Am-01 01 250-Ap2

KONE EcoSpace and MonoSpace 500
Installation Instruction
K O N E E C O S PA C E A N D M O N O S PA C E 5 0 0 W I T H K C E
E L E C T R I F I C AT I O N
X000032909
© 2013 KONE Corporation 1 (129) AM-01.01.250-AP2

All rights reserved (B) 2017-04-06
© 2013 KONE Corporation

All rights reserved.
No part of the contents of this document may be copied, reproduced or transmitted in any form or by any
means, or translated into another language or format, in whole or part, without prior written permission of
KONE Corporation.
Authorization Notice
This publication is for informational p urposes only. All persons participating in the installation and/or
maintenance of KONE equipment and using these instructions must be qualified to perform such work, are
required to have received equipment specific training as specified by KONE and must have KONE
Corporation's authorization to install and maintain KONE equipment.
D I S C L A I M E R O F WA R R A N T I E S A N D L I A B I L I T I E S
KONE reserves the right at any time to alter the product design, specifications and procedures reflected in
this document. NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE CONSTRUED AS A
WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY PRODUCT, SPECIFICATION OR
PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR
QUALITY, OR AS A MODIFICATION OR REPRESENTATION OF THE TERMS OF ANY PURCHASE
AGREEMENT.
KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR
DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR
TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR
ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE USER OF THIS DOCUMENT ASSUMES
ALL RISKS ASSOCIATED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT.
Confidentiality Notice
This proprietary and confidential document is provided to you only for purposes of installing and/or
maintaining KONE products and it may not be used or its contents disclosed for any other purpose without
KONE's prior written permission. Neither this document nor its contents may be copied or disclosed to third
parties for any reason. KONE reserves the right to prosecute any breach of this obligation.
Tr a d e m a r k N o t i c e
"KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all other
product names are trademarks or registered trademarks of KONE Corporation in various countries."

TA B L E O F C O N T E N T S
1 ABOUT THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1 Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Translations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Related documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Weight of main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Customer experience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Protecting work areas with safety fences. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Public safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.3 Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.4 Minimum required personal protective equipment (PPE) for elevator installation
and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5 Personal protection signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6 Man riding hoist sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5 INSTALL MAINTENANCE ACCESS PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5.1 Quality requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5.2 Maintenance access panel (EN81-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.2.1 Maintenance access panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.2.2 Install maintenance access panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
5.3 Maintenance access panel (EN81-20). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
5.3.1 Maintenance access panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
5.3.2 Install maintenance access panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6 ELECTRIFICATION AT TOP OF ELEVATOR SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.1 EcoSpace with KDL16L (EN81-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.1.1 Quality requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.1.2 Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
6.1.3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
6.1.4 Install drive and THD filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
6.1.5 Install electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
6.1.6 Install LWD cable, OSG cable and topmost lighting unit . . . . . . . . . . . . . . . . . . . .27
6.1.7 Connections and earthings with ECB-1 (KDL16L KCE). . . . . . . . . . . . . . . . . . . . .29
6.1.8 Connections and earthings without ECB-1 (KDL16L KCE) . . . . . . . . . . . . . . . . .30
6.1.9 Connect machine cables (KDL16L KCE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
6.1.10 Connect cables between MAP and drive (KDL16L KCE) . . . . . . . . . . . . . . . . . . .32
6.2 EcoSpace with KDL16L (EN81-20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.2.2 Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.2.3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6.2.4 Install drive, THD filter and RBO main unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

6.2.7 Connections and earthings with ECB-1 (KDL16L KCE). . . . . . . . . . . . . . . . . . . . .43
6.2.8 Connections and earthings without ECB-1 (KDL16L KCE) . . . . . . . . . . . . . . . . .44
6.2.9 Connect machine cables (KDL16L KCE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
6.2.10 Connect cables between MAP and drive (KDL16L KCE) . . . . . . . . . . . . . . . . . . .47
6.2.11 Connect RBO cables (KDL16L KCE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
6.3 MonoSpace 500 with KDL16S (EN81-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
6.3.2 Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
6.3.3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
6.3.4 Open KDL16S drive covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
6.3.5 Install drive panel (KDL16S, guide rail fixing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
6.3.6 Install drive panel (KDL16S, wall fixing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.3.9 Connections and earthings with ECB-1 (KDL16S KCE) . . . . . . . . . . . . . . . . . . . .60
6.3.10 Connections and earthings without ECB-1 (KDL16S KCE) . . . . . . . . . . . . . . . . .61
6.3.11 Connect machine cables (KDL16S KCE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
6.3.12 Connect cables between MAP and drive (KDL16S KCE) . . . . . . . . . . . . . . . . . . .62
6.4 MonoSpace 500 with KDL16S (EN81-20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
6.4.2 Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
6.4.3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
6.4.4 Open KDL16S drive covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
6.4.5 Install drive and RBO main unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
6.4.8 Connections and earthings with ECB-1 (KDL16S KCE) . . . . . . . . . . . . . . . . . . . .75
6.4.9 Connections and earthings without ECB-1 (KDL16S KCE) . . . . . . . . . . . . . . . . .76
6.4.10 Connect machine cables (KDL16S KCE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
6.4.11 Connect cables between MAP and drive (KDL16S KCE) . . . . . . . . . . . . . . . . . . .78
6.4.12 Connect RBO cables (KDL16S KCE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
7 MAIN SUPPLY CABLE, MAP AT SECOND TOPMOST FLOOR, GROUP
CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
7.1 Connect main supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
7.2 MAP at second topmost floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
7.3 Connect group elevators (duplex / triplex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
8 INSTALL TRAVELING CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
9 ELEVATOR SHAFT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
9.1 Wiring at top of elevator shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
9.2 Install elevator shaft lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
9.3 Fix connection and protection boxes and wiring at landings . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
9.4 Pit electrification (EN81-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
9.5 Install control station in pit (EN81-20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
9.5.1 Control station in the pit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
9.5.2 Install electrical equipment in pit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98

9.5.3 Electrical equipment in pit without access door . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

9.6 Install elevator shaft bundle to group elevators with dividing beams OR steel
elevator shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10 ELECTRIFICATION UNDER CAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
11 INSTALL CAR ELECTRIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
11.1 Quality requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
11.2 Check car roof layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
11.3 Install alarm unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.4 Install car emergency lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
11.5 Install door zone sensor (DZS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
11.6 Install car top connection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
11.7 Connect wires to car top connection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
11.7.1 Connectors at KCE car top connection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
11.7.2 Use spring loaded terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
11.7.3 Connect cables to car top connection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
11.8 Installing provision for elevator announcer (ACU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
11.8.1 Install ACU box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
11.8.2 Connect ACU (if applicable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
11.9 Install induction loop (ILS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
11.10 Install positioning magnets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
12 COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
13 APPROVALS AND CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
APPENDIX A ELEVATOR SHAFT WIRING WITH TRUNKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
A.1 Install support channels and trunkings for steel shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
A.2 Trunkings, holes for cable fixings and elevator shaft lighting . . . . . . . . . . . . . . . . . . . . . . . . . 123
A.3 Shaft bundle at topmost floor with trunking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
A.4 Shaft bundle with trunking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
A.5 Routing elevator shaft electrification with trunking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
A.6 Pit electrification with trunking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

1 ABOUT THIS DOCUMENT
1.1 Audience
This information is intended to be used by people who are familiar with elevator installation
and have received proper training on methods and safety as specified by KONE.
1.2 Feedback
Click a star button to rate this information, report errors or suggest improvements. This opens
your default e-mail client. Alternatively, send feedback directly to ktd@kone.com.
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1.3 Tr a n s l a t i o n s
If you need assistance in getting technical information translated, contact ktd@kone.com.

2 GENERAL
This instruction describes components and features related to KONE EcoSpace and KONE
MonoSpace elevators with KCE electrification.
Use this instruction in conjunction with AM-01.01.026, AM-01.01.250, AM-01.01.026-AP14

and AM-01.01.500.
2.1 Related documents
In addition to this manual, you can find safety- and product-related information in the following
documents:
– AM-01.01.026 KONE MonoSpace®, Release 2.9, Installation instruction
– AM-01.01.026-AP14 KONE MonoSpace®, Release 2.10 and EcoSpace® 2.3
– AM-01.01.250 MonoSpace ®, Release 3.2, Installation instruction
– AM-01.01.500 EN81-20 code changes affecting elevator products and installation methods
– AM-01.03.009 General instructions for material handling, using transportation and lifting
equipment
– AM-11.65.054 KCE Electrification with KDL16 Drive, Commissioning and Safety Inspection
– AM-11.65.094, KONE MonoSpace and EcoSpace with KDL16L/KDL16S KCE drive (EN
81-20) - commissioning and safety inspection
– AM-13.25.004 Induction Loop Solution
– AM-13.25.011 KONE Remote Monitoring (KRM) for elevators with KCE electrification,
Installation
– AM-13.30.016 EBD10 for KCE, emergency battery drive for elevators with KCE control
system
2.2 We ig h t o f m a in c o m po n e nt s
Component We i g h t
MAP (door type) 24kg
KDL16L/S KCE drive panel 11-14kg
THD filter 5-10kg
Travelling cable, EcoSpace (max travel 35m) 23kg (max)
Travelling cable, MonoSpace500 (max travel 75m) 47kg (max)
Car top connection box 10kg (max)
Emergency Battery Drive EBD06 (optional) 36kg
Autotransformer (optional) 48-68kg
Main unit of electrical brake release device (RBO) 12-15kg

2.3 Customer experience
The focus of your work must always be customer satisfaction. To reach and exceed the
customers’ expectations, be polite, constructive and co-operative, and communicate clearly.
Remember that for customers, you represent KONE, so ensure that you handle or at least
communicate all customer requests and feedback to the correct persons.
For more information on how to deliver best-in-class customer experiences through behavior
and communication, see the KONE Ambassador program in KONE intranet (search for
Ambassador) or contact your supervisor.
X000085312 B.5

3 SAFETY
For more information on safety, see AM-01.01.026 and AM-01.01.250.
Safe working is based on KONE general safety rules and local regulations. Fitter must use
safety shoes, helmet and protective gloves in all work phases. Additional personal protective
equipment (PPE) must be used when required in instructions.
3.1 Protecting work areas with safety fences
When work is performed at landings, the landings must be protected. Entrance protection /
door must be:
– Fully covered
– Lockable
– Openable without key from inside
– Imperforate or at minimum preventing contact with exposed components that can be a
safety risk
Do not leave the work place unattended when entrance protection is removed or a landing
door is open.
No work at the landing. Closed landing door or fence covering the whole door opening.
X000011548
Work on the car roof or in the pit. Closed landing door or car at landing and fence closing the
landing door area.

X000011549
3.2 Public safety

– Keep the working area closed to the public at all times.
– Keep the area outside the working area clean.
– Store materials in designated storage areas. Not on landings or in working area.
– In residential buildings keep to the agreed daily working schedules to avoid unnecessary
disturbance to residents.
– When transporting material into the elevator shaft, segregate other building users from the
transportation route and working areas with additional safety fences or guarding.
X000011865 A.1
3.3 Wa r n i n g s i g n s
Danger Sign Danger Sign

Electric shock Risk of falling
Magnetic field Risk of fire
Corrosion, Entry prohibited

dermatological risk
General hazard Suspended load

warning
Pinching hazard Falling objects

3.4 Minimum required personal protective equipment (PPE) for elevator

installation and commissioning
– Protective gloves (cut resistant gloves against sharp objects and if needed gloves against
chemical hazards, cold and heat)
– Working clothes
– High visibility vest
– Safety shoes with ankle protection
– Safety glasses
– Safety helmet
– Hearing protection
– Fall restraint or arrest equipment (if needed)
X000010230
X000034302
For more information on PPE, see AM-01.03.010 Elevator installation — safety manual.
X0000084781 A.7
3.5 Personal protection signs
Mandatory Sign Mandatory Sign

Head protection Overall
Dust mask Hearing protection
© 2013 KONE Corporation 11 ( 1 2 9 ) AM-01.01.250-AP2

Mandatory Sign Mandatory Sign

Safety shoes with ankle Safety gloves / Rubber
protection gloves
Fall prevention equipment Safety goggles
Fall prevention measures High visibility clothing
3.6 Man riding hoist sign
Informative Sign
Man riding hoist mandatory inspection
X000009573
X0000104842 A.2
X000085313 B.2

4 TOO LS
P c s . To o l P c s . To o l
1 Unwinding device 1 Electrostatic Discharge (ESD) kit
KM504610G01 (optional)
KM857505
X000023109
X000024935
1 Working stool 2 Locking set for main switch

KM265173 KM854281
X000085314
X000010443
1 Multimeter (Fluke 179 or equivalent) 1 Manual chain hoist for lifting of EBD
with long insulated test probes (optional)
(minimum length 100 mm) Locally supplied
Locally supplied
X000010454
X000014689
1 Torx screwdriver T10 (to open the Normal hand tools (see KOS-000029,
drive cover plate) KONE hand tools for installation and
maintenance)
X000014894
Locally supplied
1 Electric drill
X000085315 A.1

5 I N S TA L L M A I N T E N A N C E A C C E S S PA N E L
5.1 Quality requirements
Quality Requirements:
Maintenance access panel (MAP)
– aligned to frame
– door operation checked
– locks operation checked with key
– no rattling noise during knock & feel test
– all protective plastic paper removed from
joints etc.
– inspected for any sharp edges and de-
burr if necessary
– fire protection installed (if needed)
X000032913
! ! ! C A U T I O N — i s s u e s t h a t a ff e c t SORT
reliability !!! STABILIZE
Incorrectly installed / aligned MAP
causes:
5S SHINE
STANDARDIZE
SUSTAIN
X000028644
– MAP door lock operation failure
Incorrectly installed / adjusted brake Method tools needed:
release cable causes: Man riding hoist
– obstruction with moving parts / damage to Hand tools needed:
cable Battery drill / driver, Phillips screwdriver,
hammer drill, hammer, side cutters, tape
– adjusted too slack = unable to manually
measure, spirit level, ratchet + socket
operate brakes
(19 mm, wall MAP)
– adjusted too tight = potential brake
malfunctions 5S Installation Progress Report
N/A

Q D - 1 8 1 . 2 11
N/A
X0000093703 A.3

5.2 Maintenance access panel (EN81-1)
5.2.1 Maintenance access panel
1. PE bar
2. Main switch (Q220) and lighting
1 disconnecting switch (Q262)
3. KCEAPM (optional)
2 8 4. Manual brake release lever
5. KCERAL (optional)
6. KCEFUI
7. KCEMSC
8. KCECPU
3 9
9. LED power supply
10. Switch module
11. 24VDC (second one optional)
12. KCEGCL or KCEOPT (optional)
4
13. Traveling cable connection
10
11
6
12
7
13
X000032914
X0000093609 A.2

5.2.2 Install maintenance access panel
N O T E : Protect your arms and use dust mask when handling rockwool. When maintenance
access panel (MAP) installation is ongoing, the car roof must be on landing level, the car top
balustrade (if any) must be installed and working area must be closed.
1. Remove the top and bottom covers.
2. Lean the MAP against the wall next to the door frame.
Take care not to damage the cables.
3. Route the cables to the elevator shaft through the top end of the door frame.
4. Install the MAP to the door frame.
5. F i r e r a t e d d o o r s : Fit rockwool pieces to top and bottom consoles.
6. F i r e r a t e d f r o n t t y p e d o o r s : Install the fire protection plates.
7. Install the bottom cover.
N O T E : Install the top cover after main power supply cable installation.
2 3
7
1080833.pdf
X0000085991
X0000093613 A.4

5.3 Maintenance access panel (EN81-20)
5.3.1 Maintenance access panel
X0000088791
1. Protective earth (PE) bar 7. KCEMSC

2. Main switch (Q220) and lighting 8. KCECPU
disconnecting switch (Q262)
3. KCEAPM (optional) 9. Switch module
4. Electrical brake release device 10. 24VDC (second one optional)
(RBO)
5. KCERAL (optional) 11. LED power supply
6. KCEFUI 12. KCEGCL or KCEOPT (optional)
13. Overspeed governor by-pass switch
(22BP:1) and by-pass button (22BP:2)
X0000093610 A.2

5.3.2 Install maintenance access panel
N O T E : Protect your arms and use dust mask when handling rockwool. When maintenance
access panel (MAP) installation is ongoing, the car roof must be on landing level, the car top
balustrade (if any) must be installed and working area must be closed.
1. Remove the top and bottom covers.
2. Lean the MAP against the wall next to the door frame.
Take care not to damage the cables.
3. Route the cables to the elevator shaft through the top end of the door frame.
4. Install the MAP to the door frame.
5. F i r e r a t e d d o o r s : Fit rockwool pieces to top and bottom consoles.
6. F i r e r a t e d f r o n t t y p e d o o r s : Install the fire protection plates.
7. Install the bottom cover.
N O T E : Install the top cover after main power supply cable installation.
X0000093645
X0000093614 A.3

6 E L E C T R I F I C AT I O N AT TO P O F E L E VATO R S H A F T
6.1 EcoSpace with KDL16L (EN81-1)
6.1.1 Quality requirements
D r i v e , T H D f i l t e r, t r u n k i n g s , e x t e r n a l
braking resistor (if any)
– installed to correct position according to
layout drawings
Accessories (EBD etc.) KDL16L
layout drawings
Cables between elevator shaft top
components
– routed and connected, free of obstruction
– encoder cable routed separately (not
grouped with machine cables)
– plugs properly inserted into sockets
– all ‘screw type’ cable terminations
tightened, ensure no loose cable strands
– earthings checked
– cable grounding / shields to be correctly
clamped
– ensure that no damage has occurred
during installation
N O T E : Ensure that all covers are closed
after installation.
X000014890

Incorrectly installed elevator shaft top
electrification causes:
5S SHINE
STANDARDIZE
SUSTAIN
X000028644
– equipment (drive etc.) not installed to
layout drawing position will interfere with Method tools needed:
required running clearance from ropes or Man riding hoist
car
Hand tools needed:
– accessories (EBD etc.) not installed to Tape measure, spirit level, pencil, hammer
layout drawing position will interfere with drill, hammer, side cutters, 2 x spanner (8,
required safety spaces, running 10 mm), ratchet + socket (19 mm, EBD),
clearances spanner (7, 17, 19 mm), allen keys, TORX
Incorrectly installed elevator shaft top screwdriver (T10), electrical terminal
cabling causes: screwdriver, multigrip pliers
– incorrectly routed encoder cable can 5S Installation Progress Report
cause poor encoder reference feedback Lift Controller Installed
due to magnetic field disturbances from
machine cables. This leads to poor ride Q D - 1 8 1 . 2 11
comfort and drive faults QD 7 commenced
– plugs not inserted correctly to sockets
can cause unnecessary disconnections
– earthing / shield clamps not used
correctly will NOT provide the required
grounding to remove signal interference
– loose ‘screw type’ terminals cause
unnecessary disconnections
X0000093803 A.2
6.1.2 Notes
WA R N I N G : During electrification work, the power must be off. Ensure that the power to the
main supply cable cannot be turned on. Remove fuses and lock the main switches. Notice the
separate lighting supplies.
C A U T I O N : When drilling above drive or MAP, protect the panels from dust.

C A U T I O N : If there is a danger of condensed water, on the wire or cable

surface, to enter electrical components or connectors in the elevator
shaft, form a loop before the cable entry or connector. This cable loop
X000031161
method is recommended for all installations and mandatory in wet or
humid operating conditions.
X000031162
C A U T I O N : When installing the cables, ensure the following:

o
90
1 Encoder and thermistor cables must be separated from motor supply and
2
>100mm brake control cables. Otherwise there might be disturbances in the
3
4 encoder signals. These cables can cross each other at an angle of
90 degrees. If these cables are routed parallel, the minimum clearance
X000032929
between these two cable groups must be 100 mm.
1 = Encoder cable, 2 = Thermistor cable, 3 = Brake control cable, 4 =
Motor supply cable
N O T E : Fix the cables to the wall in both horizontal and vertical directions. The maximum
distance between wall fixings is 500 mm.
X0000093812 A.2

6.1.3 Overview
X000085318

X000032920
X0000093939 A.2
6.1.4 Install drive and THD filter
N O T E : Make sure that you have a good grip when handling heavy items.
1. Assemble required bolts and nuts to the drive fixing bracket.
2. Install the drive module. Align according to the machine type.

3. Install the THD filter.
X000032921
N O T E : The drive cover securing wire must not get caught in any component of the moving
car. Shorten the wire using a cable tie if necessary.
X0000145927
X0000094541 A.4
6.1.5 Install electrical components

1. Install the traveling cable hanger.
N O T E : Traveling cable is fixed to the same level as the bottom through hole of the MAP
(also if MAP is at the second topmost floor).
N O T E : Traveling cable hanger must be located above the mid point of the elevator
shaft.
2. Install the DC fuse box (F386:2, optional).

3. Install the braking resistor.
4. Fix the metal plate trunking above the top track.
5. Fix the 2 m piece of trunking (125 × 50 mm) beside the drive.
6. Fix the topmost trunkings for the cables.
7. Install the ECB-1 single line ReGenerative unit (optional).
8. Fix the metal plate trunking below the topmost landing door sill (minimum four screws
per one meter of plate). Fit the plastic end caps over the sharp edges.
9. Install the emergency battery drive unit (EBD, optional).
For more information, see AM-13.30.016.
C A U T I O N : Ensure that there is a minimum 10 mm clearance between the EBD and the
car door operator.

10. Install the Site Access Gateway (SAG, optional). Connect the cables to KCEAPM in
MAP.
9
3
10
6
4
2
7
1
X0000085995
X0000094064 A.4
6.1.6 I n s t a l l LW D c a b l e , O S G c a b l e a n d t o p m o s t l i g h t i n g u n i t
1. Route, fix and connect the load weighing device (LWD) sensor cable (140) and
overspeed governor (OSG) cable (127).
Leave minimum 100 mm space between the cables when they are parallel to each
other.
N O T E : LWD cable can be routed together with the thermistor and encoder cables.
2. Install the topmost lighting unit. Route and connect the lighting cable (XH157).
3. Route and connect electric safety chain (P110) and signalization cable (XS2).

127
140
100mm
XS2 min.
KDL16L
XH1 XL4
XOSG1
XH157
X000032923
Cable From To
LWD cable Load weighing device KDL16L KCE drive / XL4
OSG cable Overspeed governor MAP / XOSG1
Lighting cable Elevator shaft light MAP / XH157
Electric safety chain cable Electric safety chain of MAP / XH1
elevator shaft
Signalization cable Landing signalization MAP / XS2
X0000094593 A.3

6.1.7 Connections and earthings with ECB-1 (KDL16L KCE)
1 2 3
**
*
6 4 5 11 7 8 10 9
X000032924
*) Only with ECB-1
**) A danger of condensed water, on the wire surface, to enter connectors! Form a loop before
the connector.
1. Braking resistor cable
2. Motor supply cable
3. Brake and thermistor cable
4. DC-link cable (if ECB)
5. Control cable (if ECB)
6. Start permit cable (if ECB)
7. Supply cable
8. Load weighing device cable
9. Drive communication cable

10. Encoder cable

11. Start permit cable
X0000094627 A.3
6.1.8 Connections and earthings without ECB-1 (KDL16L KCE)
1 2 3
**
8 4 5 7 6
X000032925
the connector.
2. Motor supply cable
3. Brake and thermistor cable
4. Supply cable
7. Encoder cable


X0000094628 A.3
6.1.9 Connect machine cables (KDL16L KCE)
WA R N I N G : Ensure that the power supply is safely locked off. Refer to AM-01.03.002 Take 5.
1. Route and connect.

– Motor supply cable to U, V and W
– Braking resistor cables to XBRE2
– Brake cable to XBR4
– Thermistor cable to XT1
– Encoder cable to XMEN5
2. Check that there is smooth radius from the wall to the drive to avoid the cable leading
humidity or water to the bushings.
3. Check that all connections are clean and clamps are secure. Firm contact between
earthing clamps and cable sleeves is very important.
U, V, W
XMEN5
XBR4
5Nm
XBRE2
XT1
X000032926
X0000094655 A.2

6.1.10 Connect cables between MAP and drive (KDL16L KCE)
1. Route and connect the cables between MAP and drive.
A = THD filter
PE
220 /
2,4,6,8
XS3 XD1
PE
XKDSI1 XD3
T1,T2
T3,PE
A
PE,L1',L2',L3'
L1,L2,L3,PE
X000032927
X0000094657 A.2

6.2 EcoSpace with KDL16L (EN81-20)
layout drawings
Accessories (EBD etc.) KDL16L
layout drawings
components
tightened, ensure no loose cable strands
clamped
during installation
after installation.
X000014890

5S SHINE
STANDARDIZE
SUSTAIN
X000028644
car
Hand tools needed:
X0000093803 A.2
6.2.2 Notes


X000031161
X000031162

o
90
2
3
X000032929
Motor supply cable
X0000093812 A.2

6.2.3 Overview
X0000093979

X000032920
X0000093940 A.2
6.2.4 Install drive, THD filter and RBO main unit
1. Assemble required bolts and nuts to the drive fixing bracket.

2. Install the drive panel. Align according to the machine type.
X0000094551
3. Install the THD filter and RBO main unit fixing plate (optional, glass or net shafts) to the
drive fixing bracket.
4. Install the electrical brake release device main unit (RBOMU).
5. Install the THD filter.

MX05 MX06 MX10
430 500 558
448 500 558

X0000136409
Figure 1: Guide rail fixing

510 Car DD = 1250 600 680

MX05 550 Car DD = 1300 MX06 MX10
X0000144329
Figure 2: Wall fixing
N O T E : The drive cover securing wire must not get caught in any component of the moving
car. Shorten the wire using a cable tie if necessary.
X0000145927
X0000094518 A.4
N O T E : Traveling cable is fixed to the same level as the bottom through hole of the MAP
(also if MAP is at the second topmost floor).
shaft.

2. Install the DC fuse box (F386:2, optional).

3. Install the braking resistor.
car door operator.
MAP.

9
3
10
6
4
7
1
2 8
X0000094473
X0000094065 A.4
1. Route, fix and connect the load weighing device (LWD) sensor cable (140) and
overspeed governor (OSG) cable (127).
Leave minimum 100 mm space between the cables when they are parallel to each
other.
N O T E : LWD cable can be routed together with the thermistor and encoder cables.
3. Route and connect electric safety chain (P110) and signalization cable (XS2).

127
140
100mm
XOSG2
min.
XOSG2
XS2 KDL16L
XH1 XL4
XOSG1
XH157
X0000094616
Cable From To
LWD cable Load weighing device KDL16L KCE drive / XL4
OSG cable Overspeed governor MAP / XOSG1 and OSG
adapter cable XOSG2
elevator shaft
X0000094597 A.4

6.2.7 Connections and earthings with ECB-1 (KDL16L KCE)
1 2 3
**
*
X0000094643
6 4 5 12 11 7 8 10 9
Pos Description Pos Description Pos Description

1 Braking resistor 5 Control cable (if ECB) 9 Drive communication
cable cable
2 Motor supply cable 6 Start permit cable (if 10 Encoder cable
ECB)
3 Brake cable 7 Supply cable 11 Start permit cable
4 DC-link cable (if 8 Load weighing device 12 Thermistor cable
ECB) cable
*) Only with ECB-1

the connector.
X0000094633 A.4
6.2.8 Connections and earthings without ECB-1 (KDL16L KCE)
1 2 3
**
X0000094645
9 8 4 5 7 6
Pos Description Pos Description Pos Description

1 Braking resistor 4 Supply cable 7 Encoder cable
cable
2 Motor supply cable 5 Load weighing device 8 Start permit cable
cable
3 Brake cable 6 Drive communication 9 Thermistor cable
cable

the connector.
X0000094635 A.4
6.2.9 Connect machine cables (KDL16L KCE)
N O T E : Ensure that the power supply is safely locked off. Refer to AM-01.03.002 Take 5.
1. Route and connect.
– Braking resistor cables to XBRE2
– Brake cable from machine to RBO XBR4
– Brake cable from RBO XBD1 to drive XBR4
– Encoder cable from machine to RBO XMEN5
– Encoder cable from RBO XMEN2 to drive XMEN5

U, V, W
XMEN5
XBR4
XBRE2
XT1
5Nm
XMEN2
XMEN5
XBD1
XBR4
* *
X0000094666
*) Fix the cable shield to the clamp (to ensure uninterrupted cable shielding).
X0000094656 A.2

6.2.10 Connect cables between MAP and drive (KDL16L KCE)
1. Route and connect the cables between the maintenance access panel (MAP) and drive.
A = THD filter
PE
220 /
2,4,6,8
XS3 XD1
PE
XKDSI1 XD3
T1,T2
T3,PE
A
PE,L1',L2',L3'
L1,L2,L3,PE
X0000095204
X0000094658 A.2

6 . 2 . 11 C o n n e c t R B O c a b l e s ( K D L 1 6 L K C E )
* *
9 OSG
22BP:1
22BP:2
RBOMU
4
XOSG2 11
XF3
XMEN2 X10
RBORC
KCEFCB XMEN5
XF3 XLH32
X10
6 XLH31
10
XBD1 8
XRBO1 XBR4
7
3 KCEMSC
KDL16L
* * XOSG1
XOSGT1
XBR4 XOSGT2
XMEN5 KCE
XRBO1 12
1
2 5
286
X0000088879
From To
1 Main unit / XMEN2* Drive / XMEN5
2 Main unit / XBD1* Drive / XBR4
3 Main unit / XBR4* Hoisting machine brakes
4 Main unit / XMEN5* Hoisting machine encoder
5 Main unit / XRBO1 XRBO1 / KCE
6 Main unit / X10 Remote control unit / X10
7 Main unit / XF3 Shaft bundle / KCEFCB / XF3
8 Remote control unit / XLH32 Maintenance access panel / 22BP:1

From To
9 Remote control unit / XOSG2 Overspeed governor
10 Remote control unit / XLH31 KCEMSC
11 Remote control unit / XOSG2 Maintenance access panel /
– bypass switch 22BP:1
– bypass button 22BP:2
Overspeed governor cable
12 Control cable 286L, 286N, PE Maintenance access panel / XRBO1 on
metal bracket
* Fix the cable shield to the clamp (to ensure uninterrupted cable shielding).
X0000095208 A.3
6.3 MonoSpace 500 with KDL16S (EN81-1)
layout drawings
Accessories (EBD etc.)
layout drawings
components
tightened, ensure no loose cable strands X0000107423
clamped
during installation
after installation.

5S SHINE
STANDARDIZE
SUSTAIN
X000028644
car
Hand tools needed:
X0000093868 A.3
6.3.2 Notes


X000031161
X000031162

o
90
2
3
X000032929
Motor supply cable
X0000093812 A.2

6.3.3 Overview
X000085321

X000032920
X0000093941 A.2
6.3.4 Open KDL16S drive covers
N O T E : The covers must be closed when switching the power on.

1. Remove the cover plate.
X0000090904
2. Open the slide deck.

Keep the slide deck closed during the drive module installation to prevent damaging the
internal components.
X0000090892
X0000082409 A.3
6.3.5 Install drive panel (KDL16S, guide rail fixing)
1. Slide the fixing bolts to the C-profile. Fit the locking pins to both ends of the C-profile.
2. Install the drive back plate to the C-profile.
3. Install the guide rail support. Select the support position according to fish plate location.
*) Alternative position for guide rail support fixing.

4. Install the drive panel to the back plate.
X000032932
X0000095211 A.2
6.3.6 Install drive panel (KDL16S, wall fixing)
1. Install the back plate to the elevator shaft wall.

NMX07
128
25
370
NMX11
128
25 370
X000032933
X0000095212 A.2
1. Install the THD filter. Note two optional fixing positions depending on the filter size.
2. Install the EcoBox DC fuse box (F386:2, optional) to right side of the THD filter.
N O T E : In case of 25 A THD filter, fix DC fuse box to the shaft wall.
3. Install the braking resistor (optional).


car door operator.
N O T E : If MAP is at the second topmost floor, the traveling cable is fixed to the same
level as the bottom through hole of the MAP.
shaft.
MAP.
12. Install the option box. Connect cables to KCEOPT board or KCECPU (XO2) in
controller.

9
3
11
6
4
5 2
7
10 12 8
X0000086006
X0000094066 A.2
1. Route, fix and connect the load weighing sensor (LWD) cable (140) and overspeed
governor (OSG) cable (127).
Leave minimum 100 mm space between LWD cable and other cables when they are
parallel to each other to prevent possible interference.
N O T E : LWD cable can be routed together with thermistor and encoder cables.
N O T E : XH157 is connected directly to the maintenance access panel (MAP).
3. Route the shaft safety circuit (P110) and signalization cable (XS1).

127
140
100mm
P110
min.
XS1
KDL16S
XL4
XOSG1
XH157
X000032935
Cable From To
LWD cable Load weighing device KDL16S KCE drive / XL4
OSG cable Overspeed governor MAP / XOSG1
Lighting cable Shaft light MAP / XH157
Safety circuit cable Elevator shaft safety circuit MAP / XH1
X0000095213 A.2

6.3.9 Connections and earthings with ECB-1 (KDL16S KCE)
16
XSD1
XEC01
XMF1
XMEN5 XW1 XKDSI1 XL4 XT1
17
U V W T1 T2 T3
XG3
XS3
XBR4
XEC02
XBRE2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
X000032936
1. Motor supply cable (cables from machine or du/dt filter)
2. Motor fan cable
3. Earth wire of the mains supply (PE, optional)
4. Supply cable
5. ECB-1 cable
6. Encoder cable
7. Load weighing device cable (optional)
9. ECB-1 cable
11. Brake cable
12. Thermistor cable
15. ECB-1 cable
16. SD card
17. Battery tool connector
X0000082432 B.3

6.3.10 Connections and earthings without ECB-1 (KDL16S KCE)
13
XSD1
XMF1
14
U V W T1 T2 T3
XG3
XBRE2
XS3 XBR4
1 2 3 4 5 6 7 8 9 10 11 12
X000032937
2. Motor fan cable
4. Supply cable
5. Encoder cable
9. Brake cable
13. SD card
X0000082433 B.3
6 . 3 . 11 C o n n e c t m a c h i n e c a b l e s ( K D L 1 6 S K C E )

1. Route and connect (and bundle together) following cables.

– Braking resistor cable (if delivered) to XBR2
– Brake cable to XBR4
N O T E : Motor supply cable and brake control cable can be routed between the car
guide rail and drive, if there is not enough space between drive and elevator shaft front
wall.

– Encoder cable to XMEN5
N O T E : Thermistor cable and encoder cable can be routed together with load weighing
device (LWD) cable.
XMEN5
XT1
U,V,W
XBR4
XBR2
PE
X000032938
X0000095217 A.2
6.3.12 Connect cables between MAP and drive (KDL16S KCE)
N O T E : Always connect the PE cable first.

A = THD filter, Load (L1’, L2’, L3’, PE) to drive, Line (L1, L2, L3, PE) to MAP
PE
XKDSI1
T1,T2,T3
220 /
2,4,6,8
XS3
XD1
PE
XD3
L1,L2,L3 PE L1',L2',L3'
A
X000032939
X0000095224 A.2

6.4 MonoSpace 500 with KDL16S (EN81-20)
layout drawings
Accessories (EBD etc.)
layout drawings
components
tightened, ensure no loose cable strands X0000107423
clamped
during installation
after installation.

5S SHINE
STANDARDIZE
SUSTAIN
X000028644
car
Hand tools needed:
X0000093868 A.3
6.4.2 Notes


X000031161
X000031162

o
90
2
3
X000032929
Motor supply cable
X0000093812 A.2

6.4.3 Overview
X0000093981

X000032920
X0000093942 A.2
6.4.4 Open KDL16S drive covers
N O T E : The covers must be closed when switching the power on.

1. Remove the cover plate.
X0000090904
2. Open the slide deck.

Keep the slide deck closed during the drive module installation to prevent damaging the
internal components.
X0000090892
X0000082409 A.3
6.4.5 Install drive and RBO main unit
1. Slide the fixing bolts to the C-profile. Fit the locking pins to both ends of the C-profile.
2. Install the drive back plate to the C-profile.
3. Install the guide rail support. Select the support position according to fish plate location.
*) Alternative position for guide rail support fixing.

X0000151617

5. Install the electrical brake release device main unit (RBOMU).
X0000088471
X0000095416 A.3
1. Install the THD filter. Note two optional fixing positions depending on the filter size.
2. Install the EcoBox DC fuse box (F386:2, optional) to right side of the THD filter.
N O T E : In case of 25 A THD filter, fix DC fuse box to the shaft wall.
3. Install the braking resistor (optional).


car door operator.
N O T E : If MAP is at the second topmost floor, the traveling cable is fixed to the same
level as the bottom through hole of the MAP.
shaft.
MAP.
12. Install the option box. Connect cables to KCEOPT board or KCECPU (XO2) in
controller.

9
3
11
6
4
5 2
7
10 12
8
X0000094475
X0000094067 A.2
1. Route, fix and connect the load weighing sensor (LWD) cable (140) and overspeed
governor (OSG) cable (127).
Leave minimum 100 mm space between LWD cable and other cables when they are
parallel to each other to prevent possible interference.
N O T E : LWD cable can be routed together with thermistor and encoder cables.
N O T E : XH157 is connected directly to the maintenance access panel (MAP).
3. Route the elevator shaft safety chain (P110) and signalization cable (XS1).

127
140
100mm
XOSG2
min.
XOSG2
XS2 KDL16S
XL4
XH1
XOSG1
XH157
X0000095419
Cable From To
LWD cable Load weighing device KDL16S KCE drive / XL4
OSG cable Overspeed governor MAP / XOSG1 and OSG
adapter cable XOSG2
elevator shaft
X0000095214 A.3

6.4.8 Connections and earthings with ECB-1 (KDL16S KCE)
16
XSD1
XEC01
XMF1
17
U V W T1 T2 T3
XG3
XS3
XBR4
XEC02
XBRE2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
X000032936
2. Motor fan cable
4. Supply cable
5. ECB-1 cable
6. Encoder cable
9. ECB-1 cable
11. Brake cable
15. ECB-1 cable
16. SD card
X0000082432 B.3

6.4.9 Connections and earthings without ECB-1 (KDL16S KCE)
13
XSD1
XMF1
14
U V W T1 T2 T3
XG3
XBRE2
XS3 XBR4
1 2 3 4 5 6 7 8 9 10 11 12
X000032937
2. Motor fan cable
4. Supply cable
5. Encoder cable
9. Brake cable
13. SD card
X0000082433 B.3
6.4.10 Connect machine cables (KDL16S KCE)


– Braking resistor cable (if delivered) to XBR2
– Brake cable to electrical brake release device (RBO) XBR4
N O T E : Motor supply cable and brake control cable can be routed between the car
guide rail and drive, if there is not enough space between drive and elevator shaft front
wall.

– Encoder cable to RBO XMEN5
N O T E : Thermistor cable and encoder cable can be routed together with load weighing
device (LWD) cable.
3. Route and connect cables between RBO main unit and drive.
– Brake cable from RBO XBD1 to drive XBR4
– Encoder cable from RBO XMEN2 to drive XMEN5

XMEN5
XT1
U,V,W
XBR4
XBR2
PE
XMEN2
XMEN5
XBD1
XBR4
* *
X0000095472
*) Fix the cable shield to the clamp (to ensure uninterrupted cable shielding).
X0000095469 A.2
6 . 4 . 11 C o n n e c t c a b l e s b e t w e e n M A P a n d d r i v e ( K D L 1 6 S K C E )
N O T E : Always connect the PE cable first.

A = THD filter, Load (L1’, L2’, L3’, PE) to drive, Line (L1, L2, L3, PE) to MAP
PE
XKDSI1
T1,T2,T3 220 /
2,4,6,8
XS3
XD1
PE
XD3
L1,L2,L3 PE L1',L2',L3' A
X0000095476
X0000095474 A.2

6.4.12 Connect RBO cables (KDL16S KCE)
* *
10 OSG
22BP:1
22BP:2
RBOMU
12 9
XOSG2
XF3
XMEN2 X10
RBORC
KCEFCB XMEN5
XF3 XLH32
X10
2 XLH31
1
XBD1 8
XRBO1 XBR4
7
11 KCEMSC
KDL16S
* * XOSG1
XOSGT1
XOSGT2
KCE
XMEN5 XBR4 XRBO1 5
3 6
4 286
X0000088797
From To
1 Remote control unit KCEMSC
2 Main unit / X10 Remote control unit / X10
3 Main unit / XMEN2 * Drive / XMEN5
4 Main unit / XBD1 * Drive / XBR4
5 Control cable 286L, 286N, PE Maintenance access panel / XRBO1 on
metal bracket
6 Main unit / XRBO1 SEP / KCE / XRBO
7 Main unit / XF3 Shaft bundle / KCEFCB / XF3
8 Remote control unit / XLH32 Maintenance access panel / 22BP:1

From To
9 Remote control unit / XOSG2 Maintenance access panel /
– bypass switch 22BP:1
– bypass button 22BP:2
Overspeed governor cable
10 Overspeed governor KCEMSC / XOSGT1, XOSGT2, XOSG1
Adapter cable XOSG2
11 Main unit / XBR4* Hoisting machine brakes
12 Main unit / XMEN5* Hoisting machine encoder
* Fix the cable shield to the clamp (to ensure uninterrupted cable shielding).
X0000095478 A.3

7 M A I N S U P P LY C A B L E , M A P AT S E C O N D T O P M O S T F L O O R , G R O U P
CONNECTIONS
Cables
– routed and connected according to the
AM, free of obstruction
PE
– plugs properly inserted into sockets L1 L2 L3 N L N
– all ‘screw clamp’ type cable terminations

must be checked for correct tightness Q220
tightened, ensure that there is no loose X000032941
cable strands
clamped
– check for evidence of damage
X000032942
! ! ! C A U T I O N - i s s u e s t h a t a ff e c t r e l i a b i l i t y SORT
!!! STABILIZE
Incorrectly installed / routed cables
causes:
5S SHINE
STANDARDIZE
SUSTAIN
X000028644
– obstruction for moving parts (doors, car
and so on) Method tools needed:
– obstruction for MAP interface users Man riding hoist
– plugs not inserted correctly to sockets Hand tools needed:
can cause unnecessary disconnections Tape measure, spirit level, pencil, hammer
drill, hammer, side cutters, electrical terminal
– damaged cables can cause intermittent
screwdriver
faults
– loose ‘screw type’ terminals cause 5S Installation Progress Report
unnecessary disconnections N/A
Q D - 1 8 1 . 2 11
N/A

7.1 Connect main supply cable
WA R N I N G : Do not connect or disconnect any connectors/wires when the power is on.

Connection work is allowed to be done only by an authorized person. Ensure that the main
supply cable is switched and locked off. Test that there is no power in the cable.
Step Action Note

1 Route the supply cable to the MAP.
2 Ensure that the peeling length at the The maximum wire thickness that can be
cables is right. Ensure that there are no connected is 10mm2.
loose cable strands.
3 Lock and tag the main switch (Q220)
with your personal lock. I I
I I
I 0
0 0
0
0
X000032943
4 Connect the main supply cable to the

main switch connection points L1, L2,
L3 and N. Connect PE to the earthing
bar.
PE
N O T E : Pull the wires to check that the L1 L2 L3 N L N
main supply cables are properly fixed.
N O T E : The adhesive WARNING strip Q220

covering the terminals must be replaced
after connecting the cables. X000032941
Spare strip is delivered within

electrification.
X000032944
7.2 MAP at second topmost floor

1. Install remote main switch unit.
N O T E : Ensure that the main supply cable is connected to the main switch and the main
switch (Q220) is locked and tagged.
2. Connect the main switch (Q220) and the car lighting switch (Q262).

3. For more information, see circuit diagrams.
KDL16S KDL16L
T1
T2 PE
T3
PE T1
T2
T3
** **
A
L1',L2',L3',PE
PE,L1,L2,L3
*
PE
Q20
2,4,6,8 Q262
1,3(N)
Q220
1,3
**
Q220
2,4
MAP
X000032945
A = THD filter
* = Make a smooth curve on the wall to route the extra length of the brake release cable
* * = Additional PE wire
7.3 Connect group elevators (duplex / triplex)
N O T E : Check that power is off from all the elevators of the group before routing and
connecting Ethernet cables.

1. Route and connect the Ethernet cable between KCEGCL module (1. MAP) and
KCECPU (2. MAP / 3. MAP).
N O T E : Avoid routing Ethernet cables in the same trunking as power supply cables.
Recommended distance between power supply cables and Ethernet cable is 100mm.
N O T E : Handle Ethernet cables with extreme care:

– Keep the cables in a safe place and inside protective packaging.
– Never bend the cables beyond the radius of:
• 50mm (when handling during installation)
• 30mm (static installed state)
– Do not pull, twist or crush the cables. Always use hand winding if cable is on reel. The
maximum pull-out force is only 90Nm (approximately 10kg).
Group connections without KRM
XG XG
XG
X000032946
MAP, 1. elevator MAP, 2. elevator MAP, 3. elevator

Group connections with KRM
X1 X1 X1
SAG X2 X3,X4 X3,X4
X3,X4
XG XG XG
XG
1096227.pdf
X000085324
MAP, 1. elevator MAP, 2. elevator MAP, 3. elevator
X000085325 B.3

8 I N S TA L L T R AV E L I N G C A B L E S
Tr a v e l i n g c a b l e s
– installed according to instruction
(400 mm loop) X000032948
– cable markings (text) towards shaft wall

– plugs properly inserted into sockets,
cable terminations tightened, earthings
checked
– cables not under strain
– excess traveling cable to be correctly
stored under the car, NOT tied to the
traveling cable loop
X000029528
! ! ! C A U T I O N - i s s u e s t h a t a ff e c t SORT
Incorrectly installed traveling cables
causes:
5S SHINE
STANDARDIZE
SUSTAIN
X000028644
– excessive strain to cables and
unnecessary disconnections Method tools needed:
– incorrect running loop / height can cause Man riding hoist, unwinding tool
potential snagging and damage to the
Hand tools needed:
traveling cables on guide brackets and
Phillips screwdriver, side cutters
by rubbing on the shaft wall
– incorrect running loop (text towards car) 5S Installation Progress Report
can cause broken wires inside the
traveling cables N/A
Q D - 1 8 1 . 2 11
N/A
1. Route and connect the traveling cable to the MAP (marking XC = MAP side connectors).
N O T E : Ground the cable shielding with the spring clamp.
2. Fix traveling cable hanger to the wall according to the layout drawing and the following
picture.
3. Fasten the traveling cable to the hanger. Writing* on the cable must face the shaft wall.

4. Lower the traveling cable to the pit as a loop. Use unwinding device.
Move the cable over the car sill and further to the other side of the car. Ensure that the
cable does not get twisted.
5. Secure the cable to the car roof kick plate. Leave 700 mm of free cable length to enable
the cable connections.
PE
XC1
XC3
0
70
X000032949
X000085326 B.2

9 E L E VAT O R S H A F T W I R I N G
N O T E : This section describes the elevator shaft wiring without trunking (NGSE). For more
information on trunking, see Elevator shaft wiring with trunking.
Elevator shaft lighting
– installed according to layout drawing
Elevator shaft bundle
– installed and connected
– ensure that KCEFCB jumper is set
correctly (single entrance or TTC)
– ensure that end of line resistor is in place
Pit wiring
– electrification cables routed to avoid cable
damage or tripping hazards
– stop switch(es) must be installed to
correct position (within easy reach of
lowest floor and pit)
X000032951
! ! ! C A U T I O N - i s s u e s t h a t a ff e c t r e l i a b i l i t y SORT
!!! STABILIZE
Incorrectly installed elevator shaft
lighting causes:
5S SHINE
STANDARDIZE
SUSTAIN
X000028644
– inadequate lighting levels
Incorrectly installed elevator shaft bundle Method tools needed:
causes: Man riding hoist, telescopic support pole
– plugs not inserted correctly to sockets or from plumbing jig
cables under strain can cause
unnecessary disconnections Hand tools needed:
Incorrectly installed pit wiring causes: Tape measure, pencil, spirit level, hammer
– plugs not inserted correctly to sockets can drill, hammer, pliers, Phillips screwdriver,
cause unnecessary disconnections battery drill / driver, side cutters
– incorrectly routed / secured cables in the 5S Installation Progress Report
pit can cause potential tripping hazards
and damaged to the cables N/A
WA R N I N G : If fire fighting elevator, ensure
that the pit electrification height is according Q D - 1 8 1 . 2 11
to local code requirements to prevent water N/A
ingress. IP Rating of enclosures must be in
accordance with local codes, check delivery
documentation.

9.1 Wiring at top of elevator shaft
WA R N I N G : During electrification work the power must be off. Ensure that the power to the
main supply cable cannot be turned on. Lock the main switches. Notice the separate lighting
supplies.
N O T E : For the correct location of the elevator shaft bundle, refer to the elevator layout
drawings.
1
5
X000032952
1. 6-pole flat cable for electric safety chain 4. Piece of trunking

2. Connection box for the electric safety 5. Signaling cable
chain
3. Protection box with FCB board

Step Action Note

1 Place the cable bundles on the car roof.
Hang them through the unwinding bar.
Fix the bar to the balustrade with cable WA R N I N G : Installation time balustrade
ties. is 1100mm high.
Ensure that you are able to unwind the
bundles as you drive the elevator down
fixing the cable to the wall. Cut the
cardboard ends if they interfere with the
backside balustrade.
X000017696
2 Working on the car roof, connect NGSE Ensure that adapter is inside the piece of
KCE adapter to P110 trunking on top of the landing door.
(KM51172846Gxx).
3 Route and fix the cables on the wall
over the topmost landing door.
4 Connect the cables from optional
devices to MAP:
– Alarm bell at main floor to XM3 in
KCECPU (without KRM) or to XH11
in KCEAPM (with KRM)
– Water sensor contact and firemans
drive fixing to KCEOPT according to
wiring diagram

9.2 Install elevator shaft lighting

1. Install the elevator shaft lighting. Install the light units to horizontal position (if possible)
with the lamps pointing downwards. Install the lowest light unit to vertical position.
C A U T I O N : Check the clearance from the end of the car pulley to the wall. Install the
lights in vertical position if there is a risk of colliding.
N O T E : In high headroom situations, topmost light unit must be accessible from the car
top.
max.
0.5m
0.5m
6m
6m
max.
0.5m
X000032784

2. Drill holes for signaling cable and door lock cable fixings at each landing.
≤2
50
mm
X000032783
9.3 Fix connection and protection boxes and wiring at landings
Step Action Note

1 Position the connection box at the
landing door top track height (500mm
higher at bottom landing) to minimum C A U T I O N : Do not drill through the fixing
distance from the top track. holes on the box.
N O T E : Place the holes diagonally.
X000017699
X000017700
2 Fix the connection box to the wall with

two screws (4.5x40mm) and wall plugs
(6x30mm).
C A U T I O N : When using electrical

screwdriver, use long screwing bit not to
damage the box while screwing. Use
minimum force, it is not necessary to
tighten the screws too much.
X000017701

Step Action Note

3 Route the landing door lock contact
cable (A) and connect it to the
connection box.
Route the DOM contact cable (B)
(optional) and connect it to the
connection box. B A
(C) = single entrance connection
(D) = dual entrance connection
X000031217
4 Drive down uncoiling the cables and

position the car to be able to fix the C
protection box at push button height.
N O T E : Between the connection boxes
and the protection boxes, fix the flat
cable to the wall with 1 wall plug (C).
5 Snap the flat cable into the back of the

protection box.
6 Drill a hole and screw the protection box
in place. Use one screw (6mm).
7 Route the landing door signalization
cables.
X000017703

Step Action Note

8 Remove the cover and connect the Check that the X1 jumper is in the correct
cables. Put the cover back on the box. position. X1 jumper is set by default for
A-doors. Change the position in case of
C-door (rear door).
X000017704
X000017705
9 Route the cables from optional devices:

– Alarm bell
– Fireman’s drive, key switch
– Locking of landing calls, potential
free contact
– Water sensor contact
Fix the cables to the flat cable using a
cable tie.
X000017706

Step Action Note

10 Fix the signaling cable and cables from If there is any extra length of cable,
optional devices** to the flat cable at 1 secure it with cable ties.
m distances using a cable tie.
X000017706
*) If more than 8 floors, connect another
flat cable(s).
**
*
X000017707
11 Repeat the previous steps for the other

landings.
9.4 Pit electrification (EN81-1)
WA R N I N G : Check that the car is safely locked off and cannot move.

1. Install the pit stop switch / light switch / socket. If pit height is >1.5m, install an additional
pit stop switch.
N O T E : If installed to A or C wall, check that the door panels will not hit the pit stop
switch / light switch / socket.
X000032792
2. Install a 500mm piece of trunking (*).
3. Install the lowest elevator shaft lighting unit.
4. Connect the pit cables (OSG tension weight contact, pit stop switch, elevator shaft
lighting).

5. Check that an end connector is connected to the XS2 in the lowest board.
XS2
P110
*
X110:1
P112
P121
P123
P125
X000032953
9.5 Install control station in pit (EN81-20)
9.5.1 Control station in the pit
Person(s) in the pit can operate the elevator from a control station with similar features to the
car top control, for example move the car up or down on inspection drive.
The location of the inspection control station is monitored by the reed relay in the inspection
control station and a magnet in it's holder. When the pit control station is placed in it's holder
the magnet in the holder operates the reed relay. The normal operation of the elevator is
permitted after placing the pit control station back onto the storage location, switching the pit
control station to normal mode and operating the pit reset switch in the landing door.
X0000054186 A.3
9.5.2 Install electrical equipment in pit
1. Install the inspection control station to the pit.

Select the correct location according to the pit height.
N O T E : The control station must be operable from the refuge space.

2. Install the shaft light control unit.

3. Install the additional pit stop button if required.
4. Install the key operated reset switch to the pit access door, if applicable.
1 * 2 3 4
*
X0000054233
*) Set the position of the inspection control station and additional pit stop button
according to the stop button centre.
N O T E : The following parameters must be changed during the commissioning to enable the
inspection control station function:
– Set parameter 3.36 (EN81–20 Feature Enable) value to 1
– Set parameter 7.2 (SED Button Priority) value to 1
X0000054209 B.3
9.5.3 Electrical equipment in pit without access door
max 0.75 m
min 1.0 m
1
*
max 2.0 m
min 0.4 m
£1.60 m
X0000054235
Figure 3: Pit height (PH) is less or equal to 1.6 m

2
max 0.75 m
*
min 1.0 m
max 1.2 m
3
min 1.0 m
>1.60 m
1
*
max 1.2 m
min 0.4 m
X0000054237
Figure 4: Pit height (PH) is more than 1.6 m but less or equal to 2.5 m
X0000145842 A.2

9.6 Install elevator shaft bundle to group elevators with dividing beams OR
steel elevator shafts
Step Action Note

1 Fix the support channel to the dividing
beams or steel structure with self drilling
screws.
X000017712
2 Install the elevator shaft bundle to the

support channel using self drilling
screws and cable ties.
X000017713
X000017714 A.2
X000085327 B.2

10 E L E C T R I F I C AT I O N U N D E R C A R
Tr a v e l i n g c a b l e
– not twisted
– cable markings (text) towards shaft wall
– installed according to instruction (400 mm
loop)
– loops hang freely at the correct height (car
on buffers)
– outer loop = 150 mm from pit floor
– inner loop = 100 mm from outer loop X000032955
! ! ! C A U T I O N - i s s u e s t h a t a ff e c t r e l i a b i l i t y ! ! ! SORT
Incorrectly installed traveling cables STABILIZE
causes:
– excessive strain to cables and unnecessary
5S SHINE
STANDARDIZE
SUSTAIN
X000028644
disconnections
– incorrect running loop / height can cause Method tools needed:
potential snagging and damage to the Man riding hoist + ASGT
traveling cables on guide brackets and by
Hand tools needed:
rubbing on the shaft wall
Tape measure, spanner (19 mm), pencil,
– incorrect running loop (text towards car) can hammer drill, hammer, spirit level, Phillips
cause broken wires inside the traveling screwdriver, side cutters, battery drill /
cables driver
5S Installation Progress Report
Shaft Wiring Complete
Q D - 1 8 1 . 2 11
N/A
Step Action Note

1 Position the car above the bottom landing so that there is safe access to the pit.
Engage the safety gear.
Measure the distance between the car and car buffer(s). Hold the traveling cable in
your hand below the hanger. Adjust the traveling cable loop to correct length.
Raise the cable and fix it to the traveling cable hanger under the car.

Step Action Note
=
=
400mm
150mm
X000032956
2 Fasten excess cable length (if any) to the car floor with cable ties.
3 Lower the car bottom alarm button and DZS cable(s) down. Connect the safety gear
switch cable and lift it up using the alarm bell cable. Route the cable up to the car
roof inside the stiffener, if available.
4 Install the car bottom alarm button.
1089871.pdf
X000085328
X000085329 B.2

11 I N S TA L L C A R E L E C T R I F I C AT I O N
11 . 1 Quality requirements
Car electrification
– electrification routed to avoid cable
damage or tripping hazards
– plugs properly inserted into sockets,
earthings checked
DZS (door zone sensor)
– correctly positioned and aligned
Magnets
– correctly positioned, KONE logo at top
end of magnet
– no gap between final limit (top / bottom)
and floor magnets
1083685.pdf
X000085330

Incorrectly installed car wiring /
5S SHINE
STANDARDIZE
SUSTAIN
X000028644
can cause unnecessary disconnections Method tools needed:
Man riding hoist + ASGT
– incorrectly routed / secured cables on the
car can cause potential tripping hazards Hand tools needed:
and the cables can be damaged leading Battery drill / driver, Phillips screwdriver, side
to exposed hazardous voltages and cutters, 2 x spanner (8, 10, 13 mm), spanner
potentially hazardous short circuit (19 mm), pliers, allen keys, tape measure,
situations spirit level, hacksaw (if required to cut door
Incorrectly adjusted magnets / DZS operator bracket)
causes:
5S Installation Progress Report
– poor levelling accuracy Lift Car Wired
– unwanted re-levelling activations Q D - 1 8 1 . 2 11
– loss of elevator position / crash stopping QD 7 continued
drive faults
– unwanted crash stopping from slight
overtravel
– car / CWT striking buffers
X0000093736 A.2
11 . 2 Check car roof layout

1. Check the location and number of the car roof devices in the delivery documents. The
main principle is shown in the layout picture.

11
10
3
1 4 5 6
8
9
X0000084445
1. Shaft bundle
2. Trap door contact (optional)
3. Car top connection box
4. Door operator
5. Photo cell amplifier / COL amplifier (optional)
6. Travelling cable
7. Inspection limit switches (low headroom)
8. Front door zone sensor
9. Front positioning magnets
10. Rear door zone sensor (optional)
11. Rear positioning magnets (optional)
X0000082550 A.3
11 . 3 Install alarm unit

1. Install the alarm unit under the car.
A = alarm unit without alarm button
B = alarm unit with alarm button
2. Connect the alarm unit to connector XB21 on KCECCG board at the car top connection
box.

X0000093024
X0000093023 A.2
11 . 4 Install car emergency lighting

1. Install the car emergency light to the car lintel.
2. Route and connect the cable to the connector XB34 on KCECCG board at the car top
connection box.
X0000092891

3. Install the car top emergency light LED stripe to the car top balustrade hand rail.
X0000092898
4. Route and connect the cable to the car top connection box.
N O T E : If there is foldable balustrade, check that there is enough slack in the cable to
enable the balustrade movement.
Use adapter cable.
X0000092940
A = car top emergency light
C = car ceiling emergency light
X0000092889 A.4
11 . 5 Install door zone sensor (DZS)
C A U T I O N : Distance between DZS and magnets must be within 15 - 25 mm.
1. Check that the DZS version numbers are according to the delivery documents.

2. Working from the pit, install the DZS fixing bracket to the car door sill.
A = Centre opening door (DZS to machine side)
B = Side opening door (DZS to machine side)
N O T E : Install the DZS fixing bracket under the curtain of light (COL) fixing bracket. If
DZS fixing bracket is partially outside the COL fixing bracket, shim with the plate
included in the delivery.
X000085332
3. Connect the cable to the bottom of the DZS unit.
* ) Remove "A" sticker from both ends of the cable on C-side.
4. Install the DZS unit to the sill fixing bracket.

5. Repeat the DZS installation to the rear door (optional).
X000085333
X0000093738 A.5
© 2013 KONE Corporation 11 0 ( 1 2 9 ) AM-01.01.250-AP2

11 . 6 Install car top connection box

1. Open the car top connection box cover.
X0000145858
2. Route the travelling cable to find a good location for the car top connection box.
The best place to fix the car top connection box is above the travelling cable.
3. Fix the car top connection box on the car roof.
X0000145860
X0000145873 A.2
11 . 7 Connect wires to car top connection box
1. Route and connect all cables (for miscellaneous devices) on the car roof.
© 2013 KONE Corporation 111 ( 1 2 9 ) AM-01.01.250-AP2

2. Remove the jumpers from plugs XS1, XS2, XS3, XS4, XS5, XS6, XS7, XS8, XS9 and
XS10.
Only if following functions will not be taken in use jumper them with the delivered
jumpers:
– XS1 Final limit switch on car roof (51)
– XS3 Emergency exit contact in car / emergency stop switch on car roof(57/41)
– XS4 Slack rope contact on car roof or safety sill contact in car (53/54)
– XS6 Rear car door contact or rear car door gate contact (B87/B55)
– XS7 Buffer contact on car roof (58:N)
– XS8 Buffer contact on car roof (58:U)
– XS9 Service limit (68:U)
– XS10 Service limit (68:N)
X0000074768 A.2
11 . 7 . 1 C o n n e c t o r s a t K C E c a r t o p c o n n e c t i o n b o x
X0000090668
Car equipment
X T 1 Travelling cable X O 2 LON OPT 2 4 V I N 24V supply input
X B 2 Battery / test resistor X B 3 24V optional output X B 6 KCEREL
X B 7 Alarm bell X B 8 Front door operator X B 9 Front door zone sensor
X B 1 0 Front door photocell X B 11 Front door 3D sensor X B 1 2 Rear door operator
X B 1 3 Rear door zone sensor X B 1 4 Rear door photocell X B 1 5 Rear door 3D sensor
X B 1 6 Absolute positioning X B 1 7 LWD X B 1 8 COP
sensor

Car equipment
X B 2 1 Alarm input and door X B 2 0 Inspection drive unit X B 3 4 Emergency light
contact bypass alarm output interface
X S 1 Final limit switch on car roof (51)
X S 2 Safety gear contact or buffer contact on car roof (52/58)
X S 3 Emergency exit contact in car/emergency stop switch on car roof (57/41)
X S 4 Slack rope contact on car roof or safety sill contact in car (53/54)
X S 5 Front car door contact or car door gate contact (87/55)
X S 6 Rear car door contact or rear car door gate contact (B87/B55)
X S 7 Buffer contact on car roof (58:N)
X S 8 Buffer contact on car roof (58:U)
X S 9 Service limit (68:U)
X S 1 0 Service limit (68:N)
Connectors / KCEREL board

X 1 3 Car top box socket X 1 7 Rear door supply X 4 1 Hydro anticreep
X 1 4 Car ligt X 1 8 230VAC X 4 2 Hydro anticreep
X 1 5 Car fan X 2 1 KCECCG X T 3 Travelling cable
X 1 6 Front door supply
X0000074770 A.4
11 . 7 . 2 U s e s p r i n g l o a d e d t e r m i n a l
1. Use right size of screw driver when connecting wires to spring loaded terminals.
X000045133
X000032973
X0000071917 A.2

11 . 7 . 3 C o n n e c t c a b l e s t o c a r t o p c o n n e c t i o n b o x
1. Connect the DZS cable(s).

– front door DZS to KCECCG / XB9
– rear door DZS to KCECCG / XB13
2. Connect the door operator cable(s).
– front door operator to X16 / L
– front door photocell to KCECCG / XB10
– rear door operator to X17 / L
– rear door photocell to KCECCG / XB14
X17/L X16/L
XB10
XB14
KCECCG
XB13
XB9
X000032970
3. Connect the travelling cable.

– XT1 on KCECCG board
– XT3 on KCEREL board
– green/yellow wire to PE bar
– all unused wires to PE bar to prevent risk of the electric shock
XT1
PE
XT3
X000032971
4. Connect rest of the cables (car light, COP, car door operator etc.).
X0000082601 A.2

11 . 8 Installing provision for elevator announcer (ACU)
C A U T I O N : Use only short screws delivered with the car to install components on the plywood
roof.
X0000093740 A.2
11 . 8 . 1 I n s t a l l A C U b o x
1. Find place for ACU box on the car roof near the car top connection box and I/O box.
2. Open and fix the ACU box to the car roof.
X000032975
X0000082598 A.2
11 . 8 . 2 C o n n e c t A C U ( i f a p p l i c a b l e )
WA R N I N G : Ensure that the power is off.
1. Route and connect the cable between KCECCG board connector XB18 and ACU board
XS1.
2. Route and connect the cable between COP and ACU board XS2.

3. Fix the speaker in a suitable place in the COP or on the car roof.
4. Route the cable between the speaker and SPEAKER plug on the ACU board.
XB18
S TO P
OVER
LO A D
15 16
13 14
11 12
9 10
7 8 SPEAKER
5 6
3
1
4
2
VOLUM E
XS2 XS1
X000032976
X0000075014 A.2
11 . 9 Install induction loop (ILS)
N O T E : For more information on installing the induction loop (ILS), see AM-13.25.004.
1. Connect 10-pin COP cable (KSSMUL or KSSLMUL) to XB18COP in KCESCA board.
OR
Connect 14-pin COP cable (COPMUL) to X12COP in KCESCA board.
N O T E : KCESCA board is located in KCE car roof box.

2. Connect X1 cable from KCESCA to ILS device.
X000032977
X0000093729 A.2
11 . 1 0 I n s t a l l p o s i t i o n i n g m a g n e t s
N O T E : For magnet positions, see shaft vane diagram in delivery documents (page E61).
N O T E : Place the magnets on top of each other so that there is no gap in between. The
magnets must be placed so that the KONE logo* is at the top end of the magnet.
N O T E : Distance between DZS and magnets must be within 15 - 25 mm.

1. Fix the magnet bracket holder to the extension part for each landing.

2. Install the extension part to the landing door sill.
A = Centre opening door (magnet to machine side)
B = Side opening door (magnet to machine side)
A
LL
B
LL 195
LL
1081287.pdf
X000085338

3. Install the magnet plate to the magnet bracket holder according to the delivery
documents.
Place the magnet(s) to the bracket:
– bottom floor (C
C): bottom floor (130:N) and the bottom final limit (151:NS) magnet(s)
– Intermediate floor (D
D): floor magnet (130)
– topmost floor (E
E): topmost floor (130:U) and top final limit (151:US) magnet(s)
N O T E : At bottom and topmost floor the magnet plate has place for floor magnet and 1
or 2 final limit magnets depending on the elevator. Additional support plate between the
magnet plate and car toe guard is required.
X0000145833
N O T E : The final limit magnets are installed to the topmost and lowest served floors. In
case both sides are served, the limit magnets are installed to the front door side.
Bottom final limit magnets can be on same side or other side than top final limit
magnets.
C D E
1096277.pdf
X000085339

4. Install the position reference (138) magnets if applicable (for example if floor to floor
distance >5 m).
N O T E : For number and location of position reference magnets, see delivery

documents.
<5m
<5m
X000032979
X0000093758 A.4

12 COMMISSIONING
Perform the commissioning. For more information, see

– EN81-1: AM-11.65.054, KONE MonoSpace® 500 and KONE EcoSpace™ with KDL16L /
KDL16S KCE drive: Commissioning and safety inspection
– EN81-20: AM-11.65.094, KONE MonoSpace® and KONE EcoSpace™ with KDL16L /
KDL16S KCE drive (EN 81-20): Commissioning and safety inspection
X000085341 B.2

13 A P P R O VA L S A N D C H A N G E S
Issue: B
D a t e : 2017–04–06
Reference CR:
Changes:
– Added EN81-20 related issues.
– Added EN81-1 related issues.
Compiled by:
– Tiina Halonen, Information Designer
Checked by:
– Richard Baker, Global Installation
– Riccardo Pittau, Global Installation
– Elena Nobili, Platform Manager
Approved by:
– Håkan Bärneman, Global Installation
Tr a n s l a t i o n a p p r o v e d b y :
X000085342 B.8

A P P E N D I X A . E L E VAT O R S H A F T W I R I N G W I T H T R U N K I N G
A.1 Install support channels and trunkings for steel shaft
Step Action Note

1 Fit the trunking support channel to the
dividing beams with pop rivets.
X000029607
Make openings in the elevator shaft
trunking at each landing level.
X000029606
2 Stick the cable tie anchors to the

trunking. Drill through the anchors. Fix
the trunking using pop rivets.
A.2 Tr u n k i n g s , h o l e s f o r c a b l e f i x i n g s a n d e l e v a t o r s h a f t l i g h t i n g
Step Action Note

1 Drill holes for the fixing tabs through the trunking.
2 Push the tabs into the holes so that the trunking is fixed to the wall.
3 Fit a cable tie fixing in the end of the tab.
4 Drill holes for the cable fixings for the signalization cables for both front and rear
side doors. The maximum distance between two fixings is 250mm.

Step Action Note

5 Open the cable entries for signalization
max.
0.5m
and lock cables. The floor boards are
fitted to the shaft bundle.
In case of TTC, connect rear door cable
to correct floor control board. The pre-
set side selection jumper (A or B) on the
board is same as the side of each 0.5m
signalization device.
6m
6m
X000027203
6 Install the elevator shaft lighting.

For optimal lighting, install light units
into horizontal position with the lamps
pointing downwards. In narrow elevator
max.
0.5m
shafts the light units can be installed
into vertical position.
X000032784
N O T E : The lowest light unit must be
installed into vertical position.

A.3 Shaft bundle at topmost floor with trunking

1. Connect the electric safety chain and signalization cables to the shaft bundle.
Check jumper X1 position: left = front side door, right = rear side door.
FCB
2 X1
3
X000032983
1. Plug for landing door contact (P122)
2. Floor control board (FCB)
3. Cable to the tension weight contact and stop switch in the pit (P112/P123)
A.4 Shaft bundle with trunking
Step Action Note

1 Install the safety chain shaft bundles
first on the bottom of the trunking
housing.
2 Install the safety chain socket for the
landing door lock in the trunking at
height of the landing door railing.

Step Action Note

3 Unwind the door lock cable, fix it to the
wall and connect to the safety chain
socket.
4 Secure the bundle to the fixing tabs with
cable ties.
X000031209
X000085343
A.5 Routing elevator shaft electrification with trunking
Step Action Note

1 Route the signalization cables inside the Leave at least 100mm cable at landing
door frame. side!
2 Route the signalization cables from the Avoid leading the cable near the edges of
door frame to the floor control boards. fire trims which are later fixed with self
drilling screws. Tie back the cables after
the rock wool is fitted.

Step Action Note

3 Connect the optional signalization
devices to the floor control board.
Refer to the delivery documents.
4 Move the car downwards to suitable
working height for each floor.
5 Continue installing the safety chain
shaft bundles, signalization shaft bundle
and elevator shaft lighting for each floor. A B
6 Keep the safety chain shaft bundles

under the plastic protections of the
signalization network floor control
boards.
WA R N I N G : The board must not touch

the high voltage wires.
X000031210
A.6 Pit electrification with trunking
WA R N I N G : Ensure that the car is safely locked off and cannot be moved.

1. Install the pit stop switch / light switch / socket. If pit height is >1.5m, install an additional
pit stop switch.
If installed to A or C wall, check that the door panels will not hit the pit stop switch / light
switch / socket.
X000032792
2. Install the lowest elevator shaft lighting unit.
3. Connect the pit cables (OSG tension weight contact, pit stop switch, elevator shaft
lighting).

4. Check that an end connector is connected to the XS2 in the lowest board.
XS2
X000032984
X000085344 B.4


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KONE EcoSpace and MonoSpace 500

© 2013 KONE Corporation 1 (129) AM-01.01.250-AP2

© 2013 KONE Corporation

© 2013 KONE Corporation 2 (129) AM-01.01.250-AP2

1 ABOUT THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

© 2013 KONE Corporation 3 (129) AM-01.01.250-AP2

© 2013 KONE Corporation 4 (129) AM-01.01.250-AP2

9.5.3 Electrical equipment in pit without access door . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

© 2013 KONE Corporation 5 (129) AM-01.01.250-AP2

1 ABOUT THIS DOCUMENT

© 2013 KONE Corporation 6 (129) AM-01.01.250-AP2

Use this instruction in conjunction with AM-01.01.026, AM-01.01.250, AM-01.01.026-AP14

2.1 Related documents

© 2013 KONE Corporation 7 (129) AM-01.01.250-AP2

2.3 Customer experience

© 2013 KONE Corporation 8 (129) AM-01.01.250-AP2

For more information on safety, see AM-01.01.026 and AM-01.01.250.

3.1 Protecting work areas with safety fences

© 2013 KONE Corporation 9 (129) AM-01.01.250-AP2

3.2 Public safety

Danger Sign Danger Sign

Magnetic field Risk of fire

Corrosion, Entry prohibited

General hazard Suspended load

Pinching hazard Falling objects

© 2013 KONE Corporation 10 (129) AM-01.01.250-AP2

3.4 Minimum required personal protective equipment (PPE) for elevator

3.5 Personal protection signs

Mandatory Sign Mandatory Sign

Dust mask Hearing protection

© 2013 KONE Corporation 11 ( 1 2 9 ) AM-01.01.250-AP2

Mandatory Sign Mandatory Sign

Fall prevention equipment Safety goggles

Fall prevention measures High visibility clothing

3.6 Man riding hoist sign

© 2013 KONE Corporation 12 (129) AM-01.01.250-AP2

1 Working stool 2 Locking set for main switch

© 2013 KONE Corporation 13 (129) AM-01.01.250-AP2

5.1 Quality requirements

© 2013 KONE Corporation 14 (129) AM-01.01.250-AP2

© 2013 KONE Corporation 15 (129) AM-01.01.250-AP2

5.2 Maintenance access panel (EN81-1)

5.2.1 Maintenance access panel

© 2013 KONE Corporation 16 (129) AM-01.01.250-AP2

5.2.2 Install maintenance access panel

Take care not to damage the cables.

© 2013 KONE Corporation 17 (129) AM-01.01.250-AP2

5.3 Maintenance access panel (EN81-20)

5.3.1 Maintenance access panel

1. Protective earth (PE) bar 7. KCEMSC

© 2013 KONE Corporation 18 (129) AM-01.01.250-AP2

5.3.2 Install maintenance access panel

Take care not to damage the cables.

© 2013 KONE Corporation 19 (129) AM-01.01.250-AP2

6.1 EcoSpace with KDL16L (EN81-1)

6.1.1 Quality requirements

© 2013 KONE Corporation 20 (129) AM-01.01.250-AP2

© 2013 KONE Corporation 21 (129) AM-01.01.250-AP2

C A U T I O N : If there is a danger of condensed water, on the wire or cable

C A U T I O N : When installing the cables, ensure the following:

© 2013 KONE Corporation 22 (129) AM-01.01.250-AP2

© 2013 KONE Corporation 23 (129) AM-01.01.250-AP2

6.1.4 Install drive and THD filter