KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL/OPR/RWP/01 (R1)

Power from knowledge
SOP For RECOVERY WATER PUMP
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 1 of 6

STANDARD OPERATING INSTRUCTION

FOR

RECOVERY WATER
PUMP

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Assistant Manager Designation: Designation:
 KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL/OPR/RWP/01 (R1)

Power from knowledge
SOP For RECOVERY WATER PUMP
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 2 of 6

STANDARD OPERATING PROCEDURE FOR RECOVERY WATER PUMP

OBJECTIVE: For Smooth Operation of Recovery water pump.

SCOPE: This SOP is applicable for 03 nos. of Recovery water pump.

INTRODUCTION: Recovery water pump is required for filling & make up of ash water sump. It is
obtained by 03 nos of Recovery water pump for 06 units. For 06 units 02 nos Recovery water pump is running
and another one is standby.

PRE CHECKS:
RECOVERY WATER PUMP TECHNICAL DATA:-
Make BOSHAN Quantity 03 Nos
Type 126H-19 Discharge Capacity 550m³/h
Discharge 0.2mpa Rotating speed 1480r/min
Pressure

RESPONSIBILITY: Unit Control Engineer, Field Engineer and Desk Engineer.

SAFTEY PRECAUTIONS:
1. Ensure no permit to work is pending on regarding this system.

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Assistant Manager Designation: Designation:
 KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL/OPR/RWP/01 (R1)

Power from knowledge
SOP For RECOVERY WATER PUMP
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 3 of 6

SAFTEY PPE’s: Ear Plugs, Safety Goggles, Hand Gloves, etc.

SPECIAL TOOLS/ EQUIPMENTS: NIL

PRECHECKS AND ACTION BY FIELD ENGINEER

S No Description Ok Not Ok Remarks
1 All permits and cross permits have been returned.
2 Area is clear of any other materials.
3 Check all the foundation bolt should be tight properly.
4 Check the coupling bolt should be tight properly.
5 Check coupling guard is not touching with coupling.
6 Check Pump is not rotate in reverse direction.
7 Check all pipe line flange & coupling nut bolt properly tight.
8 Check pump suction & discharge valve closed.

PRECHECKS AND ACTION BY DESK ENGINEER

S Description Ok Not Ok Remarks
No
1 Check MCC panel feeder is ready.
2 Check control supply is healthy.
3 Check sump level.
4 Check local push button released.

OPERATING PROCEDURE -
Sr. RESPONSIBILITY
No Description UCE DE FE E
. E

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Assistant Manager Designation: Designation:
 KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL/OPR/RWP/01 (R1)

Power from knowledge
SOP For RECOVERY WATER PUMP
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 4 of 6

PRE- START CHECKS:

1 All permits and cross permits have been returned.
2 Power supply and control power supply available.
3 Pump suction & discharge valve closed.

4 Water Level in Recycle Water Bin is not high.

START PERMISSIVE :
1 Pump suction & discharge valve closed.
2 Sump level should be normal.
3 Emergency push button is in release condition.
PUMP START UP SEQUENCE :
1 Open the Recovery water pump suction valve.
2 Start the Recovery water pump.
3 Open the Recovery water pump discharge valve.
SHUTDOWN SEQUENCE:
1.PLANNED SHUTDOWN :
1 Insure that stand by Recovery pump is running condition.
2 Stop the Recovery water pump & closed the discharge & suction valve.
3 Rectify the probable problem, if any.
2. TRIPPING OF LP WATER PUMP :If suddenly pump trips
1 Closed the pump discharge & suction valve.
2 Try to start stand by Recovery water pump as above

3. EMERGENCY SHUT DOWN:

1 There is the apparent abnormal noise/Vibration after starting the pump.
2 The pump & motor bearing temperature is high.
3 When discharge line is leakage.
4 When endangering the safety of person and equipment.
5 Water in recovery water sump is ‘Low’.
6 Water level in Recover water Bin is ‘High’.

INTERLOCKS : Remarks
1 Sump level is danger low.

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Assistant Manager Designation: Designation:
 KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL/OPR/RWP/01 (R1)

Power from knowledge
SOP For RECOVERY WATER PUMP
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 5 of 6

2 Pump suction & discharge open feedback.

ABRIVIATIONS / NOTATIONS:-
o SOP: Standard Operating Procedure
o UCE: Unit Control Engineer
o DE: Desk Engineer
o FE: Field Engineer
o DCS: Distributed Control System
o EE: Electrical Shift Engineer

DO’s & DONT’s :

DO’s :

1. Ensure Discharge is closed before stating of Pump.

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Assistant Manager Designation: Designation:
 KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL/OPR/RWP/01 (R1)

Power from knowledge
SOP For RECOVERY WATER PUMP
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 6 of 6

2. Ensure Line Pressure does not goes up beyond receoomended pressure by OEM.

3. Before starting the Pump, ensure Sump Level Transmitter is working properly.

DONT’s :

1. Don’t run the Pump if discharge pressure becomes low.

2. Don’t run the Pump if Pump drawing high current continuously..

3. Don’t run the Slurry Pump if huge amount of ash laden water is coming from BA Dyke.

4. Don’t start/stop the Pump frequently.

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Assistant Manager Designation: Designation: