Escolar Documentos
Profissional Documentos
Cultura Documentos
PTSC AP-2012-CO-057
OPERATION MANUAL
INSTR
RUCTION
N MANU
UAL
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
DELTA PRB 5
595
IDENTIFICATION
N SHEET
CAPAC
CITY 5950 L/DA
AY
SERIALL Nº 1304.0PRB595
1 5.087
DATE O
OF FABRICATIION APRIL 2013
YARD
HULL N
Nº
SHIP N
NAME
OWNEER
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 2
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
INSTR
RUCTION
NS FOR STORAG
S GE BEFO
ORE COM
MMISSIONING
SCOPE
E OF SUPPLY
e plant will be delivere
The ed complete
e mounted on a comm
mon skid an
nd incorpora
ating the
following compone
ents:
- T
Tank.
- Effluent discharge pum
mp.
- V
Vacuum syystem (if is in
ncluded in scope
s of su
upply)
- A Blower.
Air
- Chlorine do
osing system
m.
- Control Pan
nel.
- V
Valves and pipes
PACKA
AGE FOR NATIONAL
N DISPATCH
H
The
e componen
nts will be delivered
d ass follow:
- T
The complete plant will
w be disp
patched on pre-fumiga
ated woode
en plugs
according to NIMF 15.
- ments included in the dispatch are protecte
A the elem
All ed against water
w by
means of a plastic film
m.
PACKA
AGE FOR IN
NTERNATIO
ONAL DISP
PATCH
The
e plant will be
b dispatch
hed in a boxx made of chipboard
c on pre-fumig
gated woode
en plugs
accordin
ng to NIMF 15.
- One box for the complete equipm
ment.
EQUIPM
MENT CON
NDITIONS FOR
F DISPA
ATCH
The
e equipmen
nt cleaned before
b atched, this means:
dispa
- T
The plant will be empty dispatc ory tests arre carried out with
ched (Facto
clean fresh water).
HANDL
LING OF TH
HE PACKED
D EQUIPMENT
The
e boxes can be handled with a forklift
f ad capacityy to lift the different
with enough loa
compon
nents.
The
e fork has to
t be insertted under the
t base off the box th be lifted. Do this in
hat has to b
order to
o avoid dam
mages to the
e box or/and
d the equipm
ment.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 2
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
STORE
E PLACE AN
ND STORE
E CONDITIO
ONS OF TH
HE PACKED
D EQUIPME
ENT
Alw
ways store the equipme
ent inside a building (w
with a tempe
erature overr -20º C), prreferably
in a dryy environment, withou ocks, falls or a high humidity
ut vibrationss and dust. Avoid kno
during the o doubt please contactt DETEGAS
t transporrt. In case of SA.
Resspect the fo
ollowing envvironmental conditions:
- Storage tem
mperature: between
b -20º C, withou
ut ice, and +
+60º C
- Relative hu
umidity: betw
ween 35% and 85% (w
without con
ndensation between
b
0º C and 40
0º C)
- T store place
The p has to
o be free of corrosive gases or liqu
uids
- A
Avoid the in gnetic field near the eq
ntense mag or example, but not
quipment (fo
limited to, welding
w macchines)
- A
Avoid water splashes
Don ox on other boxes of the
n’t pile a bo e deliver.
Only open the boxes for the
t inspection of the go
oods receivved. After th
his inspectio
on, close
the boxe
es.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 3
A Coruña (SSpain)
CTION MAN
INSTRUC NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
SAFE
ETY INST
TRUCTIO
ONS BEF
FORE OP
PERATING THE U
UNIT
GENER
RAL
In order to avoid dama
ages, pleasse read all operation instructions included in
n this
manual, and also the safety in
nformation.
W will not accept any responsibillity for damages cause
We ed by an inccorrect operration
and/or maintenanc
m ce tasks.
T equipm
The ment meets all applicab
ble international safety rules.
T
The equipm
ment has be
een design
ned to treatt the sewa
age generatted onboarrd. This
instructiion manua
al explains how
h to operrate the unitt.
A detected
All d failures have to be
e immediately repaire alified and trained
ed by qua
personn ways use parts recommended by the
nel and, if spare parrts are neccessary, alw
manufacturer. It is not advisab
ble to use other
o spare parts, as th
his may affe
ect the func
ctioning
of the unit.
Itt is very im
mportant to carry out all mainten
nance taskss, in order to avoid failures,
f
problem
ms or accide
ents.
ORGAN
NIZATIONA
AL MEASUR
RES
T
The safety measures mentioned
d in this instruction manual
m do not substitu
ute the
vessel safety
s meassures, but complement
c t them.
A operatio
An onal and maintenance
m e task sequ
uence musst be estab
blished in order
o to
avoid an
ny safety orr operationa
al problem.
E
Ensure tha
at everybod
dy read th
hese safety
y indication
ns before the equipm
ment is
operate
ed and/or ma
aintained.
F
Follow all safety indiccations on the equipment (stickkers) and e
ensure thatt these
indicatio
ons are perffectly legible (do not co
over these stickers,
s rem
move or era
ase them). If these
safety indications stickers are dirty, ple
ease clean them. Any physical m
modification to the
equipme ware modificcation, that can deactiv
ent or softw vate the saffety measurres installed
d by the
manufacturer in ord
der to avoid
d accidents,, is totally fo
orbidden.
ONNEL QUA
PERSO ALIFICATIO
ON
T
The person
nnel in cha
arge of the
e equipmen
nt has to be
b conveniiently traine
ed and
informed about the
e operation
n of the eq
quipment, and
a about the
t risks which they may
m be
exposed
d to.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 4
A Coruña (SSpain)
INSTRUC
CTION MAN WAGE TREATMENT P
NUAL. SEW PLANT DEL
LTA PRB
RISKS LINKED TO
O THE OPE
ERATION AND
A MAINT
TENANCE OF
O THE EQ
QUIPMENT
T person
The nnel in charg
ge of the op
peration and
d maintenance of the e
equipment may
m be
subject to the follow
wing risks:
Riskk caused byy high temperature:
o Some eleme
S ents of the equipment,
e such as ele ectric motorrs, compres
ssors,
e
etc., can be e heated during its opeeration, andd can produuce burn injuries.
T
Take all neccessary mea asures to avoid that th
he crew mem mbers come e into
c
contact with these components.
emical risk:
Che
o Always keep
A p the emerggency phone number in n a visible p
place.
o T operate the
To t equipme ent the follo
owing chem
mical produccts are need
ded:
- Sodium hypochlorite solution
s 15%%.
ogical risk:
Biolo
o This equipm
T ment containns biological sludge. Biological hazzard exists..
o H
Hygienic a
and sanita
ary indicatiions beca ause disea ases could d be
trransmitted:
- Through direct contacct with the in
nfection age
ent.
- Through an nimals and insects (mo osquitos, rats, etc…).
o Through
T clothes or othe
er things ussed.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 5
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
REVISION
REVISION Nº DATTE REVISION
N M
MODIFIED PA
AGES
DESCRIPTION
D NS
0 April .2013
A First Edition
F n
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 6
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
TABLE OF CONTTENTS
1. GEN
NERAL INFO
ORMATION
N ............................................................................................................ 10
1.1. OBJECT
O ....................................................................................................................................... 10
1.2. OPERATING
O G THEORY
Y ............................................................................................................. 10
1.2.1. STA
ARTING UP .............................................................................................................. 12
1.2.2. CHE REATMENT ......................................................................................... 13
EMICAL TR
1.2.3. PRE
ECAUTIONS
S HANDLIN
NG THE CHE
EMICAL PR
RODUCTS ................................ 13
1.3. TECHNICA
T AL CHARAC
CTERISTICS
S ........................................................................................ 14
2. INST
TALLATION
N ................................................................................................................................ 17
3. MAIN
N COMPON
NENT DESC
CRIPTION ............................................................................................ 19
3.1. EFFLUENT
E DISCHARG
GE PUMP ............................................................................................. 19
3
3.1.1. INST
TALLATION
N ........................................................................................................... 19
3
3.1.2. STA
ART UP ..................................................................................................................... 20
3
3.1.3. DISM
MANTLING
G ............................................................................................................ 20
3
3.1.4. ASS
SEMBLY ................................................................................................................... 21
3.2. AIR
A BLOWE
ER ............................................................................................................................ 22
3
3.2.1. MEM
MBRANE TY
YPE BLOW
WERS ................................................................................. 22
3
3.2.2. SIDE
E-CHANNE
EL BLOWER
RS ...................................................................................... 24
3.3. DOSING
D SY
YSTEM ..................................................................................................................... 26
4. MAIN
NTENANCE
E INSTRUC
CTIONS ................................................................................................. 28
4.1. PREVENTIV
P VE MAINTE
ENANCE .............................................................................................. 28
4
4.1.1. BIOL
LOGICAL PROCESS
P PR
REVENTIV
VE MAINTEN
NANCE .................................... 28
4
4.1.2. DISC
CHARGE PU
UMP PREVE
ENTIVE MA
AINTENAN
NCE ............................................ 31
4
4.1.3. CHL
LORINE DO
OSING SYST
TEM PREVE
ENTIVE MA
AINTENANC
CE ......................... 31
4.2. CORRECTIV
C VE MAINTE
ENANCE .............................................................................................. 32
4
4.2.1. PLA
ANT CORRE
ECTIVE MA
AINTENANC
CE .................................................................. 32
4
4.2.2. DISC
CHARGE PU
UMP CORR
RECTIVE MA
AINTENAN
NCE ........................................... 32
4
4.2.3. BLO
OWER CORR
RECTIVE MAINTENAN
M NCE .............................................................. 32
4
4.2.4. DOS
SING SYSTE
EM CORRECTIVE MAIINTENANC
CE .............................................. 32
5. TROUBLE SHO
OOTING .................................................................................................................... 34
5.1. DISCHARG
D GE PUMP DO
OES NOT ST
TART ............................................................................... 34
5.2. DISCHARG
D GE PUMP DO
OES NOT ST
TOP .................................................................................. 34
GE PUMP IS RUNNING BUT NOT PUMPING
5.3. DISCHARG
D P .................................................... 34
5.4. OVERFLOW
O W OF SYSTE
EM ........................................................................................................ 34
5.5. AIR
A BLOWE
ER DOES NOT
N RUN .............................................................................................. 34
5.6. AIR
A BLOWE
ER IS RUNN
NING BUT NOT
N SUFFIICIENT PRE
ESSURE .................................... 35
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 7
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
5.7. AIR
A BLOW
WER IS RUN
NNING, BU
UT THERE ARE NO BUBBLES
B IN
N THE AER
RATION
TANK
K ................................................................................................................................................... 35
5.8. PLANT
P SME
ELLS ........................................................................................................................ 35
5.9. DISCHARG
D GE WATER IS
I DIRTY ............................................................................................. 35
5.10. EXCESS BLACK SL
LUDGE ON THE
T SURFA
ACE IN SET
TTLING TAN
NK ......................... 36
5.11. NO CHLO
ORINE IN THE
T DISCHA
ARGE WAT
TER................................................................ 36
R OBSERVA
6. USER VATIONS ................................................................................................................... 38
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 8
A Coruña (SSpain)
1. GEN
NERA
AL IN
NFOR
RMAT
TION
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
1. GE
ENERAL INFOR
RMATIO
ON
1.1. OBJECT
O T
T
The DELTA
A PRB Sew
wage Treatm
ment Plant is a fully biological
b tyype plant, designed
d
and built to complyy with the latest Marpoll IMO MEPC
C 159 (55).
S
Special attention wass given durring the de
esign stage
e to producce a unit with
w the
minimum
m maintena
ance require
ements, and
d minimum volume and
d price.
T "DELTA
The A" PRB Sew
wage treatm
ment plant:
- It is an aero m, therefore without anyy risk of methane produ
obic system uction.
- It can perfform satisffactorily witth waste collected
c eiither by grravity or
v
vacuum.
- It is a fully automatic
a system desig
gned for low
w maintenance.
1.2. OPERAT
O TING THE
EORY
P
Please see “Flow Diag
gram” (Draw
wings Section)
T plant iss made up by
The b the follow
wing tanks:
2. Setttling tank.
3. Disinfection tan
nk.
S
Sewage enters the uniit through th
he raw sewa
age inlet, att the top of the aeration
n tank.
O
Oxygen is continuously
c y supplied to
t this tank,, in order to
o stimulate tthe bacteria
a growth,
and therefore the biological
b acction.
T necesssary air is pumped, con
The ntinuously, by the blow
wer, and disstributed thrrough air
lines to the diffuse
ers, which are
a at the bottom
b of th
he aeration tank. In this way, the aerobic
processs continuess it progress in this ta
ank, while any
a suspen
nded solidss (e.g. plasttics) are
trapped in the scre
eens before entering the settling ta
ank.
S
Settling of suspended
s solids and particles takes place in ng tank. This tank is
n the settlin
designe
ed with a sp
pecial config
guration to enhance
e ettle solid particles.
its ability to se
C
Clean treatted water frrom the setttling tank is then sent to the dissinfection ta
ank. The
chlorine
e dosing sysstem introdu
uces the rig
ght sodium hypochlorite
h e quantity.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 10
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 11
A Coruña (SSpain)
INSTRUC
CTION MAN WAGE TREATMENT P
NUAL. SEW PLANT DEL
LTA PRB
T range of
The o models DELTA
D PRB
B manufactu
ured by DETEGASA iss shown in the
t table
below.
HY
YDRAULIC ORGANIC FLOW
DELTTA TYPE
FLOW DB05
PRB
l/day kg/dayy
70 700 0.50
105 1050 0.75
175 1750 1.25
245 2450 1.75
315 3150 2.25
385 3850 2.75
490 4900 3.50
595 5950 4.25
735 7350 5.25
980 9800 7.00
1
1120 11200 8.00
1
1260 12600 9.00
1
1400 14000 10.00
1
1575 15750 11.25
1
1750 17500 12.50
1
1925 19250 13.75
2
2100 21000 15.00
2
2275 22750 16.25
2
2450 24500 17.50
2
2625 26250 18.75
2
2940 29400 21.00
Each plan
nt is certifie
ed for a sp
pecific hydrraulic and organic
o loa
ad. DELTA sewage
ent plants arre designed
treatme d to allow pe
eak flows off one hour three
t times per day
1.2.1. STARTIN
NG UP
Please se
ee drawing “Flow
“ Diagrram” ( Draw
wings Sectio
on)
- Open electrric control panel
p and check that all fuses are in good conditions,
and the wire connectio
ons are corrrectly fixed.
- Close the discharge
d alves of the aeration (V
va V1) and the settling tan
nk (V2).
- Open the pump suction valve (V4
4).
- Open the discharge
d va
alve of the disinfection
d tank (V3), and also air supply
v
valves (V6 and V7).
- neral switch “b1” in “1” position.
Put the gen
- Put the swittch “b2” in “1”
“ position..
- Put the sw
witch “b3” in position “2” "AUTO
O" to operatte the plan
nt in the
automatic mode.
m
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 12
A Coruña (SSpain)
CTION MAN
INSTRUC NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
1.2.2. CHEMICA
AL TREAT
TMENT
Hypochlorrite is the on
nly chemica
al product to
o be used.
1.2.3. PRECAU
UTIONS HA
ANDLING THE CHE
EMICAL PR
RODUCTS
S
The follow
wing precautions must be adopted when hand
dling chemiccal products:
a) The storage ta
anks must be firmly fixed, in order
o to avvoid overturning or
dam
mages.
b) Sand or similarr products must
m be use
ed to absorb
b possible o
overflows.
c) If th
he hypochlo
orite come
es into con
ntact with the
t skin, itt must be washed
imm
mediately witth water.
ct with eyess, wash them immediately with
d) If the hypochlorite comes into contac
er and if, after
wate a washin must go to medical
ng, the irrittation goes on, you m
centtre.
e) If so
omeone gu hlorite, eat crude eggs or gelatine. Never provoke
ulps hypoch
mit. If there is not eggss or gelatine, drink big
vom g quantity o
of water, an
nd go to
med
dical centre as soon ass possible.
ATTEN
NTION: The hypochlorite is a high oxid
dant produ
uct.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 13
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
1.3. T
TECHNIC
CAL CHA
ARACTE
ERISTICS
S
HY
YDRAULIC ORGANIC HYPOCHLO ORITE
DELTTA TYPE M
MAX FLOW
FLOW LOAD CONSUMP PTION
P
PRB l/h
l/day kg/day (l/dayy)
7
70 700 43.8 0.50 0.28
105
1 1050 65.6 0.75 0.42
1
175 1750 109.4 1.25 0.70
2
245 2450 153.1 1.75 0.98
3
315 3150 196.9 2.25 1.26
3
385 3850 240.6 2.75 1.54
4
490 4900 306.3 3.50 1.96
5
595 5950 371.9 4.25 2.38
7
735 7350 459.4 5.25 2.94
9
980 9800 612.5 7.00 3.92
1120 11200 700.0 8.00 4.48
12
260 12600 787.5 9.00 5.04
14
400 14000 875.0 10.00 5.60
15
575 15750 984.4 11.25 6.30
17
750 17500 1093.8 12.50 7.00
19
925 19250 1203.1 13.75 7.70
2100 21000 1312.5 15.00 8.40
22
275 22750 1421.9 16.25 9.10
24
450 24500 1531.3 17.50 9.80
26
625 26250 1640.6 18.75 10.500
29
940 29400 1837.5 21.00 11.766
Table 1. Te
echnical cha
aracteristics
s
TYPE DYYNAMICAL CENTRIFUGALL
C
CAPACITY m3/h
3/32 m
PRESSURE 15/9 m
m.c.w.
ELECTRIC
C V 50 Hz
380 V 2.2
2
CONSUMPTTION 440 V V 60 Hz 2.6
6
Table 2. Disch
harge pump ( common to
t all DELTA
A PRB mode
els)
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 14
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
DELTA TYPEE MA m3/h)
AX. FLOW (m AX. PRESSUR
MA RE (mm.w.c.))
TYPE
PRB 380V 50 Hz/440 V
V 60 Hz 38
80V 50 Hz/4
440 V 60 Hz
70
Membraane 4.5/5.4 200/2
220
105
blower
175 9.0/10.8 250/2
275
245
315
385 47/57 290/3
320
490
595
735
66/80 350/3
360
980
1120
Side‐Chan
nnel
1260
Blower
1400 65/76 540/6
600
1575
1750
1925
2100
2275
120/145 820/8
810
2450
2625
2940
Tab
ble 3. Air Blo
ower
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 15
A Coruña (SSpain)
2. INS
STALLATION
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
2. INSTALLA
ATION
The
e installatio
on of the plant must be
b carried out accord
ding to the following drawings
d
(Drawin
ngs Section)):
- General Arrrangement and Interfaces.
- Foundation
n.
- W
Wiring diag
gram.
- Power diag
gram.
Che
eck the min ance of disassembly be
nimum dista efore the pla
ant is fixed.
Che
eck the type
e and situattion of interffaces before proceedin
ng to the pip
pe installatio
on.
Pro e wiring of the unit, according to
oceed to the o the electriic cable secctions and terminal
n the wiring diagram.
numberrs, shown in
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 17
A Coruña (SSpain)
3. MAIN
N CO
OMPO
ONEN
NT DESC
CRIPT
TION
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
3. MA
AIN COMPONE
ENT DESCRIPT
TION
3.1. EFFLUE
E NT DISC
CHARGE PUMP
3.1.1. INSTALL
LATION
GENERA
AL
When se
electing the inside diameters
d of the line
es, the pipe friction losses
should be taken into acco
ount, as th
his could affect
a to th
he reliabilitty of the system.
s
Please also take into consid
deration th
he NPSH values of th
he pump.
All pipe
es should be e from stress.
b laid free
INLET LIINE
Install the
e line free from
f stresss and leakage,
DISCHAR
RGE LINE
E
A non-retturn device
e should be
b fitted directly on the
t discharge conne
ection of
the pump, with a gate valve downsstream. With the shut-off elem
ments clos
sed, the
pump can
c be rem
moved, it iss not nece
essary to drain
d the pipes. The non-return
n device
prevent the return
n flow, afte
er shutting off the pum
mp.
PUMP
The pum
mp unit sho
ould be an
nchored with
w four (4
4) fastening
g bolts. Only
O use
able bolts in order to permit removal without only releasing the flange
remova
connecctions. In any
a case do e studs or foundation anchorss. Once the
d not use e pump
has be
een installe
ed, provision should
d be made
e for adeq
quate supply of coo
oling air
during operation.
MOTOR
Set moto
or protectio
on switch to
t rated motor
m curre ect starting and to
ent for dire
rated motor
m curre
ent x 0.58 for
f star/delta starting.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 19
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
3.1.2. START UP
U
After pum
mp and inle
et line have
e been primed and drained,
d clo
ose the dis
scharge
valve and
a switch the motor on brieflyy, in orderr to check the rotatio
on direction. (See
directio
on of rotatio
on arrow on
o pump. Standard:
S clock-wise
c looking att the drive side). If
reverse
e the directtion of rota
ation is neccessary, ch
hange overr one of the
e supply phases.
When the
e correct direction of
o rotation has been
n established, set op
perating
level byy means off discharge
e valve.
IMPOR
RTANT:
Dry ru
unning (evven short duration)) or incorrrect rotatiion direction will im
mpair
the function of the shaft seal.
Adhession forcess occur when the p
pump startt up after a prolongged period
d out
of serrvice. The
ese forces can daamage the anti‐friction maaterials off the
mechaanical seal. In such case, the shaft sho
ould be turned overr several ttimes
by han
nd before starting‐u
up, using the motor fan or th
he impelleer.
3.1.3. DISMANT
TLING
Dismantlin
ng of pump with mecha
anical seals
s.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 20
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
i) Remo
ove the pum
mp shaft.
3.1.4. ASSEMB
BLY
For assem
mbly actuate
e in reverse
e way to dismantling.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 21
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
3.2. AIR
A BLO
OWER
3.2.1. MEMBRA
ANE TYPE
E BLOWER
RS
Membrane
e blowers are
a used in the
t models DELTA PR
RB 70 to 175
5.
Figu
ure 1. Air Blo
ower
INDICA
ATIONS FO
OR THE CORRECT
C T INSTALA
ATION AND
D MAINTE
ENANCE OF
O THE
BLOW
WER
1. The po
ower supply has to be 230
2 V single
e-phase voltage.
2
2. Keep the voltage range betw
ween the 200
2 V and 240
2 V, to a
achieve the optimal
perform
mance.
3
3. Keep the
t temperaature betwe
een 0°C an nd 38°C. Th
he place w
where the blower
b is
installe
ed should ha
ave good ve
entilation.
4
4. Check ground con nnection beffore the blo
ower is startted. Do not touch the electrical
e
connecctions with wet
w hands.
5
5. If the blower is insstalled outsid y of the weather.
de, protect it from the inclemency
i
6
6. Keep th
he blower dry.
d
7
7. Keep the
t ons. Keep clean the pipes in
blower away from oil, water and collisio
order to
o avoid a de
ecrease in the
t performance.
8
8. Adjust the dischaarge of the on mouthpiece, in ord
e installatio der to ach
hieve an
uniform
m discharge.
9
9. Avoid lo
ong pipes and
a close ellbows in the
e installation
n.
11. If the ca
apacity deccreases:
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 22
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
14. Repara
ation is need
ded if an un
nusual noise
e appears.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 23
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
3.2.2. SIDE-CH
HANNEL BLOWERS
B S
Side-Chan
nnel blowerrs are used in the mode
els DELTA PRB 245 to
o 2940.
SAFET
TY
- An
A inadequ
uate operatio
on of the blower can ca
ause seriou
us injuries o
or even the death.
d
- Before
B the motor conn
nections boxx can be op
pened, veriffy that the p
power supp
ply to the
m
motor was disconnecte
d ed.
- Use
U fixing elements,
e co
onnections,, pipes, valv h enough resistance
ves and reccipients with
a air tighttness to sup
and pport the working pressure.
- The
T blowerr contains rotating pa
arts (motor fan, impeller, shaft, e
etc.). Do no
ot touch
t
these parts.
- During
D the operation, the blower can reach 150°C. Du
uring the op
peration and
d after a
l
long period of time of continuouss operation, take the necessary
n precautions in order
p
t avoid eve
to ntal contact with the blo
ery acciden ower.
- If
I the silenccers of the blower
b are damage
d the
en the noise
e level can in
ncrease.
- Use
U noise protection
p iff the noise level overtakes 85 dB (A).
(
INSTALLATION
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 24
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
- These
T blowe
ers must not
n be operrated witho
out the stan
ndard presssure limiting valve.
Oth
herwise, the
e maximum
m allowable
e pressure will be excceeded (se
ee data pla
ate). For
ope
erating and installation, follow anyy relevant na
ational stan
ndards in op
peration.
- The
T blowerr has to be installed in rooms with
h good venttilation. The
e minimum distance
f
from ower to the wall must be
the blo b 50 mm.
T blower must be insstalled on a rigid and stable
- The s surface.
- The
T electriccal data ca
an be found
d on the motor
m data plate.
p The motors hav
ve IP 54
p
protection a insulatiion class B or F. The connection
and n diagram ccan be foun
nd in the
t
terminal bo
ox on the motor
m (unle
ess a special plug connection iss fitted). Ch
heck the
e
electrical d
data of the motor for compatibillity with yo
our availablle supply (voltage,
(
f
frequency, permissible
e current etcc.).
- The
T nomina
al voltage and
a frequen
ncy have to
o match witth those on the charac
cteristics
p
plate. Devia
ations of the
e voltage off 5% and of the frequen
ncy of 2% a
are allowed..
- The
T electriccal connecction has to
o be carrie
ed out by qualified
q pe
ersonnel un
nder the
o
observance
e of EN6020
04. Connecct the ground cable in order
o to avo
oid injuries because
b
o electricall derivation.
of
- Connect
C the a a motor starter. It is advisable to
e motor via t use therm
mal overloa
ad motor
s
starters to protect the
e motor an
nd wiring. All cabling used on starters sh
hould be
s
secured ality cable clamps.
witth good qua
- Avoid
A the contact
c h water of the electric
with c componen blower and electric
nts of the b
m
motor.
- Long
L and/o
or small borre pipe work should be
b avoided,, as this te
ends to red
duce the
c
capacity of the compre
essor.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 25
A Coruña (SSpain)
CTION MAN
INSTRUC NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
START
TING UP
1. Initially switch the com
mpressor on
n and off fo
or a few secconds to check the dire
ection of
rotation ag ow (see mottor data plate).
gainst the direction arro
Note
e: The pre
essure pip
pe work should nott be conne
ected. If tthe comprressor
runss backwarrds this co
ould resultt in damagged rotor blades.
2. Connect th
he pressure pipe.
3. Pressure regulating
r v
valve (optio
onal extra): The reque
ested pressure ranges
s can be
adjusted byy turning the pressure regulating valve
v accorrding to the symbols on
n the top
of the regu
ulating valve
e.
3.3. DOSING
D SYSTEM
M
T
The hypoch
hlorite dosing system consists on a small tank.
t The vvolume of this
t tank
ant size. This tank is filled by grav
depends on the pla vity from the
e hypochlorite storage tank.
t
A soon ass the low le
As evel is trigge
ered, the disinfection tank
t air solenoid valve
e opens.
Now the
e air pushess the hypocchlorite to th
he disinfection tank.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 26
A Coruña (SSpain)
4. MA
AINTE
ENAN
NCE INST
TRUC
CTIONS
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
4. MA
AINTEN
NANCE INSTRU
UCTION
NS
4.1. PREVEN
P NTIVE MA
AINTENA
ANCE
4.1.1. BIOLOGICAL PRO
OCESS PR
REVENTIVE MAINTE
ENANCE
DAILY
- Check
C that the sewag
ge circulatio
on is produ
uced throug
gh the transsparent retu
urn tube
w
when the bllower is in operation.
o
- Check
C the hypochlorite
h e level in sto
orage tank.
MONTH
HLY
Che
eck the bio
ological slud
dge conten
nt in the ae
eration tankk. Take a ssample thro
ough the
sample valve (V8).. Fill a meassuring bottle
e of 1 litre. Leave test water to se
ettle, in the supplied
s
measurring tube, fo 0) minutes and contro
or thirty (30 ol the separration of se
ediments an
nd clean
water.
If th
he measure
e of sludge content
c is:
- Between
B 50 and 800 ml, it is norrmal.
35
- Above
A 800 ml, a partiial solid disscharge sho
ould be carrried out ass follows (s
see Flow
D
Diagram) in
n 3 steps:
Step1. Aeration
A ta
ank discha
arge and cleaning
c p
process:
- Put the maiin switch “b1” to positio
on “0”.
- Close disch
harge valve of the disin
nfection tank (V3) and tthe discharge valve
of the settlin
ng tank (V2
2).
- Open the discharge va
alve (V1) of the aeratio
on tank to th
he pump.
- Put the swittch position
n “b3” in pos
sition “1”.
- Put the maiin switch “b1” to positio
on “1”.
- Press the green
g round on “b4” to sttart the disccharge pump.
d push butto
- he aeration tank. The average operation
Empty approximately the 60% th o
t
time of the
e discharge
e pump, to
o empty the
e 60% of the volume
e of the
aeration tan
nk is:
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 28
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
DELTA
A TYPE CAP
PACITY
PR
RB m3/h)
(m
7
70 2‐3
3 min
10
05 4‐5
5 min
17
75 6‐7
7 min
24
45 9‐1
10 min
31
15 10
0 min
38
85 12
2 min
49
90 14
4 min
59
95 16
6 min
73
35 20
0 min
98
80 21
1 min
11
120 22
2 min
12
260 23
3 min
14
400 29
9 min
15
575 30
0 min
17
750 31
1 min
19
925 33
3 min
21
100 37
7 min
22
275 41
1 min
24
450 45
5 min
26
625 51
1 min
29
940 55
5 min
- Press the re
ed round pu
ush button “b5”
“ to stop the pump.
- Close the discharge
d va
alve of the aeration
a tan
nk (V1).
Step 2.Se
ettling tan
nk discharrge and cleaning prrocess:
- Open disch
harge valve of the settliing tank (V2
2).
- Check that valves V1 and
a V3 are closed
- Press the green
g round
d push butto
on “b4” to sttart the disccharge pump.
- Empty com
mpletely the settling tan awater enters this tank through
nk while sea
connection “K” situated
d on the top
p of the tankk.
Pay atttention th
hat the pu
ump doess not workk dry, becaause this will cause
e
damagges to the
e pump.
The cleaning w
water can be seawaater, but tthe aeration tank’ss entrance
e
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 29
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
flow ccannot be seawater, because
e this willl affect in
n a negativve way to
o
the baacteria gro
owth.
Step3. Sy
ystem res
set:
- Check that discharge valve
v of the
e settling tan
nk (V2) is cllosed.
- Check that discharge valve
v of the
e aeration ta
ank (V1) is cclosed.
- Close disch
harge valve of the disin
nfection tank (V3).
- Put the swittch position
n “b3” in pos
sition “1”.
- Put the maiin switch “b1” to positio
on “1”.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 30
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
4.1.2. DISCHA
ARGE PUM
MP PREVE
ENTIVE MA
AINTENAN
NCE
4.1.3. CHLORIN
NE DOSIN
NG SYSTE
EM PREVE
ENTIVE MA
AINTENAN
NCE
Check the
e correct fun
nctioning of solenoid va
alve and alsso that pipe
es are not bllocked.
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 31
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
4.2. CORREC
C CTIVE MA
AINTENA
ANCE
4.2.1. PLANT CORRECT
C TIVE MAINTENANCE
E
The partia
al sludge disscharge is described
d in
n the chapte
er above.
4.2.2. DISCHAR
RGE PUMP CORRE
ECTIVE MA
AINTENAN
NCE
See the fo
ollows chapter of this book:
b
3. Main com
mponent de
escription, 3.1. Effluent discharge pump.
4
4. Mainte
enance insstructions, 4.1.2. D
Discharge pump preventive
maintenancce
4.2.3. BLOWER
R CORREC
CTIVE MA
AINTENAN
NCE
See the fo
ollows chapters of this book:
3. Main com
mponent de
escription, 3.2. Air Blow
wer
4.3. LO
ONG-TERM STO
OPPAGE OF THE UNIT
If the un
nit is going to
t be inoperative during a long pe
eriod, these instructionss should be
e
followed
d:
- Disma
antle the disscharge pum
mp, in orderr to grease the
t impellerr
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 32
A Coruña (SSpain)
55. TR
ROUB
BLE SHO
OOTIN
NG
CTION MAN
INSTRUC NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
5. TR
ROUBLE
E SHOO
OTING
5.1. DISCHAR
D RGE PUM
MP DOES NOT START
S
CAUSE SOLU UTION
Motor defecct Replacce Motor
No Power Check Elecctrical System
m
Auttomatic Fusees off Find reaso
on for this beefore switching fuses on
Timer is wrongly adjustted or defectt Readjustt or replace
Ta
able 4. Disch
harge pump does not sttart
5.2. DISCHAR
D RGE PUM
MP DOES NOT STOP
S
CAUSE SOLU UTION
Timer is w
wrongly adjussted or defecct Readjustt or replace
Excess w
water enterss the plant Noormal
Ta
able 5. Disch
harge pump does not sttop
5.3. DISCHAR
D RGE PUM
MP IS RU
UNNING BUT NO
OT PUMP
PING
CAAUSE SOLUUTION
Wrong direcction of rotattion Change phases o on electric M
Motor
Impelleer defective Replace Impeller
Valve in D
Discharge Syystem closed or defectivee Check all armatures in Dischargee System
Table 6. Discharge
D p
pump is runn
ning but nott pumping
5.4. OVERFL
O LOW OF SYSTEM
S M
CAUSE SOLU UTION
Dischargee Pump defeective Open bypasss and repairr/replace Disscharge Pump
Excess watter enters thee Plant Normal, ovverflow goes to other ded dicated tankss
Table 7. Overflow of
o system
5.5. AIR
A BLO
OWER DO
OES NOT
T RUN
CAUUSE SOLUTTION
No Po
ower Check Electrrical system
Fiind reason fo
or this beforee
Automatic Fuses off
switching Fuses on
Table 8. Air blower do
oes not run
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 34
A Coruña (SSpain)
CTION MAN
INSTRUC NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
5.6. AIR
A BLO
OWER IS RUNNIN
NG BUT NOT
N SUF
FFICIENT
T PRESS
SURE
CAUSE SOLUTTION
Defective Non‐Retu urn Valve Replaace
Wrongg direction off rotation Change pphases
Table 9. Airr blower is running
r but not sufficie
ent pressure
e
5.7. AIR
A BLO
OWER IS RUNNIN
NG, BUT THERE ARE NO
O BUBBL
LES IN
T
THE AER
RATION TANK
CAUSE SO
OLUTION
Hose or ppipes defective or blockeed Repaair or replacee
Air distributtion on the b
bottom closeed or Clean and un
C nblock or rep
place the
defectivee Aeration Block
Table 10. Air
A blower is running, but
b there are
e no bubble
es in the aerration tank.
5.8. PLANT
P S
SMELLS
C
CAUSE SOLUTION
Exceess Sludge Check ssludge content and discharge if it is reequired
Broown sludge inndicate norm mal Bacteria life
Bactteria killed
Black ssludge; Bacte
eria killed. Co
ontact the su
upplier
Table
e 11. Plant Smells
S
5.9. DISCHAR
D RGE WA
ATER IS DIRTY
D
CAUSE SO
OLUTION
Excess wateer enters the plant, thereeby
Reduce th
he entrance flow
creating higgh hydraulic o
or organic lo
oad
Bactteria not yett formed. Cheeck startup
Newly started P
Plants date. Time requireed for bacterria formation n
apprrox. 3 weeks
Bacteria killed See above:: “PLANT SM MELLS”
Table 12. Discharge
D water
w is dirty
y
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 35
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
5.10. EXCESS
E S BLACK
K SLUDG
GE ON THE SU
URFACE IN SETT
TLING
T
TANK
Discharge
e sludge from settling ta
ank.
5.11. NO
N CHLO
ORINE IN
N THE DISCHARG
GE WAT
TER
CA
AUSE SO
OLUTION
Do
osage system
m is not operaating Check functioning
H
Hypochlorite
e tank is emppty Fill up
Table
e 13. No chlorine in the
e discharge water
w
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 36
A Coruña (SSpain)
6.. US
SER OBSE
ERVA
ATIONS
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
6. US
SER OB
BSERVA
ATIONS
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 38
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB
Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 39
A Coruña (SSpain)
SEWAGE TREATMENT PLANT ‐ DELTA PRB
DRAWING SECTION
Flow Diagram
General Arrangements & Interfaces
Foundation
Power Diagram
Control Diagram
Wiring Diagram
Sewage treatment plant .Part list
Control panel. Part list
Chlorine Dosifier
Discharge pump. Part list
Blower. Part list
DELTA PRB 595
IDENTIFICATION SHEET
CAPACITY 5950 L/DAY
1304‐0PRB595‐087
SERIAL Nº
DATE OF FABRICATION APRIL 2013
YARD
HULL Nº
SHIP NAME
OWNER
B07050006 (V6)
2 TO 6
B07012026 (V9) 38
15 14 4 TO/A 6
B07430009 (SV1)
53
DETAIL A / DETALLE A 61
B07012024 (V7) 1:10
22 TO/A 24 19
18
42 TO/A 45
52
50
58 17
67
56
74 75
57
35 B07062073 (V5)
55
B07092723 (V8) 39 65
4 TO/A 6 12 13
B07050009 (V4)
B10020024 36
60
B10020024 A
25 TO/A 29
54
2 TO/A 6
69 68
4 TO/A 6 B07050009 (V3)
8 TO/A 11
72
B07050009 (V2)
51 47
59
B07012009 (V12) B07050009 (V1)
4 TO/A 10
B13090053
B07012009 (V11) B07201231 (V18)
B07201231 (V17)
46
30 31 TO/A 34 70
73 71
B07050009 (V14)
4 TO/A 6 8 TO/A 11
PRB-13179-G03 1/3
PRB-13179-G03 2/3
PRB-13179-G03 3/3
PRB-13179-E04 1/4
PRB-13179-E04 2/4
PRB-13179-E04 3/4
PRB-13179-E04 4/4
DC-595B-G01 1/1
1/1
HSP0045-2ST810-6-G01 1/1