated fatigue life estimation of a 1D alumi-
As can be observed from Eq. (4), any damage to the structure (i.e.
nium beam using the EMI technique. Based on the experimental results,
any change in mechanical impedance ‘Zs,eff’) will manifest itself as a
they proposed a semi-analytical damage model by incorporating line-
deviation in the admittance value, thereby providing an indication of
arly elastic fracture mechanics into finite element modelling. All the
the damage. Next subsection summarizes the literature related to the
above experimental investigations, however, were largely confined to
application of the EMI technique for monitoring fatigue.
very small structures.
Bhalla et al. [44] extended the EMI technique to monitor fatigue
2.4. EMI technique for fatigue monitoring damage in large real-life steel joints using an altogether different ap-
proach. They showed that the use of statistical indices such as RMSD
Giurgiutiu et al. [41] reported the first ever application of the EMI produces inconsistent conclusions. In general, fatigue damage can be
technique to monitor spot welded single lap joints under fatigue. They best monitored by observing changes in specimen’s stiffness as a func-
tested a miniature lap joint made of aluminium plates, tion of the number of loading cycles. This however is difficult without
25.4 × 167 × 2 mm in size, and reported good sensitivity as well as removing the component from the structure. To circumvent this pro-
localization of damage using the surface-bonded PZT patches acting as blem, they proposed an equivalent stiffness parameter (ESP) based
EMI sensors. They employed a wide frequency range of 200–1000 kHz, approach for quantifying fatigue induced damage and estimating the
relied on the real part of the electro-mechanical impedance (inverse of residual service life. The ESP could be obtained from the EMI signatures
the admittance Y , see Eq. (4)) and computed the statistical root mean of the bonded patch through signature decomposition based computa-
square deviation (RMSD) as a measure of the fatigue induced damage. tional procedure [40]. They demonstrated the ESP based approach on
On application of cyclic loading to the joint specimen, the RMSD index three real-life sized bolted steel double-lap joints, without warranting
underwent an initial rise followed by a plateau region, thereafter pro- in-situ measurement of the actual residual stiffness of the component.
viding very limited additional information on progression of damage. In The approach based on the ESP was a clear improvement over statistical
addition, the use of frequencies in excess of 500 kHz possibly rendered indicators, such as RMSD. All the three specimens exhibited reasonably
the sensing zone of the patches limited to their very vicinity [27]. Af- good correlation between the loss of the absolute specimen stiffness and
shari et al. [42] observed that the changes occurring in conductance the loss of the PZT identified ESP, justifying the use of the latter for
signatures of the PZT patches bonded to components undergoing fa- remaining life assessment. The empirical correlations were derived
tigue cracks exhibited non-linear trends. They introduced non-linear between the remaining life of specimen and the loss of ESP in non-
feature extraction to analyse conductance signatures for fatigue related
104
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
100
90
80
70
RMSD (%)
60
50
40
30
20
10
0
S2 S5 S6 S7 S9 S11 S12 S14 S15 S17 s18
(a)
21
19
17
15
RMSD (%)
13
11
9
7
5
3
S2 S5 S6 S7 S9 S11 S12 S14 S15 S17 s18
30K 50K 70K 100K 200k 250k
(b)
Fig. 8. RMSD plot in 1–1000 kHz range along beam length. (a) At 20 k cycles (b) At various stages between 30k and 250k cycles.
dimensional terms. However, the global dynamic vibration capability of bottom surfaces, totalling 19 pairs, equally spaced along the length (see
PZT patches was not touched upon. Dixit and Bhalla [22] extended the Fig. 3b). Originally, the beam had been the test specimen for study
equivalent parameter approach for fatigue damage assessment of plain encompassing combined energy harvesting and SHM by the authors
concrete specimens, 150 × 150 × 150 mm in size, subjected to fatigue [21]. Table 1 lists the key parameters of the PZT patches used in the
damage in laboratory conditions. CVS [45,46]. In the earlier study [21], a notch was created between
This paper investigates the possibility of the ESP based approach in CVS locations 7 and 8 (See Fig. 3a) at the time of casting (later filled up
conjunction with PZT based global dynamic measurements for low- with concrete) so as to ensure a controlled damage location. The da-
strain (high-cycle) fatigue damage prognosis of RC structures utilizing mage induced in the earlier study involved three stages: (i) chipping off
embedded CVS. As pointed out before, the fatigue process is somewhat concrete from the notch; (ii) cutting a bottom reinforcement bar; and
different and more complex in a heterogeneous material like concrete. (iii) cutting the other reinforcement bar. After the investigations were
This is the first comprehensive fatigue related study on a large sized RC over, the reinforcement bars were welded together and the notch again
structure. The following sections of the paper cover details of the ma- filled with concrete, so that it was ready for the fatigue related in-
terial and instrumentation details of the real-life sized RC specimen, its vestigations reported in this paper. Entire measurement-cum-fatigue
testing under low-strain fatigue and the results of the damage prognosis damage induction process is described in detail in the following.
approach based on overall global stiffness and the piezo-identified ESP. For the global dynamic technique, the natural frequency of the
beam at any point of time during the test was measured by an impact
3. Specimen fabrication, instrumentation and experimental test, employing the CVS 16 (top) as the dynamic strain sensor (Fig. 3a).
details This CVS was connected to Agilent 34411A digital multimeter in turn
controlled by a personal computer operating in VEE PRO 9.3 interface.
3.1. Fabrication and instrumentation The dynamic response of the CVS, acquired at a sampling rate of 1 milli
second, was transformed into frequency domain automatically in the
The fatigue investigations covered in this paper were performed on VEE PRO environment, from which the first natural frequency was
a real-life sized RC beam shown in Fig. 3(a). Fig. 3(b) provides a see identified as the peak of the curve. Fig. 4 shows a typical frequency
through model of the symmetrical right half of the beam for clarity. The domain plot. The first natural frequency of the retrofitted beam before
beam had a cross-section of 210 × 160 mm and an overall length of 4 m the commencement of the test was measured as 17.2 Hz.
(3.8 m measured centre to centre of supports). The beam was cast using The beam was then excited using LDS V406 series portable shaker
M 40 grade self-compacting concrete with 30% fly ash. The beam had specially configured to operate in the inertial mode [47]. Sinusoidal
two 16 mm diameter bars on top and two 12 mm diameter bars on signals were generated using Agilent 33210A function generator in turn
bottom of high yield deformed (HYD) steel of characteristic strength amplified using LDS PA500L power amplifier before being fed into the
415 MPa. shaker. The gain of the amplifier was so adjusted as to achieve an ac-
The beam was cast with two layers of CVS flushing with its top and celeration of 3.14 m s−2 at the centre of the beam, which corresponded
105
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
0.005
CR=0.62
(State 28)
0.004
(State 1)
CR=0
Conductance (S) CR=0.16
0.003 (State 19)
CR=0.10
(State 14) CR=0.37
(State 26)
0.002
CR=1.00
(State 36)
CR=0.04
0.001 (State 10)
0.000
50 70 90 110 130 150 170 190 210 230 250
Frequency (kHz)
(a)
0.014
0.012
CR=0
0.010
CR=0.37,0.62
Conductance (S)
CR=0.16
0.008
(State 36)
0.006 CR=1.00
CR=0.04, 0.10
(State 10, 14)
0.004
0.002
0.000
50 150 250 350 450 550 650 750 850 950 1050
Frequency (kHz)
(b)
Fig. 9. Variation of conductance signatures for CVS 7 with damage progression for frequency range (a) 50–250 kHz and (b) 50–1000 kHz (CR = Cycle ratio).
to a force of 75 N by the shaker in accordance with predetermined For the EMI technique, the admittance signatures (comprising of
computations [46]. The frequency of excitation was maintained equal conductance and susceptance) of all the bottom layer CVS, were ac-
to the natural frequency of the beam (17.2 Hz) for maximum impact. quired at all intermediate states (see Table 2). in two different ranges:
Measurement of strain by the pair of CVS located at number 8 position (a) 50–250 kHz @ an interval of 100 Hz; and (b) 1–1000 kHz @ an
(see Fig. 3) using Eq. (1) revealed a peak strain of slightly less than interval of 1 kHz, using Agilent 4980A LCR meter. These served to carry
50 µm/m. The vibrations were halted at various stages during the test, out local SHM using the EMI technique. In general, there is no hard and
as listed in detail in Table 2 for measurement of damage related signals fast rule about choosing the frequency range and the associated fre-
from the PZT patches. The intermediate states are referred to as State quency interval. A range of 30–400 kHz is in general preferred by the
1–36, with the cumulative number of cycles of loading totalling to EMI community based on experience [27]. As can be seen, the first
8.04 million. At each of the States 1–36, the current natural frequency range conformed to this guideline. However, the second range was
of the beam was determined by impact test as described before and this additionally chosen for comparative purposes, however, with a larger
served as the excitation frequency for the next loading. This measure- interval so as to ensure a reasonable signature acquisition time. During
ment served to employ the CVS as dynamic strain sensor. each halt (States 1–36), the sides and the top and the bottom surfaces of
106
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
107
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
State 1
State 25
State 30
State 15
Normalized Stiffness
State 24
State 31
State 37
I II
III
CR
(a)
Normalized Stiffness
IA
IB
IC
0.6
Cycles (in Millions)
CR
(b)
Fig. 11. Variation of normalized stiffness with cycles. (a) Complete plot for 8.04 million cycles. (b) Initial region for 4 million cycles.
Figs. 3, 5 and 6), in the two frequency ranges. The host material being presents a deeper analysis based on global stiffness estimated by the
concrete, the signatures are somewhat dominated by the PZT patches’ same set of CVS operating as global vibration sensor, in conjunction
own peaks rather than the structural peaks [31]. In both the frequency with piezo-identified stiffness parameter, designated as ESP.
ranges, discernible shifts in signatures can be clearly observed. In
overall, it can be concluded that the CVS, operating as EMI sensors, 4.1. Fatigue damage prognosis using stiffness parameters
facilitated a fair level of fatigue damage localization, especially at in-
cipient level of damage. As mentioned before, in addition to EMI signature acquisition, the
The RMSD or the raw signature based damage analysis present embedded CVS were employed to obtain the first natural frequency of
herein, however, does not provide any idea about the severity of da- the test beam through the impact test. From the first natural frequency,
mage nor any solid information about the residual stiffness so that some the flexural rigidity, EI, was worked out using [48]
idea about remaining life can be made. This is exemplified by Fig. 10,
which shows the variation of the RMSD index of CVS 7 (closest to da- 4ρAf12 L4
EI =
mage location) with increasing number of load cycles, indicated in the π2 (8)
graphs non-dimensionally as cycle ratio CR, the number of cycles ap-
plied up to a particular damage state normalized with respect to the where ρ is the density of the beam, A the cross-sectional area, f1 the
total number of cycles (8.04 million). Except for the first 10–15% of the measured first natural frequency and L the length of the beam. Fig. 11
load cycles (CR = 0.1–0.15), the index does not seem to follow a con- shows the observed variation of EI, normalized with respect to the in-
sistent trend. It falls down thereafter and remains more or less constant itial value, as a function of the loading cycles (which are shown in the x-
in magnitude in both the frequency ranges. Hence, it can at the best axis in absolute terms as well as in normalized form, as cycle ratio, CR).
used for capturing incipient level damage and the corresponding da- An overall assessment of the plot (Fig. 11a) shows three distinct re-
mage localization. These observations match with those observed gions: Region I of high rate of stiffness degradation (up to 2.5 million
during earlier fatigue tests on steel joints [44]. The next sub-section cycles or CR equal to 0.31); followed by Region II of very low rate of
stiffness degradation (up to seven million cycles, or CR equal to 0.87);
108
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
50 0
Experimental (CR=0.04)
45
Equivalent (CR=0.04)
Equivalent (CR=0)
40 Experimental (CR=1) -5
Equivalent (CR=1) Experimental (CR=0)
35
y (Ns/m)
25 Experimental (CR=1)
20 -15
Equivalent (CR=0)
15
Experimental (CR=0)
10 -20
Equivalent (CR=0.04)
5
Experimental (CR=0.04)
0 -25
140 150 160 170 180 190 200 140 150 160 170 180 190 200
Frequency (kHz) Frequency (kHz)
(b) (c)
100 0
90
Equivalent (CR=1)
-10
Experimental (CR=1)
80
-20
70
Equivalent (CR=0)
-30
60 Experimental (CR=1)
y (Ns/m)
Equivalent (CR=0)
x (Ns/m)
0 -80
200 210 220 230 240 250 200 210 220 230 240 250
Frequency (kHz) Frequency (kHz)
(d) (e)
Fig. 12. Identification of system parameters by CVS. (a) Identified structural system (series k-m-c system). (b) x vs frequency (140–200 kHz). (c) y vs frequency
(140–200 kHz). (d) x vs frequency (200–250 kHz). (e) y vs frequency (200–250 kHz).
and finally, a very steep zone represented by Region III. The overall purpose, the real and the imaginary components of the EMI based ad-
average slopes (in terms of normalized stiffness to normalized cycles) of mittance signature were further processed to obtain the real (x) and the
the first, second and the third regions were worked out to be 1, 0.07 and imaginary (y) components of the drive point mechanical impedance of
4.67, respectively. On further closer look (Fig. 11b), one can find that the structure (based on Eq. (4)), using the computational procedure
the Region I is in turn composed of three distinct sub-regions: IA, outlined in detailed in the related publication [44]. After this exercise,
having steep slope; IB, with almost zero slope; and IC, having an in- within the frequency range of 50–250 kHz, a close observation of the
termediate slope. The slope of Region IA was determined to be 2.05 trend of the components, x and y, indicated that the system behaviour
where as that of Region IC to be 1.19. Further, the stiffness recovery matched that of a series spring-mass-damper system, shown in
during the rest period of over one week (between States 24 and 25) can Fig. 12(a). For such a system, typically, the plot of y verses frequency is
also be observed in the curves as a distinct peak. The relative stiffness straight line with negative slope [24], which was indeed the case
loss at the end of the S-curve is about 90% in contrast to 20% reported (Fig. 12c and e). The identified series spring-mass-damper system is in
by Mu et al. [7] for plain concrete under compression fatigue. This contrast to the parallel spring-damper system observed for the steel
shows much higher fatigue ductility of RC as compared to plain con- joints in the earlier investigations [44]. Following expressions hold true
crete, which is as expected. for x and y in terms of the parameters k, c and m for such a scenario [24]
The paper further explores the possibility of employing the CVS
identified stiffness parameter, namely ESP, and its relation with the c −1
x=
overall stiffness (as covered above) for fatigue induced damage as c −2 + (ω/ k−1/ ωm)2 (9)
previously demonstrated on prototype steel joints [44]. For this
109
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
Region III
Region IA
(a)
(b)
Fig. 13. Variation of normalized ESP with cycles. (a) Complete plot for 8.04 million cycles. (b) Initial region for 1 million cycles.
K/K (Based on actual flexural stiffness)
110
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
45
14
40
35 12
30 10
S = K/K
S = K/K 25 8
20
6
15
4
10
5 2
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
L=1-N/N0 L=1-N/N0
(a) (b)
30
14
25
12
10 20
S = K/K
S = K/K
8
15
6
10
4
5
2
0 0
0.00 0.10 0.20 0.30 0.40 0.50 96 97 98 99 100
L=1-N/N0 L=1-N/N0
(c) (d)
Fig. 15. Variation of stiffness loss with non-dimensional remaining life for. (a) Actual flexural stiffness. (b) CVS identified stiffness (for L = 1–100). (c) CVS identified
stiffness (for L = 0–0.44). (d) CVS identified stiffness (for L = 96.23–100).
throughout the duration of the test. Non-dimensional form of the de- On the other hand, the overall stiffness of the structure, determined
gradation of ESP was determined as using the same CVS as global dynamic sensor, provides a fair degree of
damage prognosis, especially for moderate to severe fatigue damage
δK
δS = level. Unlike steel joints, determination of EI is quite practical and ex-
K (15)
pedient for RC structures such as bridges, since it entails only the
Similarly, the non-dimensional form of absolute stiffness can be measurement of frequency, which is straight forward. The EMI tech-
obtained by replacing K in the above equation by EI obtained by using nique, as a compliment, is expedient in damage localization, especially
Eq. (8). Fig. 14 shows the plot of the non-dimensional stiffness para- during the incipient stages of fatigue. It also provides warning of col-
meter based on actual stiffness loss versus the same determined using lapse in terms of steep decline of ESP in the final stages of the fatigue
the ESP for Region IA. Fair degree of correlation can be observed be- damage. Hence, operating in the dual mode (both global as well as local
tween the two parameters. The non-dimensional ESP based stiffness is EMI sensors), the CVS can facilitate sound prognosis of fatigue induced
about 7 times higher than the actual non-dimensional flexural stiffness. damage in RC structures under flexure.
This provides an empirical conversion factor between the ESP and the
actual stiffness. Fig. 15(a) plots the non-dimensional actual stiffness loss 5. Conclusions
as a function of non-dimensional remaining service life, expressed as
N This paper has presented a new and effective prognosis paradigm for
L = 1− low-strain (high-cycle) fatigue damage of RC structures using em-
No (16)
bedded CVS, utilizing them in both global as well as local vibration
where N represents the number of load cycles to a particular damage modes. In the local mode, the CVS, operating as EMI sensor, are very
state and No (=8.04 million) the total number of cycles to failure. The good in detecting the occurrence as well as the location of fatigue in-
curve has a typical S-shaped trend very similar to the S curve of duced damage at the incipient stage. Of the two frequency ranges in-
Fig. 11(a). Fig. 15(b) shows the corresponding curve based on ESP. It vestigated, namely 50–250 kHz and 1–1000 kHz, the second range
can be observed that a large number of outliers can be observed if we tends to be more sensitive as well as facilitating a more realistic damage
attempt to fit an S shape out of the data points based on ESP. However, localization. The same CVS, functioning as dynamic strain sensor, is
the initial and the final positions of the curve show a linear trend, as found to be very expedient in fatigue damage prognosis, relating the
shown in Fig. 15(c) and (d) respectively. Hence, on overall, the ESP overall stiffness loss to the remaining service life. The equivalent stiff-
provides fair degree of representation to the actual stiffness in the initial ness, identified by the CVS in the EMI mode (in terms of ESP) is found to
and the final stages of fatigue, but not in the intermediate stages. Unlike correlate well with the actual stiffness in the first and the third region of
steel joints [44], ESP alone cannot be relied upon for damage prognosis. the fatigue S-curve. Hence, it can be employed in the beginning and the
111
S. Bhalla, N. Kaur International Journal of Fatigue 113 (2018) 98–112
end stages, that is, for detecting fatigue initiation and predicting the 0570, Foundation for Innovation and Technology Transfer (FITT), IIT Delhi, India;
imminent collapse. However, it is not found to perform very well during 2007.
[20] Shanker R, Bhalla S, Gupta A. Integration of electro-mechanical impedance and
the intermediate stage, that is, the second part of the S-curve. Hence, global dynamic technique for improved structural health monitoring. J Intel Mater
both approaches need to be operationalized in synergy for optimal fa- Syst Struct 2010;21(3):285–95.
tigue damage prognosis. Determination of the natural frequency alone [21] Kaur N, Bhalla S. Combined energy harvesting and structural health monitoring
potential of embedded piezo concrete vibration sensors. J Energy Eng-ASCE
is often not too difficult for RC structures like bridges, where moving 2015;141(4):1–18. (D4014001).
loads themselves provide the necessary excitation. There is further [22] Dixit A, Bhalla S. Prognosis of fatigue and impact induced damage in concrete using
scope for exploring the efficacy of the prescribed paradigm under low- embedded piezo-transducers. Sens Actuators A: Phys 2018;274:116–31.
[23] Shanker R, Bhalla S, Gupta A. Dual use of PZT patches as sensors in global dynamic
cycle fatigue. Also, further experimental investigations can be done to and local EMI techniques for structural health monitoring. J Intel Mater Syst Struct
evaluate PZT patches bonded directly to the reinforcement bars. 2011;22(16):1841–56.
[24] Bhalla S, Moharana S, Talakokula V, Kaur N. Piezoelectric materials: applications in
SHM, energy harvesting and bio-mechanics. London: Wiley-Athena; 2017.
Acknowledgements
[25] Ewins DJ. Modal testing: theory, practice, and application. 2nd ed. England:
Hertfordshire, Research Studies Press Ltd; 2000.
This research did not receive any special grant from funding agen- [26] Ayres JW, Lalande F, Chaudhry Z, et al. Qualitative impedance-based health
cies in the public, commercial or not for profit sectors. The authors monitoring of civil infrastructures. Smart Mater Struct 1998;7(5):599–605.
[27] Park G, Cudney HH, Inman DJ. Impedance-based health monitoring of civil struc-
gratefully acknowledge the assistance provided by the undergraduate tural components. J Infrastruct Syst, ASCE 2000;6(4):153–60.
students, namely Abhimanyu, Abhinav Bindal and Bhrigu Joshi during [28] Soh CK, Tseng KKH, Bhalla S, et al. Performance of smart piezoceramic patches in
the performance of some of the experiments. Thanks are also due health monitoring of a RC bridge. Smart Mater Struct 2000;9(4):533–42.
[29] Bhalla S, Soh CK. Structural impedance based damage diagnosis by piezo trans-
Anjaneya Dixit, for assistance in literature review and preparing Fig. 2, ducers. Earthq Eng Struct Dyn 2003;32:1897–916.
as well as to Pranjal Khandelwal, Teaching Assistant, for assistance in [30] Giurgiutiu V, Zagrai A, Bao JJ. Damage identification in aging aircraft structures
editing manuscript and some of the graphs. with piezoelectric wafer active sensors. J Intel Mater Syst Struct 2004;15:673–87.
[31] Soh CK, Bhalla S. Calibration of piezo-impedance transducers for strength predic-
tion and damage assessment of concrete. Smart Mater Struct 2005;14(4):671–84.
References [32] Lim YY, Bhalla S, Soh CK. Structural identification and damage diagnosis using self-
sensing piezo impedance transducers. Smart Mater Struct 2006;15(4):987–95.
[33] Yang YW, Bhalla S, Wang C, et al. Monitoring of rocks using smart sensors. Tunn
[1] Encyclopaedia Britannica. < https://www.britannica.com/ > ; 2018 [accessed 08
Undergr Sp Technol 2007;22(2):206–21.
March 2018].
[34] Moharana S, Bhalla S. A continuum based modeling approach for adhesively
[2] Ellyin F. Fatigue damage crack growth and life prediction. London: Chapman and
bonded piezo-transducers for EMI technique. Int J Solids Struct
Hall; 1997.
2014;51(6):1299–310.
[3] Oh BH. Fatigue analysis of plain concrete in flexure. J Struct Eng-ASCE
[35] Talakokula V, Bhalla S, Ball RJ, et al. Diagnosis of carbonation induced corrosion
1986;112(2):273–88.
initiation and progression in reinforced concrete structures using piezo-impedance
[4] Chang D, Chai WK. A study on the fatigue strength behaviour of reinforced concrete
transducers. Sensor Actuat A-Phys 2016;241:79–91.
structures. Int J Pres Ves Pip 1989;40:51–75.
[36] Peairs DM, Park G, Inman DJ. Improving accessibility of the impedance-based
[5] Wikipedia. < https://en.wikipedia.org/wiki/Fatigue_(material) > ; 2018. [ac-
structural health monitoring method. J Intel Mater Syst Struct 2004;15(2):129–39.
cessed 08 March 2018].
[37] Bhalla S, Gupta A, Bansal S, et al. Ultra low-cost adaptations of electro-mechanical
[6] Stroeven P. Low cycle compression fatigue of reinforced concrete structures.
impedance technique for structural health monitoring. J Intel Mater Syst Struct
Procedia Eng 2010;2:309–14.
2009;20(8):991–9.
[7] Mu B, Subramaniam KV, Shah SP. Failure mechanism of concrete under fatigue
[38] Liang C, Sun FP, Rogers CA. Coupled electro-mechanical analysis of adaptive ma-
compressive load. J Mater Civil Eng, ASCE 2004;16:566–72.
terial systems-determination of the actuator power consumption and system energy
[8] Medeiros A, Zhang X, Ruiz G, et al. Effect of the loading frequency on the com-
transfer. J Intel Mater Syst Struct 1994;5(1):12–20.
pressive fatigue behaviour of plain and fiber reinforced concrete. Int J Fatigue
[39] Bhalla S, Soh CK. Structural health monitoring by piezo-impedance transducers:
2015;70:342–50.
modeling. J Aerosp Eng-ASCE 2004;17(4):154–65.
[9] Nieto AJ, Chicharro JM, Pintado P. An approximated methodology for fatigue tests
[40] Bhalla S, Soh CK. Structural health monitoring by piezo-impedance transducers:
and fatigue monitoring of concrete specimens. Int J Fatigue 2006;28:835–42.
applications. J Aerosp Eng-ASCE 2004;17(4):166–75.
[10] Oneschkow N. Fatigue behaviour of high-strength concrete with respect to strain.
[41] Giurgiutiu V, Reynolds A, Rogers CA. Experimental investigation of E/M impedance
Int J Fatigue 2016;87:38–49.
health monitoring for spot-welded structural joints. J Intel Mater Syst Struct
[11] Kolluru SV, O’ Neil EF, Popovics JS, et al. Crack propagation in flexural fatigue of
1999;10(10):802–12.
concrete. J Eng Mech-ASCE 2000;126(9):891–8.
[42] Afshari M, Park S, Inman DJ. The early stage crack detection using non-linear
[12] Raithby KD. Flexural fatigue behaviour of plain concrete. Fatigue Eng Mater
feature extraction of self-sensing piezoelectric impedance measurements. In: Proc
1979;1979(2):269–78.
7th Int Workshop on Str Health Monit, Stanford University, 9–11 September 2009.
[13] Gaedicke C, Roesler J, Shah SP. Fatigue crack growth prediction in concrete slabs.
p. 1870–1885.
Int J Fatigue 2009;31:1309–17.
[43] Lim YY, Soh CK. Fatigue life estimation of a 1D aluminum beam under mode-1
[14] Simon KM, Kishen JMC. A multiscale approach for modeling fatigue crack growth in
loading using the electro-mechanical impedance technique. Smart Mater Struct
concrete. Int J Fatigue 2017;98:1–13.
2011;20(12):125001.
[15] Jadallah C, Bagni C, Askes H, Susmel L. Microstructural length scale parameters to
[44] Bhalla S, Vittal APR, Veljkovic M. Piezo-impedance transducers for residual fatigue
model the high-cycle fatigue behaviour of notched plain concrete. Int J Fatigue
life assessment of bolted steel joints. Struct Health Monit 2012;11(6):733–50.
2016;82:708–20.
[45] PI Ceramic. < https://www.pieramic.com > ; 2018 [accessed on 08 March 2018].
[16] Mai SH, Le-Corre F, Foret G, Nedjar B. A continuum damage modelling of quasi-
[46] Bhalla S. A mechanical impedance approach for structural identification, health
static fatigue strength of plain concrete. Int J Fatigue 2012;37:78–85.
monitoring and non-destructive evaluation using piezo-impedance transducers [Ph.
[17] Makita T, Bruhwiler E. Tensile fatigue behaviour of ultra-high performance fiber
D. Thesis]. Singapore: School of Civil and Environmental Engineering, Nanyang
reinforced concrete combined with steel rebars (R-UHPFRC). Int J Fatigue
Technological University; 2004.
2014;59:145–52.
[47] Kaur N. Integrated structural health monitoring and energy harvesting potential of
[18] Wikipedia. 2013 Savar building collapse, < https://en.wikipedia.org/wiki/2013_
adhesively bonded thin piezo patches operating in d31 mode [Ph.D. Thesis]. India:
Savar_building_collapse > [accessed 09 April 2018].
Department of Civil Engineering, Indian Institute of Technology Delhi; 2015.
[19] Bhalla S, Gupta A. A novel vibration sensor for concrete structures. Patent
[48] Chopra AK. Dynamics of structures. India: Prentice Hall of India Limited; 2017.
Application no. 1011/DEL/2011, Invention Disclosure no. FT/IPR/CE/SB/2007/
112