ECM Connectors RENR1368-05

September 2005
Diagnostic Code Listing
6 HEUI Injectors
Flash Flash
Engine Cab Diagnostic Connector PID-FMI Description PID-FMI Description
Control Codes Codes
Module 00-00 No Detected Faults 55 0105-03 Intake Manifold Air Temperature voltage high 38
0001-11 Cylinder #1 Injector current fault 72 0105-04 Intake Manifold Air Temperature voltage low 38
0002-11 Cylinder #2 Injector current fault 72 0105-11 Very High Intake Manifold Air Temperature 64
0003-11 Cylinder #3 Injector current fault 73 0108-03 Barometric Pressure voltage high 26
- 12 V +
0004-11 Cylinder #4 Injector current fault 73 0108-04 Barometric Pressure voltage low 26
0005-11 Cylinder #5 Injector current fault 74 0110-00 High Coolant Temperature Warning 61
Batteries
0006-11 Cylinder #6 Injector current fault 74 0110-03 Coolant Temperature voltage high 27
0022-11 Primary to Secondary Engine Speed Signal Calibration 42 0110-04 Coolant Temperature voltage low 27
Cruise Control On/Off &
ECM Side ECM Connector P1 Harness Side
Set/Resume Switches 0022-13 Engine Speed Signal Calibration Not Performed 42 0110-11 Very High Coolant Temperature 61
0030-08 PTO Throttle signal invalid 29 0111-01 Low Coolant Level Warning 62
0030-13 PTO Throttle out of calibration 29 0111-02 Coolant Level signal invalid 12
0041-03 8 Volt Supply voltage high 21 0111-03 Coolant Level voltage high 12
Accelerator Pedal Position Sensor
0041-04 8 Volt Supply voltage low 21 0111-04 Coolant Level voltage low 12
0042-11 Injection Actuation Pressure output fault 0111-11 Very Low Coolant Level 62
Injection Actuation Pressure Control Valve Ignition Key Switch 0043-02 Key Switch Fault 71 0128-03 Secondary Fuel Level voltage high
(IAPCV)
0064-02 Secondary Engine Speed loss of signal 34 0128-04 Secondary Fuel Level voltage low
Clutch and Service Brake Switches
0064-11 Secondary Engine Speed no pattern 34 0164-00 Excessive Injection Actuation Pressure 17
0070-05 Inlet Air Heater current low 0164-02 Injection Actuation Pressure Signal Erratic 15
Top Camshaft Speed/Timing Sensor 0070-06 Inlet Air Heater current high 0164-03 Injection Actuation Pressure voltage high 15
Coolant Level Sensor 0071-00 Idle Shutdown Override 01 0164-04 Injection Actuation Pressure voltage low 15
0071-01 Idle Shutdown 47 0164-11 Injection Actuation Pressure system fault 39

Caterpillar Installed
0071-14 47 0168-02 51

OEM Installed
Bottom Camshaft Speed/Timing Sensor PTO Shutdown ECM Battery Power Intermittent
0084-00 Vehicle Overspeed Warning 41 0186-14 PTO Engine Shutdown Switch Occurrence 47
ECM Side ECM Connector P2 Check Engine Lamp Warning Lamp
Harness Side
Injection Actuation Pressure Sensor

Speedometer & Tachometer

3126B and 3126E On-highway Engines 0084-01
0084-02
0084-08
Vehicle Speed loss of signal
Vehicle Speed signal invalid
Vehicle Speed signal out of range
31
36
0190-00
0190-02
0190-11
Engine Overspeed Warning
Primary Engine Speed Loss of Signal
Primary Engine Speed no pattern
35
34

DT Connector Receptacle DT Connector Plug

Boost Pressure Sensor
25

15

5
0
35
45

MPH
55

65

85
75 5
10
15
20

RPM X 1000
30
25
Electrical System 0084-10
0091-08
Vehicle Speed signal rate of change
Throttle Position Invalid
36
32
0224-11
0224-14
Theft Deterrent Active
Theft Deterrent Active with Engine Cranking
0091-13 Throttle Position out of calibration 28 0231-02 J1939 Data Incorrect 58
0096-03 Fuel Level voltage high 0231-11 J1939 Data Link Fault 58
Receptacle Wedge Atmospheric Pressure Sensor A/C High Pressure Switch
Cooling Fan
BKD1-UP 0096-04 Fuel Level voltage low 0231-12 J1939 Device Not Responding
Plug Wedge

(Specific Ratings Only)

G3E1-UP 0100-03
0100-04
Oil Pressure voltage high
Oil Pressure voltage low
24
24
0232-03
0232-04
5 Volt Supply voltage high
5 Volt Supply voltage low
21
21
Vehicle Speed
Sensor 1AJ1-UP 0100-11 Very Low Oil Pressure 46 0246-11 Brake Pedal Switch #1 Fault
Receptacle Wedge
0102-03 Boost Pressure voltage high 25 0247-11 Brake Pedal Switch #2 Fault
Plug Wedge
Oil Pressure Sensor
PTO Accelerator 8YL1-UP 0102-04 Boost Pressure voltage low 25 0252-11 Engine Software Incorrect 59
Position Sensor
(Optional) Fast Idle Enabled Lamp
CKM1-UP 0102-07 Boost Pressure not responding 0253-02 Check Customer or System Parameters 56
PTO Switch On Lamp 0105-00 High Intake Manifold Air Temperature Warning 64 0253-14 Truck Manufacturer Parameter Not Programmed
Receptacle Wedge
Or Wait To Start Lamp
CRP1-UP
Plug Wedge Oil Level Switch
7AS1-UP
HD Connector Receptacle HD Connector Plug (Optional) PTO On/Off & PTO
Fast Idle Enable Switch
Set/Resume Switches 8SZ1-UP
Coolant Temperature Sensor
Transmission Neutral Switch 9SZ1-UP
AT/MT/HT Transmission Relay

Intake Manifold Air Temperature Sensor Related Electrical Service Manuals

Pin Contact Socket Contact Sealing Plug
Title Form Number
Intake Air Heater Relay
Troubleshooting RENR1367
Exhaust Brake
Exhaust Brake On/Off Switch Systems Operation / Testing and Adjusting RENR1271

Speed/Timing Sensor Connectors IAPCV Connector Intake Air Heater Lamp

Intake Air Heater

150 Series Receptacle 150 Series Plug

© 2005 Caterpillar Printed in U.S.A.

All Rights Reserved

RENR1368-05
8 Page
 3126B & 3126E ENGINE ELECTRICAL SCHEMATIC INJECTOR HARNESS GROMMET

L983-WH 12
ENGINE HARNESS CONNECTOR
L983-WH 11
ENGINE CONTROL MODULE
L984-OR 10
P2 J2
L984-OR 9
L985-YL 8 L983-WH 44 INJECTOR RETURN CYLINDERS 1 & 2
L985-YL 7 L984-OR 45 INJECTOR RETURN CYLINDERS 3 & 4
L985-YL 46 INJECTOR RETURN CYLINDERS 5 & 6
J301 P301 J302 P302 J303 P303 J304 P304 J305 P305 J306 P306 A706-GY 6 A706-GY 55 INJECTOR CYLINDER 6
B B B B B B 5 A705-BU 54 INJECTOR CYLINDER 5
A A A A A A 4 A704-GN 39 INJECTOR CYLINDER 4
3 A703-BR 38 INJECTOR CYLINDER 3
2 A702-PU 37 INJECTOR CYLINDER 2
1 A701-GY 36 INJECTOR CYLINDER 1
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 47
P300 J300
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER 67
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6 68
A705-BU 1
A704-GN 63
A703-BR 64
A702-PU 4
A701-GY 5
INJECTION ACTUATION A G854-PK 61 IAP CONTROL VALVE
PRESSURE CONTROL VALVE B G855-PU 62 IAP CONTROL VALVE RETURN
(IAPCV) J500 P500 70
ENGINE BOOST PRESSURE C A746-PK A746-PK 40 ENGINE BOOST PRESSURE
ENGINE BOOST ENGINE PRESSURE SENSOR RETURN B G829-GN G849-BR 27 ENGINE INJECTION ACTUATION PRESSURE
PRESSURE ENGINE PRESSURE SENSOR +5V A G828-WH 6
SENSOR 7
C200
A747-GY 14 ENGINE ATMOSPHERIC PRESSURE
G829-GN 3 ENGINE PRESSURE SENSOR RETURN
G828-WH 2 ENGINE PRESSURE SENSOR +5V
ENGINE INJECTION ENGINE INJECTION ACTUATION PRESSURE C G849-BR 15
ACTUATION ENGINE PRESSURE SENSOR RETURN B G829-GN 16
PRESSURE ENGINE PRESSURE SENSOR +5V A G828-WH 17
SENSOR 994-GY 24 ENGINE OIL PRESSURE SENSOR
C204
G827-BU 42 ENGINE OIL PRESSURE SENSOR RETURN
G826-BR 41 ENGINE OIL PRESSURE SENSOR +5V
ENGINE ATMOSPHERIC ENGINE ATMOSPHERIC PRESSURE C A747-GY 25
PRESSURE ENGINE PRESSURE SENSOR RETURN B G829-GN 51
ECM GROUND STRAP
SENSOR ENGINE PRESSURE SENSOR +5V A G828-WH 52
NOTE A 53 TO ECM
C203 MOUNTING
G883-GN 60 INPUT #16
G458-GY 33 ENGINE OIL LEVEL SWITCH BOLT
995-BU 32 ENGINE COOLANT TEMPERATURE
ENGINE OIL C967-BU 35 ENGINE INTAKE MANIFOLD AIR TEMPERATURE
ENGINE OIL PRESSURE SENSOR C 994-GY
PRESSURE 9
ENGINE OIL PRESSURE SENSOR RETURN B G827-BU
SENSOR 34
ENGINE OIL PRESSURE SENSOR +5V A G826-BR
NOTE A
26
C201
G833-PK 18 ENGINE TEMPERATURE SENSOR RETURN
TOP CAMSHAFT ENGINE 10
SPEED/TIMING SENSOR 11
1 G458-GY 12
ENGINE OIL LEVEL ENGINE OIL LEVEL
TOP CAMSHAFT SPEED/TIMING- A E963-BK 49 TOP CAMSHAFT SPEED/TIMING-
SWITCH ENGINE OIL LEVEL RETURN 2 G829-GN
TOP CAMSHAFT SPEED/TIMING+ B E964-WH 48 TOP CAMSHAFT SPEED/TIMING+
NOTE A J802 P802
J401 P401 13
50
19
BOTTOM CAMSHAFT SPEED/TIMING- A E965-BU 59 BOTTOM CAMSHAFT SPEED/TIMING-
ENGINE COOLANT ENGINE COOLANT TEMPERATURE 1 995-BU BOTTOM CAMSHAFT SPEED/TIMING+ B E966-YL 58 BOTTOM CAMSHAFT SPEED/TIMING+
TEMPERATURE ENGINE TEMPERATURE SENSOR RETURN 2 G833-PK 28
J402 P402
SENSOR BOTTOM CAMSHAFT ENGINE
J100 P100 29
SPEED/TIMING SENSOR
30
31
ENGINE INTAKE 43
MANIFOLD AIR ENGINE INTAKE MANIFOLD AIR TEMPERATURE 1 C967-BU ENGINE TIMING CALIBRATION PROBE+ A G856-WH 22 ENGINE TIMING CALIBRATION PROBE+
TEMPERATURE ENGINE TEMPERATURE SENSOR RETURN 2 G833-PK ENGINE TIMING CALIBRATION PROBE- B G857-YL 23 ENGINE TIMING CALIBRATION PROBE-
SENSOR NOTE A 56
J103 P103 J400 P400
57
65
66
(+) BATTERY K995-OR 69
(+) BATTERY SWITCHED J501 P501 20
1 C987-RD 21
STARTING CIRCUIT 2 G850-BU G850-BU 8 INTAKE AIR HEATER RELAY
(-) BATTERY / SENSOR RETURN
TO ENGINE CYLINDER HEAD N/O
SENSOR / ACTUATOR SUPPLY RELAY
(NOT CYLINDER HEAD GROUND STUD)
SIGNAL PLUS TO ECM INTAKE AIR
SIGNAL MINUS TO ECM HEATER P648
CONTROL PLUS FROM ECM COMPONENTS ARE SHOWN WITH THE KEY OFF B G850-BU
CONTROL MINUS FROM ECM UNLESS OTHERWISE SPECIFIED: A C987-RD
DATA LINK PLUS ALL WIRES TO BE 18 AWG OR LARGER SAE J1560 TYPE TXL
DATA LINK MINUS OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE J1708.

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

3126B & 3126E OEM VEHICLE ELECTRICAL SCHEMATIC

100A WITH 130A PEAK AT 11V

INTAKE AIR B
HEATER LAMP A
C987-RD J648

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

CHECK ENGINE ENGINE CONTROL MODULE
N/O LAMP L994-YL
RELAY
K995-OR

C987-RD

WARNING LAMP
659-PK 659-PK 29 WARNING LAMP
KEY SWITCH FAST IDLE L994-YL 28 CHECK ENGINE LAMP
OFF ENABLED LAMP K998-BU 30 OUTPUT #1
ON OR NOTE A
G880-PK G880-PK 31 OUTPUT #9
START WAIT TO 48
START LAMP 61
E718-PK 10 OUTPUT #2
E991-GY 12 OUTPUT #3
EXHAUST BRAKE FLYBACK NOTE A G836-WH 13 OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SOLENOID DIODE 15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
NOTE A 63
SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
SPEEDOMETER
ALTERNATOR STARTER C973-GN 37 SPEEDOMETER NEGATIVE
NOTE A
MOTOR SIGNAL- C973-GN NOTE A 27
GROUND (12V) 26
9 PIN CAB 993-BR 3 INPUT SENSOR RETURN #2
CONNECTOR SIGNAL+ 450-YL F713-OR 17 INPUT #14
TACHOMETER
+BAT. B 450-YL 38 TACHOMETER POSITIVE
NOTE A
-BAT. A SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
J NOTE A 57
H 43
J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
- 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD
NOTE A
J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
BATTERY 3 BATTERY 2 BATTERY 1
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
NOTE A 1
14
J906-BR 70 IGNITION KEY SWITCH
NOTE A 25
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL
101-RD 52 UNSWITCHED +BATTERY
MODULATOR FOR AUTOMATIC 14 AWG GXL
101-RD 53 UNSWITCHED +BATTERY
TRANSMISSIONS 20A 14 AWG GXL
229-BK 65 -BATTERY
ENGINE 14 AWG GXL
229-BK 67 -BATTERY
BLOCK
G838-BR 19 OUTPUT #6
NOTE A
G839-BU 20 OUTPUT #7
NOTE A 51
NOTE A C978-BR C978-BR 35 SET
H795-PK
C979-OR C979-OR 44 RESUME
K999-GN 56 INPUT #1 (PTO ON/OFF SWITCH)
SET/RESUME SWITCH FAST IDLE ENABLE SWITCH
K980-PK 58 INPUT #2
NOTE A N/O MOMENTARY SWITCH
H795-PK L902-GN L902-GN 40 INPUT #18
G840-PU 21 OUTPUT #8
NOTE A
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3
CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
G841-GN 7 INPUT #4
H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) 55
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
+BAT. G842-GY 47 INPUT #5
(PEDAL RELEASED POSITION)
G882-WH G882-WH 64 INPUT #13
NOTE A G843-OR 6 INPUT #6
CLUTCH PEDAL POSITION SWITCH N/C
L901-GY 18 INPUT SENSOR RETURN #1
NOTE A
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) 23
DIAGNOSTIC ENABLE SWITCH
G879-OR 2 +5V
NOTE A
H795-PK G844-PK G844-PK 46 INPUT #7
C983-WH 49 ENGINE COOLANT LEVEL NORMAL
N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
C984-YL
RENR1368-05

+BAT. 54 ENGINE COOLANT LEVEL LOW

(TRANSMISSION IN GEAR)
A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12
NOTE A
24
NOTE A
H795-PK E971-GN E971-GN 41 INPUT #11
69
PASSIVE MAGNETIC
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED SENSOR
G845-PU 68 INPUT #8 (REMOTE ACCELERATOR)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN BK B H795-PK H795-PK 5 AP SENSOR/SWITCH SENSOR RETURN
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
J403 P403 COOLING FAN SOLENOID G837-YL 11 OUTPUT #5
SENSOR ACCELERATOR
8 Page, Color 2

FLYBACK
PEDAL POSITION NOTE A P1 J1
DIODE
VEHICLE HARNESS CONNECTOR

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

TOP VIEW

INLET AIR
TEMPERATURE
INJECTION ACTUATION SENSOR
PRESSURE SENSOR ATMOSPHERIC
INLET AIR HEATER PRESSURE
SENSOR
BOOST
PRESSURE
INJECTOR HARNESS SENSOR
GROMMET

ENGINE GROUND
STUD CONNECTION

INJECTION ACTUATION
PRESSURE CONTROL
VALVE

INLET AIR
HEATER
RELAY

INLET AIR HEATER INLET AIR

BOOST
TEMPERATURE ATMOSPHERIC PRESSURE
SENSOR PRESSURE ENGINE HARNESS
INJECTION ACTUATION SENSOR
SENSOR CONNECTOR
PRESSURE SENSOR
(SELECT RATINGS ONLY) J2/P2
INJECTOR HARNESS
GROMMET

ENGINE GROUND
STUD CONNECTION

VEHICLE HARNESS
CONNECTOR
J1/P1

INJECTION ACTUATION
PRESSURE CONTROL
VALVE
(IAPCV)

ENGINE SPEED/TIMING
SENSORS

OIL LEVEL
COOLANT
OIL PRESSURE SWITCH
TEMPERATURE
SENSOR (OPTIONAL)
SENSOR
(OPTIONAL)
ENGINE
CONTROL
MODULE

LEFT SIDE VIEW