Instruction Manual

D100381X012
October 2008 A Valve

Fisherr A Control Valves

Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Packing Lubrication . . . . . . . . . . . . . . . . . . . . . . . 6
Packing Maintenance . . . . . . . . . . . . . . . . . . . . . . 6
Adding Packing Rings . . . . . . . . . . . . . . . . . . . . 7
Replacing Packing . . . . . . . . . . . . . . . . . . . . . . . 8
Trim Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 10
Replacing Valve Plug, Seat Ring(s), and
Guide Bushings . . . . . . . . . . . . . . . . . . . . . . . . 10
Lapping Metal Seats . . . . . . . . . . . . . . . . . . . . 12
Mounting Actuator and Adjusting Travel . . . . . . 12
Direct-Acting Valves
(Push-Down-To-Close) . . . . . . . . . . . . . . . . . 12
Reverse-Acting Valves
(Push-Down-To-Open) . . . . . . . . . . . . . . . . . 13
Changing Valve Action . . . . . . . . . . . . . . . . . . . . . 14
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

W6003-1/IL

Figure 1. Fisherr A Valve with Diaphragm Actuator

Introduction
Scope of Manual
This manual provides installation and maintenance
instructions for some sizes of the Fisherr A control
valve that are no longer in production. For
information on availability of complete assemblies
and spare parts, contact your local Emerson
Process Management sales office.
Do not install, operate, or maintain an A valve
without first D being fully trained and qualified in
valve, actuator, and accessory installation,
operation, and maintenance, and D carefully reading
and understanding the contents of this manual. If
you have any questions about these instructions,
contact your Emerson Process Management sales
office before proceeding.
Description
These valves are either single-port (figures 12
and 13) or double-port (figures 1, 14 and 15)
constructions and either direct- or reverse-acting.
Direct-acting valves have push-down-to-close action.
If the valve is installed in a horizontal pipe run and
the actuator is vertical above the valve, downward
motion of the valve stem will close the valve.
Reverse-acting valves have push-down-to-open
action, so with the same installation as described
above, downward motion of reverse-acting valve
plug stems will open the valve. A direct- and
reverse-acting valve are shown in figure 2.

www.Fisher.com
 Instruction Manual
A Valve October 2008

Table 1. Specifications

End Connection Styles Flow Characteristics

Cast Iron Valves Equal Percentage: J V-Pup, J Micro-Form and
Flanged: CL125 flat-face or 250 raised-face J Micro-Flute Valve Plugs
flanges per ASME B16.1
Screwed: Consistent with ASME B16.4 Modified Parabolic: J Throttle Plug and
J V-Port Valve Plugs
Steel and Stainless Steel Valves
Flanged: CL150, 300, and 600 raised-face Quick Opening: Quick Opening Valve Plug
flanges per ASME B16.5
Screwed: Consistent with ASME B16.11
Flow Direction

Pressure/Temperature Ratings(1) See flow arrows in figures 2, 13, 14, and 15

Pressure/temperature ratings for A valves are

consistent with CL125B, 150, 250B, 300, or 600 Approximate Weights
ratings. Maximum allowable pressure drops for
A valves are shown in table 3 See table 2

1. The pressure or temperature limits in this manual and any applicable standard limitations should not be exceeded.

A valve plugs are either port-guided, top-and-bottom

guided, top-guided, or top-and-port-guided. With port
guiding, guiding surfaces on the valve plug guide the
plug in the seat ring as shown in figures 13 and 15.
With top-and-bottom guiding, a bushing in the
bottom flange (key 14, figure 12) and in the bonnet
(key 30, figure 19) guide the valve plug. For
Micro-Form valve plugs, a bushing in the bonnet
guides the valve plug (top guiding). For Micro-Flute
valve plugs, guiding surfaces on the valve plug and
a bushing in the bonnet guide the valve plug
(top-and-port guiding). Valves with Micro-Form or
Micro-Flute valve plugs use the same bonnet and
bonnet guide bushing as are used for
top-and-bottom-guided valve plugs.

There are four types of valve stem connections in

A valves: threaded-and-pinned, welded, flexaline,
CL8704-A/DOC CL7660-A/DOC
and threaded. Threaded-and-pinned, flexaline and
threaded connections are shown in figures 3, 4,
Figure 2. Direct- and Reverse-Acting
and 5. With welded connections, the valve plug and Double-Port Valves
stem are welded to form an assembly.

Maintenance procedures in this manual are valid for

either single- or double-port valves, either direct- or
reverse-acting valves, all types of valve guiding, and Specifications
all types of valve stem connections except where Typical specifications for these valves are shown in
indicated. table 1.

2
Instruction Manual
October 2008 A Valve

Table 2. Approximate Weights (1)

VALVE SIZE, SINGLE PORT DOUBLE PORT
NPS kg lb kg lb
1 21 47 21 47
1-1/2 40 88 40 88
2 43 95 46 101
2-1/2 57 126 70 155
3 72 159 89 196
4 132 290 143 316
6 233 513 266 587
8 382 843 412 908
10 646 1424 729 1608
12 !!! !!! 933 2056
16 !!! !!! 2329 5134
1. Weights shown are for CL600 flanges steel valve bodies.

Table 3. Maximum Allowable Pressure Drop (1)(2)

VALVE SIZE, STEM DIAMETER SINGLE-PORT VALVES DOUBLE-PORT VALVES
NPS mm Inches bar psi psi bar
9.5 3/8 103 1500
1
12.7 1/2 103 1500
9.5 3/8 81.7 1185
1-1/4
12.7 1/2 103 1500
!!! !!!
9.5 3/8 55.2 800
1-1/2
12.7 1/2 103 1500
9.5 3/8 29.3 425
2
12.7 1/2 57.9 840
100%(3) 12.7 1/2 24.1 350
3
40%(3) 12.7 1/2 103 1500
12.7 1/2 12.8 185
100%(3)
19.1 3/4 33.1 480
4
12.7 1/2 103 1500
40%(3)
19.1 3/4 103 1500
12.7 1/2 4.5 65
6 19.1 3/4 12.4 180
25.4 1 23.1 335
19.1 3/4 6.6 95
100%(3) 25.4 1 12.4 180
31.8 1-1/4 19.7 285
8 12.7 1/2 6.9 100 1500 103
19.1 3/4 19.3 280
40%(3)
25.4 1 32.1 465
31.8 1-1/4 52.7 765
19.1 3/4 4.1 60
10 25.4 1 7.6 110
31.8 1-1/4 12.4 180
19.1 3/4 2.8 40
12 25.4 1 6.2 90
31.8 1-1/4 9.3 135
19.1 3/4 !!! !!!
16 25.4 1 !!! !!!
31.8 1-1/4 !!! !!!
1. Flowing pressure drop for all port-guided valves should not exceed 100 psi.
2. The pressure or temperature limits in this manual and any applicable standard limitations should not be exceeded.
3. Indicates capacity of valve.

3

A Valve
Installation
WARNING
Always wear protective gloves,
clothing, and eyewear when
performing any installation operations
to avoid personal injury.
Check with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.
If installing into an existing
application, also refer to the WARNING
at the beginning of the Maintenance
section in this instruction manual.
CAUTION
When ordered, the valve configuration
and construction materials were
selected to meet particular pressure,
temperature, pressure drop, and
controlled fluid conditions.
Responsibility for the safety of
process media and compatibility of
valve materials with process media
rests solely with the purchaser and
end-user. Since some body/trim
material combinations are limited in
their pressure drop and temperature
ranges, do not apply any other
conditions to the valve without first
contacting your Emerson Process
Management sales office.
Before installing the valve, inspect it for shipping
damage and be certain the valve cavity and adjacent
pipelines are free of any foreign material that may
damage the seating surfaces.
If continuous operation is required during
maintenance, install a three-valve bypass around the
valve.
The direction of flow through the valve must be as
shown in figures 12, 13, 14, and 15. Proper flow
direction is also indicated by a flow direction arrow
on the valve. A valves may be installed in any
position, but the standard position is with the valve in
a horizontal run of pipe with the actuator above the
valve.
4
Instruction Manual
October 2008
When installing the valve, use accepted piping
practices. For threaded end connections, coat the
male pipe threads with a good-quality pipe
compound. For flat-face and raised-face flanged end
connections, provide suitable flange gaskets.
If the actuator was not attached to the valve before
installation, or if valve plug travel has not been
adjusted, refer to the Mounting Actuator and
Adjusting Travel section in this manual.
Maintenance
Valve parts, such as the packing, valve plug, seat
ring, and guiding bushings, are subject to normal
wear and must be inspected and replaced as
necessary. Inspection and maintenance frequency
depends on the severity of service conditions. This
section includes instructions for disassembly
necessary for inspection or replacement of parts. All
maintenance operations may be performed with the
valve in the line.
WARNING
Avoid personal injury or property
damage from sudden release of
process pressure or bursting of parts.
Before performing any maintenance
operations:
D Always wear protective gloves,
clothing, and eyewear when
performing any maintenance
operations to avoid personal injury.
D Disconnect any operating lines
providing air pressure, electric power,
or a control signal to the actuator. Be
sure the actuator cannot suddenly
open or close the valve.
D Use bypass valves or completely
shut off the process to isolate the
valve from process pressure. Relieve
process pressure from both sides of
the valve. Drain the process media
from both sides of the valve.
D Vent the pneumatic actuator
loading pressure and relieve any
actuator spring precompression.
D Use lock-out procedures to be
sure that the above measures stay in
effect while you work on the
equipment.
Instruction Manual
October 2008 A Valve

AJ8000-B
A1614/IL

Figure 3. Threaded-and-Pinned Valve Stem Connection

AR6360-A
BB7498
AR6359-A
B0808/IL

Figure 4. Flexaline Valve Stem Connection

D The valve packing box may Note

contain process fluids that are
pressurized, even when the valve has
been removed from the pipeline.
Process fluids may spray out under
pressure when removing the packing
hardware or packing rings, or when
loosening the packing box pipe plug.
D Check with your process or safety
engineer for any additional measures
that must be taken to protect against
process media.
For valves with ENVIRO-SEALr
packing, see the Fisherr instruction
manual, ENVIRO-SEAL Packing
System for Sliding-Stem Valves,
D101642X012, for packing instructions.
For valves with HIGH-SEAL packing,
see the Fisher instruction manual,
HIGH-SEAL Live-Loaded Packing
System, D101453X012, for packing
instructions.

5

A Valve
2C4018-C
A1610/IL
Figure 5. Threaded Valve Stem Connection
Packing Lubrication
If a lubricator or lubricator/isolating valve (figure 6) is
provided for PTFE/composition or other packings
that require lubrication, it will be installed in place of
the pipe plug (key 31, figure 19, 20, or 21). Use a
good quality silicon-base lubricant. Packing used in
oxygen service or in processes with temperatures
over 260_C (500_F) should not be lubricated. To
operate the lubricator, simply turn the cap screw
clockwise to force the lubricant into the packing box.
The lubricator/isolating valve operates the same way
except the isolating valve must first be opened and
then closed after lubrication is completed.
Packing Maintenance
Installation of graphite ribbon packing requires
special care to avoid trapping air between the rings.
Start with only one ring at a time without forcing the
top of the packing ring below the bottom of the
entrance chamfer of the packing box. Thus, when a
ring is added, the stack should not be pushed into
the cavity more than the thickness of the added ring.
Key numbers refer to figure 7 for PTFE V-ring
packing and to figure 8 for PTFE/composition
packing, unless otherwise indicated.
6
Instruction Manual
October 2008
LUBRICATOR
10A9421-A
AJ5428-D
A0832-2/IL LUBRICATOR/ISOLATING VALVE
Figure 6. Lubricator and Lubricator/Isolating Valve
For spring-loaded single PTFE V-ring packing, the
spring (key 8) maintains a sealing force on the
packing. If leakage is noted around the packing
follower (key 13), check to be sure the shoulder on
the packing follower is touching the bonnet. If the
shoulder is not touching the bonnet, tighten the
packing flange nuts (key 5, figure 19, 20, or 21) until
the shoulder is against the bonnet. If leakage cannot
be stopped in this manner, proceed to the Replacing
Packing procedure.
If there is undesirable packing leakage with other
than spring-loaded packing, first try to limit the
leakage and establish a stem seal by tightening the
packing flange nuts.
If the packing is relatively new and tight on the stem,
and if tightening the packing flange nuts does not
stop the leakage, it is possible that the valve stem is
worn or nicked so that a seal cannot be made. The
surface finish of a new valve stem is critical for
making a good packing seal. If the leakage comes
from the outside diameter of the packing, it is
possible that the leakage is caused by nicks or
scratches around the packing box wall. If performing
Instruction Manual
October 2008 A Valve

12A7637-A
B1429-4*/IL

19.1, 25.4, OR 31.8 mm

9.5 mm (3/8 INCH) STEM 12.7 mm (1.2 INCH) STEM (3/4, 1, OR 1-1/4 INCH) STEM

B1428-4*/IL

Figure 7. PTFE V-Ring Packing Arrangements for Standard and Radiation Bonnets

any of the following procedures, inspect the valve
stem and packing box wall for nicks and scratches.
Adding Packing Rings
This section covers adding packing rings to PTFE
V-ring and PTFE/composition packing as used in
standard and radiation bonnets. PTFE V-ring
packing is shown in figure 7, PTFE/composition
packing is shown if figure 8.
When using packing with a lantern ring (key 8,
figure 7 or 8), it is possible to add packing rings
above the lantern ring as a temporary measure
without removing the actuator from the valve.
1. Isolate the control valve from the line pressure,
release pressure from both sides of the valve, and
drain the process media from both sides of the
valve. Use lock-out procedures to be sure that the
above measures stay in effect while you work on the
equipment.

7
 Instruction Manual
A Valve October 2008

UPPER WIPER 5. Replace the packing flange and packing follower.

(KEY 12) Tighten the packing flange nuts (key 5, figure 19, 20,
PACKING or 21) only far enough to stop leakage under
FOLLOWER (KEY 13)
operating conditions.
6. If the valve-actuator stem connection was taken
PACKING RING apart, reconnect according to the appropriate
(KEY 7) actuator instruction manual.
7. Check for leakage around the packing follower
LANTERN RING
(KEY 8) when the valve is being put into service. Retighten
PACKING BOX
the packing flange nuts as required.
RING (KEY 11)

Replacing Packing
9.5 mm 12.7 mm 19.1, 25.4, OR Key numbers used in this procedure are shown in
(3/8 INCH) (1/2 INCH) 31.8 mm figure 19 except where indicated.
STEM STEM (3/4, 1, OR
12A8188-A
12A7815-A 1-1/4 INCH) 1. Isolate the control valve from the line pressure,
12A8173-A
A2619-1*/ IL STEM
release pressure from both sides of the valve body,
TYPICAL (DOUBLE) ARRANGEMENTS
and drain the process media from both sides of the
Figure 8. Detail of PTFE/Composition Packing Arrangements valve. If using a power actuator, also shut-off all
for Standard and Radiation Bonnets pressure lines to the power actuator, release all
pressure from the actuator. Use lock-out procedures
to be sure that the above measures stay in effect
2. Remove the packing flange nuts (key 5, while you work on the equipment.
figure 19, 20, or 21) and lift the packing flange and
follower (keys 3 and 13, figure 19, 20, or 21) away 2. Disconnect the valve stem from the actuator by
from the valve. unscrewing the cap screws and removing the stem
connector (see figure 10).
3. Avoid scratching the valve stem or packing box 3. Unscrew the yoke locknut (key 32--valves with
wall as the old packing rings are removed from on 3/8, 1/2, or 3/4-inch stems) or eight cap screws and
top of the lantern ring. Clean all metal parts to nuts (valves with 1 or 1-1/2-inch stems). Remove the
remove particles that would prevent the packing actuator from the valve.
from sealing.
4. To remove the bonnet (key 29), unscrew the
4. Install packing rings. bonnet bolts (key 22, figure 12--cast iron valves) or
If split-ring packing is being added, spread the rings the bonnet nuts (key 9, figure 13--steel valves); then
over the stem and slide the rings into the packing proceed as follows:
box. Alternate the positions of the splits to avoid For direct-acting valves, remove the bonnet, valve
creating a leak path. plug (key 19, figure 12), and stem (key 18, figure 12)
as a unit. Unscrew the packing flange nuts (key 5)
If solid-ring packing is being added, remove the stem and remove the packing flange, upper wiper (if one
connector and slip the rings over the end of the is used) and packing follower (keys 3, 12, and 13).
valve stem. Slide the valve plug and stem out of the bonnet.

8
Instruction Manual
October 2008 A Valve

Table 4. Body-to-Bonnet Bolt Torque Guidelines (1)

BOLT TORQUES(2)
Cast Iron Valves
Steel and Stainless Steel Valves with Studs and Nuts
VALVE SIZE, with Cap Screws
NPS SA-193-B7 SA-193-B8M SA-193-B8M
SA-449 (Grade 5)
SA-193-B16 Strain Hardened Annealed
NSm LbfSft NSm LbfSft NSm LbfSft NSm LbfSft
1 to 1-1/4 42 31 42 31 19 13.9 39 29
1-1/2 to 2 68 50 68 50 30 22 64 47
2-1/2 96 71 96 71 45 33 92 68
3 169 125 169 125 88 65 163 120
4 271 200 271 200 156 115 258 190
6 271 200 271 200 156 115 258 190
8 393 290 393 290 244 180 258 190
10 549 405 549 405 366 270 536 395
12 746 550 746 550 529 390 746(3) 550(3)
16 1329 980 1329 980 997 735 393(3) 290(3)
1. Contact your Emerson Process Management sales office for torques required for other bolting materials.
2. For field-lubricated bolting.
3. NPS 12 and 16 cast iron valves use SA-193-B7 studs and nuts.

For reverse-acting valves, unscrew the packing has been reached, perform this
flange nuts (key 5) and remove the packing flange, torquing procedure once again.
upper wiper (if one is used) and packing follower
(keys 3, 12, and 13). Lift the bonnet off the stem and 8. Lubricate the bolting (not necessary if factory
valve; the valve plug and stem (keys 19 and 18, prelubricated stud bolt nuts are used) and install it,
figure 12) will remain in the valve. using accepted bolting procedures during tightening
so that the body-to-bonnet joint will withstand test
5. Using care to avoid scratching the packing box pressures and application service conditions. The
wall, pull the old packing parts out of the bonnet with bolt torques in table 4 may be used as guidelines.
a hooked wire. The packing parts can also be 9. Using care to avoid damaging packing on the
pushed out with a rod inserted through the hole in valve stem thread, install packing and associated
the bottom of the bonnet. parts in the appropriate sequence shown in figure 7
6. Clean the packing box and all metal packing box or 8. Replace the packing flange and packing flange
parts. nuts.
7. Install a new bonnet gasket on the valve. With the 10. Tighten the packing flange nuts as follows:
valve plug and stem in the valve, slide the bonnet For spring-loaded PTFE V-ring packing, tighten
over the stem and onto the valve. the packing flange nuts until the shoulder on the
packing follower contacts the bonnet.
Note
For graphite packing, tighten the packing flange
The prelubricated stud bolt nuts nuts to the maximum recommended torque shown in
(key 9, figure 13 or 14) referred to in table 5. Then, loosen the packing flange nuts, and
step 8 can be identified by a black film retighten them to the recommended minimum torque
coating on the nut threads. shown in table 5.
The accepted bolting procedures in For other packing types, tighten the packing flange
step 8 include--but are not limited nuts alternately in small equal increments until one
to--ensuring that bolting threads are of the nuts reaches the minimum recommended
clean, and evenly tightening the cap torque shown in table 5. Then, tighten the remaining
screws, or the nuts onto the studs, in a flange nuts until the packing flange is level and at a
crisscross pattern. Repeat the 90-degree angle to the valve stem.
crisscross tightening pattern several
times until each cap screw or nut is For ENVIRO-SEAL or HIGH-SEAL live-loaded
tight and the body-to-bonnet seal is packing, refer to the note at the beginning of the
made. When the operating temperature Maintenance section.

9
 Instruction Manual
A Valve October 2008

Table 5. Recommended Torque for Packing Flange Nuts

VALVE STEM GRAPHITE TYPE PACKING PTFE TYPE PACKING
DIAMETER PRESSURE Minimum Torque Maximum Torque Minimum Torque Maximum Torque
RATING
mm Inches NSm LbfSin NSm LbfSin NSm LbfSin NSm LbfSin
CL125, 150 3 24 5 48 1 12 3 24
9.5 3/8 CL250, 300 4 36 7 60 2 18 3 30
CL600 5 48 8 72 3 24 4 36
CL125, 150 5 48 8 72 3 24 4 36
12.7 1/2 CL250, 300 7 60 10 84 3 30 5 42
CL600 10 84 14 120 5 42 7 60
CL125, 150 11 96 16 144 5 48 8 72
19.1 3/4 CL250, 300 14 120 20 180 7 60 10 90
CL600 20 180 30 264 10 90 15 132
CL300 24 216 37 324 12 108 16 144
25.4 1
CL600 34 300 50 444 16 144 24 216
CL300 33 288 49 432 16 144 24 216
31.8 1-1/4
CL600 45 396 66 588 22 192 33 288

11. Mount the actuator and adjust the stem For reverse-acting valves:
connector per the Mounting Actuator and Adjusting
Travel section. WARNING

Once the actuator/valve connection

Trim Maintenance has been disassembled and the
bottom flange (key 20, figure 12) has
been removed, the valve plug and
Replacing Valve Plug, Seat Ring(s), and stem may fall out through the bottom
flange opening.
Guide Bushings
1. Disconnect the valve stem from the actuator by Provide some means of supporting the
unscrewing the cap screws and removing the stem valve plug so that it will not fall and
connector (see figure 10). cause personal injury or damage to the
valve plug.
2. To remove the valve plug, use the appropriate
procedure below. a. Unscrew the bottom flange cap screws (cast
iron valves) or bottom flange nuts (steel valves)
For direct-acting valves: and remove the bottom flange (key 20, figure 12).

a. Disconnect all pressure lines from the
actuator. Unscrew the yoke locknut (key 32,
figure 19--valves with 3/8, 1/2, or 3/4-inch stems)
or eight cap screws and nuts (valves with 1 or
1-1/4 inch stems). Remove the actuator from the
valve.
b. Loosen the packing flange nuts (key 5,
figure 19). Using care to avoid damaging the
packing with the valve stem thread, slide the
valve plug and stem out of the valve.
Note

b. Unscrew the bonnet bolts (key 22,
figure 12--cast iron valves) or bonnet nuts (key 9,
figure 13--steel valves). Remove the bonnet
(key 29, figure 19), valve plug (key 19, figure 12),
and stem (key 18, figure 12) as a unit.
c. Loosen the packing flange nuts (key 5,
figure 19) and carefully slide the valve plug and
stem out of the bonnet.
Omit the following three steps if it is
not necessary to replace the upper
guide bushing (key 30, figure 19--
top-and-bottom guided valve plugs
with standard bonnet and all valves
with radiation bonnet) or to grind the
seating surfaces.
c. Disconnect all pressure lines from the
actuator.

10
Instruction Manual
October 2008
d. Unscrew the yoke locknut (key 32, figure 19--
valves with 3/8, 1/2, or 3/4-inch stems) or eight
cap screws and nuts (valves with 1 or 1-1/4 inch
stems). Remove the actuator from the valve.
e. Unscrew the bonnet bolts (key 22, figure 12--
cast iron valves) or bonnet nuts (key 9, figure 13--
steel valves). Remove the bonnet (key 29,
figure 19) from the valve.
3. The different types of valve stem connections
(except welded) are shown in figures 3, 4, and 5.
Follow the appropriate procedure below for replacing
the valve plug.
For welded connections, replace the valve plug
and stem as an assembly.
For threaded-and-pinned connections, drive out
the old groove pin (figure 3) and unscrew the plug
from the stem.
CAUTION
Never use an old stem with a new
valve plug. The use of an old stem
requires drilling a new groove pin hole
through the stem, thereby weakening
the stem. The weakened stem may fail
in service.
Screw the stem into the valve plug until it wedges
tightly at the end of the valve stem thread.
Determine drill size and location from figure 3. Drill
the groove pin hole through the plug and stem.
Remove any burrs caused by drilling and drive in the
groove pin to complete the assembly.
For flexaline connections, remove the cap nut or
ferrule retainer (figure 4). Remove valve plug parts
from the stem. Reassemble the new valve plug
parts. After tightening the cap nut or ferrule retainer,
be certain there is a small amount of lateral play
between the plug and stem. Disassemble and file
the bottom end (threaded end) of the retainer or cap
nut, if necessary, to obtain this lateral play. If there is
too much lateral play, such that the plug seems
loose on the stem, file the threaded end of the valve
plug.
For threaded stem connections, on all but the
NPS 16, unscrew the locknut (figure 5) and remove
the valve plug. When reassembling, tighten the
locknut securely. Threaded valve stem connections
on the NPS 16 use two tack welds instead of a
locknut to secure the valve plug to the stem. Cut
away the tack welds before unscrewing the plug.
A Valve
AD5222-B
A1615/IL
Figure 9. Use of Seat Ring Puller
After installing the new valve plug, tack weld the plug
to the stem to prevent it from loosening.
4. To replace the guide bushings (key 14, figure 12;
key 30, figure 19), pull them from the bonnet and
bottom flange using a hook inserted into the recess
behind each bushing. If the bushings cannot be
removed in this manner, machine out the old
bushings. Press the new bushings into place.
5. Before removing the seat ring(s) (keys 2 and 16,
figure 14) check to see if the seat rings have been
welded in place. If so, cut away the weld before
proceeding. Apply penetrating oil to the seat ring
threads before attempting to remove the ring(s).
The following seat ring removal instructions are
presented assuming a seat ring puller, as shown in
figure 9, is being used. If a puller is not available, a
lathe or boring mill may be used to remove the seat
rings.
a. Place the proper size seat lug bar across the
seat ring so that the bar contacts the seat lugs as
shown in figure 9.
b. Insert a drive wrench and place enough
spacer rings over the wrench so that the
hold-down clamp will rest about 1/4 inch above
the valve flange.
Slip a hold-down clamp onto the drive wrench and
secure the clamp to the valve with two cap screws
(or hex nuts for steel valves) from the bonnet. Do not
tighten the cap screws or nuts.
c. Use the turning bar to unscrew the seat ring.
Stuck seat rings may require additional force on
the turning bar. Slip a 3- to 5-foot length of pipe
over one end of the turning bar, and while
applying a steady force, hit the other end of the
bar with a heavy hammer to break the ring loose.
11

A Valve
In addition, a large pipe wrench can be used on
the drive wrench near the hold-down clamp.
d. After the seat ring is loose, alternately
unscrew the flange bolts (or nuts) on the
hold-down clamp and continue to unscrew the
seat ring.
e. Before installing new ring(s), thoroughly clean
the threads in the valve port(s). Apply pipe
compound to the threads of the new seat ring(s).
Note
On double-port valves, one of the seat
rings is smaller than the other. On
direct-acting valves
(push-down-to-close action), install
the smaller ring in the valve body port
farther from the bonnet before
installing the larger ring. On
reverse-acting valves
(push-down-to-open action), install the
smaller ring in the valve body port
closer to the bonnet before installing
the larger ring.
Screw the ring(s) into the valve. Use the seat ring
puller, lathe, or boring mill to tighten the seat rings in
the valve. Remove all excess pipe compound after
tightening. The seat ring can be spot welded in place
to ensure that it does not loosen.
6. Reassemble the valve in the reverse order of the
procedure used to disassemble. Use new bonnet
and bottom flange gaskets (key 7, figure 12) when
reassembling.
7. Mount the actuator and adjust the stem connector
per the Mounting Actuator and Adjusting Travel
section.
Lapping Metal Seats
A certain amount of leakage should be expected
with metal-to-metal seating in any valve body. If the
leakage becomes excessive, however, the condition
of the seating surfaces of the valve plug and seat
ring(s) can be improved by lapping. (Deep nicks
should be machined out rather than ground out.)
Use a good quality lapping compound of a mixture of
280 to 600-grit. Apply the compound to the bottom of
the valve plug.
To ensure correct alignment of the valve plug, bolt
the bonnet in place during the lapping process.
Removal of the packing facilitates the lapping. A
simple handle can be made from a piece of strap
12
Instruction Manual
October 2008
iron locked to the valve plug stem with nuts. Rotate
the handle alternately in each direction to lap the
seats.
On double-port valves, the top ring normally grinds
faster than the bottom ring. Under these conditions,
continue to use lapping compound and white lead on
the bottom ring, but use only a polishing compound
(rottenstone and oil) on the top ring. If either of the
ports continues to leak, use more lapping compound
on the seat ring that is not leaking and polishing
compound on the other ring. This procedure grinds
down the seat ring that is not leaking until both seats
touch at the same time. Never leave one seat ring
dry while grinding the other.
After lapping, remove the bonnet, clean the seating
surfaces, reassemble, and test the valve for shutoff.
Repeat the lapping procedure if leakage is still
excessive.
Mounting Actuator and Adjusting
Travel
Direct-Acting Valves
(Push-Down-to-Close)
1. If the actuator and valve have been separated,
mount the actuator and secure with the yoke locknut
(key 32, figure 19--valves with 3/8, 1/2, or 3/4-inch
stems) or eight cap screws and nuts (valves with 1
or 1-1/4 inch stems).
2. Move the valve plug to the closed position.
3. Screw two locknuts (see figure 10) all the way
onto the valve plug stem thread. Set the travel
indicator disk on these nuts with the concave side of
the disk facing the valve. On some larger actuator
sizes, a pointer attached to the stem connector is
used instead of the travel indicator disk.
WARNING
To avoid personal injury, keep hands
and tools away from the actuator stem
when pressuring the actuator.
4. If the actuator stem is not fully extended,
pressure the actuator to move the stem to the fully
extended position. Retract the actuator stem
approximately 1/8 inch by reducing actuator
pressure. (This requires pressuring the actuator for
reverse-acting diaphragm actuators and piston
actuators).
5. Clamp the actuator stem to the valve stem with
the stem connector. Raise the indicator disk to the
Instruction Manual
October 2008
A1507/IL
Figure 10. Actuator Mounting (Fisherr 657 Actuator Shown)
stem connector and tighten in position with the stem
locknuts.
6. Cycle the actuator to be sure that full travel is
being obtained and that the valve plug seats before
the travel stop (if one is present) is contacted.
CAUTION
Do not use wrenches or other tools
directly on the valve plug stem, or
damage to the stem surface and
subsequent damage to the valve
A Valve
packing may result. Never rotate the
valve plug stem while the valve plug is
in contact with the valve seat ring, or
damage to the valve seating surfaces
may result. Be certain the plug is off
the seat before rotating the stem.
Minor travel adjustments can be made by loosening
the stem connector slightly, tightening the locknuts
together, and screwing the stem into or out of the
stem connector by using a wrench on the locknuts. If
an increase in travel is desired, the increase must be
less than the 1/8 inch the actuator stem was
retracted in step 4, or the valve will not shut off.
7. After adjustments are complete, tighten the stem
connector securely, lock the travel indicator disk
against the connector with the locknuts, and adjust
the travel indicator scale to show valve plug position.
8. Final adjustments to establish the starting point of
valve travel (zero) and to obtain full travel for the
given signal range (span) can be made to the
actuator spring or valve positioner. Refer to the
appropriate actuator or valve positioner instruction
manual for instructions.
Reverse-Acting Valves
(Push-Down-To-Open)
1. If the actuator and valve have been separated,
mount the actuator and secure it with the yoke
locknut (key 32, figure 19--valves with 3/8, 1/2, or
3/4-inch stems) or eight cap screws and nuts (valves
with 1 or 1-1/4 inch stems).
2. Screw two stem locknuts (see figure 10) onto the
valve plug stem. Leave enough stem thread
exposed above the locknuts for the travel indicator
disk and the stem connector. Set the travel indicator
disk on the locknuts with the concave side of the
disk facing the valve. On some larger actuator sizes,
a pointer attached to the stem connector is used
instead of the travel indicator disk.
WARNING
To avoid personal injury, keep hands
and tools away from the actuator stem
when pressuring the actuator.
3. If the actuator stem is not fully retracted, pressure
the actuator to move the stem to the fully retracted
position.
13

A Valve
Table 6. New Parts Required for Changing Valve Plug Action
WELDED VALVE THREADED-AND-PINNED
STEM VALVE STEM Direct to Reverse
CONNECTION CONNECTION Single Port
Valve stem and Valve stem and groove Valve stem, plug,
plug assembly pin and cap nut
4. Move the valve plug to the closed position. On
larger sizes, this may require the use of a pry bar
inserted through the flange opening in the end of the
valve body.
WARNING
When the actuator/valve connection is
disassembled and the bottom flange
(key 20, figure 12) is removed, the
valve plug and stem may fall out
through the bottom flange opening.
Provide some means of supporting the
valve plug so that it will not fall and
cause personal injury or damage to the
valve plug.
If the valve is installed in a pipeline, remove the
bottom flange and push the plug to the closed
position.
5. Vary the loading pressure to the actuator to
extend the actuator stem approximately 1/8-inch.
Clamp the actuator stem to the valve plug stem with
the stem connector.
6. Remove the pry bar, if one was used, or replace
the bottom flange, if it was removed. Cycle the
actuator to be sure full travel is being obtained and
that the valve plug seats before the travel stop is
contacted.
CAUTION
Do not use wrenches or other tools
directly on the valve plug stem, or
damage to the stem surface and
subsequent damage to the valve
packing may result. Never rotate the
valve plug stem while the valve plug is
in contact with the seat ring, or
damage to the valve seating surfaces
may result. Be certain the plug is off
the seat before rotating the stem.
14
Instruction Manual
October 2008
FLEXALINE VALVE STEM CONNECTION THREADED
Reverse to Direct VALVE STEM
Double Port Single Port Double Port CONNECTION
Valve stem, plug,
Valve stem and ferrule Valve stem Valve stem
retainer
Minor travel adjustments can be made by loosening
the stem connector slightly, tightening the locknuts
together, and screwing the stem into or out of the
stem connector by using a wrench on the locknuts. If
an increase in travel is desired, the increase must be
less than the 1/8-inch the actuator stem was
extended in step 5, or the valve will not shut off.
7. After adjustments are complete, tighten the stem
connector with the stem locknuts, and adjust the
indicator scale to show valve plug position.
8. Final adjustments to establish the starting point of
valve travel (zero) and to obtain full travel for the
given signal range (span) can be made to the
actuator spring or valve positioner. Refer to the
appropriate actuator or valve positioner instruction
manual for instructions.
Changing Valve Action
A valves (except those using Micro-Form or
Micro-Flute valve plugs) can be changed from direct
action to reverse action or vice-versa in the field.
Some new parts will be required as shown in table 6.
When converting from direct to reverse action, install
travel stops in the actuator. When converting from
reverse to direct action, remove travel stops from the
actuator.
WARNING
To avoid personal injury and
equipment damage, isolate the valve
from all pressure and release pressure
from the valve and actuator before
attempting disassembly.
Wherever needed in the following steps, refer to the
Maintenance section for specific disassembly or
reassembly information. The different types of valve
stem connections are shown in figures 3, 4, and 5.
1. Disassemble the valve and remove the plug
from the stem.
Instruction Manual
October 2008 A Valve

Table 7. Actuator Groups (by Type Number)

Group 1 Group 401 Group 404
Group 100
54 mm (2-1/8 inches), 90.5 mm (3-9/16 inches) 127 mm (5 inches)
127 mm (5 inches) Yoke Boss
71 mm (2-13/16 inches), Yoke Boss Yoke Boss
3 inches maximum travel
or 90 mm (3-9/16 inches) Yoke Boss 3-1/4 to 4 inches maximum travel 4 inches maximum travel
472 & 473 657 667
585C 657MO 667!4
603 & 1B 472 657-4 Group 405
644 & 645 473 667 127 mm (5 inches) Yoke Boss
655 474 667 MO 4 inches maximum travel
657 & 667--76.2 mm (3 inches) 667-4
585C 657 MO
maximum travel 667-4MO
657 657-4 MO
1008--71.4 mm (2-13/16 inches) Yoke
Boss 1008 Group 402 Group 406
90.5 mm (3-9/16 inches) Yoke Boss 127 mm (5 inches) Yoke Boss
4 inches maximum travel 4 inches maximum travel
Group 101
585C
127 mm (5 inches)
585C 667 MO
Yoke Boss
667-4 MO
3 inches maximum travel
Group 403 Group 407
667 90.5 mm (3-9/16 inches) Yoke Boss 127 mm (5 inches) Yoke Boss
4 inches maximum travel 4 inches maximum travel
Group 400
474
71.4 mm (2-13/16 inches) 585C
585C
Yoke Boss 1008
657
4 inches maximum travel
Group 801 Group 802
90.5 mm (3-9/16 inches) Yoke Boss 127 mm (5 inches) Yoke Boss
585C 8 inches maximum travel 8 inches maximum travel
585C 585C

2. Remove the valve from the pipeline. Re-install
the valve upside down in the line. (Invert the valve
by rotating it 180 degrees along the axis formed by
the pipeline. Do not invert the valve by rotating it
end-over-end unless direction of flow through the
pipeline is to be reversed.)
3. Change valve plug parts as follows:
For welded stem connections, obtain a new valve
plug and stem assembly.
For threaded-and-pinned stem connections,
assemble the new stem to the valve plug end
opposite the end previously used.
For flexaline stem connections, a new valve plug
is required only for single-port valves. When
changing to reverse action, insert the new stem
through the plug from the threaded end of the plug.
When changing to direct action, insert the ferrule
end of the stem into the threaded end of the plug.
Insert the ferrule pins and install the ferrule retainer
or cap nut (see figure 4). After the ferrule retainer or
cap nut has been tightened, there should be a small
amount of lateral play between the plug and stem.
Disassemble and file the bottom end (threaded end)
of the retainer or cap nut, if necessary, to obtain this
lateral play. If there is too much lateral play, such
that the plug seems loose on the stem, file the
threaded end of the valve plug.
For threaded valve plug stem connections,
assemble the new stem to the valve plug end
opposite the end previously used.
4. Reassemble valve parts as follows:
When changing to reverse action, insert the valve
plug, stem first, into the bottom flange opening.
Replace the bottom flange, using a new bottom
flange gasket (key 7, figure 12).
When changing to direct action, replace the
bottom flange, using a new bottom flange gasket
(key 7, figure 12). Insert the valve plug and stem
assembly into the bonnet opening in the valve.
5. Replace the bonnet, using a new bonnet gasket.
6. Remove the travel indicator scale (see figure 10)
from the actuator yoke, invert the scale, and replace
it so that the arrow indicates the direction required to
open the valve.
7. Mount the actuator and adjust valve plug travel
per the Mounting Actuator and Adjusting Travel
section.

15
 Instruction Manual
A Valve October 2008

SEE VIEW A

ETCH AFTER PINNING

VSC
90_ TO
FLOW

LOCATE IN LINE WITH

VEES IN PLUG
VIEW A
FOR NPS 8, 10, AND 12 DOUBLE PORT A VALVES
23A5967-A

Figure 11. Proper Orientation for the V-Pup Valve Plug Used with NPS 8, 10, and 12 Double-Port Fisherr A Valve

Table 8. Fisherr A Valve Plug Travel

VALVE SIZE, TOP-AND-BOTTOM GUIDED VALVES PORT-GUIDED VALVES
NPS mm Inches mm Inches
Single-Port Valves
11.1 Quick Opening 7/16
1 15.9 5/8
15.9 V!Port 5/8
19.1 Quick Opening 3/4
1-1/4 15.9 5/8
15.9 V-Port 5/8
1-1/2 19.1 3/4 19.1 3/4
19.1 Quick Opening 3/4
2 25.6 1-1/8 19.1 Low-Lift V-Port 3/4
25.6 Standard V-Port 1-1/8
19.1 Quick Opening 3/4
2-1/2 & 3 38.1 1-1/2
38.1 V-Port 1-1/2
25.6 Quick Opening 1-1/8
4 38.1 1-1/2
38.1 V-Port 1-1/2
6 50.8 2 50.8 2
38.1 40% Capacity Quick-Opening 1-1/2
8 50.8 Other 40% Capacity 2 50.8 2
50.8 100% Capacity 2
10 & 12 76.2 3 76.2 3
Double-Port Valves
19.1 Quick Opening 3/4
2 & 2-1/2 25.6 1-1/8 19.1 Low-Lift V-Port 3/4
25.6 High-Lift V-Port 1-1/8
19.1 Quick Opening 3/4
3 38.1 1-1/2 19.1 Low-Lift V-Port 3/4
38.1 High-Lift V-Port 1-1/2
25.6 Quick Opening 1-1/8
4 38.1 1-1/2 19.1 Low-Lift V-Port 3/4
38.1 High-Lift V-Port 1-1/2
38.1 Quick Opening 1-1/2
6 50.8 2 25.6 Low-Lift V-Port 1-1/8
50.8 High-Lift V-Port 2
25.6 40% Capacity 1-1/8 25.6 40% Capacity 1-1/8
Quick Opening Quick Opening
50.8 100% Capacity 2 50.8 100% Capacity 2
8
25.6 Low-Lift V-Port 1-1/8
50.8 Others 2
50.8 High-Lift V-Port 2
10 76.2 3 50.8 2
12 & 16 76.2 3 76.2 3

16
Instruction Manual
October 2008 A Valve

Parts Ordering supplied by Emerson Process

Management should not, under any
Each valve body-bonnet assembly is assigned a circumstances, be used in any Fisher
serial number which can be found on the valve. This valve, because they may void your
same number also appears on the actuator warranty, might adversely affect the
nameplate when the valve is shipped from the performance of the valve, and could
factory as part of a control valve assembly. Refer to cause personal injury and property
the serial number when contacting your Emerson damage.
Process Management representative for technical
assistance. When ordering replacement parts, refer Note
to the serial number and to the eleven-character part
number for each part required from the following Neither Emerson, Emerson Process
Parts Kit or Parts List information. Management, nor any of their affiliated
entities assumes responsibility for the
selection, use, or maintenance of any
WARNING product. Responsibility for the
selection, use, and maintenance of any
Use only genuine Fisher replacement product remains with the purchaser
parts. Components that are not and end-user.

Parts Kits
Packing Kits (Non Live-Loaded)
Stem Diameter, mm (Inches) 9.5 (3/8) 12.7 (1/2) 19.1 (3/4)
Yoke Boss Diameter, mm (Inches) 54 (2-1/8) 71 (2-13/16) 90 (3-9/16)
PTFE (Contains keys 6, 8,10, 11, and 12) RPACKX00012 RPACKX00022 RPACKX00032
Double PTFE (Contains keys 6, 8, 11, 12) RPACKX00042 RPACKX00052 RPACKX00062
PTFE/Composition (Contains keys 7, 8, 11, and 12) RPACKX00072 RPACKX00082 RPACKX00092
Single Graphite Ribbon/Filament (Contains keys 7 [ribbon ring], 7 [filament ring], 8, and 11) RPACKX00102 RPACKX00112 RPACKX00122
Single Graphite Ribbon/Filament (Contains keys 7 [ribbon ring], 7 [filament ring]) RPACKX00132 RPACKX00142 RPACKX00152
Double Graphite Ribbon/Filament (Contains keys 7 [ribbon ring], 7 [filament ring], 8, and 11) RPACKX00162 RPACKX00172 RPACKX00182

Packing Kits (ENVIRO-SEALr)

Stem Diameter, mm (Inches) 9.5 (3/8) 12.7 (1/2) 19.1 (3/4) 25.4 (1) 31.8 (1-1/4)
Yoke Boss Diameter, mm (Inches) 54 (2-1/8) 71 (2-13/16) 90 (3-9/16) 127 (5) 127 (5, 5H)
Double PTFE (contains keys 214, 215, & 218) RPACKX00192 RPACKX00202 RPACKX00212 RPACKX00222 RPACKX00232
Single Graphite (contains keys 207, 208, 209, 210, and 214) RPACKX00242 RPACKX00252 RPACKX00262 RPACKX00272 RPACKX00282

17
 Instruction Manual
A Valve October 2008

10A6051-B/DOC

10A6048-B/DOC

Figure 12. Single-Port Cast Iron Valve with Top- Figure 13. Single-Port Steel Valve with
and-Bottom Guided Valve Plug and Port-Guided Valve Plug and
Threaded-and-Pinned Valve Stem Connection Threaded Valve Stem Connection

11A2473-A/DOC
10A9172-A/DOC

Figure 15. Double-Port Cast Iron Valve with

Figure 14. Double-Port Steel Valve with Top-and- Port-Guided Valve Plug and Flexaline Valve
Bottom Guided Valve Plug and Threaded-and- Stem Connection
Pinned Valve Stem Connection

18
Instruction Manual
October 2008 A Valve

Parts List Key Description Part Number

The following list includes part numbers for the

replacement parts most often ordered for A valves. If 7* Gasket, graphite/S31600 (2 req’d)
Cast iron valves
a part is needed that is not shown in this list, specify NPS 1-1/2 & 2 valves 0F0192X0042
the valve serial number, part name (and key NPS 2-1/2 valve 0H0644X0022
number, if it can be identified), and desired material. NPS 3 valve 0H0646X0032
NPS 4 valve 0H0639X0032
NPS 6 valve 1C2893X0032
NPS 8 valve 1C2515X0052
NPS 10 valve 1A2453X0072
Note
NPS 12 valve 1D9451X0022
NPS 16 valve 0Z0403X0022
Abbreviations used in this list are: Steel valves
NPS 1-1/2 & 2 valves 1F8305X0062
Dir—Direct-acting valve (push-down-to-close) NPS 2-1/2 valve 1J9402X0022
Flex—Flexaline valve stem connection NPS 3 valve 1J8771X0072
Port—Port valve plug guiding NPS 4 valve 1J5047X0062
NPS 6 valve 1C2893X0032
QO—Quick-opening valve plug NPS 8 valve 1C2515X0052
Rev—Reverse-acting valve (push-down-to-open) NPS 10 valve 1A2453X0072
T & B—Top-and-bottom valve plug guiding NPS 12 valve 1D9451X0022
Thd—Threaded-and-pinned valve stem connection NPS 16 valve 0Z0403X0022
Weld—Welded valve stem connection 8 Spring or Lantern Ring see following table
9 Hex Nut, steel
10 Special Washer (PTFE V-ring packing only) see following table
11* Packing Box Ring
Note 9.5 mm (3/8 inch) stem, S31600 1J873135072
1/2 inch (12.7 mm) stem, S31600 1J873235072
Part numbers are shown for recommended spares 3/4 inch (19.1 mm) stem, S31600 1J873335072
only. For part numbers not shown, contact your 1-inch (25.4 mm) stem, S17400 (17-4PH) 1J873435072
Emerson Process Management sales office. 1-1/4 inch (31.8 mm) stem, S17400 1J873535072
12* Upper Wiper, felt
Key Description Part Number 9.5 mm (3/8 inch) stem 1J872606332
12.7 mm (1/2 inch) stem 1J872706332
1 Valve Body 19.1 mm (3/4 inch) stem 1J872806332
If you need a valve body as a replacement 25.4 mm (1-inch) stem 1J872906332
part, order by valve size, serial number, 31.8 mm (1-1/4 inch) stem 1J873006332
and desired material. 13 Packing Follower, S31600
2* Seat Ring 14* Guide Bushing, S17400
For Micro-Form & Micro-Flute valve plugs, Top-and-bottom guiding only
S31600 (316 SST) (direct-acting NPS 1, and 1-1/4 valve 1C985735012
single-port valves only) NPS 1-1/2 & 2 valves 1C985835012
NPS 1 & 1-1/4 valves NPS 2-1/2 & 3 valves 1J843235012
1/4 inch port dia 1A510435072 NPS 4 valve 1B858935012
3/8 inch port dia 1A510635072 NPS 6 & 8 valves 1B858935012
1/2 inch port dia 1A510735072 NPS 10 valve 1B855035012
3/4 inch port dia 1B747935072 NPS 12 valve 1B856035012
1-inch port dia 1A514535072 NPS 16 valve 1D696846172
NPS 1-1/2 valve 16* Lower Seat Ring
3/8 inch port dia 1B545435072 Double-port valves only see following table
1/2 inch port dia 1N768633092 17 Ferrule Retainer, S31600
3/4 inch port dia 1B325535072 For flexaline connections on double-port
1-inch port dia 1B713235072 valves and direct-acting single-port valves
NPS 2 valve 18* Valve stem
3/8 inch port dia 1N783035072 Single-port valves see following table
1/2 inch port dia 1B352533092 Double-port valves see following table
3/4 inch port dia 1B906435072 19* Valve Plug
1-inch port dia 1B353635072 Single-port valves
For Throttle Plug, V-Port, V-Pup, & Micro-Form valve plug see following table
Quick-Opening valve plugs see following table Micro-Flute valve plug see following table
3 Packing Flange, steel Other valve plugs see following table
4 Packing Flange Stud, steel (2 req’d) Double-port valves see following table
5 Packing Flange nut, steel (2 req’d) 20 Bottom Flange
6* Packing Ring or Packing Set see following table 22 Cap Screw, pl steel

*Recommended spare parts 19

 Instruction Manual
A Valve October 2008

Key Description Part Number

25 Cap Screw, steel (8 req’d) (not shown)

5-inch yoke boss only
26 Hex Nut, steel (8 req’d) (not shown)
5-inch yoke boss only
28* Groove Pin
Threaded-and-pinned connection see following table
Flexaline connection see following table
28* Stem Locknut, S31600
Threaded connections only
NPS 6 & 8 valves 0W052435072
NPS 10 valve 1E179535072
NPS 12 valve 1C385035072
29 Bonnet
If you need a bonnet as a replacement part, order by valve
size and stem diameter, serial number, and desired
material.
30* Guide Bushing, S17400
Standard bonnet
Top, top-and-port, & top-and-bottom guiding only
1. FIND NUMBER 219
30* Guide Bushing, S17400
NOT REQUIRED WITH
NPS 1 to 1-1/4 valves 3/8 INCH STEM
3/8 & 1/2 inch stem 1C985735012 39B4153-A

NPS 1-1/2 & 2 valves

Figure 16. Typical HIGH-SEAL Graphite ULF
3/8 & 1/2 inch stem 1C985835012
NPS 2-1/2 & 3 valves
Packing System
1/2 inch stem 1J843235012
NPS 4 valve
1/2 & 3/4 inch stem 1B861035012
NPS 6 & 8 valves
3/4, 1, or 1-1/4 inch stem 1B858935012
NPS 10 valve
3/4, 1, or 1-1/4 inch stem 1B855035012
NPS 12 valve
3/4, 1, or 1-1/4 inch stem 1B856035012
NPS 16 valve
1, 1-1/4 inch stem 1D696846172
Radiation bonnet
Top-and-bottom guiding
NPS 1 to 1-1/4 valves
3/8 & 1/2 inch stem 1F532235012
NPS 1-1/2 & 2 valves
3/8 inch stem 1F766935012
1/2 inch stem 1P718135012
NPS 2-1/2 & 3 valves
1/2 inch stem 1J843235012
NPS 4 valve
1/2 & 3/4 inch stem 1B861035012
NPS 6 valve
A6297-1 / IL
3/4, 1, or 1-1/4 inch stem 1B858935012
Port guiding Figure 17. Typical ENVIRO-SEALr Packing System
NPS 1 to 2 valves with PTFE Packing
3/8 inch stem 1K886435012
1/2 inch stem 1L140935012 Key Description Part Number
NPS 2-1/2 to 3 valves
1/2 inch stem 1K434835012 31 Lubricator/Isolating Valve (not shown)
NPS 4 valve 32 Yoke Locknut, steel
1/2 inch stem 1K767635012 33 Nameplate
3/4 inch stem 1K767735012 34 Wire
NPS 6 valve 35 Drive screw (4 req’d)
1/2 inch stem 1C4998X0082 200 Stud (2 req’d)
3/4 inch stem 1C4998X0022 201 Packing Flange
1 & 1-1/4 inch stem 1C4998X0052 202 Spring, (2 req’d)
31 Pipe Plug, steel 203 Spring guide packing follower
31 Lubricator (not shown) 204 Screw, 18-8 SST (4 req’d)

20 *Recommended spare parts

Instruction Manual
October 2008 A Valve

STUD
(KEY 200)

HEX NUT SPRING

(KEY 212) PACK
ASSEMBLY
(KEY 217)
PACKING
FLANGE GUIDE
(KEY 201) BUSHING
(KEY 207)
PACKING
PACKING WASHERS
RING (KEY 214)
(KEY 209)

PACKING
RING GUIDE
(KEY 210) BUSHING
(KEY 208)
PACKING
BOX RING
(KEY 211)

39B4612/A

Figure 18. Typical ENVIRO-SEALr Packing System

with Graphite ULF Packing

Key Description Part Number

205 Load Scale, 18-8 SST (2 req’d) 20A6209-B/DOC

206 Indicator Disk, 18-8 SST Figure 19. Standard Bonnet for Top, Top-and-
207* Guide Bushing, white (2 req’d) Port, and Top-and-Bottom Guided Valve Plug
For ENVIRO-SEAL and HIGH-SEAL packing
Carbon-graphite for graphite packing
9.5 mm (3/8 inch) stem 12B5780 X012
12.7 mm (1/2 inch) stem 12B5782 X012
19.1 mm (3/4 inch) stem 12B5784 X012 Key Description Part Number
25.4 mm (1-inch) stem 12B5786 X012
31.8 mm (1-1/4 inch) stem 12B5788 X012 211* Packing Box Ring
208* Guide Bushing, no color For ENVIRO-SEAL packing
For ENVIRO-SEAL and HIGH-SEAL packing S31600 For PTFE Packing
Carbon-Graphite for graphite packing 9.5 mm (3/8 inch) stem 1J8731 35072
9.5 mm (3/8 inch) stem 12B5781 X012 12.7 mm (1/2 inch) stem 1J8732 35072
12.7 mm (1/2 inch) stem 12B5783 X012 19.1 mm (3/4 inch) stem 1J8733 35072
19.1 mm (3/4 inch) stem 12B5785 X012 25.4 mm (1-inch) stem 1J8734 35072
25.4 mm (1-inch) stem 12B5787 X012 31.8 mm (1-1/4 inch) stem 1J8735 35072
31.8 mm (1-1/4 inch) stem 12B5789 X012 For ENVIRO-SEAL and HIGH-SEAL packing
209* Packing Ring(2) (3 req’d) S31600 For Graphite packing
For ENVIRO-SEAL and HIGH-SEAL packing 9.5 mm (3/8 inch) stem 12B5774 X012
Graphite Composite for graphite packing 12.7 mm (1/2 inch) stem 12B5775 X012
9.5 mm (3/8 inch) stem 12B5798 X012 19.1 mm (3/4 inch) stem 12B5776 X012
12.7 mm (1/2 inch) stem 12B5799 X012 25.4 mm (1-inch) stem 12B5777 X012
19.1 mm (3/4 inch) stem 12B5800 X012 31.8 mm (1-1/4 inch) stem 12B5778 X012
25.4 mm (1-inch) stem 12B5801 X012 212 Hex Nut (2 req’d)
31.8 mm (1-1/4 inch) stem 12B5802 X012 For ENVIRO-SEAL and HIGH-SEAL packing
210* Packing Ring (2 req’d) SA194 8M Strain
For ENVIRO-SEAL and HIGH-SEAL packing Hardened S31600
Graphite Ribbon for graphite packing 9.5 mm (3/8 inch) stem 1E9440 35252
9.5 mm (3/8 inch) stem 1V3160 X0022 12.7 mm (1/2 inch) stem 1E9445 35252
12.7 mm (1/2 inch) stem 1V3802 X0022 19.1 mm (3/4 inch) stem 1E9446 35252
19.1 mm (3/4 inch) stem 1V2396 X0022 25.4 mm (1-inch) stem 1A3433 35252
25.4 mm (1-inch) stem 1U6768 X0022 31.8 mm (1-1/4 inch) stem 1A3681 35252
31.8 mm (1-1/4 inch) stem 1V5666 X0022 213 Anti-Seize Lubricant

*Recommended spare parts 21

 Instruction Manual
A Valve October 2008

20A6210-B/DOC

Figure 20. Standard Bonnet for Port-Guided Valve Plug

Key Description Part Number

214* Anti-extrusion washer (4 req’d)

For ENVIRO-SEAL packing
PTFE filled (off-white)
For PTFE packing
9.5 mm (3/8 inch) stem 12B6336 X022
31A2457-A/DOC
12.7 mm (1/2 inch) stem 12B6335 X022
19.1 mm (3/4 inch) stem 12B6660 X012 Figure 21. Radiation Bonnet for Port-Guided Valve Plug
25.4 mm (1-inch) stem 12B6661 X012
31.8 mm (1-1/4 inch) stem 12B6662 X012
214* Packing washer (5 req’d)
For ENVIRO-SEAL packing
PTFE
For graphite packing
9.5 mm (3/8 inch) stem 12B6936 X012 Key Description Part Number
12.7 mm (1/2 inch) stem 12B6937 X012
19.1 mm (3/4 inch) stem 12B6938 X012 216 Lantern ring
25.4 mm (1-inch) stem 12B6939 X012 217 Spring pack assembly
31.8 mm (1-1/4 inch) stem 12B6940 X012 218* Lower wiper
215* Packing set (2 req’d) For ENVIRO-SEAL packing
For ENVIRO-SEAL packing PTFE
PTFE-carbon/PTFE For PTFE packing
9.5 mm (3/8 inch) stem 12B6663 X012 9.5 mm (3/8 inch) stem 1J8721 06992
12.7 mm (1/2 inch) stem 12B6667 X012 12.7 mm (1/2 inch) stem 1J8722 06992
19.1 mm (3/4 inch) stem 12B6671 X012 19.1 mm (3/4 inch) stem 1J8723 06992
25.4 mm (1-inch) stem 12B6675 X012 25.4 mm (1-inch) stem 1J8724 06992
31.8 mm (1-1/4 inch) stem 12B6679 X012 31.8 mm (1-1/4 inch) stem 1J8725 06992

22 *Recommended spare parts

Instruction Manual
October 2008 A Valve

Table 9. Keys 6*, 7*, 8, and 10 Packing Box Parts

(for ENVIRO-SEALr or HIGH-SEAL packing box parts, see keys 200 to 218 in the Parts List)
KEY STEM DIAMETER, mm (INCHES)
DESCRIPTION
NO. 9.5 (3/8) 12.7 (1/2) 19.1 (3/4) 25.4 (1) 31.8 (1-1/4)
Packing Set, PTFE (1 req’d for single,
6 1R290001012 1R290201012 1R290410102 1R290601012 1R290801012
2 req’d for double)(1)
PTFE Spring, SST (for single only) 8 1F125437012 1F125537012 1F125637012 1D582937012 1D387437012
V-Ring Packing Lantern Ring, SST (for double only) 8 1F364135072 1J962335072 0N028435072 0U099735072 0W087135072
Quantity Required Double !!! 1 2 1 1 1
Special Washer, SST (for single only) 10 1F125236042 1F125136042 1F125036042 1H982236042 1H995936042
Packing Ring, PTFE composition 7 1F3370X0012 1E319001042 1E319101042 1D7518X0012 1D7520X0012
PTFE/Composition
Quantity required Double !!! 7 10 8 8 8
Packing
Lantern Ring, SST (1 required) 8 1F364135072 1J962335072 0N028435072 0U099735072 0W087135072
Graphite Ribbon Ring 7 1V3160X0022 1V3802X0022 1V2396X0022 1U6768X022 1V5666X0022
Single !!! 2 2 2 2 w
Quantity Required
Double !!! 3 3 3 3 e
Graphite Filament Ring 7 1F3370X0322 1E31909X0222 1E3191X0282 1D7518X0132 1D7520X0162
Graphite
Single !!! 2 2 3 3 3
Ribbon/Filament Quantity Required
Double !!! 4 4 5 5 5
Lantern Ring 8 1F364135072 1962335072 0N028435072 0U099735072 0W087135072
Single !!! 2 3 2 2 2
Quantity Required
Double !!! 1 2 1 1 1
1. Key 6 for double construction contains one extra Packing Ring for the 9.5 mm (3/8-inch) stem and one extra Lower Wiper for all sizes. Discard upon assembly.

Table 10. Keys 2* and 16* Seat Ring for All Valve Plugs Except Micro-Form and Micro-Flute, S31600

Port Port(1)
Valve Size, Key 2 Valve Size, Valve Key 2(2) Key 16(2)
Use Diameter, Diameter,
NPS Seat Ring NPS Capacity Seat Ring Seat Ring
Inches Inches
Throttle Plug, Q.O., 1 1A514530752
1 2 100% 2 1A525233092 1B270833092
V-Port V-Pup 1-1/8 1B998435072
1-1/4 All shown in table 15 1-1/4 1A516735072 2-1/2 100% 2-1/2 1A525333092 1B270633092
Throttle Plug, Q.O., 1-1/2 1A516135072 100% 3 1E663233092 1E663033092
1-1/2 3
V-Port V-Pup 1-5/8 1B755035332 40% 2 1D405433092 1D405533092
2 All shown in table 15 2 1A525233092 100% 4 1E656333092 1E656433092
4
2-1/2 All shown in table 15 2-1/2 1A525333092 40% 2-1/2 1D457133092 1D457233092
100% Capacity 3 1E663233092 100% 6 1C291633092 1E674533092
3 6
40% Capacity 2 1D405433092 40% 4 2D399133092 1F637433092
100% Capacity 4 1E656333092 100% 8 2D245133092 2C245233092
4 8
40% Capacity 2-1/2 1D457133092 40% 4 2D158533092 2D158633092
6 All shown in table 15 6 1C291633092 10 100% 10 1B725533092 1B725433092
100% Capacity 8 2C245133092
8 12 100% 13 0B062433092 0B062333092
40% Capacity 4 2D158533092
10 All shown in table 15 10 1B725533092
16 100% 16 2D696633092 2D696733092
12 All shown in table 15 12 2C393533092
1. For direct-acting, double-port valves, the port diameter shown is that of the upper seat ring (the ring located nearer the bonnet); the lower seat ring is 1/16 to 1/8 inch smaller than the
upper ring. For reverse-acting, double-port valves, the port diameter shown is that of the lower seat ring (the ring farther from the bonnet); the upper seat ring is 1/16 to 1/8-inch smaller
than the lower ring.
2. Key 2 seat ring is the seat ring located nearer the bonnet for direct-acting valves and farther from the bonnet for reverse-acting valves. Key 16 seat ring is the seat ring located farther
from the bonnet for direct-acting valves and nearer the bonnet for reverse-acting valves.

*Recommended spare parts 23

 Instruction Manual
A Valve October 2008

Table 11. Key 18* Single-Port Valve Plug Stem, S31600

Valve Size,
Stem STEM DIAMETER(1) Standard Radiation
Valve Guiding Connection Valve Action
NPS mm Inches Bonnet Bonnet
Style
T&B Thd-Pin Either 9.5 3/8 1K585635162 1K586235162
1 & 1-1/4 Dir 9.5 3/8 11A2967X022 11A2967X042
Port Flex
Rev 9.5 3/8 11A2967X032 11A2967X052
9.5 3/8 1K585635162 1K586235162
T&B Thd-Pin Either
12.7 1/2 1U389035162 1K587335162
9.5 3/8 11A3856X032 11A3856X072
1-1/2 Dir
12.7 1/2 10A9354X062 10A9354X112
Port Flex
9.5 3/8 11A3856X042 11A3856X082
Rev
12.7 1/2 10A9354X072 10A9354X112
9.5 3/8 1K585635162 1K586235162
T&B Thd-Pin Either
12.7 1/2 1U389035162 1K587335162
9.5 3/8 11A3856X032 11A3856X072
2 Dir
12.7 1/2 10A9354X132 10A9354X112
Port Flex
9.5 3/8 11A3856X042 11A3856X082
Rev
12.7 1/2 10A9354X072 10A9354X112
T&B Thd-Pin Either 12.7 1/2 1K586935162 1K587335162
2-1/2 Dir 12.7 1/2 10A9354X062 10A9354X172
Port Flex
Rev 12.7 1/2 10A9354X162 10A9354X182
T&B Thd-Pin Either 12.7 1/2 1K586935162 1K587335162
3 Dir 12.7 1/2 10A9354X062 10A9354X172
Port Flex
Rev 12.7 1/2 10A9354X162 10A9354X222
12.7 1/2 1K586935162 1K587535162
T&B Thd-Pin Either
19.1 3/4 1U230835162 1U44635162
4 12.7 1/2 11A1805X022 11A8105X072
Dir
Port Flex 19.1 3/4 11A4663X022 11A4663X042
Rev 12.7 1/2 11A1805X042 11A1805X082
19.1 3/4 1K587735162 1U444635162
T&B Thd-Pin Either 25.4(2) 1(2) 1N704735162 1K7891X0012
25.4(3) 1(3) 1N704735162 1N212535162
12.7 1/2 2C4072X0022 2C4072X0042
6 Dir 19.1 3/4 2C4073X0012 2C4073X0102
25.4(2) 1(2) 2C4614X0052 2C4614X0092
Port Thd
12.7 1/2 2C4072X0032 2C4072X0052
Rev 19.1 3/4 2C4073X0092 2C4073X0112
25.4(3) 1(3) 2C4614X0082 2C4614X0122
19.1 3/4 1K587735162 !!!
1K734735162(4) !!!
25.4(2) 1(2) 1K734735162(5,6) !!!
1K929135162(5,7) !!!
T&B Thd-Pin Either 25.4(3) 1(3) 1K759135162 !!!
1K415435162(4) !!!
31.8(2) 1-1/4(2) 1K415435162(5,6) !!!
8 1N6838X0012(5,7) !!!
31.8(3) 1-1/4(3) 1K775335162 !!!
19.1 3/4 2C4073X0032 !!!
Dir 25.4 1 2C4614X0022 !!!
31.8 1-1/4 2C8184X0022 !!!
Port Thd
19.1 3/4 2C4073X0042 !!!
Rev 25.4 1 2C4614X0032 !!!
31.8 1-1/4 2C8184X0032 !!!

! Continued !

24 *Recommended spare parts

Instruction Manual
October 2008 A Valve

Table 11. Key 18* Single-Port Valve Plug Stem, S31600 (Continued)
Valve Size,
Stem STEM DIAMETER(1) Radiation
Valve Guiding Connection Valve Action Standard Bonnet
NPS mm Inches Bonnet
Style
19.1 3/4 1U341635162 !!!
T&B Thd-Pin Either 25.4 1 1N704735162 !!!
31.8 1-1/4 1N920935162 !!!
19.1 3/4 2E9468X0012 !!!
10 Dir 25.4 1 2E1798X0012 !!!
31.8 1-1/4 2E6267X0012 !!!
Port Thd
19.1 3/4 2E9468X0022 !!!
Rev 25.4 1 2E1798X0022 !!!
31.8 1-1/4 2E6267X0022 !!!
19.1 3/4 1U341635162 !!!
T&B Thd-Pin Either 25.4 1 1N704735162 !!!
31.8 1-1/4 1N920935162 !!!
19.1 3/4 2C4918X0012 !!!
12 Dir 25.4 1 2C4019X0012 !!!
31.8 1-1/4 2C6305X0012 !!!
Port Thd
19.1 3/4 2C4018X0022 !!!
Rev 25.4 1 2C4019X0022 !!!
31.8 1-1/4 2C6305X0022 !!!
1. All 3/8, 1/2, and 3/4-inch valve stems are for use with group 1 actuators. All 1 and 1-1/4 inch stems are for use with either group 100 or 101 actuators except where indicated. See
table 7 for explanations of actuator groups.
2. Use with group 100 actuators only.
3. Use with group 101 actuators only.
4. Use with 100% capacity valve plugs only.
5. Use with 40% capacity valve plugs only.
6. Use with throttle plug and V-pup valve plugs.
7. Use with quick-opening valve plugs.

Table 12. Key 18* Double-Port Valve Plug Stem, S31600

Valve Size,
Stem STEM DIAMETER(1) Radiation
Valve Guiding Connection Valve Action Standard Bonnet
NPS mm Inches Bonnet
Style
9.5 3/8 1K585635162 1K586235162
T&B Thd-Pin Either
12.7 1/2 1U389035162 1K587335162
9.5 3/8 11A3856X012 11A3856X052
2 Dir
12.7 1/2 10A9354X042 10A9354X082
Port Flex
9.5 3/8 11A3856X012 11A3856X062
Rev
12.7 1/2 10A9354X042 10A9354X152
T&B Thd-Pin Either 12.7 1/2 1K586935162 1K587335162
2-1/2 Dir 12.7 1/2 10A9354X042 10A9354X082
Port Flex
Rev 12.7 1/2 10A9354X142 10A9354X152
T&B Thd-Pin Either 12.7 1/2 1K586935162 1K587335162
3 Dir 12.7 1/2 10A9354X062 10A9354X202
Port Flex
Rev 12.7 1/2 10A9354X142 10A9354X212
12.7 1/2 1K586935162 1K587535162
T&B Thd-Pin Either
19.1 3/4 1U230835162 1U444635162
4 12.7 1/2 11A1805X022 11A1805X052
Dir
Port Flex 19.1 3/4 11A4663X022 11A4663X042
Rev 12.7 1/2 11A1805X032 11A1805X062
19.1 3/4 1K587735162 1U444635162
T&B Thd-Pin Either 25.4 1(2) 1K734735162 1K7891X0012
25.4 1(3) 1N704735162 1N212535162
6
12.7 1/2 11A1805X142 11A1805X132
Dir
Port Flex 19.1 3/4 11A4663X032 11A4663X052
Rev 12.7 1/2 11A1805X152 !!!

! Continued !

*Recommended spare parts 25

 Instruction Manual
A Valve October 2008

Table 12. Key 18* Double-Port Valve Plug Stem, S31600 (Continued)
Valve Size,
Stem STEM DIAMETER(1) Radiation
Valve Guiding Connection Valve Action Standard Bonnet
NPS mm Inches Bonnet
Style
19.1 3/4 1K587735162 !!!
1N704735162(4)
25.4(2) 1(2) 1N704735162(5) !!!
1K929135162(5,6)
T&B Thd-Pin Either 25.4(3) 1(3) 1K759135162 !!!
1K415435162(4)
31.8(2) 1-1/4(2) 1N6838X0012(5,6) !!!
1K415435162(5)
31.8(3) 1-1/4(3) 1K775335162 !!!
Dir 19.1 3/4 10A6087X012 !!!
Flex 10A6077X012(6)
Rev 12.7 1/2 !!!
10A6078X012(8)
19.1 3/4 1V142235162 !!!
8
1K783135162(6,8)
25.4(2) 1(2) !!!
1J323635162(7)
Dir 25.4(3) 1(3) 1K779635162 !!!
1K882735162(6,8)
31.8(2) 1-1/4(2) !!!
Port 1K897635162(7)
31.8(3) 1-1/4(3) 1K735135162 !!!
Thd-Pin
1V6035X0012(6)
19.1 3/4 !!!
1V142235162(7,8)
1P516435162(6,7)
25.4 1 !!!
Rev 1J323635162(8)
1L459035162(6)
31.8 1-1/4 1L221735162(8) !!!
1V2786X0012(7)
19.1 3/4 1U341635162
T&B Thd-Pin Either 25.4 1 1N704735162 !!!
31.8 1-1/4 1N920935162
19.1 3/4 1U29385162
25.4(2) 1(2) 1J323635162
10 Dir 25.4(3) 1(3) 1N704735162 !!!
31.8(2) 1-1/4(2) 1L221735162
Port Thd-Pin 31.8(3) 1-1/4(3) 1K415435162
19.1 3/4 1U928235162
Rev 25.4 1 1U627735162 !!!
31.8 1-1/4 1R5701315162
19.1 3/4 1U341635162
T&B Thd-Pin Either 25.4 1 1N704735162 !!!
31.8 1-1/4 1N920935162
19.1 3/4 1U341635162
12 Dir 25.4 1 1K744735162 !!!
31.8 1-1/4 1K897635162
Port Thd-Pin
19.1 3/4 1U3412X0012
Rev 25.4 1 1L2273X00A2 !!!
31.8 1-1/4 1N1083X022
25.4 1 1K783135162
T&B Thd-Pin Either !!!
31.8 1-1/4 1K882735162
25.4 1 10A5982X012
16 Dir !!!
31.8 1-1/4 10A5984X012
Port Thd
25.4 1 10A5983X012
Rev !!!
31.8 1-1/4 10A5985X012
1. All 3/8, 1/2, and 3/4-inch valve stems are for use with group 1 actuators. All 1 and 1-1/4 inch valve stems are for use with either group 100 or 101 actuators except where indicated.
See table 7 for explanation of actuator groups.
2. Use with group 100 actuators only.
3. Use with group 101 actuators only.
4. Use with 100% capacity valve plugs only.
5. Use with 40% capacity valve plugs only.
6. Use with quick-opening valve plug.
7. Use with low-lift V-port valve plugs (also see table 5).
8. Use with high-lift V-port valve plugs (also see table 5).

26 *Recommended spare parts

Instruction Manual
October 2008 A Valve

Table 13. Key 19* Micro-Form Valve Plug and Stem (For Direct-Acting, Single-Port Valves
with Standard Bonnet--Welded Stem Connection Except Where Indicated)
STEM DIAMETER PORT DIAMETER S31600 WITH
VALVE SIZE, NPS S31600 COCR-A
mm Inches mm Inches ON SEAT
6.4 1/4 2N5530000A2 !!!
9.5 3/8 2N5534000A2 !!!
1 & 1-1/4 9.5 3/8 12.7 1/2 2M5532000A2 1N3530X00A2 (1)
19.1 3/4 2N5536000A2 1N3531X00D2 (1)
25.4 1 2N5538000A2 1N3532X00A2 (1)
12.7 1/2 !!! 2N5575000A2
1-1/2 & 2 12.7 1/2 19.1 3/4 !!! 2H5577000A2
25.4 1 !!! 2N5579000A2

Table 14. Key 19* Micro-Flute Valve Plug and Stem (For Direct-Acting, Single-Port Valves
with Standard Bonnet—Welded Stem Connection)
STEM DIAMETER PORT DIAMETER NUMBER OF S31600 WITH
VALVE SIZE, NPS
mm Inches mm Inches FLUTES COCR-A ON SEAT
1 2N7346000A2
6.4 1/4 2 2N7458000A2
9.5 3/8 3 2N7410000A2
9.5 3/8 3 2N7592000A2
1 & 1-1/4
12.7 1/2 3 2N7593000A2
12.7 1/2 12.7 1/2 3 22B3120X012
19.1 3/4 3 2N7594000A2
9.5 3/8
25.4 1 3 2N6296000A2
9.5 3/8 9.5 3/8 3 2N7595000A2
12.7 1/2 9.5 3/8 3 2N759646422
9.5 3/8 12.7 1/2 3 2N7597000A2
12.7 1/2 12.7 1/2 3 2N7598000A2
1-1/2 & 2
9.5 3/8 19.1 3/4 3 2N7599000A2
12.7 1/2 19.1 3/4 3 2N7600000A2
9.5 3/8 25.4 1 3 2N6294000A2
12.7 1/2 25.4 1 3 2N6295000A2

*Recommended spare parts 27

 Instruction Manual
A Valve October 2008

Table 15. Key 19* Single-Port Valve Plugs (100% Capacity Except Where Indicated), S31600
TOP-AND-BOTTOM GUIDING
Stem Stem Diameter
Valve Size, Throttle-Plug V-Pup Quick-Opening V-Port
Connection
NPS mm Inches Valve Plug Valve Plug Valve Plug Valve Plug
Style
1 Thd-Pin 9.5 3/8 1C618435072 2J110633092 !!! !!!
1-1/4 Thd-Pin 9.5 3/8 1C540435072 1F719233092 !!! !!!
9.5 3/8 1C5433000A2 2J326433092 !!! !!!
1-1/2 Thd-Pin
12.7 1/2 1C5433X0052 2J3264000A2 !!! !!!
9.5 3/8 1C4312X0092 2F5909X0022 !!! !!!
2 Thd-Pin
12.7 1/2 1C431233092 2F590933092 !!! !!!
2-1/2 Thd-Pin 12.7 12 2K179035072 2K178433092 !!! !!!
2K2381000A2 2K1783000A2 !!! !!!
3 Thd-Pin 12.7 1/2
!!! 2K178633092(1) !!! !!!
12.7 1/2 2K4102000A2 2F7495000A2 !!! !!!
19.1 3/4 2K4102000B2 2F7495000B2 !!! !!!
4 Thd-Pin
12.7 1/2 !!! 2H3491X0012(1) !!! !!!
19.1 3/4 !!! 2H3491X0042(1) !!! !!!
19.1 3/4 1C346033092 2H490433092 !!! !!!
6 Thd-Pin
25.4 1 1C3460X0102 3H4904X0052 !!! !!!
19.1 3/4 2H1512X0012 2K1440X0012 2C248433092 !!!
25.4 1 2H1512X0042 2K1440X0042 2C2484X0032 !!!
31.8 1-1/4 2H1512X0072 2K1440X0072 2C2484X0062 !!!
8 Thd-Pin
19.1 3/4 2H3914X0012(1) 3H4902X0012(1) 1H3897x0012(1) !!!
25.4 1 2H3914X0042(1) 3H4902X0042(1) 1H3897X0042(1) !!!
31.8 1-1/4 2H3914X0072(1) 3H4902X0072(1) 1H3897X0072(1) !!!
19.1 3/4 !!! !!! 2K4142X0012 2K4150X0012
10 Thd-Pin 25.4 1 !!! !!! 2K4142X0042 2K4150X0042
31.8 1-1/4 !!! !!! 2K4142X0072 2K4150X0072
19.1 3/4 !!! 2R5556X0012 3H1505X0012 4K2667X0012
12 Thd-Pin 25.4 1 !!! 2R5556X0042 3H1505X0042 4K2667X0042
31.8 1-1/4 !!! 2R5556X0072 3H1505X0072 4K2667X0072
PORT GUIDING
Stem Stem Diameter Quick-Opening Valve Plug V-Port Valve Plug
Valve Size,
Connection Direct Acting Reverse Acting Direct Acting Reverse Acting
NPS mm Inches
Style (PDTC) (PDTO) (PDTC) (PDTO)
1 Flex 9.5 3/8 1C776633092 1K943133092 1C803633092 1K943033092
1-1/4 Flex 9.5 3/8 1H571033092 1K942733092 0L079633092 1K942833092
1-1/2 Flex 9.5 & 12.7 3/8 & 1/2 0K025933092 1K942433092 2H571233092 2K939033092
0K022133092 1K941833092 0K026633092 1K941933092
2 Flex 9.5 & 12.7 3/8 & 1/2
!!! !!! 1C921333092 (2) 1K942133092 (2)
2-1/2 Flex 12.7 1/2 0K026833092 1K941133092 2H571433092 2K938533092
3 Flex 12.7 1/2 1H668633092 1K940833092 2J297933092 2K938433092
4 Flex 12.7 & 19.1(3) 1/2 & 3/4(3) 1H618033092 1K939533092 0J078833092 1K940033092
6 Thd 12.7, 19.1 & 25.4 1/2, 3/4, & 1 0J002533092 0J002533092 0H063633092 0H063633092
8 Thd 19.1, 25.4, & 31.8 3/4, 1, & 1-1/4 1C334833092 1C334833092 1C334933092 1C334933092
10 Thd 19.1, 25.4, & 31.8 3/4, 1, & 1-1/4 1E542333092 1E542333092 1J894433092 1J894433092
12 Thd 19.1, 25.4, & 31.8 3/4, 1, & 1-1/4 2C141433092 2C141433092 2B853833092 2B853833092
1. 40% capacity valve plug.
2. Low-lift V-port valve plug (also see table 8).
3. 1/2-inch stem—direct- or reverse-acting valves; 3/4-inch stem—direct-acting valves only.

28 *Recommended spare parts

Instruction Manual
October 2008 A Valve
Table 16. Key 19* Double-Port Valve Plugs (100% Capacity Except Where Indicated), S31600
TOP-AND-BOTTOM GUIDING
Stem Stem Diameter
Valve Size, Valve Throttle-Plug V-Pup Quick-Opening V-Port
Connection
NPS Guiding mm Inches Valve Plug Valve Plug Valve Plug Valve Plug
Style
9.5 3/8 2D2732X0072 2F6537X0022 !!! !!!
T&B Thd-Pin
12.7 1/2 2D273233092 2F653733092 !!! !!!
2
!!! !!! 0E075133092 1K380033092(1)
Port Flex 9.5 or 12.7 3/8 or 1/2
!!! !!! !!! 0E057933092(2)
T&B Thd-Pin 12.7 1/2 2J992335072 2K123333092 !!! !!!
2-1/2 !!! !!! 0E075233092 2J729633092(1)
Port Flex 12.7 1/2
!!! !!! !!! 0E076033092(2)
12.7 1/2 2K106333092 2K122833092 !!! !!!
T&B Thd-Pin
12.7 1/2 !!! 3K123033092(3) !!! !!
3
!!! !!! 0E075333092 0E076833092(1)
Port Flex 12.7 1/2
!!! !!! !!! 0E076133092(2)
12.7 1/2 2F278233092 2F285633092 !!! !!!
19.1 3/4 2F2782X0052 2F2856X0022 !!! !!!
T&B Thd-Pin
12.7 1/2 !!! 3K257033092(3) !!! !!!
4
19.1 3/4 !!! 3K2570X0032(3) !!! !!!
!!! !!! 0E075533092 2J651233092(1)
Port Flex 12.7 or 19.1(4) 1/2 or 3/4(4)
!!! !!! !!! 0E076333092(2)
19.1 3/4 2F2598000B2 3F2601000B2 !!! !!!
T&B Thd-Pin
25.4 1 2F2598X0032 3F2601X0022 !!! !!!
6
!!! !!! 2F58633092 1F258533092(1)
Port Flex 12.7 or 19.1(4) 1/2 or 3/4(4)
!!! !!! !!! 2F258733092(2)
19.1 3/4 2C281433092 3F655933092 3C2929X0012 !!!
25.4 1 2C2814X0032 3F6559X0012 3C2929X0042 !!!
31.8 1-1/4 2C2814X0062 3F6559X0042 3C2929X0072 !!!
T&B Thd-Pin
19.1 3/4 3H4654X0012(3) 4H6202X0012(3) 2H4645X0012(3) !!!
25.4 1 3H4654X0042(3) 4H6202X0042(3) 2H4645X0042(3) !!!
31.8 1-1/4 3H4654X0072(3) 4H6202X0072(3) 2H4645X0072(3) !!!
8 19.1 3/4 !!! !!! 3C3079000B2 3C307033092(1)
25.4 1 !!! !!! 3C3079X0022 3C3070X0022(1)
31.8 1-1/4 !!! !!! 3C3079X0042 3C3070X0042(1)
Thd-Pin
Port 19.1 3/4 !!! !!! !!! 3C5055X0012(2)
25.4 1 !!! !!! !!! 3C5055X0032(2)
31.8 1-1/4 !!! !!! !!! 3C5055X0052(2)
Flex 12.7 or 19.1(5) 1/2 & 3/4(5) !!! !!! 2R9020X0012(3) 3R9070X0012(1,3)
19.1 3/4 !!! 3K5512X0092 30A9940X012 !!!
T&B Thd-Pin 25.4 1 !!! 3K551233092 30A9940X042 !!!
31.8 1-1/4 !!! 3K5512X0062 30A9940X072 !!!
10
19.1 3/4 !!! !!! 2E9128X0012 3F1315X0012(1)
Port Thd-Pin 25.4 1 !!! !!! 2E9128X0042 3F1315X0042(1)
31.8 1-1/4 !!! !!! 2E9128X0072 3F1315X0072(1)
19.1 3/4 !!! 3L9710X0012 3D6332X0012 3L5132X0012(1)
T&B Thd-Pin 25.4 1 !!! 3L971033092 3D6332X0042 3L5132X0042(1)
31.8 1-1/4 !!! 3L9710X0062 3D6332X0062 3L5132X0072(1)
12
19.1 3/4 !!! !!! 2E2624X0012 3R9003X00A2(1)
Port Thd-Pin 25.4 1 !!! !!! 2E2624X0042 3R9003X00B2(1)
31.8 1-1/4 !!! !!! 2E2624X0072 3R9003X0032(1)
25.4 1 !!! 3D6965X0012 3P4461X0012 !!!
T&B Thd-Pin
16 31.8 1-1/4 !!! 3D6965X0022 3P4461X0022 !!!
Port Thd 25.4 & 31.8 1 & 1-1/4 !!! !!! 3A5440X0012 3E4617X0012(2)
1. High-lift V-port valve plug (see also table 8).
2. Low-lift V-port valve plug (see also table 8).
3. 40% capacity valve plug.
4. 1/2-inch stem—direct-or reverse-acting valves; 3/4-inch stem—direct-acting valves only.
5. 1/2-inch stem—reverse-acting valves only; 3/4-inch stem—direct-acting valves only.

*Recommended spare parts 29

 Instruction Manual
A Valve October 2008

Table 17. Key 28* Groove Pin for Threaded-and-Pinned Valve Stem Connections, S31600
TOP-AND-BOTTOM GUIDING PORT GUIDING
Valve Size, Stem Diameter Stem Diameter
Part Number Valve Size, NPS Part Number
NPS mm Inches mm Inches
1 & 1-1/4 9.5 3/8 1B599135072
19.1 3/4 1D269635072
9.5 3/8 1B599235072 8
1-1/2 & 2 25.4 & 31.8 1 & 1-1/4 1K249838992
12.7 1/2 1B627035072
2-1/2 & 3 12.7 1/2 1B599835072
19.1 3/4 1B600735072
12.7 1/2 1B599935072 10
4 25.4 & 31.8 1 & 1-1/4 1D269735072
19.1 3/4 1F723635072
19.1 3/4 1B600735072 Quick-Opening 19.1 3/4 1B600735072
6
25.4 1 1D269735072 Valve Plugs 25.4 & 31.8 1 & 1-1/4 1D269735072
12 High-Lift
19.1 3/4 1B600735072 19.1 3/4 1L302335072
8 V-Port
25.4 & 31.8 1 & 1-1/4 1D269735072 25.4 & 31.8 1 & 1-1/4 1L302635072
Valve Plugs
19.1 3/4 1F723635072
10 25.4 1 1D269735072
31.8 1-1/4 1K249838992
19.1 3/4 1L302435072
12
25.4 & 31.8 1 & 1-1/4 1L302635072
16 25.4 & 31.8 1 & 1-1/4 1L302635072

Table 18. Key 28* Groove Pin for Flexaline Valve Stem
Connections, S31600
VALVE SIZE, STEM DIAMETER NUMBER
PART NUMBER
NPS mm Inches REQUIRED
1 & 1-1/4 9.5 3/8 1 1B598535072
1-1/2 ! 3 9.5 or 12.7 3/8 or 1/2 2 1B598635072
4!8 12.7 or 19.1 1/2 or 3/4 2 1B598735072

30 *Recommended spare parts

Instruction Manual
October 2008 A Valve

31
 Instruction Manual
A Valve October 2008

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