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Specifications
1TON
Transmission type
M6AR1
Engine type Diesel 2.5
1st 4.271
2nd 2.248
3rd 1.364
Gear ratio 4th 1.000
5th 0.823
6th 0.676
Reverse 3.814
Final gear ratio 3.727
Tightening Torques
Items N.m kgf.m lb-ft
Oil drain plug 58.9 ~ 78.5 6.0 ~ 8.0 43.4 ~ 57.8
Oil filler plug 58.9 ~ 78.5 6.0 ~ 8.0 43.4 ~ 57.8
Back up lamp switch 29.4 ~ 34.3 3.0 ~ 3.5 21.7 ~ 25.3
Control shaft assembly bolt 26.5 ~ 33.3 2.7 ~ 3.4 19.5 ~ 24.6
Neutral switch 29.4 ~ 34.3 3.0 ~ 3.5 21.7 ~ 25.3
Speed sensor bolt 4.9 ~ 6.9 0.5 ~ 0.7 3.6 ~ 5.1
Start motor installation bolt 49.0 ~ 63.7 5.0 ~ 6.5 36.2 ~ 47.0
Transmission upper mounting bolt (TM=>ENG) 42.2 ~ 53.9 4.3 ~ 5.5 31.1 ~ 39.8
Lubricants
Quantity
Items Recommnend lubricant
PTO (O) PTO (X)
2.6 ~ 2.7 L 2.2 ~ 2.3 L
SAE 75W/85
(0.69 ~ 0.71 U.S.gal., 2.75 (0.58 ~ 0.61 U.S.gal., 2.32
Transmission gear oil API GL-4
~ 2.85 U.S. qt., 2.29 ~ 2.38 ~ 2.43 U.S. qt., 1.94 ~ 2.02
TGO-7
lmp qt.) lmp qt.)
Sealant
Items Specified sealant
Control shaft assembly MS721-40 or MS721-38
Special Service Tools
Tool
Illustration Use
(Number and Name)
09452-25300 Installation of transmission case oil se-
Oil seal installer al.
[Using with handle (SST No.09231-H1
100)]
S92MT9041D
SLD766035D
Manual Transmission System
Manual Transmission Fluid
Components Location
SPUMT2002D
120000 km (0.69 ~ 0.71 U.S. (0.58 ~ 0.61 U.S. SAE 75W/85, API
No service required
(40000 miles / 4years) (80000 miles) gal., 2.75 ~ 2.85 gal., 2.32 ~ 2.43 GL-4
U.S. qt., 2.29 2. U.S. qt., 1.94 ~ 2.
~
38 lmp qt.) 02 lmp qt.)
Inspection
1. Stop the engine and uplift the vehicle with lift.
2. Loosen the oil filler plug (A).
SBKMT9018D
SPUMT2100D
Replacement
1. Stop the engine and uplift the vehicle with lift.
2. Drain the manual transmission oil after loosening the
drain plug (A).
SPUMT2101D
SPUMT2001D
SPUMT2005D
KMSE050M
SPUMT2006D
SPUMT2004D
9. Separate the wiring (A) from the cable bracket. 11.Remove the roll support bracket bolt (A) by
supporting it with a jack.
SPUMT2007D
SPUMT2008D SPUMT2010D
SPUMT2011D
Installation
SPUMT2016D
Component Location
SPUMT2102D
Component Inspection
1. IG KEY "OFF", ENGINE "OFF".
2. Disconnect the vehicle speed sensor (VSS)
connector.
3. Disconnect the VSS and Driven gear assy′.
4. Check rotating state of VSS driven gear.
5. Connect VSS connector and IG KEY "ON".
6. Rotate Driven gear with hand.
Specification : Vehicle Speed Signal generates.
Removal 3. Remove the driven gear.
1. Disconnect the vehicle speed sensor (A). Tightening torque :
4.9 ~ 6.9 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.1 lb-ft)
SPUMT2103D
Installation
SPUMT2014D
SGDMT2004D
Component Location
SPUMT2104D
Specification Inspection
Item Specification 1. Disconnect the neutral position switch connector (A).
SPUMT2013D
LMJF100B
Replacement
1. Disconnect the neutral position switch connector (A).
2. Remove the neutral position switch.
3. Install the neutral position switch and then connect
the neutral position switch connector.
Tightening torque :
29.4 ~ 34.3 N.m (3.0 ~ 3.5 kgf.m, 21.7 ~ 25.3 lb-ft)
SPUMT2013D
Back-up Lamp Switch
Description
Back up lamp switch is pushed by the reverse lug sliding
when select arm, and switches the back up lamp.
SPUMT2018D
Component Location
SPUMT2105D
Specification Inspection
Item Specification 1. Disconnect the back up lamp switch connector (A).
SPUMT2106D
LMJF003B
Replacement
1. Disconnect the backup lamp switch connector (A).
2. Remove the backup lamp switch.
3. Install the backup lamp switch and then connect the
backup lamp switch connector.
Tightening torque :
29.4 ~ 34.3 N.m (3.0 ~ 3.5 kgf.m, 21.7 ~ 25.3 lb-ft)
SPUMT2106D
Manual Transmission Control System
Shift Lever
Components
SPUMT2028D
1. Knob 5. Clip
2. Boots 6. Select cable
3. Floor console assembly 7. Shift cable
4. Shift lever assembly
Removal 3. Remove the shift lever assembly (A).
1. Remove the floor Interior console assembly.
(Refer to Body - " Floor Console")
2. Remove the control cable (A) from the lever
assembly.
1) Remove the cable from the lever pin.
SPUMT2108D
Installation
1. Install in the reverse order of removal.
SPUMT2019D
SPUMT2020D
Control Cable
Components
SPUMT2107D
1. Knob 5. Clip
2. Boots 6. Select cable
3. Floor console assembly 7. Shift cable
4. Shift lever assembly
Removal 3. Remove the cable guide (A) from the body after
1. Remove the floor console assembly. pushing in the direction of the arrow.
(Refer to Body - " Floor Console")
2. Remove the control cable (A) from the lever
assembly.
1) Remove the cable from the lever pin.
SPUMT2021D
SPUMT2019D
SPUMT2100L
SPUMT2020D
KMSE050M
6. Remove the control cable (A) from the transmission. Installation
1) Remove the pin and washer.
2) Remove the cable guide (B) from the bracket.
• When install the select cable to lever assembly, set
the shift lever lever to 3rd or 4th position.
• Install the select cable to lever assembly after adjust
the select cable.
SPUMT2006D
SPUMT2023D
SPUMT2022D
Adjustment 4. Push the adjuster (A) after install the select cable to
Select cable adjustment the lever pin.
SPUMT2116D
SPUMT2114D
SPUMT2115D
Control Shaft Complete
Description Removal
• Control shaft assembly is mounted on the top of the 1. Shift lever to "Neutral" position.
manual transmission. 2. Remove the transmission assembly.
• Control shaft assembly is operated by shifting the (Refer to Manual transmission System - " Manual
shift lever. transmission")
3. Remove the pin (A-2ea) and then remove the
manual control lever (B).
SPUMT2109D
SPUMT2025D
SPUMT2026D
Installation
1. Install in the reverse order of removal.
SPUMT2101L