MATERIALS REQUIREMENT PLANNING (MRP) WORKSHEET

Desk (parent item) Bill Of Material (BOM) Level 0 Desk

Lot Size (Fixed)* 500 units *Lot Size = Fixed or Lot For Lot
Safety Stock 80 units
Lead Time 2 periods BOM Level 1 Drawer x 2 Leg x 4

Steps in the MRP Process = Nett, Explode, Offset ?

Periods > 1 2 3 4 5 6 7 8
S.Forecast/Cust. Ord (Indep. Demand.)* 350 200 220 400 180 200 200 250 *Demand appears as a negative number on MRP screen
Scheduled Supply (Open Orders) 250
IOH/PAB 600 500 300 80 180 500 300 100 350 IOH = Inventory On Hand, PAB = Project Available Balance
Planned Order Receipt 500 500 500
Planne Order Release 0 500 500 0 0 500 0 0

Leg (component iem)

Lot Size 3000 units
Safety Stock 200 units
Lead Time 1 period

Periods > 1 2 3 4 5 6 7 8
MRP Demand (Dependent Demand) 0 2000 2000 0 0 2000 0 0 *Demand appears as a negative number on MRP screen
Scheduled Orders 250
PAB 2000 2250 250 1250 1250 1250 2250 2250 2250 IOH = Inventory On Hand, PAB = Project Available Balance
Planned Order Receipt 3000 3000
Planne Order Release 3000 3000

Present
Time
 Class Exercise

Desk

Cost = $ 30.00 per unit (C)

Ordering + Insp Cost 500 per order (S)
Carrying cost 0.15 (15%) (i)

Yr 1 Yr2 Yr3 Yr4

F'Cast Actual F'Cast Actual F'Cast Actual F'Cast Actual
Jan 350 400 650 700 650 700 800 600
Feb 600 450 850 800 850 800 900 700
Mar 800 500 550 500 550 500 600 300
Apr 650 450 750 800 750 800 500 450
May 600 400 850 900 850 900 400 400
Jun 600 500 1,150 1,100 1,150 1,100 400 350
Jul 400 450 650 600 650 600 300 200
Aug 250 300 550 600 550 600 300 200
Sep 20 350 1,250 1,200 1,250 1,200 600 550
Oct 700 900 1,150 1,300 1,150 1,300 400 400
Nov 800 850 1,400 1,500 1,400 1,500 400 300
Dec 600 650 1,350 1,500 1,350 1,500 150 200
Totals 6,370 6,200 11,150 11,500 11,150 11,500 5,750 4,650
(A)

2 AS
EOQ 
Planning Parameters
iC

EOQ

SS

MRP disable