This document contains 70 questions related to air brake systems, components, and design for heavy commercial vehicles. It covers topics such as why air brakes are used for HCVs, pneumatic circuit symbols, air dryer control ports, anti-compounding, trailer compatibility requirements, exhaust brake operation, retarder control, brake wear indicators, reliability testing methods, and regulatory standards for commercial vehicle braking systems.
This document contains 70 questions related to air brake systems, components, and design for heavy commercial vehicles. It covers topics such as why air brakes are used for HCVs, pneumatic circuit symbols, air dryer control ports, anti-compounding, trailer compatibility requirements, exhaust brake operation, retarder control, brake wear indicators, reliability testing methods, and regulatory standards for commercial vehicle braking systems.
This document contains 70 questions related to air brake systems, components, and design for heavy commercial vehicles. It covers topics such as why air brakes are used for HCVs, pneumatic circuit symbols, air dryer control ports, anti-compounding, trailer compatibility requirements, exhaust brake operation, retarder control, brake wear indicators, reliability testing methods, and regulatory standards for commercial vehicle braking systems.
1. Why Air brakes for HCV and Hydraulic brakes for Light vehicles?
2. Why it is written air brake on vehicles?
3. SPV characteristics –Preferential and central filling. Why two different variants required. How filling sequence is achieved in both 4. Pneumatic symbols/circuits of valves. 5. How the Air dryer Control port works 6. Regeneration of descents—theory and volume of air required. 7. DBV/Relay/QRV/Ratio valve/Adjustable bias RV characteristics and its effect on overall braking 8. What is anti-compounding and how to achieve it? 9. Components on trailer and trailer circuits 10. What is trailer compatibility in ECE R13.—South Africa Requirements 11. What is EG function? Purpose of same. How it is achieved in KB and Wabco. What is flow rate? 12. Why 8 bar and ty 24 13. PR feature in compressor (refer Wabco paper) 14. Voss leakage rates measured on vehicle in comparison to other types 15. Welded nipple ISO/IS 16. Cost reduction in brass to Voss fittings 17. Cost of brake system and aggregates 18. Fire retardant pipes and standard 19. Fitment/ Installation requirements for retarder? 20. How VR119 circuit works? 21. Measurements for vr119 for assembly 22. Hydrodynamic principal of Voith Retarder/Torque convertor 23. How torque is controlled in the retarder (by oil Qty or air pressure) 24. Air consumption of each auxiliary 25. What is trailer check feature how it is achieved? 26. Working of trailer control valve & predominance 27. ALSV and its characteristics 28. Stop light and Exhaust brake circuit 29. ABS/EBS/VR119/VR123+Circuit dia. 30. Signals/Indications/warnings related to braking system required by Regulation/OE standards/ tenders etc. 31. Aux brake operation philosophy 32. Position 6/8/9 ASA, difference, what is achieved out of it? 33. CGT/NGT difference, dim/properties/torque/BF etc 34. What is torque matrix and how to calculate the BF from it? 35. Different lining in HCV and TML HCV/LCV/SCV 36. Compressor and cooling of compressor, effect of less cooling. 37. Exhaust brake and engine brake working, power produced and criteria for selection? 38. Metal pipes / fittings with O rings—Std/ sealing arrangement/ what is leakage rate? 39. Why exhaust b rake is not provided on CNG engines 40. What are the improvements done in current exhaust brake over older one? 41. What is constant back pressure exhaust brake 42. How to measure exhaust back pressure? Why there is limit? 43. Relation between different back pressure and deceleration values 44. Deceleration due to different aux brake 45. What is primary and secondary retarders and their effect on braking? 46. How wear indicators and sensors for drum/disc brake works 47. What is slip, how braking reduces tire life? And how retarders improve it? 48. What is B10 life of different valves? How to calculate the life? 49. What is reliability 50. DOE and Taguchi method 51. What is Cp, CPk, APQP etc 52. TS audit, design philosophy as per TS? 53. Disc brake packaging and components 54. Drum brake packaging and requirements/ articulation conditions? 55. Drum brake components 56. Chamber mounting bracket design requirements/ different provisions? 57. Drum/Disc/Rotor design 58. Thermal aspect of design of drum and disc 59. Validation of foundation brake –Disc/Drum-Air /Hyd. 60. Servicing of each component 61. Spring faipure in brake assy 62. TAK-TAK noise in brake assy- BEST/MSRTC problem 63. SBA breather story- KB and Wabco 64. Compressor noise and Ping tank requirement 65. Brake noise 66. Foundation brake formula/ Torque governing factors for foundation btake? Max torque generated by brake force- physical strength of brake assy or geometry of the brake assy 67. IS11852/GSO/SABS/ECE R13/ 68. System specs – ABS/Retarder/EBS/ESP/ASR/HAS/ 69. Regen braking- Working, evaluation, effect on range, integration with brake system 70. How slip is calculated in brake system and ABS algorithm 71.
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