BY: PMG TATA CONSULTING ENGINEERS LIMITED JOB NO.: TCE.

7502A

DATE: 9/28/2014 CLIENT: ASIAN PAINTS LIMITED SUBJECT: Bracing Design

CHD.: SDW PROJECT: PHASE III EXPANSION PROJECT, HARYANA DOC. NO.: M2-1452

DATE: 30-09-2014 BU: CBU DC: MUM DISC.: CV SH. OF REV. NO.: 0

Design of gusset plate for bracing and weld required :-

Input Data : -
Size of the angle = 50 x 50 x 6 Dimension in 'mm'
Thickness of gusset plate = 8 mm
Area of the cross section = 568 mm2
Centroid of the angle = 14.5 mm IS:808-1989
Ultimate tensile strength of the material (fu) = 410 N/mm2 Table No.5.1
Yield strength of the material (fy) = 250 N/mm2
Resistance governed by yielding (γm0) = 1.10 IS:800-2007
Resistance governed by ultimate strength (γm1) = 1.25 Table No.5
Partial safety factor for fillet weld (field welding) (γmw) = 1.50
Design force for the connection design = 129.09 kN IS:800-2007
Cl No.6.2 / 12.8.3.1
Calculation of length of weld required for axial tension :-
Assume size of the weld required (s) = 5.0 mm
Strength of the 5mm fillet weld (Rnw) = 552.3 N/mm IS:800-2007
Strength of the 5mm fillet weld (Rnw) = 0.5523 kN/mm Cl No.10.5.7.1.1
Length of the vertical weld (L2) = 50 mm Leg length (h) = 50
Force resisted by the weld - P2 = 27.62 kN
Force resisted by the weld - P1 = 23.63 kN
Force resisted by the weld - P3 = 77.85 kN
Length required for horizontal weld to carry P1,L1 = 42.78 mm
Length required for horizontal weld to carry P3,L3 = 140.94 mm
Length required for horizontal weld to carry P1,L1 = 45.00 mm
Length required for horizontal weld to carry P3,L3 = 145.00 mm

Check for block shear strength (Tbd) for single angle :-

Minimum gross and net area in shear (Avg) and (Avn) = 2320.0 mm2
Minimum gross and net area in tension (Atg) and (Atn) = 400.0 mm2
(Tdb) of the connection shall be taken as the smaller of
Tdb = ((Avg x fy) / (√3 x γm0)) + ((0.90 x Atn x fu) / (γm1)) = 422.5 kN IS:800-2007
Tdb = ((Atg x fy) / (γm0)) + ((0.90 x Avn x fu) / (√3 x γm1)) = 486.3 kN Cl No.6.4.1
Block shear strength of the connection (Tdb) = 422.5 kN
Block shear strength of the connection (Tdb) = 486.3 kN
Therefore Block Shear strength of the Connection = 422.5 kN

422.5 kN > 129.1 kN Thickness of the gusset plate is adequate

Check for block shear strength for double angles :-

Block Shear strength of the Connection = 422.5 kN
BY: PMG TATA CONSULTING ENGINEERS LIMITED JOB NO.: TCE. 7502A

DATE: 9/28/2014 CLIENT: ASIAN PAINTS LIMITED SUBJECT: Bracing Design

CHD.: SDW PROJECT: PHASE III EXPANSION PROJECT, HARYANA DOC. NO.: M2-1452

DATE: 30-09-2014 BU: CBU DC: MUM DISC.: CV SH. OF REV. NO.: 0
Design force for the connection design = 258.2 kN

422.5 kN > 258.2 kN Thickness of the gusset plate is adequate

FILE NAME: F010R3.XLSX TCE FORM NO. 010 R3