Multigrind

Machine Tools OPERATING INSTRUCTIONS
Operation
instruction
Multigrind
102781
Thank you for using our welder!

For the important safety of your body, please read this manual book and understand
its contents before operation.
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Contents
1 Security instruction ............................................................................................... 3
2 Application of the machine.................................................................................... 5
3 Specifications ....................................................................................................... 6
4 Transportation and installation.............................................................................. 9
5 Machine controls .................................................................................................11
6 Lubrication of the machine...................................................................................11
7 Mechanical drive system .....................................................................................13
8 Hydraulic system .................................................................................................15
8.1 Common hydraulic system ..........................................................................15
8.1.1 Table to-and-fro movement .....................................................................15
8.1.2 Lubrication oil-way ...................................................................................15
8.2 Manual Hydraulic Servo-drive .....................................................................16
9 The electrical equipment......................................................................................18
9.1 Electrical part list 380V/220V 50Hz .............................................................23
9.2 Electrical part list 220V~60Hz .....................................................................25
9.3 Electrical part list 415V~50Hz .....................................................................26
10 Structure of main parts....................................................................................27
10.1 Work head ...................................................................................................27
10.2 Wheel head .................................................................................................27
10.3 Manual Hydraulic Servo-drive Valve ...........................................................27
11 Main standard attachments and their uses .....................................................29
12 List of rolling bearing .......................................................................................33
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1 Security instruction
Operation manual
For your own security read the operation manual before starting the machine. The
operation manual should be kept in a secure place. You should know about how to
handle the machine, its limits and its specific dangers.
Keep your working place clean

Disorder on your working place will result in danger. Take care that your working
place is free from chips and dirt. Use only the right tools to clean your machine from
chips. Keep your working place free from obstacles.
Check if there are any damages at the machine
Before you start the machine check the function of the security equipment. Check the
function of all movable parts. All parts have to be mounted correctly. Damaged
security parts should be repaired or exchanged by the after sales service.
Take care about outer conditions

Don’t use the machine in dangerous areas. Take care, that electrical parts don’t get
humid or wet. Work only with a good illumination.
Don’t use electrical parts near flammable fluids or gas.
Protect yourself from electric shock

Don’t remove mechanical or electrical security parts. Check if all security parts are
mounted and adequately functioning.
Wear only suitable clothes

Don’t wear large clothes, wristwatches or jewels. For your own security wear always
working shoes while working. If you have long hair always wear a hairnet. While
working with the machine you have to wear security glasses. If you work under dusty
conditions you have to wear a dust protection breathing mask.
Keep incompetent persons away from the working area

Take care, that there are no persons in your working area witch could be exposed to
danger. Children and visitors should be kept in a secure distance to the working area.
Keep children away from the machine.

Don’t let other people touch the machine or the cable of the machine.
Make sure that only authorised persons can reach the workshop.
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Take care about the Power supply cable

Before connecting the power supply cable to the wall socket ensure that the machine
is switched off. Don’t use the cable to pull the plug out of the socket. Take care, that
there is no tensile force on the cable. Beware the power supply cable from heat, oil
and sharp edges. Control the plug and the cable regular and in case of damage let it
repair by the after sales service. Please control also the extension cable. Never use
the machine without Protection Earth.
Unplug the machine

If you don’t use and while servicing the machine pull off the power supply plug. This
is necessary because the machine should not run unintentionally and to protect you
from electric shock.
Beware of unintentional run

Confirm that the main power switch is off while you plug in the power supply plug.
Be careful with your tools

Keep your tools sharp and clean to work good and secure. Follow the instructions for
tool exchange and servicing.
Don’t forget tools inside the machine

Before starting makes sure that there are no tools inside the machine which could be
hurled out of the machine. Make sure, that there are no loosen parts witch could be
dangerous.
Take care about your hands

Make sure, that tools and work pieces are securely fastened. Use only the right tools
to clamp and to fasten tools and work pieces. This is more secure than to fasten the
work piece with the hand, and you have two hands to handle the machine.
Pay attention to your balance

Take care about the position of your feed. Never climb on the machine, because
dangerous injury may result from falling down or contacting moving parts.
Accessories and accessory parts

Only use accessories and accessory parts witch are specified by the operation
manual or the supplier. The use of other accessories and accessory parts may result
in dangerous injury and damage the machine. Only use accessories and accessory
parts for the right tasks.
Electrical parts
The electrical parts confirm to the determinations of electrical security.
Mending may only be done by electric specialist to prevent accidents for the user.
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Cleaning solvent
Before you work with cleaning solvent you should read the instruction of the fluid, to
prevent accidents.
Leaving the machine

Never leave the machine while it is running.
Alcohol, medicaments, drugs

Never use the machine under influence of alcohol, medicaments or drugs
Danger of fire
Don’t use highly inflammable fluids.
2 Application of the machine

Grinding machine is a kind of universal machine. It has both the characters of a
universal cylindrical grinding machine and the characters of a tool and cutter grinding
machine and is suitable, for external grinding, internal grinding and surface grinding
as well as for sharpening general cutting tools such as various milling cutters,
reamers, pinion cutters and straight fluted hobs, etc.
This machine is suitable for common small machine plants, tool workshops, repair
workshops and research institutes of science and technology.
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3 Specifications
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13500rpm 60 HZ
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4 Transportation and installation

The machine should be lifted up according to the method indicated in figures la and
lb, It should be strictly prohibited to put rollers directly under the machine bed so as to
move it, A concrete foundation at installing ground must be prepared beforehand
according to fig . 2.
After the machine has levelled roughly, it has to be precisely levelled again and then
bolt the foundation bolts.
Fig. 2
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Fig. 1a
Fig. 1b
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5 Machine controls
Refer to fig. 3
1. Wheel head elevation hand wheel

2. Hydraulic servo-drive knob
3. Column fixing bolt
4. Cross feed hand wheel
5. Table traverse speed control knob
6. Electric control panel
7. Table traverse hand wheel
8. Upper table clamping bar
9. Speed change knob
10. Table reversing lever
11. Tailstock sleeve travel lever
12. Tailstock clamping handle
13. Taper adjust screw
14. Rotary valve knob
15. Electric control panel
16. Cross feed hand wheel
17. Table reversing dogs
18. Feed change push-pull rod
19. Main switch
20. Knob for fixing the position of vertical feed hand wheel
6 Lubrication of the machine

Lubricated parts: See fig. 3 and the following chart.
No Lubricated parts Frequency of lubrication Specification of lubricants

1 Wheel head Keep the oil level #10 machine oil 10% mixed
with 90% of kerosene
2 Work head Keep the oil level #10 machine oil 10%
3 Carriage Change of oil twice a year Hydraulic guide way oil NO:
20 ~ 30
4 Vertical feed parts Once per shift Ditto
5 Tailstock sleeve Ditto Ditto
5 Hand control servo drive Ditto ditto
5 Internal grinding Change of oil at every 500 Lithium base grease
attachments hours
5 Other parts Oil change at permanent repair ditto
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Fig. 3
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7 Mechanical drive system

This machine has six kinds of movement. The grinding wheel spindle, the work piece
spindle and the spindle of internal grinding attachment are of power operation , while
the table longitudinal travel, the wheel head transverse and vertical travel are all
manual.
The kinematic scheme is indicated in figure 4.
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61
Fig. 4
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8 Hydraulic system
In addition to the mechanical drive system there is a hydraulic system in the multi-use
grinding machine. The hydraulic scheme (fig. 5) consists of both the common
hydraulic drive and the manual hydraulic servo rive. These two systems are
interlocked each other by means of the rotary valve. Oil is supplied to the whole
hydraulic system by the same gear pump 2.
8.1 Common hydraulic system

This system gives the to-and-fro movement of the table and offers the automatic
lubrication.
8.1.1 Table to-and-fro movement
At first, turn the rotary valve to the "hydraulic drive "position and then start the oil
pump 2 and the handle a of the start-stop valve. The force oil will separately go into
the operating box 8 , the pressure reducing valve 5 , the pressure gauge switch 6 ,
the lubricant stabilizer 7 and the oil cylinder 10 , the oil-way for driving the table in
recycle is from (1)  (2)  (4)  rotary valve section III left chamber of the oil
cylinder and then enables the table to move rightwards .
When the table moves rightwards to the adjusted position, the dog will collide with the
reversing lever B and the guide valve will travel from its right position, thus the
controlling oil-flow in the hydraulic reverse valve will change its direction. In that case,
oil passes through the pump  oil filter  pressure reducing valve (6)  (14) 
(11)  i2, j2  and pushes the reversing valve leftward. Meanwhile the oil in the left
chamber of the reversing valve passes through the rapid-jumping oil-way (10), j1 
(10)  (13)  oil tank. Therefore the reverse valve, indicated in the figure, travels
from its right position to its left position. It enables the main oil-flow to reverse , and
then the table begins to travel leftwards till the table dog collides with the reversing
lever, and thus vice versa , so as to make the table move to and fro automatically .
8.1.2 Lubrication oil-way

The following machine parts including longitudinal guide, transverse guide, column
guide with its screw and nut, as well as transverse feed screw and nut (mot shown in
the figure) are all of automatic lubrication. Lubrication oil-ways are shown in the figure
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8.2 Manual Hydraulic Servo-drive

The principle of it is as follows. In using the servo-drive , turn the rotary valve to the
position indicated in the figure so as to cut off the oil-way between the oil cylinder and
the operating box and to connect the oil cylinder with the servo-drive valve (as shown
in the figure). Thereafter, the oil-pump being started, the force oil will pass by two
ways through the sections I & II of the rotary valve and the manual table mechanism
oil cylinder and it makes them interlock each other. In grinding cutters, the operates
stands at the left side behind the machine and operates the handle C. If the handle is
turned clockwise, the oil-distributing plate turns in the same direction and makes the
inlet of oil and the outlet of oil and the outlet of oil tube connected with the left and
right chamber of cylinder correspondently. Therefore the force oil, which comes from
the oil pump, will pass through the arc grooves in the face of the oil-distributing plate
and enter the left chamber of the oil cylinder , forming the arrow-indicated circuit and
enabling the table to travel rightwards (Looking from the position of operation). The
rack under the table is in connection with the valve bush through the feedback gear
the valve rod the keg on it and the leading bush as the table traverse , the valve bush
revolves too and the rotating direction of it is as the same as that of the oil-distributing
plate . So the inlet and outlet are closed automatically. Thus the mechanical feedback
is carried out, and the system returns to its original central balanced condition.
Should the handle no more revolve, the table remains stopping. When the handle
makes the oil-distributing plate revolve reversely, the table is carried into reverse
travel too. In this way .the operator can easily and directly carry out his requirement
in which the table can move at any speed and stop at any position.
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No Article Type
1 Network oil filter 37-25
2 Gear oil pump GB-B16
3 Overflow valve GY11A-35x25
4 Wire gauge filter 36-25
5 Pressure reducing valve J-10B
6 Switch for pressure gauge K-3B
7 Lubricant stabilizator GY35A-1x1
8 Operation box GY24-25x25
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9 The electrical equipment

The electric circuit is shown in fig =D1 =D2.
All the electric elements are listed in the table.
The machine has five motors: M1, M2, M3, M4 & M5. Each separately is controlled
by the interlock switch (QS), the pushbuttons (SB1 - SB2) and p-type sockets (X1,
X2, X3). Each of them in set with a mark-plate. It should be recognized before
starting the machine in order to avoid accident.
In starting the machine, first, connect it to the power supply by putting on the switch
(QS) which is situated at the electrical cabinet. After the white indicating lamp (HL1)
is lightening, put on the respective plug or push button and the machine will go into
work at once.
On the left side of the machine bed, the pushbuttons station is available for the
operator who is standing at the rear-left side of the machine.
In internal grinding, the rotation of the wheel head motor should be reverse to the
external grinding. When the internal grinding attachment is mounted, its elastic pin
will press on the micro switch (SQ) to connect the normally open contact (15 - 17)
and the contactor (KM3) will rotate reversely.
By pressing down the stay-put stop-all button (SB1 or SB 11) on the front-left of the
machine, all the motors are simultaneously switched off, which gives the machine an
urgent stop. Only after disengaging the self-locking of the stop-all button, the
machine is allowed to start again.
The machine is equipped with the more relays (FR1, FR2, FR3, FR4, FR5) to prevent
the motors from overloading. The fuse (FU1) is equipped to prevent the entire circuit
from short circuit, and the fuses (FU2, FU3) are equipped for the spot lighting.
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9.1 Electrical part list 380V/220V 50Hz

Code Chart area Name Model Qty
M1 4 Emery wheel motor Y07132TH, 1.1kW, 380V, 2.6A, 1
2800r/min
M2 7 Wheel head motor YS5634TH, 180W, 380V, 0.63A, 1
1400r/min
M3 8 Hydraulic motor Y07134TH, 0.75kW, 380V, 2.15A, 1
1450r/min
M4 5 Coolant motor JCB-22TH, 0.21kW, 380V, 0.43A, 1
2800r/min
M5 6 Dust extractor motor Y07122TH-B14, 0.75KW, 380V, 1
1.82A, 2800r/min
QS 2 Interlock switch HZ12-16/08TH 1
SQ 15 Micro switch LXW2-11TH 1
FU1 3 Ruse RT18-32ATH/16A 3
FU2-FU4 19 Ruse RT18-32ATH/2A 3
KM1~KM5 2-20 AC contactor CJX4-0910F7TH AC 110V 5
FR1 4 Thermorelay JRS4-09308TH (2.5~4.0A) 1
FR2 7 Thermorelay JRS4-09305TH (0.63~1A) 1
FR3, FR5 8, 6 Thermorelay JRS4-09307TH /1.6~2.5A) 2
FR4 5 Thermorelay JRS4-09304TH (0.4~0.63A) 1
KM1~KM5 2-20 AC contactor 3TB40-120A AC 220V 5
FR1 4 Thermorelay 3UA5000-1DTH (2~3.2A) 1
FR2 7 Thermorelay 3UA5000-0JTH (0.63~1A) 1
FR3, FR5 8, 6 Thermorelay 3UA5000-0JTH (1.6~2.5A) 2
FR4 5 Thermorelay 3UA5000-0GTH (0.4~0.63A) 1
SB1, SB11 14 Stop all button LAY39-01MJ/RTH 2
SB2-SB5 16-20 Stop button LAY39-11/K 4
SB6-SB8 13-17 Start button LAY39-02/WTH 3
SB9, SB10 18, 19 Start button LAY39-11/WTH 2
TC 9 Illumination transformer JBK3-100TH, 380V/24V.6V.110V 1
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9.2 Electrical part list 220V~60Hz

M1 2 Emery wheel motor Y07132TH, 1.1kW, 220V, 4.5A, 60Hz, 1
3360r/min
M2 8 Wheel head motor YS5634TH, 180W, 220V, 1.0A, 60Hz, 1
1630r/min
M3 9 Hydraulic motor Y07134TH, 750W, 220V, 3.5A, 60Hz 1
1630r/min
M4 4 Coolant motor JCB-22TH, 210W, 220V, 0.61A, 1
60Hz, 3360r/min
M5 6 Dust extractor motor Y07122TH-B14, 750W, 220V, 3.15A, 1
60Hz, 3360r/min
FU1 2 Ruse RT18-32ATH 3
FU2, FU3 11 Ruse BHC-5/2TH 3
FR2 8 Thermorelay 3UA5000-1ATH (1.0~1.6A) 1
FR3, FR5 9, 6 Thermorelay 3UA5000-1FTH (3.2~5.0A) 2
FR4 4 Thermorelay 3UA5000-0JTH (0.63~1.0A9 1
KM1~KM5 2~20 AC contactor 3TB40-120A, AC220V, 60Hz 5
FR1 2 Thermorelay JRS4-09310TH, (4.0~6.0A) 1
FR3, FR5 9, 6 Thermorelay JRS4-09308TH, (2.5~4.0A) 2
KM1~KM5 2~20 AC contactor CJX4-0910F7TH, AC110V, 50Hz 5
SB4~SB7 17~20 Stop button LAY39-11/KTH 4
SB8~SB10 14~18 Start button LAY39-02/WTH 3
EL 12 Working lamp JC13-A 1
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9.3 Electrical part list 415V~50Hz

M1 2 Emery wheel motor Y07132TH, 1.1kW, 415V, 2.5A, 50Hz, 1
2800r/min
M2 8 Wheel head motor YS5634TH, 180W, 415V, 0.6A, 50Hz, 1
1400r/min
M3 9 Hydraulic motor Y07134TH, 750W, 415V, 1.95A, 50Hz 1
1400r/min
M4 4 Coolant motor JCB-22TH, 210W, 415V, 0.4A, 50Hz, 1
2800r/min
M5 6 Dust extractor motor Y07122TH-B14, 750W, 415V, 1.65A, 1
50Hz, 2800r/min
FU1 2 Ruse RT18-32ATH 3
FU2, FU3 11 Ruse RT18-32ATH/2A 3
FR1 2 Thermorelay 3UA5000-1DTH (2~3.2A) 1
FR2 8 Thermorelay 3UA5000-0JTH (0.63~1A) 1
FR3, FR5 9, 6 Thermorelay 3UA5000-1CTH (1.6~2.5A) 2
KM1~KM5 2~20 AC contactor 3TB4012-0A, AC110V, 50Hz 5
FR2 8 Thermorelay JRS4-09305TH, (0.63~1A) 1
FR3, FR5 9, 6 Thermorelay JRS4-09307TH, (1.6~2.5A) 2
KM1~KM5 2~20 AC contactor CJX4-0910F7TH, AC110V, 50Hz 5
SB4~SB7 17~20 Stop button LAY39-11/KTH 4
SB8~SB10 14~18 Start button LAY39-02/WTH 3
EL 12 Working lamp JC13-A 1
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10 Structure of main parts

10.1 Work head
The work head (fig. 7) consists of the spindle assembly and its drive assembly.
As to the work piece there are two methods of its being driven.
1. The rotating spindle turns the work piece. In grinding bore, center, pinion
cutter or other chucked work piece, the key (1) should be placed into the radial
notches on the face of both the driving plate (5) and the spindle (3) in order to
drive the spindle and then the work piece. (Meanwhile the pin, which is in the
notch of the rear end of the spindle, must be taken out for safety.)
2. The spindle remains stationary. The key 4 is used the other way round and the
driving rod is set up in order to turn the work piece. The bearing play of the
spindle is adjusted by means of the adjustable washer (7). If the wear between
the spindle and the bearing harms the working accuracy, the spindle and the
adjustable washer should be removed and the bearing should be finely hand-
scraped to keep the contacting points no less than 13 - 16 point / 25 x 25mm².
After that, the thickness of the adjustable washer should be grinded to match
the axial play measured actually between the faces of the spindle and the
bearing so as to meet the requirements of items 5&7 of the CERTIFICATION.
10.2 Wheel head

Fig. 8 is the structure of the spindle assembly of the wheel head. If the user finds that
there is necessity of replacing the spindle (1), care must be taken to the numbers
carved on the bearing shoes (2) and the ball-head bolts (3) and any exchange
between the shoes or the bolts is prohibited.
The arrowed direction of the bearing shoes should be the same as that of the
grinding wheel spindle, and must not be placed the other way round.
In order to center the spindle axis, the two technical centering sleeves supplied with
the machine have to be placed at the two ends of the bearing stand bores, when one
uses the ball-head bolts to adjust the positions of the bearing shoes.
The radical play should be insured within 0.01 - 0.015mm.
After the grinding wheel spindle is ready, it is necessary to make a trial rotation of
more than two hours and the temperature rise allowed should not be higher than
25°C.
10.3 Manual Hydraulic Servo-drive Valve

The valve is installed in the left rear of the machine.
Its structure is shown in fig. 9. Control parts are on the right of the figure. The valve
belongs to a sort of end-face valve. It consists of handle 1 .oil-distribution plate 2 and
valve bush 3. In the right face of the valve bush there are eight holes. Each two of
them forming one couple are located by 180°. Four couples of holes are separately
connected to the inlet of oil the outlet oil the left chamber of the cylinder and the right
chamber of the cylinder. There are four arc grooves in the face of the oil-distributing
plate. The radius of the grooves is equal to the distributing radius of the eight holes in
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the face of the valve bush. The intervals between these four arc grooves cover,
exactly too holes of inlet, of oil and two holes of outlet of oil. Other four holes which
lead to two sides of the oil cylinder are separated each other. In this way, the oil way
is closed.
As the oil-distributing plate turns by certain degrees, the four holes which lead to the
inlet of oil and the outlet of oil are in connection with the four are grooves
correspondently and then make two sides of the cylinder in connection with the inlet
of oil and the outlet of oil correspondently. There fore, the piston is moving. The
moving piston pushes the table and the rack to move. The latter makes the feedback
gear revolve. It causes the valve to revolve as the same direction as that of the oil-
distributing plate. Thus the oil way as closed again and feedback is carried out. In
order to keep the piston traversing ceaselessly the handle should be revolved to keep
the oil way through. When the servo drive mechanism stops operating, the spring
behind the piston pushes the piston off, disengaging the feedback gear from the rack
and forcing the pin, which is fastened on the head of the piston, to fit into the groove
of the shaft. Thus, the whole oil way is in a reliable locked condition when the servo-
drive mechanism engages once again, the table can be guaranteed not to traverse
unexpectedly.
With regard to the principle of the hydraulic servo-drive system it has been introduced
in the former paragraph "Manual Hydraulic Servo-drive" and needn't be repeated
here.
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11 Main standard attachments and their uses

Cutter Head (M6020A – F1A)
This equipment is used for grinding taper shank cutters and some cutters mounted
on the taper mandrel.
If in working time there is no need for the spindle to rotate, it can be fixed with the
locking screw.
Left tailstock (M6020A - F2A)

This is used for grinding reamers and other cutters being mounted on the mandrel,
and it is generally used in combination with the right tailstock.
Universal Vice (M6020A - F3)

It is used for sharpening turning cutters and some flat faces of other tools.
Grinding Wheel Dresser (M6020A - F5)

This attachment is used for dressing cylindrical face and flat face of grinding wheel.
The Center Height Gauge (M6020A - F5)

The center height gauge is used for setting the grinding wheel spindle and the
tailstock center at the same height. When aligning, the blade ought to be exactly
pointed to the mark plate in front of the grinding wheel head.
Tooth Rest (M6020A - F4)

This equipment is used for adjusting the cutter teeth, which needs to be sharpened,
exactly toward the grinding wheel, and ensures the cutter to be fixed in a certain
position and to have no deflection during the process of grinding. At the end part of
the tooth rest there are steel plates of three form, which would be suitable for various
cutters.
Extended Spindle (M6020A - F8)

In order to avoid the grinding wheel head coming into collision with the table, there is
an extended spindle prepared on the right side of the grinding wheel spindle; it is
used for grinding the face of the work piece which is clamped with vice .
Balancing Stand (M6020A - F6)

The balancing stand is applied to balance the grinding wheel. As to the horizontality
of the balance stand itself, it can be adjusted with the spirit-level and the adjusting
screw.
Additional equipment for using on this machine can be supplied at extra charge. They
are dust collector, permanent rectangular table, and the dresser and driver for
sharpening straight-fluted hobs.
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Fig. 7
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Fig. 8
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Fig. 9
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12 List of rolling bearing
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Machine Tools OPERATING INSTRUCTIONS

Thank you for using our welder!

Keep your working place clean

Take care about outer conditions

Protect yourself from electric shock

Wear only suitable clothes

Keep incompetent persons away from the working area

Keep children away from the machine.

Take care about the Power supply cable

Unplug the machine

Beware of unintentional run

Be careful with your tools

Don’t forget tools inside the machine

Take care about your hands

Pay attention to your balance

Accessories and accessory parts

Leaving the machine

Alcohol, medicaments, drugs

2 Application of the machine

4 Transportation and installation

1. Wheel head elevation hand wheel

6 Lubrication of the machine

No Lubricated parts Frequency of lubrication Specification of lubricants

7 Mechanical drive system

8.1 Common hydraulic system

8.1.1 Table to-and-fro movement

8.1.2 Lubrication oil-way

8.2 Manual Hydraulic Servo-drive

9 The electrical equipment

9.1 Electrical part list 380V/220V 50Hz

9.2 Electrical part list 220V~60Hz

9.3 Electrical part list 415V~50Hz

10 Structure of main parts

10.2 Wheel head

10.3 Manual Hydraulic Servo-drive Valve

11 Main standard attachments and their uses

Left tailstock (M6020A - F2A)

Universal Vice (M6020A - F3)

Grinding Wheel Dresser (M6020A - F5)

The Center Height Gauge (M6020A - F5)

Tooth Rest (M6020A - F4)

Extended Spindle (M6020A - F8)

Balancing Stand (M6020A - F6)

12 List of rolling bearing

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