HASP & STAPLES

Sub Head : Wood Work and PVC Work

Clause : 9.15.25

Install Thus
T
T for mild Steel Sheet
T1 for Cast or Extruded Section of Brass

F A K

¼B D

½B G R
B

¼B
E
C
d H
D1 Staple (Mild Steel)
H for Mild Steel Sheet D+18 T1
H' for Cast or Extruded
HASP Section or Brass D+1.5
(Mild Steel or Brass)

K T2
STAPLE
(Brass or Aluminium)

MILD STEEL Thick- Dia of Screw Holes

ness of Hinge No. on No. on Screw
Sheet Pin d Hasp Staple Desig-
nation
No.
Size A B C D E F G H J K R T
90 90±2 38±1.5 46±2 5.0± .10 5.0± .5 35±1.5 28±1.5 8±.5 12±1 8±1 8±.5 2± .10 4± .10 3 4 8
115 115±2 38±1.5 46±2 5.0± .10 5.0± .5 55±1.5 28±1.5 8±.5 12±1 8±1 8±.5 2± .10 4± .10 3 4 8
150 150±2 45±1.5 60±2 6.30± .10 6.0± .5 65±1.5 33±.5 10±.5 15±1 14±1 9±.5 2.24± .10 5± .10 4 4 10

BRASS CAST OR EXTRUDED Thick- Dia of Dia of Screw Holes

Ness Hinge Butt No. on No. on Screw
Pin d D1 Hasp Staple Desig-
nation
No.
Size A B C D E F G H K R T1 T2
90 90±2 40±1.5 42±1.5 5±.25 6±.5 35±1 28±.5 10±.5 8±1 6.5±.5 2±.25 3±.25 3.15±.10 6±.2 3 4 5
115 115±2 40±1.5 42±1.5 5±.25 6±.5 45±1 28±.5 10±.5 11±1 6.5±.5 2±.25 3±.25 3.15±.10 6±.2 3 4 8
150 150±2 46±1.5 48±1.5 6±.25 7±.5 65±1 32±.5 11±.5 14±1 7.5±.5 3±.25 4±.25 4±.10 8±.2 4 4 0

Drawing not to Scale

All dimensions are in mm
Fig. 9.15 : Hasp & Staples

379 SUB HEAD 9.0 : WOOD WORK AND P.V.C. WORK

 LVL SHUTTER

Sub Head : Wood Work and PVC Work

Clause : 9.16.6

Top Rail 100 1/3 t

Stile

2/3t
12 mm thick Rubber Wood
Lipping Alround

100
100 PANEL

Center Line of Lock Rail

t

Beading for fixing Panel

Fig. 9.16A : Single Tenon Joint
100 mm Long Hinges

Lock Rail 150

25 mm

PANEL 65 mm
850 200 mm
Beading for Fixing Panel
20 mm

65 mm

BOTTOM RAIL
200 25 mm

All Dimension are in mm Fig. 9.16B : Double Tenon Joint

Fig. 9.16 : Typical Illustratino of Panelled LVL
Door Shutter
0 to 10 mm 0 to 10 mm

1/3
1/2
1/3

1/3 1/2

A - Splayed Type B - Square Type

Fig. 9.16D : Meeting of Stiles for Double

Leaved Door Shutters
Fig. 9.16C : Common Methods of Joining
Panel with Stiles and Rails with/
without Beading

Fig. 9.16 : LVL Shutter

CPWD SPECIFICATIONS 2009 380

 PARTITIONS

Sub Head : Wood Work and PVC Work

Clause : 9.17.2

Bo a
r d fo Ceiling Channel
Fillet r Pa
r titio
n s
Board Fillet

Metal Stud at
610 mm Centres
Calcium Silicate
Board

Stud at 610 mm c/c

Skirting

Floor Channel

Skirting

ELEVATION
Floor and Ceiling Channel

ISOMETRIC VIEW

WALL AND END DETAIL

610
CORNER DETAIL
T-JUNCTION
PLAN

DETAILS

Board 8 / 10 / 12 mm Thick One layer board on each side of studs

Board Fillets 60 / 100 mm On each side of all studs and channels
Floor/Ceiling Channel 50 x 32 x 32 x 0.55 mm Top and bottom perimeter of the partition
Stud 48 x 50 x 48 x 0.55 mm Vertically at 610 mm c/c
Bracing Member 45 x 15 x 15 x 0.9 mm At horizontal board joint on both side
Screws (C/S head) 25 & 35 mm long, self 12 mm from the edge & 40 mm from the
drilling with under head cutter corner of the board at 200 mm c/c

Fig. 9.17 : Partitions

381 SUB HEAD 9.0 : WOOD WORK AND P.V.C. WORK

 UPVC DOOR FRAME

Sub Head : Wood Work and PVC Work

Clause : 9.18.1

48/42 mm

40/50 mm
SECTION A

ELEVATION

16
21

Tie Rod 150

Cross Sectional View

A MS Tube 19 X 19 mm A

M S Tube 19 x 19 mm x 1mm thick

CROSS SECTION VIEW

Fig. 9.18 : UPVC Door Frame

CPWD SPECIFICATIONS 2009 382

 24 MM THICK PVC DOOR SHUTTERS

Sub Head : Wood Work and PVC Work

Clause : 9.19.1

20
B 628
D F
Section-A

59.0

24.0
A A

Section-B Steel Tube 20 x 20

Section-H

E
24

100.0
C
Section-C
G

17
100

17
43
255
220

Section-D 20 Section-E

16
H
21

150
100

Cross Section View Elevation

17
100
21

20
16
Section-F
Section-G

Fig. 9.19 : 24 mm Thick PVC Door Shutters

383 SUB HEAD 9.0 : WOOD WORK AND P.V.C. WORK

 30 MM THICK PVC DOOR SHUTTERS

Sub Head : Wood Work and PVC Work

Clause : 9.19.2

20
620
A

D D

30
60
B
A A A

30
C
F
100
C
F
18
130 mm

18
H

22
220 mm
25
D
Steel Tube

B 22
21

H
16 16
30

250
CROSS SECTION VIEW ELEVATION
21

F
150
E

Fig. 9.20 : 30 mm Thick PVC Door Shutters

CPWD SPECIFICATIONS 2009 384

 PVC DOOR FRAME

Sub Head : Wood Work and PVC Work

Clause : 9.20.1
50 mm

C 5 mm
5 mm
150mm Long 'L' Top Rail
Shape Brakcet 15 mm

47 mm
x 15 mm sq. Tube 19 EDPM Rubber Gasket
Gauge inserted into
19 x 19 mm M.S.
Square Tube of 19 mm x 19 mm M.S.

15 mm
19 Guage Square Tube
5 mm
Solid PVC
Choukhat 40 mm
Lock Rail
(Upper) Section View of
Hinge Solid PVC Choukhat
(Detail at 'H')
D Lock
Rail

25 mm
30 mm
100 mm
Panel

75 mm Long M.S.
Screws fixed with 75 mm
PVC Fasteners for
Fixing Frame to Wall Detail at 'F'
Lock Rail PVC 'C' Channel
(Lower)
15 mm

E 30 mm
Bottom 25 mm
Rail

25 mm
ELEVATION
(Scale - 1 : 25) DETAIL AT 'D'
(Scale - 1:3)
A B

100 mm

100 mm
47

25 mm
50 mm
25 mm 30 mm
5 mm PVC Panel
Gap insert Detail at 'G' Detail at 'H'
for Top PVC Beading PVC 'C' Channel PVC Bottom Rail
100 mm

15 mm x 15 mm M.S.
Gap insert
Square Tube
below bottom Rail
Top Rail
100 mm

(Detail at -G)
Bottom Rail
Gap insert (Detail at - H)
below Top Rail 15 mm x 15 mm
15 mm

M.S. Square Tube

PVC Beading
Gap insert
5 mm PVC Panel for bottom

Detail at 'C' Detail at 'E'

(Scale - 1 : 3) (Scale - 1:3)

Solid PVC 19 mm M.S.

5 mm PVC 5 mm PVC 19 mm M.S. Solid PVC
Choukhat Square Tube
Beading Beading Square Tube Choukhat
50 mm 75 mm 75 mm 50 mm
47 mm

5 mm PVC
40 mm Hinge 5 mm PVC Panel
5 mm PVC 40 mm
'C' Channel 'C' Channel
(Detail at 'F') (Detail at 'F')
Detail at 'A' Detail at 'B'
(Scale - 1 :3) (Scale - 1 :3)

Fig. 9.21 : PVC Door Frame

385 SUB HEAD 9.0 : WOOD WORK AND P.V.C. WORK

 30 mm THICK PANEL PVC DOOR SHUTTER

Sub Head : Wood Work and PVC Work

Clause : 9.21.1(a)

Plain Solid PVC 19 mm x 19 mm M.S,

Choukhat Square Tube 7 mm (5 mm + 2 mm
PVC Beading)
B 150 mm Long 50 mm
'L' Shape Bracket
75 mm

47 mm
Top Rail
B

40 mm 5 mm
Stiles 5 mm Taper PVC Sheet
Hinge Plain

Beading PVC 'C' Channel

(Sectional View 'AA')

19 mm M.S.
Square Tube
47 mm

C 50 mm
Hinge Tapper Lock Rail
(Upper)
Lock Rail
Gap insert for Top
C 5 mm Both Side Prelam
15 mm x 15 mm M.S. PVC Panel
Square Tube
75 mm Long Taper Plain Top Rail
Steel Screws

7 mm (5mm + 2 mm)
Panel
A A Lock Rail (Lower)
7 mm (5+2)
PVC Beading

5 mm PVC Panel
PVC Choukhat

Bottom Rail (Sectional View 'BB') (Sectional View 'CC')

15 mm M.S.
ELEVATION Square Tube

Fig. 9.22 : 30 mm Thick Panel PVC Door Shutter

CPWD SPECIFICATIONS 2009 386

 FRP DOOR FRAME

Sub Head : Wood Work and PVC Work

Clause : 9.22.0

750 Top
Leg

z z

Left
Right Leg
Leg
2100

Wooden
Insert

MS Stay
For
Support

FRONT ELEVATION FRONT ELEVATION

SECTIONAL

PLAN
Wood
45
58

90
32

18
27
2 mm FRP Laminate
SECTION Z-Z
(1:3)

Fig. 9.23 : FRP Door Frame

387 SUB HEAD 9.0 : WOOD WORK AND P.V.C. WORK

 TYPICAL SKETCH OF FRP DOOR SHUTTERS

Sub Head : Wood Work and PVC Work

Clause : 9.23.1

Width of Shutter
A X

90 Top Rail
B
Block for
A
Fixing of Fitting

Panel

B B
Detail
90 90 at X
Height of Shutter

Stile

A Centre Line of Shutter

φ of Lock Rail
Y
150 Lock
Rail

Detail
at Y
Recession for Fixing the
Flaps of Hinges as
specified by the buyer Panel 850

Size of Blocks
A - 90 x 200 mm
A B - 90 x 150 mm Z
C - 250 x 120 mm
150 D - 150 x 150 mm Detail
at Z

A Bottom Rail
Panel SECTION AT A-A

Stile SECTION AT B-B

All dimensions in mm

Fig. 9.24A : Typical Sketch of FRP Door Shutters

CPWD SPECIFICATIONS 2009 388