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Compilation of Reports in
Management Science
Do the analysis which should lead to the selection of values for the decision variables
that optimize the criterion function while satisfying all the constraints imposed on the
problem.
Topic: FORECASTING
Reporters: Ferlyn Butial & Taj Adriano
informed opinions and the historical life-cycle analogy are qualitative forecasting methods.
In turn, the simple exponential smoothing, multiplicative seasonal indexes, simple and
weighted moving averages are quantitative forecasting methods.
2. Variable Costs
• It is determined on a per-unit basis.
• Total variable costs are depend on the number of units produced.
• Total variable costs are a function of the volume and the variable costs per unit. It is
mathematically expressed as 𝑣𝑐𝑣
• Where: v= Volume (Number of units)
o 𝑐𝑣 = Variable cost per unit
3. Profit
Profit is the difference between total revenue and total costs.
Total Profit = 𝑣𝑝 − [𝑐𝑓 + 𝑣𝑐𝑣 ]
= $13, 200
Total Revenue
Total revenue is the volume multiplied by the price per unit.
It is expressed mathematically as 𝑣𝑝
Example (Total revenue)
From the previous example, if denim jeans sell for $23 per pair and they sell 400
pairs per month, then the total monthly revenue is:
Total Revenue = 𝑣𝑝
= (400)($23)
= $9,200
We have already determined total cost.
TC = 𝑐𝑓 + 𝑣𝑐𝑣
Now, we can determine the profit.
Total Profit = 𝑣𝑝 − [𝑐𝑓 + 𝑣𝑐𝑣 ]
= $9,200 – $13,200
= - 4000
Break-even Point
• Obviously, the clothing company experienced a monthly loss instead of profit.
Every business does not want to operate with a loss and it will tend to bankruptcy.
• If we assume that a price is static because of market conditions and that fixed costs
and the variable costs per unit are not subject to change, then the only part can be
varied is volume.
• The volume, 𝑣, that corresponds to this point is the break-even volume.
Break-even Volume
• In general, the break-even volume can be determined using the following formula.
𝑐𝑓
𝑣=
𝑝−𝑐𝑣
10,000
= 23 −8
= 667 pairs of jeans
• In other words, if the company produces 667 pairs of jeans, the profit (loss) will be
zero and the company will break even. This gives the company a point of reference
from which to determine how many pairs of jeans to produce in order to gain a
profit.
Example
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• A volume of 800 pairs of denim jeans will result in the following monthly profit.
Total Profit = 𝑣𝑝 − [𝑐𝑓 + 𝑣𝑐𝑣 ]
= (800)($23) – [$10,000 + (800)($8)]
= $18,400 – [$10,000 + $6,400]
=$2,000
Break-even Volume
• It could be expressed in three forms:
1. Quantity Volume
2. Dollar Volume
3. Volume as a percentage of available capacity
• The general break-even formula we developed was for quantity volume.
• Now we will alter the general break-even formula to reflect these other two ways of
expressing volume.
• First we will consider volume expressed in terms of dollar sales.
We calculate this value by multiplying the break-even quantity volume by the price, p.
Break-even sales volume = 𝒑𝒗
Thus, for our example,
𝒑𝒗= $(23)(667)
= $15,341
Next we will consider volume expressed as a percentage of total capacity. This value is
determined by dividing the break-even quantity volume by the maximum operating
capacity, k.
Break-even volume as a percentage of capacity
=v/k
If in our example the maximum capacity, k, equals
1,000 pairs of denim jeans, then the break-even volume as percentage of total capacity is
v / k = 667 / 1,000
= 66.7 %
PROFIT ANALYSIS
• Price -this is the first item to analyze.
EXAMPLE:
The price for denim jeans increase from $23 to $30.
𝑐𝑓 10,000
v = _______ = _______
p - 𝑐𝑣 30 - 8
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• Fixed Costs
> This new break-even volume, representing changes in price, fixed costs, and variable
costs.
In example for this, is an increase in advertising expenditures to offset the potential loss in
sales resulting from a price increase. And an increase in advertising expenditures will be
added to the fixed costs.
EXAMPLE:
If the clothing company increases its monthly advertising budget by
$3,000, then the total fixed cost, Cf, becomes $13,000.
Using this fixed cost, as well as the increased variable cost per unit of $12 and the increased
price of $30, we compute the new break-even volume as follows.
v = Cf / p - Cv
= 13,000 / 30 - 12
= 722.2 pairs of denim jeans
Topic: SIMULATION
Reporters: Michaela Revilleza, Joemelyn Dela Rosa & Herlene Lapitan
• It represents a major divergence from the topics presented in the previous chapters
of this text.
• Previous topics usually dealt with mathematical models and formulas that could be
applied to certain types of problem with solutions mostly in an analytical way.
• Some problem situations are too complex to be represented by the concise
techniques presented so far, in such cases, SIMULATION is an alternative form of
analysis.
ANALOGUE SIMULATION
• Form of simulation familiar to most people.
• An original physical system is replaced by an analogous physical system that is
easier to manipulate.
For example:
• Wind tunnels that simulate the conditions of flight and treadmills that simulate
automobile tire wear in a laboratory instead of on the road.
random variable (x) that ranges from 14 to 18 every week. From past records, the
manager has determined the frequency distribution, a probability distribution of
demand can be developed, shown in Table 15.1
• The purpose of the Monte Carlo process is to generate the random variable, demand
by “sampling” from the probability distribution, P(x).
• The demand per week can be randomly generated according to the probability
distribution by spinning a wheel that is partitioned into segments corresponding to
the probabilities as shown in Figure 15.1
o The wheel replicates the probability distribution for demand if the values of demand
occur in a random manner.
In order to simulate demand for 1 week, the manager spins the wheel; the segment
at which the wheel stops indicates demand for one week.
Over a period of weeks (i.e., many spins of the wheel), the frequency with which
demand values occur will approximate the probability distribution P(x). By spinning
the wheel, the manager artificially reconstructs the purchase of milk during a week.
In this reconstruction, a long period of real time (i.e., a number of weeks) is
represented by a short period of simulated time (i.e., several spins of the wheel).
Reconstructing the roulette wheel by putting numbers along the outer rim as on a
real roulette wheel.
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COMPUTER SIMULATION
• As simulation models get progressively more complex, it becomes virtually
impossible to perform them manually, thus making the computer a necessity.
MORE COMMON APPLICATIONS OF SIMULATION
-QUEUING
A major application of simulation has been in the analysis of queuing systems. The
assumptions required to solve the operating characteristic formulas are relatively restrictive.
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For the more complex queuing systems, it is not possible to develop analytical
formulas, and simulation is often the only available means of analysis.
INVENTORY CONTROL
Most of the mathematical formulas used to analyze inventory systems make the
assumption that this demand is certain.
In practice, however, demand is rarely known with certainty. Simulation is one of
the few means for analyzing inventory systems in which demand is a random variable,
reflecting demand uncertainty.
models were developed to simulate energy systems and the feasibility of alternative energy
sources.
SIMULATION LANGUAGES
Generalized simulation languages have been developed to perform many of the
functions of a simulation study.
Each of these languages requires at least some knowledge of a scientific or business
– oriented programming language.
EXAMPLES: SIMSCRIPT, SIMULA
DYNAMO – for random variables that changes over time
GPSS and GASP – for queuing problems
GERT, Q-GERT and SLAM – for “network” simulation
• PROGRAMMING LANGUAGES USED FOR SIMULATION APPLICATIONS
APPLICATION OF SIMULATION
• Wilderness Recreational Travel
A simulation model was developed to provide a better way of formulating and
evaluating policies for the management of wilderness area use.
The model, written in the GPSS language, generates visitors of varying types and
groups who arrive at various simulated times at different entrance points and move along
selected routes of travel. It provides information for simulations of particular use scenarios.
• CORPORATE PLANNING
A simulation model was designed to assist management in developing medium –
term (2-3 years) corporate plans that encompassed all aspects of the company’s operation
from sales forecasting to cash flow analysis. Its submodels are: sales, production, cash flow
and print.
Sales – uses sales and price forecasts to develop input data for the other submodels.
Production – uses sales projections to generate a production schedule in addition to
providing estimates of raw materials, inventory requirement, labor – force and so forth.
Cash flow – main component of planning model. Sales and production are analyzed and
then used for marginal pricing and new market penetration.
Print- reports for sales, production, etc.
• RESTAURANT OPERATIONS AND PLANNING
A simulation model was developed to encompassed 3 subsystem:
1. The customer system
2. The production system
3. The delivery system
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The model was used to test new product service concepts and new restaurant
configurations, to analyze labor and staffing needs, to solve operational problems, analyze
individual restaurant profitability and productivity and to deal with a variety of other
corporate activities.
• TIMBER PROCESSING
Developed a “decision simulator”, an interactive visual (rather than numeric)
simulation of the decision – making scenario (somewhat similar to a videogame) to deal
with problem. This process can be repeated to explore alternative decisions.
• CD PORTFOLIO MANAGEMENT IN A BANK
A model using the SLAM simulation language was developed to assess the impact
of different interest – rate conditions on its certificate of deposit (CD) portfolio for planning
purposes.
Its results represent the manager’s “what - if” analyses of future conditions.
Solution:
• The process is represented in Fig. 18.4 by two probability trees whose upward
branches indicate moving to state-1 and whose downward branches indicate moving
to state-2.
• Suppose the machine starts out in state-1 (in adjustment), Table 18.1 and Fig.18.4
show there is a 0.7 probability that the machine will be in state-1 on the second day.
Now, consider the state of machine on the third day. The probability that the
machine is in state-1 on the third day is 0.49 plus 0.18 or 0.67 (Fig. 18.4).
Calculations can similarly be made for next days and are given in Table 18.2 below:
Applications of markov analysis
• Markov analysis has come to be used as a marketing research tool for examining
and forecasting the frequency with which customers will remain loyal to one brand
or switch to others. It is generally assumed that customers do not shift from one
brand to another at random, but instead will choose to buy brands in the future that
reflect their choices in the past.
Other applications that have been found for Markov Analysis include the following
models:
• A model for manpower planning,
• A model for human needs,
• A model for assessing the behaviour of stock prices,
• A model for scheduling hospital admissions,
• A model for analyzing internal manpower supply etc.
These are the emergency stocks or the extra stock of products needed to have in
case of unforeseen circumstances that can put them to the verge of selling out.
Example of circumstances:
• breakdown of product machinery
• Weather and other related troubles affecting the stocks/delivers
This is also called the “Inventory formula/Equation”
• Calculating Safety Stocks
Example:
A souvenir retailer “From Russia with Love” based in the New York City sells Gzel
Tea sets from Russia. On an average, it takes about 40 days to get the tea sets made and
shipped from Russia to NYC. The company sells about 15 tea sets a day but on good days
sales can go as high as 25. Unfortunately, in Russia, they have snow storms and the roads
are not always reliable, which sometimes results in long lead times, up to 55 days.
• To calculate Safety stock:
SS = Maximum Daily Usage x Maximum lead time in days - Average Daily Usage x
Average Lead time in days
= (25 x 55) – (15 x 40)
= 775
Is a system for calculating the materials and components needed to manufacture a
product.
It consists of three primary steps: taking inventory of the materials and components
on hand, identifying which additional ones are needed and then scheduling their
production or purchase.
Is one of the most widely used systems for harnessing computer power to automate
the manufacturing process.
• MRP SYSTEM (Material Requirements Planning)
MRP uses information from the bill of materials (a list of all the materials,
subassemblies and other components needed to make a product, along with their
quantities), inventory data and the master production schedule to calculate the
required materials and when they will be needed during the manufacturing process.
• MRP SYSTEM (Material Requirements Planning)
• OBJECTIVES OF MRP SYSTEM
• to make sure that materials and components are available when needed in the
production process and that manufacturing takes place on schedule.
• Effective inventory management and optimization
• Improve manufacturing efficiency by using accurate scheduling to optimize the use
of labor and equipment.
• SINGLE PERIOD MODEL
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• This model is also known as the “newsboy problem” as it describes the problem of a
newspaper vendor who must decide on how many papers to order per day and any
that are leftover must still be paid for.
Using historical data
• Identify a variety of demand scenarios
• Determine probability each of these scenarios will occur
Given a specific inventory policy
• Determine the profit associated with particular scenario
• Given a specific order quantity
Order the Quantity that maximize the average profit
• Marginal Analysis with Discrete Distributions
Finding inventory level with the lower cost is not difficult when following the
marginal analysis procedure. This procedure states that a business would stock an
additional unit only if the expected marginal profit for the unit equates or exceeds
the expected marginal loss.
• Marginal Analysis with Discrete Distributions
This relationship expressed symbolically as follows:
P = probability that demand will be greater than or equal to a given supply
1-P = Probability that demand will be less than supply
Marginal Profit (Ce) – profit of selling extra unit
Marginal Loss (Cs)- loss of selling extra unit
• OPTIMAL ORDER QUANTITY
The optimal decision rule is to stock the additional unit if
P (Ce) ≥ (1-P) Cs
With some basic mathematical manipulations we can determine the level of P :
P (Ce) ≥ Cs – P (Cs)
P (Ce) + P (Cs) ≥ Cs
P (Ce+ Cs) ≥ Cs or P ≥ Cs
Cs+Ce
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OBJECTIVES
• Increase service rate.
• Decrease waiting time.
QUEUING THEORY
• It is the mathematics of waiting lines.
• It is extremely useful in predicting and evaluating system performance.
• Queuing theory has been used for operations research, manufacturing and systems
analysis. Traditional queuing theory problems refer to customers visiting a store,
analogous to requests arriving at a device.
QUEUING SYSTEM
• Model processes in which customers arrive.
• Wait their turn for service.
• Are serviced and then leave.
KEY ELEMENTS
• Customer- refers to anything that arrives at a facility and requires service.
• Server- refers to any resource that provides the requested service.
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Example:
ʎ = 24 customers per hour arrive at checkout counter
µ = 30 customers per hour can be checked out
The ratio of the arrival rate to the service rate must be less than one, which also
means the service rate must be greater than the arrival rate if this model is to be used. The
server must be able to serve customers faster than they come into the store, or the waiting
line will grow to an infinite size and the system will never reach a steady state.
Effect of Operating Characteristics on Managerial Decisions
• Several alternatives for reducing customer waiting time
1. Addition of another employee to pack up the purchases
2. Addition of an additional checkout counter
Alternative 1:
The Addition of an Employee
The addition of an extra employee will cost the store manager $150 per week. With
the help of the national office’s marketing research group, the manager has determined that
for each minute that customer waiting time is reduced, the store avoids a loss in sales of
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$75 per week. (That is, the store loses money when customers leave prior to shopping
because of a long line, or when customers do not return.)
If a new employee is hired, customers can be served in less time. In other words, the
service rate, which is the number of customers served per time period, will increase.
Previous service rate:
µ= 30 customers served per hour
The addition of a new employee will increase the service rate to:
µ= 40 customers served per hour
It will be assumed that the arrival rate will remain the same (ʎ= 24 per hour)
Alternative 2:
The Addition of a Checkout Counter
Next we will consider the manager’s alternative of constructing a new checkout
counter. The total cost of this project would be $6,000, plus an extra $200 per week for an
additional cashier.
Problem:
• jockeying
But let us assume that the customers will divide themselves equally. Thus, the new arrival
rate for each checkout counter is
ʎ = 12 customers per hour
And the service rate remains the same for each of the customers,
µ= 30 customers served per hour
Event Scheduling
Scheduling procedure begins addressing the Question: When the activities Start and
finish at the earliest time if no delays occur?
The starting and finishing times of each activity if no delays occur anywhere in the
project are called EARLIEST STARTING TIME and EARLIEST FINISHING
TIME.
ES= Earliest time for a particular activity
EF= Earliest finish time for a particular activity.
EF=ES +estimated duration time.
Latest start time for an activity is the latest possible time that it can start without
delaying the completion of the project.
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Latest finish time has the corresponding definition with respect to finishing the
activity.
The latest finish time of an activity is equal to smallest of the latest start time of its
immediate successors.
LF= smallest LS of the immediate successors.
Identifying Slack in the Schedule
Slack for an activity is the difference between its latest finish time and its earliest finish
time.
Slack=LF-EF
Each activity with zero slack is on a critical path through the project network such that
any delay along this path will delay project completion.
PERT Analysis
Probability analysis of the Pert Network
⊸ Probabilities can be determine by computing the number of standard deviation.
Computerized PERT Analysis
⊸ The capability to perform CPM/PERT network analysis is a standard feature of most
management science software packages for the personal computer.
PROJECT CRASHING AND TIME-COST TRADE-OFF
⊸ Demonstrated the use of CPM and PERT network analysis for determining project time
schedules.
⊸ Project Management is frequently confronted with the problem of having to reduce
the scheduled completion time of a project to meet a deadline.
⊸ Project Duration can be reduced by assigning more labor to project activities.
⊸ The decision to reduce the project duration must be based on an analysis of the trade-
off between cost and time.
⊸ Project Crashing is a method for shortening the project duration by reducing the time
one or more of the critical project activities to a time that is less than the normal activity
time.
⊸ Crashing is achieved by devoting more resources, measured in terms of dollars to the
activities to be crashed.
⊸ The objective of project crashing is to reduce the project duration while minimizing the
cost crashing.
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Inventory
⊸ Variety of forms such as partially finished products at different stages of a
manufacturing process, raw materials, resources, labor or cash
⊸ Common in manufacturing
⊸ Its purpose is not only to meet the customer’s demand, it also often represents a
significant cost to a business firm.
⊸ In inventory analysis, it has no representation of the most basic and fundamental form,
which of the most CLASSIC ECONOMIC ORDER QUANTITY
CARRYING COST
Cost incurred by the store for carrying the inventory
• Direct storage cost
• Deferred profit on investment
• Interest on the inventory
• Product obsolescence
• Depreciation, taxes, insurance
Usually expressed on per-unit basis; annual basis
ORDERING COST
The cost of placing an order
• Cost of processing order
• All record keeping transportation costs to get the order from the supplier
• Cost of unloading the order
• Salaries of employees in the ordering process
• All supplies used in ordering, including forms, postages, telephone and computer time
• Expressed per order basis
EOQ FORMULA
CC =OC
Q/2 X Cc = D/Q X Co
√𝟐𝑫𝒙𝑪𝒐
EOQ = 𝑪𝒄
Example:
Assume that a local gift shop is attempting to determine how many sets of wine glass to
order. The store feels it will sell approximately 750 sets in the next year as a price of
P22 per set. The wholesale price that the store pays per set is P20. Cost of carrying one
set of wine glasses are estimated at P2.50 per year while ordering are estimated at P35.
Answer:
√𝟐𝑫𝒙𝑪𝒐
EOQ = 𝑪𝒄
√𝟐𝒙 𝟕𝟓𝟎𝒙𝑷𝒉𝒑𝟑𝟓
EOQ = 𝑷𝒉𝒑𝟐.𝟓𝟎
EOQ = 𝟏𝟒𝟓 𝒖𝒏𝒊𝒕𝒔 𝒑𝒆𝒓 𝒐𝒓𝒅𝒆𝒓
FORECASTING
• WORK FORCE FORCASTING
• The department workload was seasonal and worker availability varied from month to
month. The department was able to compile all the factors related to its work force
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