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PTSC Lam Son FPSO

A5 21.05.2013 For Acceptance FEIROA RLAMAS RLAMAS


PTSC rev. Date Reason for issue Prep. Checked Accepted
Contract no. / Purchase order no.:

PTSC AP-2012-CO-057

Doc. title according to SMDR:

OPERATION MANUAL

Tag no.: SFI code: AL sub-contractor document no._Rev.: AL document no._Rev.:


582
LSJOC document number
Project code PO no. Unit code Disc. code Doc. type Sequence no. Rev.
TLDD - 4310 - 5FB - M - T01 - 0001 A1
PTSC document number
Project no. Orig. code Disc. code Doc. type Sequence no. Total no. of Pages Rev.
0909 - DT - O - MB - 00001 64 A1
SE
EWAG
GE TREA
ATMENT PLAN
P NT - DELT
TA PR
RB

INSTR
RUCTION
N MANU
UAL
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB

DELTA PRB 5
595 
IDENTIFICATION
N SHEET 
CAPAC
CITY  5950 L/DA
AY 

SERIALL Nº  1304.0PRB595
1 5.087 

DATE O
OF FABRICATIION  APRIL 2013 
YARD 
HULL N
Nº 
SHIP N
NAME   
OWNEER   

Ctra
a.Castro-Meirás Tuimil/Sequeiro
T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 2
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB

INSTR
RUCTION
NS FOR STORAG
S GE BEFO
ORE COM
MMISSIONING

SCOPE
E OF SUPPLY
e plant will be delivere
The ed complete
e mounted on a comm
mon skid an
nd incorpora
ating the
following compone
ents:
- T
Tank.
- Effluent discharge pum
mp.
- V
Vacuum syystem (if is in
ncluded in scope
s of su
upply)
- A Blower.
Air
- Chlorine do
osing system
m.
- Control Pan
nel.
- V
Valves and pipes
 

AGE TYPE FOR THE DISPATCH


PACKA D

PACKA
AGE FOR NATIONAL
N DISPATCH
H
The
e componen
nts will be delivered
d ass follow:
- T
The complete plant will
w be disp
patched on pre-fumiga
ated woode
en plugs
according to NIMF 15.
- ments included in the dispatch are protecte
A the elem
All ed against water
w by
means of a plastic film
m.

PACKA
AGE FOR IN
NTERNATIO
ONAL DISP
PATCH
The
e plant will be
b dispatch
hed in a boxx made of chipboard
c on pre-fumig
gated woode
en plugs
accordin
ng to NIMF 15.
- One box for the complete equipm
ment.

EQUIPM
MENT CON
NDITIONS FOR
F DISPA
ATCH
The
e equipmen
nt cleaned before
b atched, this means:
dispa
- T
The plant will be empty dispatc ory tests arre carried out with
ched (Facto
clean fresh water).
HANDL
LING OF TH
HE PACKED
D EQUIPMENT
The
e boxes can be handled with a forklift
f ad capacityy to lift the different
with enough loa
compon
nents.
The
e fork has to
t be insertted under the
t base off the box th be lifted. Do this in
hat has to b
order to
o avoid dam
mages to the
e box or/and
d the equipm
ment.

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Ph: +334 981 494 000
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Fax: +
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INSTRUC
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PLANT DEL
LTA PRB

STORE
E PLACE AN
ND STORE
E CONDITIO
ONS OF TH
HE PACKED
D EQUIPME
ENT

Alw
ways store the equipme
ent inside a building (w
with a tempe
erature overr -20º C), prreferably
in a dryy environment, withou ocks, falls or a high humidity
ut vibrationss and dust. Avoid kno
during the o doubt please contactt DETEGAS
t transporrt. In case of SA.
Resspect the fo
ollowing envvironmental conditions:
- Storage tem
mperature: between
b -20º C, withou
ut ice, and +
+60º C
- Relative hu
umidity: betw
ween 35% and 85% (w
without con
ndensation between
b
0º C and 40
0º C)
- T store place
The p has to
o be free of corrosive gases or liqu
uids
- A
Avoid the in gnetic field near the eq
ntense mag or example, but not
quipment (fo
limited to, welding
w macchines)
- A
Avoid water splashes
Don ox on other boxes of the
n’t pile a bo e deliver.
Only open the boxes for the
t inspection of the go
oods receivved. After th
his inspectio
on, close
the boxe
es.

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T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 3
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CTION MAN
INSTRUC NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB

SAFE
ETY INST
TRUCTIO
ONS BEF
FORE OP
PERATING THE U
UNIT

GENER
RAL
In order to avoid dama
ages, pleasse read all operation instructions included in
n this
manual, and also the safety in
nformation.
W will not accept any responsibillity for damages cause
We ed by an inccorrect operration
and/or maintenanc
m ce tasks.
T equipm
The ment meets all applicab
ble international safety rules.
T
The equipm
ment has be
een design
ned to treatt the sewa
age generatted onboarrd. This
instructiion manua
al explains how
h to operrate the unitt.
A detected
All d failures have to be
e immediately repaire alified and trained
ed by qua
personn ways use parts recommended by the
nel and, if spare parrts are neccessary, alw
manufacturer. It is not advisab
ble to use other
o spare parts, as th
his may affe
ect the func
ctioning
of the unit.
Itt is very im
mportant to carry out all mainten
nance taskss, in order to avoid failures,
f
problem
ms or accide
ents.

ORGAN
NIZATIONA
AL MEASUR
RES
T
The safety measures mentioned
d in this instruction manual
m do not substitu
ute the
vessel safety
s meassures, but complement
c t them.
A operatio
An onal and maintenance
m e task sequ
uence musst be estab
blished in order
o to
avoid an
ny safety orr operationa
al problem.
E
Ensure tha
at everybod
dy read th
hese safety
y indication
ns before the equipm
ment is
operate
ed and/or ma
aintained.
F
Follow all safety indiccations on the equipment (stickkers) and e
ensure thatt these
indicatio
ons are perffectly legible (do not co
over these stickers,
s rem
move or era
ase them). If these
safety indications stickers are dirty, ple
ease clean them. Any physical m
modification to the
equipme ware modificcation, that can deactiv
ent or softw vate the saffety measurres installed
d by the
manufacturer in ord
der to avoid
d accidents,, is totally fo
orbidden.

ONNEL QUA
PERSO ALIFICATIO
ON
T
The person
nnel in cha
arge of the
e equipmen
nt has to be
b conveniiently traine
ed and
informed about the
e operation
n of the eq
quipment, and
a about the
t risks which they may
m be
exposed
d to.

Ctra
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T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 4
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INSTRUC
CTION MAN WAGE TREATMENT P
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LTA PRB

RISKS LINKED TO
O THE OPE
ERATION AND
A MAINT
TENANCE OF
O THE EQ
QUIPMENT

T person
The nnel in charg
ge of the op
peration and
d maintenance of the e
equipment may
m be
subject to the follow
wing risks:
 Riskk caused byy high temperature:
o Some eleme
S ents of the equipment,
e such as ele ectric motorrs, compres
ssors,
e
etc., can be e heated during its opeeration, andd can produuce burn injuries.
T
Take all neccessary mea asures to avoid that th
he crew mem mbers come e into
c
contact with these components.

 Riskk caused byy electricity:


o Use adequa
U ate protectio
on fuses.
o D
During mainntenance ta asks, alwayys disconnect the poower supplyy and
in
ndicate, in the contro ol panel, th
hat nobodyy should opperate the main
s
switch because of main ntenance.

 Riskk caused byy trapping:


o This equipm
T ment contains mobile parts. Pay attention in
n order to avoid
in
njuries caussed by trapp
pings.

 emical risk:
Che
o Always keep
A p the emerggency phone number in n a visible p
place.
o T operate the
To t equipme ent the follo
owing chem
mical produccts are need
ded:
- Sodium hypochlorite solution
s 15%%.

 ogical risk:
Biolo
o This equipm
T ment containns biological sludge. Biological hazzard exists..
o H
Hygienic a
and sanita
ary indicatiions beca ause disea ases could d be
trransmitted:
- Through direct contacct with the in
nfection age
ent.
- Through an nimals and insects (mo osquitos, rats, etc…).
o Through
T clothes or othe
er things ussed.

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T
Ph: +334 981 494 000
15550 Valdo oviño,
Fax: +
+34 981 486 352 5
A Coruña (SSpain)
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB

REVISION 
REVISION Nº  DATTE REVISION
N  M
MODIFIED PA
AGES 
DESCRIPTION
D NS 
0  April .2013 
A First   Edition
F n   
       
 

Ctra
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Ph: +334 981 494 000
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Fax: +
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INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB

TABLE OF CONTTENTS 
1. GEN
NERAL INFO
ORMATION
N ............................................................................................................ 10
1.1. OBJECT
O ....................................................................................................................................... 10
1.2. OPERATING
O G THEORY
Y ............................................................................................................. 10
1.2.1. STA
ARTING UP .............................................................................................................. 12
1.2.2. CHE REATMENT ......................................................................................... 13
EMICAL TR
1.2.3. PRE
ECAUTIONS
S HANDLIN
NG THE CHE
EMICAL PR
RODUCTS ................................ 13
1.3. TECHNICA
T AL CHARAC
CTERISTICS
S ........................................................................................ 14
2. INST
TALLATION
N ................................................................................................................................ 17
3. MAIN
N COMPON
NENT DESC
CRIPTION ............................................................................................ 19
3.1. EFFLUENT
E DISCHARG
GE PUMP ............................................................................................. 19
3
3.1.1. INST
TALLATION
N ........................................................................................................... 19
3
3.1.2. STA
ART UP ..................................................................................................................... 20
3
3.1.3. DISM
MANTLING
G ............................................................................................................ 20
3
3.1.4. ASS
SEMBLY ................................................................................................................... 21
3.2. AIR
A BLOWE
ER ............................................................................................................................ 22
3
3.2.1. MEM
MBRANE TY
YPE BLOW
WERS ................................................................................. 22
3
3.2.2. SIDE
E-CHANNE
EL BLOWER
RS ...................................................................................... 24
3.3. DOSING
D SY
YSTEM ..................................................................................................................... 26
4. MAIN
NTENANCE
E INSTRUC
CTIONS ................................................................................................. 28
4.1. PREVENTIV
P VE MAINTE
ENANCE .............................................................................................. 28
4
4.1.1. BIOL
LOGICAL PROCESS
P PR
REVENTIV
VE MAINTEN
NANCE .................................... 28
4
4.1.2. DISC
CHARGE PU
UMP PREVE
ENTIVE MA
AINTENAN
NCE ............................................ 31
4
4.1.3. CHL
LORINE DO
OSING SYST
TEM PREVE
ENTIVE MA
AINTENANC
CE ......................... 31
4.2. CORRECTIV
C VE MAINTE
ENANCE .............................................................................................. 32
4
4.2.1. PLA
ANT CORRE
ECTIVE MA
AINTENANC
CE .................................................................. 32
4
4.2.2. DISC
CHARGE PU
UMP CORR
RECTIVE MA
AINTENAN
NCE ........................................... 32
4
4.2.3. BLO
OWER CORR
RECTIVE MAINTENAN
M NCE .............................................................. 32
4
4.2.4. DOS
SING SYSTE
EM CORRECTIVE MAIINTENANC
CE .............................................. 32
5. TROUBLE SHO
OOTING .................................................................................................................... 34
5.1. DISCHARG
D GE PUMP DO
OES NOT ST
TART ............................................................................... 34
5.2. DISCHARG
D GE PUMP DO
OES NOT ST
TOP .................................................................................. 34
GE PUMP IS RUNNING BUT NOT PUMPING
5.3. DISCHARG
D P .................................................... 34
5.4. OVERFLOW
O W OF SYSTE
EM ........................................................................................................ 34
5.5. AIR
A BLOWE
ER DOES NOT
N RUN .............................................................................................. 34
5.6. AIR
A BLOWE
ER IS RUNN
NING BUT NOT
N SUFFIICIENT PRE
ESSURE .................................... 35

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5.7. AIR
A BLOW
WER IS RUN
NNING, BU
UT THERE ARE NO BUBBLES
B IN
N THE AER
RATION
TANK
K ................................................................................................................................................... 35
5.8. PLANT
P SME
ELLS ........................................................................................................................ 35
5.9. DISCHARG
D GE WATER IS
I DIRTY ............................................................................................. 35
5.10. EXCESS BLACK SL
LUDGE ON THE
T SURFA
ACE IN SET
TTLING TAN
NK ......................... 36
5.11. NO CHLO
ORINE IN THE
T DISCHA
ARGE WAT
TER................................................................ 36
R OBSERVA
6. USER VATIONS ................................................................................................................... 38

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Ph: +334 981 494 000
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1. GEN
NERA
AL IN
NFOR
RMAT
TION
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB

1. GE
ENERAL INFOR
RMATIO
ON
1.1. OBJECT
O T
T
The DELTA
A PRB Sew
wage Treatm
ment Plant is a fully biological
b tyype plant, designed
d
and built to complyy with the latest Marpoll IMO MEPC
C 159 (55).
S
Special attention wass given durring the de
esign stage
e to producce a unit with
w the
minimum
m maintena
ance require
ements, and
d minimum volume and
d price.
T "DELTA
The A" PRB Sew
wage treatm
ment plant:
- It is an aero m, therefore without anyy risk of methane produ
obic system uction.
- It can perfform satisffactorily witth waste collected
c eiither by grravity or
v
vacuum.
- It is a fully automatic
a system desig
gned for low
w maintenance.

1.2. OPERAT
O TING THE
EORY
P
Please see “Flow Diag
gram” (Draw
wings Section)
T plant iss made up by
The b the follow
wing tanks:

1. Collecting and aeration tan


nk.

2. Setttling tank.

3. Disinfection tan
nk.

S
Sewage enters the uniit through th
he raw sewa
age inlet, att the top of the aeration
n tank.
O
Oxygen is continuously
c y supplied to
t this tank,, in order to
o stimulate tthe bacteria
a growth,
and therefore the biological
b acction.
T necesssary air is pumped, con
The ntinuously, by the blow
wer, and disstributed thrrough air
lines to the diffuse
ers, which are
a at the bottom
b of th
he aeration tank. In this way, the aerobic
processs continuess it progress in this ta
ank, while any
a suspen
nded solidss (e.g. plasttics) are
trapped in the scre
eens before entering the settling ta
ank.
S
Settling of suspended
s solids and particles takes place in ng tank. This tank is
n the settlin
designe
ed with a sp
pecial config
guration to enhance
e ettle solid particles.
its ability to se

C
Clean treatted water frrom the setttling tank is then sent to the dissinfection ta
ank. The
chlorine
e dosing sysstem introdu
uces the rig
ght sodium hypochlorite
h e quantity.

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The clean effluent is then


t hold in
n the disinfe
ection tank during at le
east 20 min
nutes, in
order to
o kill any co ng in the cllear water. This allowss to obtain a clean
oliform baccteria existin
effluent with a leve
el of less tha
an 100 per 100
1 ml of co
oliform bactteria, accord
ding to IMO
O rules.
T improve the hypoch
To hlorite - trea
ated water mixture,
m the ump is intermittently
e effluent pu
re-circulating the water
w in the disinfection
n tank. As soon as the el reaches the high
e water leve
level sw
witch (LS2) the
t pump sttops the reccirculation, and it disch
harges clean
n water to th
he sea.
O
Once the efffluent pump discharge
es the water between the low and high level switches
s
(LS1 an
nd LS2), the on process starts again
e recirculatio n.
T tank ha
The as also a hig witch (LS3) and an ove
gh alarm sw erflow.
W
While ge settles in the aerration tank bottom.
the process iss going on, the sludg
Periodiccally, this sludge
s can be discha
arged overb o a sludge tank, thro
board or to ough the
discharg
ge pump.
M
Moreover, an intermitttent sludge
e recirculation takes place
p from the bottom
m of the
settling tank to the
e aeration ta
ank. This re
ecirculation is automattically contrrolled by a solenoid
s
valve.
I the waterr level reached LS3, an
If a acoustic signal startts and lamp
p “L7” lights
s. In this
case, th e pump starts. It is necessary to accept
he discharge a the alarm
a by prressing “b6””.
T entrancce volume of
The o water cou
uld be higher than the volume of w
water that the
t plant
can process. In thiss case the water
w excesss flows outt of the plan
nt through the overflow
w. Do not
allow anymore wa
ater to ente
er the plantt until the plant
p has processed
p a
all the wate
er in the
settling tank.
I case tha
In at LS2 has a malfunctio
on, the disc
charge pum ot start. As soon as
mp would no
this hap
ppens, “L7”” alarm will light. Presss “b6” to accept
a the alarm
a and start the diischarge
pump manually.
m

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T range of
The o models DELTA
D PRB
B manufactu
ured by DETEGASA iss shown in the
t table
below.
HY
YDRAULIC ORGANIC FLOW
DELTTA TYPE 
FLOW  DB05
PRB 
 l/day   kg/dayy 
70  700  0.50
105  1050  0.75
175  1750  1.25
245  2450  1.75
315  3150  2.25
385  3850  2.75
490  4900  3.50
595  5950  4.25
735  7350  5.25
980  9800  7.00
1
1120  11200  8.00
1
1260  12600  9.00
1
1400  14000  10.00
1
1575  15750  11.25
1
1750  17500  12.50
1
1925  19250  13.75
2
2100  21000  15.00
2
2275  22750  16.25
2
2450  24500  17.50
2
2625  26250  18.75
2
2940  29400  21.00

Each plan
nt is certifie
ed for a sp
pecific hydrraulic and organic
o loa
ad. DELTA sewage
ent plants arre designed
treatme d to allow pe
eak flows off one hour three
t times per day

1.2.1. STARTIN
NG UP
Please se
ee drawing “Flow
“ Diagrram” ( Draw
wings Sectio
on)
- Open electrric control panel
p and check that all fuses are in good conditions,
and the wire connectio
ons are corrrectly fixed.
- Close the discharge
d alves of the aeration (V
va V1) and the settling tan
nk (V2).
- Open the pump suction valve (V4
4).
- Open the discharge
d va
alve of the disinfection
d tank (V3), and also air supply
v
valves (V6 and V7).
- neral switch “b1” in “1” position.
Put the gen
- Put the swittch “b2” in “1”
“ position..
- Put the sw
witch “b3” in position “2” "AUTO
O" to operatte the plan
nt in the
automatic mode.
m

- Check the rotation


r of the pump motor
m and the blower motor.

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- Check the sewage


s circculation thro
ough the tra
ansparent re
eturn sludge
e tube.

1.2.2. CHEMICA
AL TREAT
TMENT
Hypochlorrite is the on
nly chemica
al product to
o be used.

1.2.3. PRECAU
UTIONS HA
ANDLING THE CHE
EMICAL PR
RODUCTS
S
The follow
wing precautions must be adopted when hand
dling chemiccal products:
a) The storage ta
anks must be firmly fixed, in order
o to avvoid overturning or
dam
mages.
b) Sand or similarr products must
m be use
ed to absorb
b possible o
overflows.
c) If th
he hypochlo
orite come
es into con
ntact with the
t skin, itt must be washed
imm
mediately witth water.
ct with eyess, wash them immediately with
d) If the hypochlorite comes into contac
er and if, after
wate a washin must go to medical
ng, the irrittation goes on, you m
centtre.
e) If so
omeone gu hlorite, eat crude eggs or gelatine. Never provoke
ulps hypoch
mit. If there is not eggss or gelatine, drink big
vom g quantity o
of water, an
nd go to
med
dical centre as soon ass possible.

ATTEN
NTION: The hypochlorite is a high oxid
dant produ
uct. 

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1.3. T
TECHNIC
CAL CHA
ARACTE
ERISTICS
S
 
HY
YDRAULIC ORGANIC HYPOCHLO ORITE 
DELTTA TYPE   M
MAX FLOW
FLOW  LOAD  CONSUMP PTION 
P
PRB  l/h 
 l/day  kg/day  (l/dayy)
7
70  700  43.8  0.50  0.28 
105 
1 1050  65.6  0.75  0.42 
1
175  1750  109.4  1.25  0.70 
2
245  2450  153.1  1.75  0.98 
3
315  3150  196.9  2.25  1.26 
3
385  3850  240.6  2.75  1.54 
4
490  4900  306.3  3.50  1.96 
5
595  5950  371.9  4.25  2.38 
7
735  7350  459.4  5.25  2.94 
9
980  9800  612.5  7.00  3.92 
1120  11200  700.0  8.00  4.48 
12
260  12600  787.5  9.00  5.04 
14
400  14000  875.0  10.00  5.60 
15
575  15750  984.4  11.25  6.30 
17
750  17500  1093.8  12.50  7.00 
19
925  19250  1203.1  13.75  7.70 
2100  21000  1312.5  15.00  8.40 
22
275  22750  1421.9  16.25  9.10 
24
450  24500  1531.3  17.50  9.80 
26
625  26250  1640.6  18.75  10.500 
29
940  29400  1837.5  21.00  11.766 
Table 1. Te
echnical cha
aracteristics
s

TYPE  DYYNAMICAL CENTRIFUGALL 
C
CAPACITY  m3/h 
3/32 m
PRESSURE  15/9 m
m.c.w. 
ELECTRIC
C  V 50 Hz 
380 V 2.2

CONSUMPTTION  440 V V 60 Hz  2.6

Table 2. Disch
harge pump ( common to
t all DELTA
A PRB mode
els)

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DELTA TYPEE   MA m3/h) 
AX. FLOW (m AX. PRESSUR
MA RE (mm.w.c.)) 
TYPE 
PRB   380V 50 Hz/440 V
V 60 Hz 38
80V 50 Hz/4
440 V 60 Hz 

70 
Membraane  4.5/5.4  200/2
220 
105 
blower 
175  9.0/10.8  250/2
275 
245 
315 
385  47/57  290/3
320 
490 
595 
735 
66/80  350/3
360 
980 
1120 
Side‐Chan
nnel 
1260 
Blower 
1400  65/76  540/6
600 
 
1575 
1750 
1925 
2100 
2275 
120/145  820/8
810 
2450 
2625 
2940 
Tab
ble 3. Air Blo
ower

ease see Drawing “Power Diagram”


Note: ple D f
for electriccal consum
mptions
( Drawiings Sectio
on)

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2. INS
STALLATION
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2. INSTALLA
ATION
The
e installatio
on of the plant must be
b carried out accord
ding to the following drawings
d
(Drawin
ngs Section)):
- General Arrrangement and Interfaces.
- Foundation
n.
- W
Wiring diag
gram.
- Power diag
gram.
Che
eck the min ance of disassembly be
nimum dista efore the pla
ant is fixed.
Che
eck the type
e and situattion of interffaces before proceedin
ng to the pip
pe installatio
on.
Pro e wiring of the unit, according to
oceed to the o the electriic cable secctions and terminal
n the wiring diagram.
numberrs, shown in

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3. MAIN
N CO
OMPO
ONEN
NT DESC
CRIPT
TION
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3. MA
AIN COMPONE
ENT DESCRIPT
TION
3.1. EFFLUE
E NT DISC
CHARGE PUMP
3.1.1. INSTALL
LATION

GENERA
AL

When se
electing the inside diameters
d of the line
es, the pipe friction losses
should be taken into acco
ount, as th
his could affect
a to th
he reliabilitty of the system.
s
Please also take into consid
deration th
he NPSH values of th
he pump.

All pipe
es should be e from stress.
b laid free

INLET LIINE

Install the
e line free from
f stresss and leakage,

When fitting reducin


ng section,, only use taper sectiions.

DISCHAR
RGE LINE
E

A non-retturn device
e should be
b fitted directly on the
t discharge conne
ection of
the pump, with a gate valve downsstream. With the shut-off elem
ments clos
sed, the
pump can
c be rem
moved, it iss not nece
essary to drain
d the pipes. The non-return
n device
prevent the return
n flow, afte
er shutting off the pum
mp.

PUMP

The pum
mp unit sho
ould be an
nchored with
w four (4
4) fastening
g bolts. Only
O use
able bolts in order to permit removal without only releasing the flange
remova
connecctions. In any
a case do e studs or foundation anchorss. Once the
d not use e pump
has be
een installe
ed, provision should
d be made
e for adeq
quate supply of coo
oling air
during operation.

MOTOR

The elecctrical conn


nection of the motorr should comply
c h the appropriate
with
legal re
equiremen
nts. Type of circuit should be ance with supply
e chosen in accorda
voltage
e and moto
or winding.

Set moto
or protectio
on switch to
t rated motor
m curre ect starting and to
ent for dire
rated motor
m curre
ent x 0.58 for
f star/delta starting.

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3.1.2. START UP
U

After pum
mp and inle
et line have
e been primed and drained,
d clo
ose the dis
scharge
valve and
a switch the motor on brieflyy, in orderr to check the rotatio
on direction. (See
directio
on of rotatio
on arrow on
o pump. Standard:
S clock-wise
c looking att the drive side). If
reverse
e the directtion of rota
ation is neccessary, ch
hange overr one of the
e supply phases.

When the
e correct direction of
o rotation has been
n established, set op
perating
level byy means off discharge
e valve.

IMPOR
RTANT: 

Dry ru
unning (evven short duration)) or incorrrect rotatiion direction will im
mpair 
the function of the shaft seal. 

Adhession forcess occur when the p
pump startt up after a prolongged period
d out 
of  serrvice.  The
ese  forces  can  daamage  the  anti‐friction  maaterials  off  the 
mechaanical seal. In such case, the shaft sho
ould be turned overr several ttimes 
by han
nd before starting‐u
up, using the motor fan or th
he impelleer. 

3.1.3. DISMANT
TLING
Dismantlin
ng of pump with mecha
anical seals
s.

a) e pump for inspection or to renew


To dissmantle the w the mecha
anical seal, it is not
necesssary to rele
ease the inlet and discharge lines from the pu
ump unit. However,
H
it is essential tha
at the fasten
ning bolts fo
or the pump
p base shou
uld be remo
ovable. It
is only necessarry to detach
h the comp
plete replacement asse
embly cons
sisting of
motorr, rear pane
el, impeller and
a mechan
nical seal frrom the pum
mp housing..
b) Close
e intake and
d discharge valves.
c) Disco
onnect electtrical supplyy to motor.
d) Remo
ove the pum
mp .
e) ove the body nut and ta
Remo ake off the rotor
r whit im
mpeller and moving parts.
f) Unscrrew impelle
er nut and mechanical seal is
d remove the impelller. The m
accesssible now.
g) Remo
ove the mecchanical sea
al.
h) Remo
ove the pum
mp cover.

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i) Remo
ove the pum
mp shaft.

3.1.4. ASSEMB
BLY
For assem
mbly actuate
e in reverse
e way to dismantling.

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3.2. AIR
A BLO
OWER
3.2.1. MEMBRA
ANE TYPE
E BLOWER
RS
Membrane
e blowers are
a used in the
t models DELTA PR
RB 70 to 175
5.

Figu
ure 1. Air Blo
ower

INDICA
ATIONS FO
OR THE CORRECT
C T INSTALA
ATION AND
D MAINTE
ENANCE OF
O THE
BLOW
WER

1. The po
ower supply has to be 230
2 V single
e-phase voltage.

2
2. Keep the voltage range betw
ween the 200
2 V and 240
2 V, to a
achieve the optimal
perform
mance.

3
3. Keep the
t temperaature betwe
een 0°C an nd 38°C. Th
he place w
where the blower
b is
installe
ed should ha
ave good ve
entilation.

4
4. Check ground con nnection beffore the blo
ower is startted. Do not touch the electrical
e
connecctions with wet
w hands.

5
5. If the blower is insstalled outsid y of the weather.
de, protect it from the inclemency
i

6
6. Keep th
he blower dry.
d

7
7. Keep the
t ons. Keep clean the pipes in
blower away from oil, water and collisio
order to
o avoid a de
ecrease in the
t performance.

8
8. Adjust the dischaarge of the on mouthpiece, in ord
e installatio der to ach
hieve an
uniform
m discharge.

9
9. Avoid lo
ong pipes and
a close ellbows in the
e installation
n.

10. Check periodically the wear parts, in order to keep the b


blower in the
t best
conditio
ons.

11. If the ca
apacity deccreases:

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a. Check if the power supply is the correct.


c
b. here is a problem
Check if th p witth the pipess, gaskets, joints or entrance
e
filter.
c. Check if the ventilation
n of the roo
om is enoug
gh.
12. If the blower stops
s:

a. Check if the power supply cable is


i broken.
b. Check if the piston is blocked
b bec
cause of ero
osion of air or liquid.
c. Check if the rotor workks.
13. Keep th
he blower dry
d and free
e of dust wh b no used for a long period
hen it will be p of
time. Connect
C the blower for twenty (20
0) minutes every
e 2) or three (3) days
two (2
to ensu
ure good wo
orking conditions.

14. Repara
ation is need
ded if an un
nusual noise
e appears.

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3.2.2. SIDE-CH
HANNEL BLOWERS
B S
Side-Chan
nnel blowerrs are used in the mode
els DELTA PRB 245 to
o 2940.

Figure 2. Side Chann


nel Blower

All modelss are insta


alled with a silencer in
n the inlet and a pipe
e connection in the
outlet. All
A the air handled is filtered by a built-in mic
cro-fine filterr. The fan ccools the motor and
compressor housing. Both motor
m and compressor have a common shaft. A pressure
p
limitatio
on valve is fiitted as stan
ndard.

SAFET
TY
- An
A inadequ
uate operatio
on of the blower can ca
ause seriou
us injuries o
or even the death.
d
- Before
B the motor conn
nections boxx can be op
pened, veriffy that the p
power supp
ply to the
m
motor was disconnecte
d ed.
- Use
U fixing elements,
e co
onnections,, pipes, valv h enough resistance
ves and reccipients with
a air tighttness to sup
and pport the working pressure.
- The
T blowerr contains rotating pa
arts (motor fan, impeller, shaft, e
etc.). Do no
ot touch
t
these parts.
- During
D the operation, the blower can reach 150°C. Du
uring the op
peration and
d after a
l
long period of time of continuouss operation, take the necessary
n precautions in order
p
t avoid eve
to ntal contact with the blo
ery acciden ower.
- If
I the silenccers of the blower
b are damage
d the
en the noise
e level can in
ncrease.
- Use
U noise protection
p iff the noise level overtakes 85 dB (A).
(

INSTALLATION

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- These
T blowe
ers must not
n be operrated witho
out the stan
ndard presssure limiting valve.
Oth
herwise, the
e maximum
m allowable
e pressure will be excceeded (se
ee data pla
ate). For
ope
erating and installation, follow anyy relevant na
ational stan
ndards in op
peration.
- The
T blowerr has to be installed in rooms with
h good venttilation. The
e minimum distance
f
from ower to the wall must be
the blo b 50 mm.
T blower must be insstalled on a rigid and stable
- The s surface.
- The
T electriccal data ca
an be found
d on the motor
m data plate.
p The motors hav
ve IP 54
p
protection a insulatiion class B or F. The connection
and n diagram ccan be foun
nd in the
t
terminal bo
ox on the motor
m (unle
ess a special plug connection iss fitted). Ch
heck the
e
electrical d
data of the motor for compatibillity with yo
our availablle supply (voltage,
(
f
frequency, permissible
e current etcc.).
- The
T nomina
al voltage and
a frequen
ncy have to
o match witth those on the charac
cteristics
p
plate. Devia
ations of the
e voltage off 5% and of the frequen
ncy of 2% a
are allowed..
- The
T electriccal connecction has to
o be carrie
ed out by qualified
q pe
ersonnel un
nder the
o
observance
e of EN6020
04. Connecct the ground cable in order
o to avo
oid injuries because
b
o electricall derivation.
of
- Connect
C the a a motor starter. It is advisable to
e motor via t use therm
mal overloa
ad motor
s
starters to protect the
e motor an
nd wiring. All cabling used on starters sh
hould be
s
secured ality cable clamps.
witth good qua
- Avoid
A the contact
c h water of the electric
with c componen blower and electric
nts of the b
m
motor.
- Long
L and/o
or small borre pipe work should be
b avoided,, as this te
ends to red
duce the
c
capacity of the compre
essor.

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START
TING UP
1. Initially switch the com
mpressor on
n and off fo
or a few secconds to check the dire
ection of
rotation ag ow (see mottor data plate).
gainst the direction arro

Note
e: The pre
essure pip
pe work should nott be conne
ected. If tthe comprressor 
runss backwarrds this co
ould resultt in damagged rotor blades. 

2. Connect th
he pressure pipe.
3. Pressure regulating
r v
valve (optio
onal extra): The reque
ested pressure ranges
s can be
adjusted byy turning the pressure regulating valve
v accorrding to the symbols on
n the top
of the regu
ulating valve
e.
 

3.3. DOSING
D SYSTEM
M
T
The hypoch
hlorite dosing system consists on a small tank.
t The vvolume of this
t tank
ant size. This tank is filled by grav
depends on the pla vity from the
e hypochlorite storage tank.
t
A soon ass the low le
As evel is trigge
ered, the disinfection tank
t air solenoid valve
e opens.
Now the
e air pushess the hypocchlorite to th
he disinfection tank.

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4. MA
AINTE
ENAN
NCE INST
TRUC
CTIONS
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4. MA
AINTEN
NANCE INSTRU
UCTION
NS
4.1. PREVEN
P NTIVE MA
AINTENA
ANCE
4.1.1. BIOLOGICAL PRO
OCESS PR
REVENTIVE MAINTE
ENANCE

DAILY
- Check
C that the sewag
ge circulatio
on is produ
uced throug
gh the transsparent retu
urn tube
w
when the bllower is in operation.
o
- Check
C the hypochlorite
h e level in sto
orage tank.

MONTH
HLY
Che
eck the bio
ological slud
dge conten
nt in the ae
eration tankk. Take a ssample thro
ough the
sample valve (V8).. Fill a meassuring bottle
e of 1 litre. Leave test water to se
ettle, in the supplied
s
measurring tube, fo 0) minutes and contro
or thirty (30 ol the separration of se
ediments an
nd clean
water.
If th
he measure
e of sludge content
c is:
- Between
B 50 and 800 ml, it is norrmal.
35
- Above
A 800 ml, a partiial solid disscharge sho
ould be carrried out ass follows (s
see Flow
D
Diagram) in
n 3 steps:

Step1. Aeration
A ta
ank discha
arge and cleaning
c p
process:
- Put the maiin switch “b1” to positio
on “0”.
- Close disch
harge valve of the disin
nfection tank (V3) and tthe discharge valve
of the settlin
ng tank (V2
2).
- Open the discharge va
alve (V1) of the aeratio
on tank to th
he pump.
- Put the swittch position
n “b3” in pos
sition “1”.
- Put the maiin switch “b1” to positio
on “1”.
- Press the green
g round on “b4” to sttart the disccharge pump.
d push butto
- he aeration tank. The average operation
Empty approximately the 60% th o
t
time of the
e discharge
e pump, to
o empty the
e 60% of the volume
e of the
aeration tan
nk is:

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DELTA
A TYPE  CAP
PACITY
PR
RB   m3/h) 
(m
7
70  2‐3
3 min 
10
05  4‐5
5 min 
17
75  6‐7
7 min 
24
45  9‐1
10 min 
31
15  10
0 min 
38
85  12
2 min 
49
90  14
4 min 
59
95  16
6 min 
73
35  20
0 min 
98
80  21
1 min 
11
120  22
2 min 
12
260  23
3 min 
14
400  29
9 min 
15
575  30
0 min 
17
750  31
1 min 
19
925  33
3 min 
21
100  37
7 min 
22
275  41
1 min 
24
450  45
5 min 
26
625  51
1 min 
29
940  55
5 min 

Note:  These  tim


mes  are  only 
o for  gu
uidance.  The 
T empttying  timee  dependss 
on the
e flow rate
e of the pump and the pipe ssection. 

- Press the re
ed round pu
ush button “b5”
“ to stop the pump.
- Close the discharge
d va
alve of the aeration
a tan
nk (V1).

Step 2.Se
ettling tan
nk discharrge and cleaning prrocess:
- Open disch
harge valve of the settliing tank (V2
2).
- Check that valves V1 and
a V3 are closed
- Press the green
g round
d push butto
on “b4” to sttart the disccharge pump.
- Empty com
mpletely the settling tan awater enters this tank through
nk while sea
connection “K” situated
d on the top
p of the tankk.

Pay atttention th
hat the pu
ump doess not workk dry, becaause this will cause

damagges to the
e pump. 

The cleaning w
water can  be seawaater, but tthe aeration tank’ss entrance

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flow ccannot be seawater, because
e this willl affect in
n a negativve way to

the baacteria gro
owth. 

- Press the green


g round
d push buttton “b5” to stop
s the disscharge pump, and
stop the wa
ater flow through “K” co
onnection.
- T settling
The g tank can be
b now emp
ptied.
- Press the green
g round on “b4” to sttart the disccharge pump.
d push butto
- Empty com
mpletely the
e settling ta
ank. Pay sp
pecial atten
ntion that th
he pump
does not wo
ork dry, beccause this will
w cause da
amages to the pump.
- Press the green
g round on “b5” to sttop the discharge pump
d push butto p.
- Close disch
harge valve of the settling tank (V2
2).

Step3. Sy
ystem res
set:
- Check that discharge valve
v of the
e settling tan
nk (V2) is cllosed.
- Check that discharge valve
v of the
e aeration ta
ank (V1) is cclosed.
- Close disch
harge valve of the disin
nfection tank (V3).
- Put the swittch position
n “b3” in pos
sition “1”.
- Put the maiin switch “b1” to positio
on “1”.

The plant is now re


eady to work under norrmal conditions.

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4.1.2. DISCHA
ARGE PUM
MP PREVE
ENTIVE MA
AINTENAN
NCE

a) In casse that the pump


p does not work in
n some wee
eks, fill the p
pump with water.
w
b) In casse that froze
en is possib
ble, it is nec
cessary to empty
e the w
water in pipe
es and in
pump
p.
c) No maintenance
m e is necesssary on the his should only be
e mechaniccal seal; th
chang
ged when damaged.
d W
When the mechanic
m se ged, the cleanliness
eal is chang
during
g assemblyy should be extreme, because the
e dirt can da
amage the surfaces
s
and th
he joints.
d) The mechanical
m seal should
d not be turn
ned with the
e pump emp
pty.
e) If the pump is fittted with a gland
g packing, it is neccessary that the gland packing
has a dripping. This dripp
ping is ess
sential to avoid
a dama
ages on th
he gland
packin
ng.
f) If a leakage occu
urs and it ca
annot be red
duced to a dripping,
d en
nsure that th
he gland
packin
ng contact surface orr the shaft or gland surface
s e plain and without
are
scratcches. In casse of damag e damaged piece.
ges please proceed to change the
g) Each 1500 hou
urs, the ro
oller should anti-oxidant grease
d be greassed with a
accorrding to DIN
N-51 501 typ
pe K2K.

4.1.3. CHLORIN
NE DOSIN
NG SYSTE
EM PREVE
ENTIVE MA
AINTENAN
NCE
Check the
e correct fun
nctioning of solenoid va
alve and alsso that pipe
es are not bllocked.

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INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB

4.2. CORREC
C CTIVE MA
AINTENA
ANCE
4.2.1. PLANT CORRECT
C TIVE MAINTENANCE
E
The partia
al sludge disscharge is described
d in
n the chapte
er above.

4.2.2. DISCHAR
RGE PUMP CORRE
ECTIVE MA
AINTENAN
NCE
See the fo
ollows chapter of this book:
b
 3. Main com
mponent de
escription, 3.1. Effluent discharge pump.
 4
4. Mainte
enance insstructions, 4.1.2. D
Discharge pump preventive
maintenancce

4.2.3. BLOWER
R CORREC
CTIVE MA
AINTENAN
NCE
See the fo
ollows chapters of this book:
 3. Main com
mponent de
escription, 3.2. Air Blow
wer

4.2.4. DOSING SYSTEM CORRECTIVE MAIN


NTENANC
CE
See the fo
ollows chapter of this book:
b
 mponent de
3. Main com escription, 3.1. Dosing system.
s
 4 Mainten
4. nance instru
uctions, 4.1 ne dosing system pre
1.3. Chlorin eventive
maintenancce.

4.3. LO
ONG-TERM STO
OPPAGE OF THE UNIT

If the un
nit is going to
t be inoperative during a long pe
eriod, these instructionss should be
e
followed
d:

- Emptyy the tanks, wash them


m and dry the
em.

- Emptyy, clean and


d dry the hyp
pochlorite bottle
b and th
he dosifier tank
t

- Disma
antle the disscharge pum
mp, in orderr to grease the
t impellerr

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55. TR
ROUB
BLE SHO
OOTIN
NG
CTION MAN
INSTRUC NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB

5. TR
ROUBLE
E SHOO
OTING
5.1. DISCHAR
D RGE PUM
MP DOES NOT START
S
CAUSE  SOLU UTION 
Motor defecct  Replacce Motor 
No Power  Check Elecctrical System

Auttomatic Fusees off  Find reaso
on for this beefore switching fuses on 
Timer is wrongly adjustted or defectt Readjustt or replace 
Ta
able 4. Disch
harge pump does not sttart

5.2. DISCHAR
D RGE PUM
MP DOES NOT STOP
S
CAUSE SOLU UTION 
Timer is w
wrongly adjussted or defecct Readjustt or replace 
Excess w
water enterss the plant  Noormal 
Ta
able 5. Disch
harge pump does not sttop

5.3. DISCHAR
D RGE PUM
MP IS RU
UNNING BUT NO
OT PUMP
PING
CAAUSE  SOLUUTION 
Wrong direcction of rotattion  Change phases o on electric M
Motor 
Impelleer defective  Replace Impeller 
Valve in D
Discharge Syystem closed or defectivee  Check all armatures in Dischargee System 
Table 6. Discharge
D p
pump is runn
ning but nott pumping

5.4. OVERFL
O LOW OF SYSTEM
S M
CAUSE  SOLU UTION 
Dischargee Pump defeective  Open bypasss and repairr/replace Disscharge Pump 
Excess watter enters thee Plant  Normal, ovverflow goes to other ded dicated tankss 
Table 7. Overflow of
o system

5.5. AIR
A BLO
OWER DO
OES NOT
T RUN
CAUUSE  SOLUTTION 
No Po
ower  Check Electrrical system 
Fiind reason fo
or this beforee 
Automatic Fuses off 
switching Fuses on 
Table 8. Air blower do
oes not run

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CTION MAN
INSTRUC NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB

In  case  of  an  emergency


e y  please  use  air  frrom  the  ship 
s air  supply  line
e.  The 
pressu
ure should
d not 1.5 b
bar overriide. 

5.6. AIR
A BLO
OWER IS RUNNIN
NG BUT NOT
N SUF
FFICIENT
T PRESS
SURE
CAUSE  SOLUTTION 
Defective Non‐Retu urn Valve  Replaace 
Wrongg direction off rotation  Change pphases 
Table 9. Airr blower is running
r but not sufficie
ent pressure
e

5.7. AIR
A BLO
OWER IS RUNNIN
NG, BUT THERE ARE NO
O BUBBL
LES IN
T
THE AER
RATION TANK
CAUSE  SO
OLUTION 
Hose or ppipes defective or blockeed  Repaair or replacee 
Air distributtion on the b
bottom closeed or  Clean and un
C nblock or rep
place the 
defectivee  Aeration Block 
Table 10. Air
A blower is running, but
b there are
e no bubble
es in the aerration tank.

5.8. PLANT
P S
SMELLS
C
CAUSE  SOLUTION
Exceess Sludge  Check ssludge content and discharge if it is reequired 
Broown sludge inndicate norm mal Bacteria life 
Bactteria killed 
Black ssludge; Bacte
eria killed. Co
ontact the su
upplier 
Table
e 11. Plant Smells
S

5.9. DISCHAR
D RGE WA
ATER IS DIRTY
D

CAUSE  SO
OLUTION 
Excess wateer enters the plant, thereeby 
Reduce th
he entrance flow 
creating higgh hydraulic o
or organic lo
oad 
Bactteria not yett formed. Cheeck startup 
Newly started P
Plants  date. Time requireed for bacterria formation n 
apprrox. 3 weeks 
Bacteria killed  See above:: “PLANT SM MELLS” 
Table 12. Discharge
D water
w is dirty
y

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WAGE TREATMENT P
PLANT DEL
LTA PRB

5.10. EXCESS
E S BLACK
K SLUDG
GE ON THE SU
URFACE IN SETT
TLING
T
TANK
Discharge
e sludge from settling ta
ank.

5.11. NO
N CHLO
ORINE IN
N THE DISCHARG
GE WAT
TER

CA
AUSE  SO
OLUTION 
Do
osage system
m is not operaating  Check functioning 
H
Hypochlorite
e tank is emppty  Fill up 
Table
e 13. No chlorine in the
e discharge water
w

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6.. US
SER OBSE
ERVA
ATIONS
INSTRUC
CTION MAN
NUAL. SEW
WAGE TREATMENT P
PLANT DEL
LTA PRB

6. US
SER OB
BSERVA
ATIONS

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PLANT DEL
LTA PRB

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SEWAGE TREATMENT PLANT ‐ DELTA PRB 
 
 
 
 
DRAWING SECTION
Flow Diagram 
General Arrangements & Interfaces 
Foundation 
Power Diagram 
Control Diagram 
Wiring Diagram 
Sewage treatment  plant .Part list 
Control panel. Part list 
Chlorine Dosifier 
Discharge pump. Part list 
Blower. Part list 
 
 
   
 

DELTA PRB 595 
IDENTIFICATION SHEET 
CAPACITY  5950 L/DAY 

1304‐0PRB595‐087 
SERIAL Nº 
 

DATE OF FABRICATION  APRIL 2013 
YARD   
HULL Nº   
SHIP NAME   
OWNER   
B07050006 (V6)
2 TO 6
B07012026 (V9) 38

B07050006 (V10) 66 21 TO/A 23 16


1 62 TO 64 20 TO/A 24

15 14 4 TO/A 6
B07430009 (SV1)
53

DETAIL A / DETALLE A 61
B07012024 (V7) 1:10
22 TO/A 24 19
18
42 TO/A 45
52
50
58 17
67
56
74 75
57
35 B07062073 (V5)

55
B07092723 (V8) 39 65
4 TO/A 6 12 13
B07050009 (V4)
B10020024 36

60
B10020024 A
25 TO/A 29
54
2 TO/A 6

69 68
4 TO/A 6 B07050009 (V3)
8 TO/A 11
72
B07050009 (V2)
51 47
59
B07012009 (V12) B07050009 (V1)
4 TO/A 10
B13090053
B07012009 (V11) B07201231 (V18)

B07201231 (V17)
46

30 31 TO/A 34 70
73 71
B07050009 (V14)

4 TO/A 6 8 TO/A 11

REV.2.-22-04-13.- SE AÑADEN V17 Y V18/ V17 & V18 ARE ADDED.


REV.1.-19-04-13.- SE AÑADEN MARCAS 74 Y 75/ MARKS 74 & 75 ARE ADDED.
Drawing nº:
PLANTA / PLANT
PRB-13179-G03I
"DELTA-BIO" PRB-595+2BB+2CC 1 Rev. 1 2
Sheet........of.......
1

DETEGASA LISTA DE PIEZAS / PART LIST


Date Sign.
Drawn by MAR.13 B.P.F.
DESARROLLO TECNICAS Client: Scale:
INDUSTRIALES DE GALICIA,S.A 1/25 Checked by MAR.13
CODE: A131790016 - PLANT "DELTA-BIO" PRB-595+2BB+2CC. Part List 12:18 29/04/2013

PRB-13179-G03 1/3

Code P Mark Description Quantity Unit Notes


A131790018 F 00001 PRB-595+2BB+2CC TANK 1,000 Uds DWG Nº PRB-13179-GC01
H11721509 F 00002 PRB MANHOLE COVER 2,000 Uds DWG Nº PRB-000-C09
H11723210 F 00003 PRB MANHOLE COVER JOINT 2,000 Uds DWG Nº PRB-000-C10
B21110108 C 00004 HEXAGONAL NUT M12 Ac. 6.8 94,000 Uds FOR/PARA 2, 7, 11, 12, 14
B21440108 C 00005 PLAIN WASHER M12 Ac. 6.8 94,000 Uds FOR/PARA 2, 7, 11, 12, 14
B21460108 C 00006 SPRING GROWER WASHER M12 Ac. 6.8 94,000 Uds FOR/PARA 2, 7, 11, 12, 14
H11721511 F 00007 PRB LEVEL COVER 1,000 Uds DWG Nº PRB-245-C11
H11723212 F 00008 PRB LEVEL COVER JOINT 3,000 Uds DWG Nº PRB-000-C12
B26200006 C 00009 LEVEL SWITCH 3,000 Uds LS1, LS2, LS3
B27112702 C 00010 PG WITH NUT 9 Laton/niquelado 3,000 Uds FOR/PARA 9
H11721517 F 00011 PRB SHORT LEVEL COVER 2,000 Uds DWG Nº PRB-245-C21
H11721537 F 00012 PRB-490 SETTLING MANHOLE COVER 1,000 Uds DWG Nº PRB-490-C22
H11723238 F 00013 PRB-490 SETTLING MANHOLE COVER JOINT 1,000 Uds DWG Nº PRB-490-C23
H11721520 F 00014 PRB SCREEN MANHOLE COVER 1,000 Uds DWG Nº PRB-000-C24
H11723221 F 00015 PRB SCREEN MANHOLE COVER JOINT 1,000 Uds DWG Nº PRB-000-C25
H11723589 F 00016 PRB-595B PLASTICS SHEETS COVER 1,000 Uds DWG Nº PRB-595B-C27
A131790017 F 00017 CONTROL PANEL PRB-595+2BB+2CC. Components List 1,000 Uds DWG Nº PRB-13179-E04
H11721713 F 00018 PRB INLET GRID 1,000 Uds DWG Nº PRB-000-C13
H11721724 F 00019 PRB OVERFLOW GRID 1,000 Uds DWG Nº PRB-000-C28
H11721714 F 00020 SKIMMER 1,000 Uds DWG Nº PRB-000-C14
B21081220 C 00021 HEXAGONAL HEAD SCREW M10 x 100 Inox. AISI 316 1,000 Uds FOR/PARA 20
B21441207 C 00022 PLANE WASHER M10 Inox. AISI 316 17,000 Uds FOR/PARA 16,19,20
B21461207 C 00023 SPRING GROWER WASHER M10 Inox. AISI 316 17,000 Uds FOR/PARA 16,19,20
B21111207 C 00024 HEXAGONAL NUT M10 Inox. AISI 316 3,000 Uds FOR/PARA 19,20
H11722261 F 00025 PRB-595 PLASTICS SHEETS 1,000 Uds DWG Nº PRB-595-C15
H11723541 F 00026 PRB-490 PLASTICS SHEETS SECURE 1,000 Uds DWG Nº PRB-490-C16
B21051233 C 00027 HEXAGONAL HEAD SCREW M8 x 20 Inox. AISI 316 1,000 Uds FOR/PARA 26
B21441206 C 00028 PLANE WASHER M8 Inox. AISI 316 1,000 Uds FOR/PARA 26
B21461206 C 00029 SPRING GROWER WASHER M8 Inox. AISI 316 1,000 Uds FOR/PARA 26
B04290041 C 00030 DYNAMIC CENTRIFUGAL PUMP 2,000 Uds
B21050146 C 00031 HEXAGONAL HEAD SCREW M10 x 40 Ac. 6.8 4,000 Uds FOR/PARA 30
B21440107 C 00032 PLAIN WASHER M10 Ac. 6.8 8,000 Uds FOR/PARA 30
B21460107 C 00033 SPRING GROWER WASHER M10 Ac. 6.8 4,000 Uds FOR/PARA 30
B21110107 C 00034 HEXAGONAL NUT M10 Ac. 6.8 4,000 Uds FOR/PARA 30

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CODE: A131790016 - PLANT "DELTA-BIO" PRB-595+2BB+2CC. Part List 12:18 29/04/2013

PRB-13179-G03 2/3

Code P Mark Description Quantity Unit Notes


B11813621 C 00035 20L BOTTLE W/TAP 1,000 Uds
H48093508 F 00036 PRB-595B CHLORINE DOSIFIER. Part list 1,000 Uds PºNº DC-595B-G01
B07070067 C 00038 SOLENOID VALVE 1/4" 220V 50/60Hz 2 WAY 1,000 Uds SV2
B07430050 C 00039 GROUP 2 NEUMATICS PILOTS 220V 1,000 Uds SV3, SV4
B21050134 C 00042 HEXAGONAL HEAD SCREW M8 x 25 Ac. 6.8 4,000 Uds FOR/PARA 71
B21110106 C 00043 HEXAGONAL NUT M8 Ac. 6.8 4,000 Uds FOR/PARA 71
B21440106 C 00044 PLANE WASHER M8 Ac. 6.8 4,000 Uds FOR/PARA 71
B21460106 C 00045 SPRING GROWER WASHER M8 Ac. 6.8 4,000 Uds FOR/PARA 71
H11720003 F 00046 PRB U-BOLT FOR PIPE 2" 2,000 Uds DWG Nº PRB-000-C33
B07092723 C 00047 1/2NPT PURGE TAP Laton/niquelado 1,000 Uds V13
B27203311 C 00050 BRIDES PLASTIQUES 4,8 X 370mm 50,000 Uds
H11740034 F 00051 PRB-490/980 SETTLING TANK ASPIRATION PIPE 1,000 Uds DWG Nº PRB-490/735-T01
H11740031 F 00052 PRB SETTLING TANK SLUDGE RETURN PIPE 1,000 Uds DWG Nº PRB-000-T02
H11740032 F 00053 PRB SKIMMER OUTLET PIPE 1,000 Uds DWG Nº PRB-000-T03
A131790022 F 00054 PRB-595+2BB+2CC (2" ASA) ASPIRATION PUMP PIPE 1,000 Uds DWG Nº PRB-13179-T04
A131790023 F 00055 PRB-595+2BB+2CC (2" ASA) DISCHARGE PUMP PIPE 1,000 Uds DWG Nº PRB-13179-T05
A131790024 F 00056 PRB-595+2BB+2CC (4" HOSPITAL) EXTERNAL AIR PIPE 1,000 Uds DWG Nº PRB-13179-T06
H11760032 F 00057 PRB-595 INTERNAL AIR PIPE 1,000 Uds DWG Nº PRB-595-T07
H11740033 F 00058 PRB EXTERNAL SLUDGE RETURN PIPE 1,000 Uds DWG Nº PRB-000-T08
A131790025 F 00059 PRB-595+2BB+2CC (4" HOSPITAL) CONTROL VALVES PIPE 1,000 Uds DWG Nº PRB-13179-T09
H11760081 F 00060 PRB-595B CHLORINE PIPE 1,000 Uds DWG Nº PRB-595B-T10
A131790026 F 00061 PRB AERATION PIPE (2" ASA) 1,000 Uds DWG Nº PRB-13179-T11
B22062312 C 00062 EXTERNAL PAINT GREY (RAL 7001) 5,000 Lts 1 HAND/MANO OF/DE 30 MICRONS/MICRAS
B22042312 C 00063 PRIMING PAINT 5,000 Lts 1 HAND/MANO OF/DE 50 MICRONS/MICRAS
B22052311 C 00064 INTERNAL PROTECTION PAINT 30,000 Lts 2 HANDS/MANOS OF/DE 125 MICRONS/MICRAS
B21050108 C 00065 HEXAGONAL HEAD SCREW M4 x 30 Ac. 6.8 2,000 Uds FOR/PARA 39
B21051244 C 00066 HEXAGONAL HEAD SCREW M10 x 30 Inox. AISI 316 14,000 Uds FOR/PARA 16
B13097818 C 00067 FULL CONE NOZZLES 1/4" BSPT 1,000 Uds
B16153501 C 00068 TEST TUBE 1000ml Polipropileno 1,000 Uds
B12770009 C 00069 CLAMP "ISOFIX" 2" 1,000 Uds
B27112790 C 00070 GLAND M25 WITHOUT NUT Laton/niquelado 1,000 Uds FOR/PARA 30
A131790033 F 00071 GROUND BAR 2,000 Uds PºNº PRB-13179-C50
H00012480 F 00072 IMO EQUIPMENT IDENTIFICATION PLATE 1,000 Uds DWG Nº PI-000-C01
A131790038 F 00073 MANUFACTURING GROUND CABLES 1,000 Uds

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CODE: A131790016 - PLANT "DELTA-BIO" PRB-595+2BB+2CC. Part List 12:18 29/04/2013

PRB-13179-G03 3/3

Code P Mark Description Quantity Unit Notes


B07062073 C 00074 CHECK VALVE 1" Bronce 1,000 Uds V16
B12110106 C 00075 CONNECTION 1" (M-M) St. 35 1,000 Uds FOR/PARA 74

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CODE: A131790017 - CONTROL PANEL PRB-595+2BB+2CC. Components List 14:05 26/04/2013

PRB-13179-E04 1/4

Code P Mark Description Quantity Unit Notes


B27020173 C 00001 CONTROL PANEL 600 x 500 x 200 1,000 Uds
B27030063 C 00002 CATCH HOOK 1,000 Uds
B27060107 C 00003 SYMETRICAL RAIL 35 x 7,5mm Cobre 1,500 m 35 x 7,5 DIN
B27073126 C 00004 CHANNEL PERFORATED 25 x 60 1,500 m
B27094949 C 00005 ELEVATORS FOR TERMINALS 2,000 Uds
B27090143 C 00006 ELEVATOR M6 x 100 4,000 Uds
B21060143 C 00007 CYLINDRICAL HEAD SCREW M6 X 10 Ac. 6.8 14,000 Uds DIN84
B21460104 C 00008 SPRING GROWER WASHER M6 Ac. 6.8 18,000 Uds DIN127
B21242424 C 00009 RIVET 4,8 x 12 Aluminio 16,000 Uds
B21440102 C 00010 PLANE WASHER M4 Ac. 6.8 16,000 Uds DIN125
B21062751 C 00011 CYLINDRICAL HEAD SCREW M6 X 40 Latón MS.(58 % Cu) 2,000 Uds DIN84
B21112704 C 00012 HEXAGONAL NUT M6 Latón 5,000 Uds DIN934
B27080031 C 00013 SPRING TERMINAL ST-4 15,000 Uds
B27080030 C 00014 SPRING TERMINAL ST-2,5 20,000 Uds
B27093355 C 00015 1,5 TO 2,5 TERMINAL LATERAL COVER 1,000 Uds
B27093315 C 00016 TERMINALS LATER. BUFFER PLASTIC 3,000 Uds
A131790027 F 00017 PLATE FOR GLANDS DELTA-BIO PRB-595+2BB+2CC 1,000 Uds DWG Nº PRB-13179-C17
B27100016 C 00018 TERMINALS YELLOW TIP 12,000 Uds
B27100001 C 00019 TERMINAL RED TIP 40,000 Uds
B27100010 C 00020 TERMINAL BLUE TIP 130,000 Uds
B27100055 C 00021 TERMINAL RED FORK 10,000 Uds
B27100071 C 00022 TERMINAL BLUE FORK 15,000 Uds
B27123102 C 00023 CABLE INDICATOR 1 20,000 Uds
B27123103 C 00024 CABLE INDICATOR 2 60,000 Uds
B27123104 C 00025 CABLE INDICATOR 3 60,000 Uds
B27123105 C 00026 CABLE INDICATOR 4 40,000 Uds
B27123106 C 00027 CABLE INDICATOR 5 20,000 Uds
B27123107 C 00028 CABLE INDICATOR 6 20,000 Uds
B27123108 C 00029 CABLE INDICATOR 7 20,000 Uds
B27123109 C 00030 CABLE INDICATOR 8 20,000 Uds
B27123110 C 00031 CABLE INDICATOR 9 20,000 Uds
B27123101 C 00032 CABLE INDICATOR 0 20,000 Uds
B27123111 C 00033 CABLE INDICATOR R 20,000 Uds
B27123112 C 00034 CABLE INDICATOR S 20,000 Uds

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CODE: A131790017 - CONTROL PANEL PRB-595+2BB+2CC. Components List 14:05 26/04/2013

PRB-13179-E04 2/4

Code P Mark Description Quantity Unit Notes


B27123113 C 00035 CABLE INDICATOR T 20,000 Uds
B27123114 C 00036 CABLE INDICATOR U 20,000 Uds
B27123115 C 00037 CABLE INDICATOR V 20,000 Uds
B27123116 C 00038 CABLE INDICATOR W 20,000 Uds
B27073127 C 00039 CHANNEL PERFORATED 40 x 60 0,430 m
B28060021 C 00040 NON HALOGEN EARTH CABLE 2,5mm2 0,500 m
B28060081 C 00041 NON HALOGEN CABLE 2,5mm2 10,000 m
B28060080 C 00042 NON HALOGEN CABLE 1,5mm2 100,000 m
B27203302 C 00043 PLASTIC FLANGES 2,5 X 101 mm 15,000 Uds
B27203309 C 00044 PLASTIC FLANGES 4,8 X 188 mm 10,000 Uds
B27203310 C 00045 PLASTIC FLANGES 4,8 X 292 mm 10,000 Uds
B27203311 C 00046 BRIDES PLASTIQUES 4,8 X 370mm 10,000 Uds
B27203314 C 00047 PLASTIC FLANGES 7,6 X 299 mm 10,000 Uds
B27153301 C 00048 SPIRAL TAPE DIAM.12 Polietileno 0,500 m
B27073123 C 00049 CHANNEL PERFORATED 25 x 40 0,500 m
B26060087 C 00050 LAMPHOLDER 80V-230V 11,000 Uds L1 TO/A L11
B24340007 C 00051 440-400/115-230V 0.5KVA TRANSFORMER 1,000 Uds T1
B24100010 C 00053 THREEPHASE FUSEHOLDER 1,000 Uds FOR/PARA F1
B24330003 C 00054 PROTECTION CYLINDRICAL FUSE 6 AMP. 3,000 Uds F3
B24100010 C 00055 THREEPHASE FUSEHOLDER 1,000 Uds FOR/PARA F3
B24330003 C 00056 PROTECTION CYLINDRICAL FUSE 6 AMP. 3,000 Uds F4
B24100010 C 00057 THREEPHASE FUSEHOLDER 1,000 Uds FOR/PARA F4
B24090002 C 00058 CYLINDRICAL FUSE 2 AMP. 2,000 Uds F5
B24100006 C 00059 SINGLE PHASE FUSEHOLDER 2,000 Uds FOR/PARA F5
B24090003 C 00060 CYLINDRICAL FUSE 4 AMP. 2,000 Uds F6
B24100006 C 00061 SINGLE PHASE FUSEHOLDER 2,000 Uds FOR/PARA F6
B24140046 C 00062 CONTACTOR W/COIL 220V 50/60Hz 4 Kw 1NO 1,000 Uds K2
B24140046 C 00063 CONTACTOR W/COIL 220V 50/60Hz 4 Kw 1NO 1,000 Uds K3
B24200041 C 00064 THERMIC RELAY 4-6 Amp. 1,000 Uds RT2
B24200041 C 00065 THERMIC RELAY 4-6 Amp. 1,000 Uds RT3
B29010056 C 00066 PROGRAMMABLE CONTROLLER 1,000 Uds A1
B24300004 C 00067 BATTERY FOR CP1E-N 1,000 Uds FOR/PARA A1
B25030003 C 00068 AUXILIARY RELAY 2 CONTACTS 220 V 1,000 Uds R1
B25040002 C 00069 RELAY BASE 2 CONTACT 1,000 Uds FOR/PARA R1

OT/Cliente : Create by: Dynamic ERP

Approve by: Rev :


CODE: A131790017 - CONTROL PANEL PRB-595+2BB+2CC. Components List 14:05 26/04/2013

PRB-13179-E04 3/4

Code P Mark Description Quantity Unit Notes


B25030003 C 00070 AUXILIARY RELAY 2 CONTACTS 220 V 1,000 Uds R2
B25040002 C 00071 RELAY BASE 2 CONTACT 1,000 Uds FOR/PARA R2
B25030003 C 00072 AUXILIARY RELAY 2 CONTACTS 220 V 1,000 Uds R3
B25040002 C 00073 RELAY BASE 2 CONTACT 1,000 Uds FOR/PARA R3
B25030003 C 00074 AUXILIARY RELAY 2 CONTACTS 220 V 1,000 Uds R4
B25040002 C 00075 RELAY BASE 2 CONTACT 1,000 Uds FOR/PARA R4
B25030003 C 00076 AUXILIARY RELAY 2 CONTACTS 220 V 1,000 Uds R5
B25040002 C 00077 RELAY BASE 2 CONTACT 1,000 Uds FOR/PARA R5
B25030003 C 00078 AUXILIARY RELAY 2 CONTACTS 220 V 2,000 Uds R6
B25040002 C 00079 RELAY BASE 2 CONTACT 2,000 Uds FOR/PARA R6
B26060072 C 00080 BLUE ROUND PILOT 1,000 Uds L1
B26060054 C 00081 GREEN ROUND PILOT 1,000 Uds L2
B26060054 C 00082 GREEN ROUND PILOT 1,000 Uds L3
B26060054 C 00083 GREEN ROUND PILOT 1,000 Uds L4
B26060054 C 00084 GREEN ROUND PILOT 1,000 Uds L5
B26060054 C 00085 GREEN ROUND PILOT 1,000 Uds L6
B26060055 C 00086 YELLOW ROUND PILOT 1,000 Uds L7
B26060060 C 00087 RED ROUND PILOT 1,000 Uds L8
B26060060 C 00088 RED ROUND PILOT 1,000 Uds L9
B26060060 C 00089 RED ROUND PILOT 1,000 Uds L10
B24010004 C 00090 GENER. SWITCH W/CLUTCH 0-1 3 PHASES 1,000 Uds b1
B26010007 C 00091 SELECTOR 0-1 (2 POLES) 1,000 Uds b2
B26010004 C 00092 SELECTOR 1-2 1,000 Uds b3
B26010004 C 00093 SELECTOR 1-2 1,000 Uds b4
B26040011 C 00094 GREEN ROUND PUSH BUTTON N.O 1,000 Uds b5
B26040012 C 00095 RED ROUND PUSH BUTTON N.C. 1,000 Uds b6
B26040011 C 00096 GREEN ROUND PUSH BUTTON N.O 1,000 Uds b7
B26040011 C 00097 GREEN ROUND PUSH BUTTON N.O 1,000 Uds b8
B26100006 C 00098 HORN 220V 1,000 Uds S1
B21420090 C 00099 WATERTIGHT WASHER M6 3,000 Uds
B26220003 C 00100 "PS" PRESSURE SWITCH 1,000 Uds PS1
B12721202 C 00101 INTERNAL PIPE NIPPLE 1/4" Inox. AISI 316 1,000 Uds FOR/PARA PS1
B27400012 C 00102 TERMINAL BRIDGE FBS 5-5 2,000 Uds
B27400010 C 00103 TERMINAL BRIDGE FBS 3-5 1,000 Uds

OT/Cliente : Create by: Dynamic ERP

Approve by: Rev :


CODE: A131790017 - CONTROL PANEL PRB-595+2BB+2CC. Components List 14:05 26/04/2013

PRB-13179-E04 4/4

Code P Mark Description Quantity Unit Notes


B25110001 C 00104 RELAY BASE BRIDGE 9,000 Uds
B27093356 C 00105 4mm2 TERMINAL LATERAL COVER 1,000 Uds
A131790028 F 00106 TERMINAL INDICATORS PRB-595+2BB+2CC 1,000 Uds
A131790030 F 00107 INNER DOOR CONTROL PANEL PRB-595+2BB+2CC 1,000 Uds DWG Nº PRB-13179-E08
A131790029 F 00108 CABLE MANUFACTURING 1,000 Uds
B24330002 C 00109 PROTECTION CYLINDRICAL FUSE 4 AMP 3,000 Uds F2
B24100010 C 00110 THREEPHASE FUSEHOLDER 1,000 Uds FOR/PARA F2
B24090008 C 00111 CYLINDRICAL FUSE 16 AMP. 3,000 Uds F1
B24200033 C 00112 THERMIC RELAY 1,6-2,4 Amp. 1,000 Uds RT1
B24140046 C 00113 CONTACTOR W/COIL 220V 50/60Hz 4 Kw 1NO 1,000 Uds K1
B24330002 C 00114 PROTECTION CYLINDRICAL FUSE 4 AMP 3,000 Uds F7
B24100010 C 00115 THREEPHASE FUSEHOLDER 1,000 Uds FOR/PARA F7
B24200033 C 00116 THERMIC RELAY 1,6-2,4 Amp. 1,000 Uds RT4
B24140046 C 00117 CONTACTOR W/COIL 220V 50/60Hz 4 Kw 1NO 1,000 Uds K4
B26060054 C 00118 GREEN ROUND PILOT 1,000 Uds L11
B26010004 C 00119 SELECTOR 1-2 1,000 Uds b9
A131790036 F 00120 CONTROL PANEL LABELS PRB-595+2BB+2CC 1,000 Uds DWG Nº PRB-13179-E06I
B21221104 C 00121 CD BOLT M8 x 35 Inox. AISI 304 2,000 Uds
B21111206 C 00123 HEXAGONAL NUT M8 Inox. AISI 316 2,000 Uds
B21441206 C 00124 PLANE WASHER M8 Inox. AISI 316 2,000 Uds
B21461206 C 00125 SPRING GROWER WASHER M8 Inox. AISI 316 2,000 Uds
B25030003 C 00126 AUXILIARY RELAY 2 CONTACTS 220 V 1,000 Uds R7
B25040002 C 00127 RELAY BASE 2 CONTACT 1,000 Uds FOR/PARA R7

OT/Cliente : Create by: Dynamic ERP

Approve by: Rev :


CODE: H48093508 - PRB-595B CHLORINE DOSIFIER. Part list 17:33 17/04/2013

DC-595B-G01 1/1

Code P Mark Description Quantity Unit Notes


H48093501 F 00001 CHLORINE DOSIFIER TANK PRB-000B Polipropileno 1,000 Uds PºNº DC-000B-C01
A11230017 F 00002 NON RETURN VALVE 1,000 Uds PºNº VR-000-C01
H48093513 F 00003 CHLORINE DOSIFIER PLUG PRB-000B Polipropileno 1,000 Uds PºNº DC-000B-C02
B19133279 C 00004 O-RING 36 x 2,5 Neopreno 1,000 Uds

OT/Cliente : Create by: Dynamic ERP

Approve by: Rev :


CODE: B04290041 - DYNAMIC CENTRIFUGAL PUMP 07:53 02/05/2013

1/1

Code P Mark Description Quantity Unit Notes


D04293501 C 00001 VOLUTE CASING 1,000 Uds REF. 1112
D04293502 C 00002 MECHANICAL SEAL 1,000 Uds REF. 4200
D04293503 C 00003 THROWER 1,000 Uds REF. 2540.3
D04293504 C 00004 SOCKET HEAT CAP SCREW 2,000 Uds REF. 6579.1-2
B01050067 C 00005 ELECTRIC MOTOR WITH FLANGE 1,000 Uds REF. 8100
D04293506 C 00006 CASING COVER 1,000 Uds REF. 1221.1
D04293507 C 00007 SHAFT 1,000 Uds REF. 2100
D04293508 C 00008 O-RING 1,000 Uds REF. 4610.1
D04294109 C 00009 IMPELLER (110mm) 1,000 Uds REF. 2200 (110)
D04293510 C 00010 IMPELLER NUT 1,000 Uds REF. 2912.1
D04293511 C 00011 GASKET 1,000 Uds REF. 4590.7
D04293512 C 00012 DISCHARGE COVER 1,000 Uds REF. 1224
D04293513 C 00013 GASKET 1,000 Uds REF. 4590.6
D04293514 C 00014 SUCTION COVER 1,000 Uds REF. 1223

OT/Cliente : Create by: Dynamic ERP

Approve by: Rev :


CODE: B10020024 - BLOWER 17:32 12/03/2013

HSP0045-2ST810-6-G01 1/1

Code P Mark Description Quantity Unit Notes


D10022401 C 00001 BLOWER HOUSING 1,000 Uds
D10022403 C 00003 SEALING RING 4,000 Uds
D10022404 C 00004 SUPPORT RING 4,000 Uds
D10022405 C 00005 IMPELLER 2,000 Uds
D10022406 C 00006 BLOWER COVER 1,000 Uds
D10022407 C 00007 SCREW, O-RING & WASHER, 1,000 Uds
D10022408 C 00008 GASKET 2,000 Uds
D10022409 C 00009 SILENCE HOUSING 2,000 Uds
D10022410 C 00010 NET PIPE 2,000 Uds
D10022411 C 00011 GASKET 2,000 Uds
D10022412 C 00012 END SHIELD 1,000 Uds
D10022413 C 00013 FAN COWL 1,000 Uds
D10022414 C 00014 EXTERNAL FAN 1,000 Uds
D10022415 C 00015 FILTER 1 1/4" 1,000 Uds
D10022416 C 00016 VALVE 1 1/4" 1,000 Uds

OT/Cliente : Create by: Dynamic ERP

Approve by: Rev :

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