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Chapter 2 Fundamental structure and principle of Sany full hydraulic motor grader
Chapter 3 Main parts and components of Sany full hydraulic motor grader
Chapter 4 Configuration and technical parameter of Sany full hydraulic motor grader
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Chapter 1
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1.1 Definition of motor grader
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1.2 Application of the motor grader
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1.3 Category of the motor grader
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1.4 Motor grader model number and the naming rule
Refers to COMMINS
engine
Sany brand
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Chapter 2
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2.1 Fundamental structure of full-hydraulic motor grader
Power system
Hydraulic system
Transmission system
Driving operation
system
Electrical system
Fundamental structure
& accessories
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1-moldboard (optional); 2-frame;
3-nameplate; 4-operation device hydraulic
system;
5-swing frame;6-control console;
7-cab; 8-operation control device;
9-engine speed control device; 10-chair
11-air-conditioning system; 12-diesel engine
and accessories;
13-engine cover; 14-electrical system;
15-scarifier (optional); 16-wheel;
17-braking system; 18-reduction tandem
assembly;
19-rear axle frame; 20-diesel tank assembly;
21-traveling hydraulic system; 22-Hydraulic
power control system;
23-hydraulic angular device; 24-shovel blade;
25-worm-gear box; 26-working device;
27-steering hydraulic system;28-front axle
assembly;
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2.2 Working principle of full hydraulic motor grader
The motor grader is traveling and drive the working device to work
Driving principle
Engine→traveling pump→ traveling motor→ tandem (Gear box)→Driving
wheel (Rear wheel)
Steering principle
Hydraulic servo-aid, front wheel turning
Braking principle
Service braking: rear wheel hub braking, wheel hug brake
Parking braking: Tandem’s input axle braking, friction plate wet brake
Adjust working device to work
Shovel blade (6 DOF motion), front moldboard (lift and lower), back scarifier
(lift and lower)
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Chapter 3
Main parts and components of Sany full
hydraulic motor grader
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3.1 Power system
Engine body
Fuel system
Intake system
Power system
Exhaust system
Cooling system
Bearing system
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3.2 Driving device
1-engine; 2-hydraulic
pump;3、6-hydraulic
motor;4、7- reduction
tandem;5、8、9、10-
wheel;11-coupling
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3.2.1 Rear axle frame
Support function, connect rear frame and reduction tandem
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3.2.2 Reduction tandem assembly
Transmission, speed reduction, bearing and the balancing of the front
and back wheels of the rear axle.
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3.3 Braking device-Service brake, parking brake
3.3.1 Service brake
Inner expanding drum brake, installed in the 4 rear driving wheel hub.
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3.3.2 Parking brake
It is installed at the outside of the input axle of the 2 tandems. It retrains
the movement of the whole grader by restraining the rotation of the axle.
The normal-closed wet multi-disc brake is used, when the hydraulic oil is
functioning, the brake is released; when the press of the hydraulic oil is
discharged, the brake is active through the action of the disc-like spring.
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3.4 Working device-shovel blade
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Category of the shovel blade’s working device
Pallet mode
According to the connection mode
of the circle and traction frame
Meshing mode
Shovel blade
Hydraulic motor-worm
gear reducer driving
According to the driving mode
of the circle rotation
Dual oil cylinder
driving
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Pallet-mode working device: Meshing mode working device:
simple structure, low cost High working accuracy, don’t
need frequent maintenance.
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Hydraulic motor-worm gear reducer Driving oil cylinder
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Structure and working principle of the shovel
blade working device
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Adjustment mechanism of the shovel blade
working device 1-swing frame;
2-left-lifting oil cylinder of the
shovel;
3-right-lifting oil cylinder of the
shovel;
4-swing oil cylinder of the
shovel;
5-oil cylinder for shoveling
angle’s change;
6-oil cylinder of stretching the
shovel;
7-angular device;
8-shovel blade;
9-circle;
10-worm gear box;
11-traction frame;
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3.4.1 Swing frame
It is used to install the shovel’s left & right lifting oil cylinder and swing
oil cylinder; it can be rotate around swing frame support center of the
front frame, to increase side-swing distance of the traction frame and
shovel blade and it can be drive the shovel to side-tilt to 90°.
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3.4.2 Traction frame
It is connected the shovel and circle to the frame, and transmit the
power needed for shovel working from frame to circle, then to the shovel.
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3.4.3 Circle
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3.4.4 Worm gear box
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3.4.5 Blade bearing
Support the blade body and adjuct the angle between blade body and
vertical plane.
Oil cylinder for shoveling angle’s Oil cylinder for shoveling angle’s
change change
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3.4.5 Blade body
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3.5 Working device-Moldboard
It is used to push a few of gravel or soil and assist shovel to plane
and pave the materials and so on. Normally it is installed at the
head of the frame.
1-moldboard;
2-working oil cylinder;
3-blade;
4-bearer
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3.6 Working device-Scarifier
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3.7 Driving control system
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Control console-install the operation control
device, steering wheel etc.
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Cab and accessories-the full floating structured is used for the cab
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3.8 Front axle
Front axle is the steering axle, which controls the traveling
direction of the grader.
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3.9 Frame
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Chapter 4
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4.1. Higher reliability
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Full hydraulic driven technology
Automaticly gearshift
Adjust speed without stage
Operation comfortable
Maintain convenience
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Synchro-split-flow technology
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Load self-adaption technology
Power self-adaption
Obvious save energy efficiency
Light labour intensity
Reduce speed
Large
Improve drawforce
Load
Add the speed
Small
Improve efficiency
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4.2. High reliability
High configuration
Optimization design
Strict test
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Advanced configuration
Driven,pump,motor,multi-valve, diverter valve etc. key
point spare parts use the famous brand to ensure the quality.
Component Manufacture
Driven Deutz
Travel pump REXROTH
Travel motor REXROTH
Diverter valve REXROTH
Dual-hydraulic Parke
valve
Multi-way HSIK
steering valve
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Optimal design
Power system-
Radiator inlet system fuel system
Working device—
Rolling type, single shovel oil cylinder,
new scarifier
Hydraulic —
Buckle and press air filter Fuel tank
Travel,brake,filter system
Rolling plate circle Single oil cylinder working device New scarifier
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Strict test
Automatic grade
Intensity test Destroy test
partial load work
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4.3. High degree intelligentize
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Integration control technology
SYMC
SYMC,SYLD,SYMT controlled
via CAN bus line.
SYLD
Lagrange choice
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Breakdown intelligent diagnose system
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4.4. High safety performance
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Chapter 5
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5.1 Main configuration of Sany full hydraulic motor grader
DEUTZ DEUTZ
BF6M1013E/ DEUTZ
TCD2012L06/COM COMMINS
Engine BF6M1013EC-
COMMINS MINS QSB6.7- QSB6.7-C192
C200
6BTA5.9-C200 C192
Traveling REXROTH REXROTH REXROTH REXROTH
plunger A4VG125EP4D1 A4VG125EP4D1 A4VG125EP4D1 A4VG145EP4D1
pump /32R-NAF02F0 /32R-NAF02F0 /32R-NAF02F0 /32R-NAF02F0
REXROTH REXROTH REXROTH REXROTH
A6VE160EP2/63W A6VM200EP2/63 A6VE160EP2/63W A6VE160EP2/63W
Plunger
- W- - -
motor
VAL027FTDB+HD VAB027FTB+HDD VAL027FTDB+HD VAL027FTDB+HD
D1 2L32/10 D1 D1
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Item PQ190C/CA PQ190Ⅲ/ⅢA PQ160C SHG200
central
SANY SYMC SANY SYMC SANY SYMC SANY SYMC
module
Working
Pallet mode Meshing moe Pallet mode Pallet mode
device
Shovel 3660mm(standard) 3660mm(standard)
3660mm
3965mm(standard)
blade 3965mm(optional) 3965mm(optional) 3660mm(optional)
Air
conditioner
optional optional optional optional
Moldboard
optional optional optional optional
/scarifier
12PR wave 12PR wave 12PR wave 12PR wave pattern
tyre
pattern tyre pattern tyre pattern tyre tyre
Front
counterwe optional optional optional standard
ight
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5.2 Main technical parameter of Sany full hydraulic
motor grader
Main technical
PQ190C/CA PQ160C SHG200
parameter
Overall weight
(basic model/Largest 15200/16830 12800/14870 15300/16800
model)kg
overall
Overall 8833×2648×32 8515×2498×32 9035×2648×32
dimensions(length*w
perfor idth*height) mm 15 40 45
mance
Axle base of front &
param rear axlemm
6208 5915 6208
eter
Max.
speed(forward)km/h
31.6 30 31.6
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Main technical parameter PQ190C PQ160C SHG200
3660(396 3965(3660
Shovel size (optional size) mm 3660
5) )
operati Max. right side shift distance of
2500 2422 2500
on the shovel mm
perfor Max. left side shift distance of
mance the shovel mm
1970 1892 1970
param Max. lifting height of the shovel
eter mm
420 440 420
Max. depth of the shovel into
the soil mm
500 500 500
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Chapter 6
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6.1 CAT mechanical motor grader
Main products:
120H, 135H, 12H,140H, 160H ,163H,
14H, 16H, 24H, 120M, 140M, 160M, 14M,
16M, the complete product series from
120 horsepower to 500 horsepower model.
Technical feature:
Gearbox direct transmission: 8 forward gears, 6 reverse gears, 1-4 gears for low-speed,
high-torque operation, 5-7 gears for high-efficiency snow-fighting. It possesses on-the-go,
full-power shifting function;
Electronic over speed protection: prevent engine and gearbox’s damage from downshift
before time or over speed on the downgrade;
Carry out inching function through inching pedal, complete the gradient finishing working
and working at narrow space;
Using ECU technology to increase working efficiency and decrease the oil consumption and
abrasion of the tyre;
SYMC, Engine, Gearbox perfect match to achieve power change control and front wheel
“crawling” driving.
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Transmission principle of mechanical grader
Parking brake
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6.2 Hydraulic-mechanical grader—KOMATSU,XCMG,
TIANGONG
Transmission principle of Hydraulic-mechanical grader
Parking brake
Transmissi
on shaft
Tandem
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Torque convert: pump impeller,
Torque guide pulley, turbine
converter Lockup function: direct drive
Gear
Gear ratio speed
Gear box gears meshi
ng Axle directi
steering on
Bevel gear Deceleration, turning 90O
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6.2.1 KOMATSU Hydraulic-mechanical grader
Main products:
The product series have move than 20 types from 65HP to 500HP, the main products are
GD series, the updated series is Laterra.
Technical feature:
KOMATUS power shift gear box, on-the-go shifting,
6 forward gears, 6 reverse gears, inching ability,
automatic shifting for high speed gears;
Laterra series support drive mode switching:
Torque converter mode for heavy load operation,
which has strong traction power,
good low-speed performance;
Direct drive mode for high speed traveling;
Shovel blade rotary accelerated function to increase production rate;
Hydraulic system of working device uses load-sensitive variable closed system.
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6.2.2 XCMG Hydraulic-mechanical grader
Main products:
GR135、GR165、GR180、
GR200、GR215、GR300
Technology origin:
Imitate TIANGONG technology
Product configuration:
Engine: Dongfeng COMMINS,
Shanghai Diesel, Import COMMINS ;
Transmission system: Xuzhou Meichi axle,
Hangzhou Gear or Liuzhou ZF gear box
Hydraulic, brake system: Domestic pump, Italian or REXROTH valve;
Monitor & Control system: Gears selector (import), PLC main controller,
text displayer (REXROTH), import instruments.
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6.2.3 TIANGONG Hydraulic-mechanical grader
Main products:
PY80、PY100、 PY160、 PY180、PY200、 PY220、PY220G、PY250、
PY280
Technology origin:
Imitate USSR technology and product
the first grader product in 1962;
Imported Germany FUN technology in 1985;
Imported main components of Caterpillar
16G large grader, and manufacture large
grader in 1990.
Product configuration:
Engine: Shanghai Diesel D6114, Weichai WD615 or 6BTA, DEUTZ,
Dongfeng COMMINS, Steyr WD615;
Transmission system: self-made rear axle, Hangzhou Gear 6WG180,
Liuzhou ZF6WG200 gear box.
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6.3 Comparison of Sany full Hydraulic motor grader
and other brand grader
Oil consumption:
——The oil consumption is a little lower than CAT grader and much
lower than KOMATSU, XCMG, TIANGONG grader and so on.
Operability:
——Sany grader possess the features as stepless speed change and
automatic gears shifting so the difficulty and strength of driving is
much lower than other brand graders.
Price:
——The price of Sany grader is much cheaper than CAT, KOMATSU
and other overseas brands’, but it is more expensive than domestic
brands’.
Reliability and working efficiency:
——The reliability of Sany grader is a little lower than CAT, KOMATSU
and other overseas brands’, but it is higher than domestic brands’;
——The Max. speed of Sany grader is slower than CAT and
KOMATSU’s but the reverse speed is higher than other brands’.
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After-sales service:
——The after-sales service of Sany is better than other
brands’.
Hardware configuration:
——The engine, hydraulic pump and motor of Sany are all
world-class products. The configuration is not lower than CAT,
KOMATSU and other overseas brands’ and much higher than
XCMG, TIANGONG and other domestic brands’.
Disadvantage analysis of Sany grader:
——The full hydraulic system of Sany grader needs closer
maintenance.
——The Max. speed is lower as 35km/h
——Using DEUTZ high quality engine, so the requirement for
fuel is high. Using bad fuel will damage the engine.
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Quality Changes the World!
Thank you!