11/13/2010

SISTEMATIKA
PACKAGING FOR FOOD y PENDAHULUAN
y FUNGSI PACKAGING
PRODUCTS
y PLASTIK
y ACTIVE vs SMART PACKS.
Noryawati M. y EDIBLE PACKS

PENDAHULUAN PENDAHULUAN

If packaging were removed from all food products, our

y In fact, there are very few food items
that are not package.
y It is therefore not surprising that
packaging has a market, environment
and lifestyle impact.
current lifestyle as consumers would change.
ƒ Supermarkets ~ changed back to the old grocery-style store
because food would no longer have a stable shelf
shelf-life.
life.
ƒ People have to shop every second day, if not daily,
ƒ Foods or meals would have to be fully prepared because
processed convenience foods as we know them would not be
available.

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FUNGSI PACKAGING FUNGSI PACKAGING

PACKAGING FUNCTIONS FUNCTION AS CONTAINER

JTo contain * Size & strength is adaptable to food

JTo protect product
JTo identity * Durable during transportation to
JTo help in using the product damage
JTo help producer to sell the product * Do not pollute the food product
JTo increase efficiency
* Durable to environmental condition
JTo fulfill the regulation in country of
origin and country of importer
* Resistance to insect attack
* Do not poisonous

FUNGSI PACKAGING FUNGSI PACKAGING

Function of Identification
Function to Protect (The Package should “talk
“talk”” to consumer)
- Protect from shaking, shock, etc The package should inform :
- Protect from rain and dust y Food pproduct inside
- Protect from effect of environment : y How to use the product
◦ Temperature y How to handle the product before and after opening of the
◦ Oxygen package.
◦ Water vapor y Expire date
◦ UV y Food composition
- Protect from attack of insect and man y Volume or weight, or other measure
y Name
N off producer
d
y Origin of producer (made in…)
y Consumer complaint guidance
y Handling of empty container
y Environmental identification

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FUNGSI PACKAGING FUNGSI PACKAGING

Function to help consumer in using the product Function to help the producer to sell the product

(the package should be easy to be)
y Opened
y Stored before and after opening
y Handled / disposed while empty
(the package should represent the
producer to attract the consumer)
y Attractive
y Full of useful information
y As a whole as media of promotion

FUNGSI PACKAGING FUNGSI PACKAGING

Function of fulfilling regulation in country of origin

Function to Increase Efficiency and country of importer
y Easy to use
y Easy to handle the package or package material g
Official regulation :
y Easy in filling the product into package • ISO, HACCP
• Regulation of labeling
y Reduce storage, transportation & distribution cost
• Regulation of transportation
y Reduce the use of energy (energy saving)
Socio-culture :
• Drawing g and color of label
• Identification of halal for country with Muslim
majority

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PLASTIK

OUTSTANDING CHARACTERISTIC OF World production & consumption of some

PLASTICS AS PACKAGING MATERIAL thermoplastics in 2005 (thousand tonnes)
tonnes)
y Low Density
Produksi Konsumsi
◦ Density of plastic used in packaging : 0.9
0 9 to 11.4
4 g/cc
PP 39924 40098
Æ lightweight packages
Æ reduce shipping cost PVC 31821 32008
◦ For comparison to other packaging materials: HDPE 29160 29229
Æ glass : 2.6 LDPE 18147 18304
Æ alumunium : 2.7
Æ paper : 0.8 - 0.9
Æ polymer coated cellophane : 1.5
Æ steel : 8

PLASTIK
Production & consumption of thermoplastics in
2005 in some countries 2. Resistance to Break
Produksi Konsumsi
Eropa Barat 23.09 21.26 ◦ Rigid plastic containers
USA 23.09 21.26 Æ resist breaking
Canada 2.65 2.08 Æ far more effective than glass
Amerika Latin 6.61 7.52
Timur tengah 5.36 2.24 ◦ PLASTICS replaces GLASS
Af ik
Afrika 1 37
1.37 2 46
2.46 For rigid packaging application
Jepang 6.82 6.62

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PLASTIK
3. Sharp Edge Elimination
‰ Prevent the hazard from broken glass
fragments in the food
‰ Avoid the hazard of sharp edges resulting
from cutting or tearing open metal
container
PLASTIK
5. Fabrication Flexibility
‰ All common plastics can be readily
converted into thin, strong, clear films
Æ Best for flexible packaging
‰ Plastic which special shapes are easily
to be created Æ best for rigid
containers
11/13/2010
PLASTIK
4. Seal Able
‰ Plastic materials melt when heated
Æ Property that needed for package closing
(heat sealing function)
‰ No other packaging material can match plastics
ability to create strong seals at low tempt (~100
oC)
‰ Some plastics can provide excellent seals in the
presence of liquids, greases, and powders
PLASTIK
6. Environmental Durability
Plastic will not rot or rust
Plastic provides an excellent barrier that prevent the
contamination of food by undesirable odor from
the environmentÆ better than paper
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PLASTIK PLASTIK

7. Control of Package Atmosphere 8. Light Control and Package

For fresh product which continue to respire after
Appearance
being harvested permeability of plastic film to O2 and
CO2 is important ‰ Clear / hazy
Maintain an optimum O2 / CO2 is important ratio in ‰ Could be colored
the atmosphere surrounding the product

EXTENDING SHELF LIFE FRESH PRODUCT

PLASTIK PLASTIK

9. Print Receptivity
10. Metal Coating Receptivity

Plastic are easy to print

Very thin coating aluminum can be
readily vapor-deposited on plastic
substrat
Æ provide barrier to light, moisture
and
d O2

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PLASTIK PLASTIK

11. Inertness to Flavor Component 12. Tear and Puncture Resistance

‰ Plastics do not contribute undesirable flavors

‰ Plastic is superior over paper & alufo

‰ Plastics do not alter food taste by extracting

essential flavor ingredients from food
Except: orange juice flavor

can be overcome by :
-Add ethylene vinyl acetate (EVOH) resins in the container
-Add cloudifier in juice

PLASTIK ACTIVE PACKAGING

13. Low Temperature Flexibility
Plastic film remain flexible at low temperatures
y Antimold agents are commonly incorporated into
waxes and other edible coatings used to package
hard-skin fresh-produce items such as oranges and
apples.
y Recently, the concept of incorporating antimicrobial
agents into package films that contact the surface of
the food has been developed.

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ACTIVE PACKAGING ACTIVE PACKAGING

Some antimicrobial agents of potential use
Antimicrobial package materials may be in food packaging
classified into two types: Class Examples
a. Those containing antimicrobial agents that Organic acids Propionic, benzoic, sorbic
migrate to the surface of the package B t i i
Bacteriocins Ni i
Nisin
material and thus can contact the food Spice extracts Thymol, p-cymene
b. Those that effective against food-surface Thiosulfinates Allicin
microbiological growth without migration Enzymes Peroxidase
of the active agent(s) to the food. Antibiotics Imazalil
Fungicides Benomyl
Chelating agents EDTA
Metals Silver
Parabens Heptylparaben

ACTIVE PACKAGING ACTIVE PACKAGING

Factors should be considered in developing antimicrobial films:
Contoh antimicrobial for packaging
spectrum of microorganism
effects of the antimicrobial additives on packaging
reduction in g
growth rate or cause cell death ƒ DuPont has introduced MicroFreeTM
toxicological and regulatory concern brand antimicrobial powders designed to
impart antimicrobial activity to plastic.
effect of food product composition
ƒ These products are claimed to suppress
the growth of bacteria and mold
responsible for unpleasant odors and
discoloration in packaged food.
food

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ACTIVE PACKAGING ACTIVE PACKAGING

Benefits for the MicrofreeTM product (reported by

ƒ These photostable, inorganic powders, approved by the
U.S. EPA (but not necessarily by the FDA), are reported by Dupont) :
DuPont to function as antimicrobials in plastics. ƒ Broad-spectrum antimicrobial activity (bacteria, yeast,
mold)
ƒ They are unaffected by high temperature, allowing them to ƒ Low color generation
be processed into a number of plastic resin systems.
ƒ Low toxicity
ƒ DuPont reports no volatility or odor problems during ƒ Environmentally “friendly”
processing or in end-use applications. ƒ Low interaction with polymer matrices
ƒ Easy dispersion
ƒ Applicable for food and cosmetic packaging

ACTIVE PACKAGING EDIBLE PACKAGING

MicrofreeTM powder have been demonstrated to be EDIBLE PACKAGING

effective against the following microorganism :
1. Bacteria (Gram-positive and Gram-negative) adalah lapisan tipis dari bahan edibel,
ƒ Escherichia coli berfungsi sebagai barrier terhadap
ƒ Pseudomonas aeruginosa transfer massa, carrier bahan tambahan,
ƒ Klebsiella pneumoniae atau mempermudah penanganan makanan.
ƒ Staphylococcus aureus
• Diaplikasikan dengan cara pembungkusan,
2. Fungi
ƒ Mold – Aspergillus niger
pencelupan, atau penyemprotan.
ƒ Yeast – Candida albicans

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EDIBLE PACKAGING EDIBLE PACKAGING

EDIBLE PACKAGING
Aplikasi dari edible film atau edible coating :
Package that can be consumed along with 1. Pengemas Primer
the pproduct but has p
protection capacity
p y Permen sosis dll
Permen, sosis, dll. 
from : 2. Barrier
™Loss of volatiles
Tempura, permen, coklat, french fries, kismis
™Absorption of moisture from air pada RTE sereal
™Oxidative reaction 3. Pengikat (Binding)
P k
Package also
l give
i shape
h t the
to th product
d t and d Crackers berbumbu.
have container function also 3. Pelapis (Glaze)
Bakery, untuk menggantikan pelapisan dengan
telur. 

EDIBLE PACKAGING EDIBLE PACKAGING

Biopackaging dari kulit udang
Biopackaging dari rumput laut
Pemisahan kulit udang dari kotorannya
Ekstraksi Eucheuma cottonii
Pengeringan
g g dg isopropil alkohol & KCl

Penggilingan Pengeringan
Demineralisasi Penambahan asam palmitat
Deproteinasi
Sebagai pengemas lengkeng
Deasetilasi
Pelarutan Susut bobot lengkeng berkurang

Penguapan pelarut

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EDIBLE PACKAGING EDIBLE PACKAGING

Biopackaging dari bulu, rambut & kuku Biopackaging dari protein

Ekstraksi dg basa

WPC
Penyaringan

Pengambilan fraksi larut

Sodium
Pengendapan dengan asam caseinate pH, suhu

Pengeringan

Gelatin
Digunakan utk mengemas
apel, permen, kiwi, tomat dll

EDIBLE PACKAGING EDIBLE PACKAGING

Biopackaging dari selulosa-protein

Tnp gliserol
Susu bungkil

Ediblee film dari ppati

Metil selulosa Air EtOH kedelai Air EtOH

Pemanasan Pencampuran

Pencampuran gliserol beeswax

+20% gliseerol
Pengadukan

Pencetakan

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Aditif pada packaging

y Antistatic: turunan glikol & amonium
kuartener
kuartener.
THANK
THANK YOU
YOU
y UV absorber: timah organik THANK
THANK YOU
YOU
THANK
THANKYOU
YOU
y Plasticizer: sorbitol, glycerol, PEG THANK YOU

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