18 1 Cost of Poor Quality

Cost of Poor Quality ( 2014-15 )
Month Apr.,07 May.,07 Jun.,07 Jul.,07 Aug.,07 Sep.,07 Oct.,07 Nov.,07 Dec.,07 Jan.,08 Feb.,08 Mar.,08
Dispatch Value
Cost Of Poor
Quality
COPQ % of sales #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Cost of Poor Quality Trend ( 2007~08 )

12.00
% of sales
10.00
8.00
6.00
4.00
2.00
0.00
Apr.,07 May.,07 Jun.,07 Jul.,07 Aug.,07 Sep.,07 Oct.,07 Nov.,07 Dec.,07 Jan.,08 Feb.,08 Mar.,08
Month
Prepared By :-
Prepared By :-
Cost of Poor Quality
Apr.,07 May.,07 Jun.,07 Jul.,07 Aug.,07 Sep.,07 Oct.,07 Nov.,07 Dec.,07 Jan.,08
Inhouse Rejection
Value
Customer Returned
Rejection value
(including
transportation and any
penalty by customer)
Inhouse Rework value

(part replaced+re-
processing
cost+manpower cost)
Rework cost at
customer end (if any)
Travelling Cost for

review and analysis
Cost of Poor Quallity 0 0 0 0 0 0 0 0 0 0

Dispatch Value
COPQ % of sales #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Feb.,08 Mar.,08
0 0
#DIV/0! #DIV/0!
Data Base
Sr. No. Indicator Metric Goal
Source Line
1 5S Score Supplier % 32% 60%
Customer Quality PPM

2 (Talbros)
Tallbros PPM - 1000
Customer Quality PPM

3 (Overall customer)
Supplier PPM 4356 2178
Supplier in house PPM-

4 Quality (scrap+ Rework)
Supplier PPM 7054 3527
5 Breakdown Supplier Hrs/month 72 30
6 Productivity Supplier Sale/Salary 13.89 14.4
7 Inventory Turns Supplier Turns 12.37 13.6
Delivery schedule
8 adherence (Overall)
Supplier % 97.9 97.9
Accident frequency rate /

9 MONTH
Supplier Nos./ Month 0 0
Mfg Excellence Score

10 (Quarterly)
QGS Audit % 36% 60%
11 No. of QW Kaizens Supplier Nos./ Month 0 16
12 Visual Management QGS Audit Level 0 0
Vendor Performance
13 rating-QHT
Talbros %
Delivery Performance-
14 QHT
Talbros %
15-Apr 15-May 15-Jun 15-Jul 15-Aug 15-Sep 15-Oct 15-Nov 15-Dec 16-Jan
32% 32% 32% 32% 32% 32% 32% 32% 32% 32%
364 6857 9671 5523 12934 7580 199 0 98 272
758 431 3434 504.199 1457 2050 555 368 1855 546
5462 4398 5477 3695.3 1245 1852 1996 2700 3101 3677
96.5 139.5 219.4 170 170 155 166 149 159 62
14.6 15.8 15.7 14.3 15.8 15.9 12.7 13.7 12.2
15.23 17.35 32.28 9.3 11.78 22.6 12.8 20 18
107 98 108 96 91 97 95 88 88 100
0 0 0 0 0 0 0 0 0 0
36% 36% 36% 36% 36% 36% 36% 36% 36% 36%
0 0 0 2 4 2 2 3 1 4
0 0 0 0 0 0 0 0 1 1
100 52 100 89 100 99 87 90 96 100
90 100 87 100 100 98 89 73 93 86

16-Feb 16-Mar 16-Apr
44% 44% 44%
156 248 185
723 543 458
3254 3165 2956
78 49 120
11.7 11.9 12.35
13.5 15.8 12.1
99 100 100
0 0 0
44% 44% 44%
6 4 4
2 2 2
99 100
76 100
A MJ JuA S ON D J F MApr'16
###
5###
###
###
###
###
###
###
###
###
###
###
### PPM
###
Ta
###
###
###
###
###
###
###
###
###
###
###
### 5'S Score Target
70%
% SCORE
60% PPM
Target
50%
40%
PPM
30%
Target
20%
10%
0%
Apr'15 May'1 Jun'15 Jul'15 Aug'1 Sep'15Oct'15 Nov'1 Dec'1 Jan'16 Feb'16 Mar'1 Apr'16
5 5 5 5 6
Customer Quality PPM (Talbros)

14000 12934
12000
9671
PPM
10000
7580
8000 6857
5523
6000
4000
2000
364 199 98 272 248 185
0
0
Apr'1 May'1 Jun'15 Jul'15 Aug'1 Sep'1 Oct'1 Nov'1 Dec'1 Jan'16Feb'16 Mar'1 Apr'1
5 5 5 5 5 5 5 6 6
Customer Quality PPM (Overall customer)

Axis Title
4000 3434
3500
3000
2500 2050
1855
2000 1457
1500
1000758 431 504.199 555 546 543 458
368
500
0
Apr'1 May'1 Jun'15 Jul'15 Aug'1 Sep'1 Oct'1 Nov'1 Dec'1 Jan'16 Feb'16 Mar'1 Apr'1
5 5 5 5 5 5 5 6 6
Apr'15 May'15 Jun'15 Jul'15 Aug'15 Sep'15 Oct'15 Nov'15 Dec'15 Jan'16 Feb'16
364 6857 9671 5523 12934 7580 199 0 98 272 156
1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
758 431 3434 504.199 1457 2050 555 368 1855 546 723
1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
5462 4398 5477 3695.3 1245 1852 1996 2700 3101 3677 3254
1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Mar'16 Apr'16
248
1000
185
1000
Supplier in house PPM-Quality (scrap+ Rework)
Mar'16 Apr'16
Axis Title
5462 5477
543 458 6000
1000 1000 4398
5000 3695.3 3677
4000 3101 3165 2956
Mar'16 Apr'16 2700
3165 2956
3000 1852 1996
2000 1245
1000 1000
1000
0
MONTH
(scrap+ Rework)
2956

18 1 Cost of Poor Quality

Enviado por

Dados do documento

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

18 1 Cost of Poor Quality

Enviado por

Direitos autorais:

Formatos disponíveis

Cost of Poor Quality ( 2014-15 )

Cost of Poor Quality Trend ( 2007~08 )

Inhouse Rework value

Travelling Cost for

Cost of Poor Quallity 0 0 0 0 0 0 0 0 0 0

1 5S Score Supplier % 32% 60%

Customer Quality PPM

Customer Quality PPM

Supplier in house PPM-

5 Breakdown Supplier Hrs/month 72 30

6 Productivity Supplier Sale/Salary 13.89 14.4

7 Inventory Turns Supplier Turns 12.37 13.6

Accident frequency rate /

Mfg Excellence Score

11 No. of QW Kaizens Supplier Nos./ Month 0 16

12 Visual Management QGS Audit Level 0 0

364 6857 9671 5523 12934 7580 199 0 98 272

96.5 139.5 219.4 170 170 155 166 149 159 62

14.6 15.8 15.7 14.3 15.8 15.9 12.7 13.7 12.2

15.23 17.35 32.28 9.3 11.78 22.6 12.8 20 18

107 98 108 96 91 97 95 88 88 100

100 52 100 89 100 99 87 90 96 100

90 100 87 100 100 98 89 73 93 86

44% 44% 44%

156 248 185

723 543 458

3254 3165 2956

11.7 11.9 12.35

13.5 15.8 12.1

44% 44% 44%

Customer Quality PPM (Talbros)

Customer Quality PPM (Overall customer)

Você também pode gostar