Ac7101 3D

AC7101/3 REV.
D
Issued 1993-05
AUDIT CRITERIA
Revised 03-Sep-2017
161Thorn Hill Road
Warrendale, PA 15086-7527 Superseding AC7101/3 REV. C
TO BE USED ON AUDITS STARTING ON OR AFTER DECEMBER 4, 2016
Nadcap
AUDIT CRITERIA FOR MATERIALS TESTING LABORATORIES
MECHANICAL TESTING
Editorial Changes made to Section 2.6 on September 26, 2016
Editorial Changes made to 14.a. – 25.a. for Job Tracker on 03-Sep-2017
1. SCOPE
1.1 This checklist supplements PRI AC7101/1. This checklist applies to

suppliers seeking Nadcap accreditation for Materials Testing
Laboratories - Mechanical Testing.
2. GENERAL INFORMATION
2.1 Equipment and Capability Matrix which lists the equipment used for
testing within the Nadcap scope. Minimum information in matrix
includes: Number of test frames, basic description of each test frame
(including control mode capabilities), Load Ranges, extensometers, non
ambient temperature capabilities, Controllers (including test software
with revision), specialty equipment.
Note: This criterion is used to assist the audit process and is not based
on subscriber requirement.
2.2 Calibration/Verification: Equipment calibration/verification interval is in YES NO

accordance with Tables 1 and 2 below.
TABLE 1 – Calibration/Verification Schedule

(Maximum interval when not defined by standard methods or requirements) (a),(e)
Load Cell Extensometer Displacement Crosshead/actuator Speed

Code Test Type
(c) (d) (stroke)
STATIC TESTS
A Room Temp. Tensile 1 year 1 year 1 year 1 year
B Elev. Temp. Tensile 1 year 1 year 1 year 1 year
C Stress Rupture (b) N/A N/A N/A
XA Creep (b) 1 year (f) N/A N/A
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Copyright 2017 Performance Review Institute. All rights reserved.
t-frm-15 14-Feb-2017
PRI AC7101/3 Revision D -2-
CYCLIC TESTS
O Load Control (High Cycle) Fatigue 1 year N/A N/A N/A
Y Strain Control (Low Cycle)
1 year 6 months N/A N/A
Fatigue
P Fracture Toughness 1 year 6 months N/A N/A
COD gauge
XE Crack Propagation 1 year N/A N/A
6 months
1 year – Lateral
1 year
IMPACT – TYPE N Expansion N/A N/A
(g)
gauge
NOTE: (a) Pull rod and adapter inspection takes place in individual test sections.
(b) Weights: 5 years. Accuracy ± 0.5 %.
Load Frame – Lever Arm: 1 year. Accuracy ± 1.0%.
See Table 2.
(c) Calibrate Load Cells in accordance with ASTM E4 or EN ISO 7500-1 Class 1 or better.
(d) Extensometers are calibrated for a particular system (i.e. the extensometer, cabling and signal conditioning must be included
and stay together as a unit). For the determination of all test types, the calibration shall be to at least Class B2 of ASTM E83 or
at least Class 1 of EN ISO 9513 with the following exception: For the determination of Young’s Modulus of Elasticity, when
required, Class B1 of ASTM E83 or Class 0.5 of EN ISO 9513 shall be used. Calibration of the Crack Opening Displacement
(COD) gauge for fracture mechanics with the testing standard.
(e) Test machine alignment is considered a verification, not a calibration (i.e. it does not have a National Standards traceable
source) and is thus not addressed in the calibration section.
(f) For Creep indicators, the creep arms (sometimes referred to as “extensometer”) are required to have a visual inspection prior to
each test. The creep measurement transducer has additional calibration requirements as described in Table 2.
(g) Impact machines verified annually using verification specimens traceable to a national standards body (e.g. NIST).
TABLE 2 – General Equipment Calibration/verification Schedule
REQUIRED Interval
GENERAL EQUIPMENT
(maximum)
Test temperature measurement Instruments and Recorders 3 Months
Laboratory Ambient Temperature/humidity measuring
1 Year
Instruments
Micrometers/Calipers 6 Months
Precision Potentiometers 3 Months
Creep Indicators (electronic – e.g. LVDT, Digital Glass Scale,
1 Year (Class B-2)
Capacitance, Digital Dial Indicators)
Creep Indicators (mechanical)
1 Month
(This includes dial indicators.)
Optical Comparator 1 Year
Oscilloscopes 1 Year
Torque Testing Equipment 1 Year
Gauge Blocks 1 Year
Timers (rupture testing) – 0.1 Hr 1 Year
Load Frame – Lever Arm (Note “b” table 1) 1 Year
Weights (Note “b” table 1) 5 Year
All other instruments shall be
calibrated at an appropriate
All other Sensors and Instruments
interval to ensure integrity of
the test measurements.
2.3 Alignment SETION NA
2.3.1 Alignment: Laboratory demonstrates alignment capability for test YES NO

frames used in Nadcap testing.
2.3.2 Alignment: Maximum bending capability is calculated in accordance YES NO

with ASTM E1012 Class 10 for static tests or ASTM E1012 Class 5/ISO
23788 for dynamic tests.
2.3.3 Alignment: Verification direction complies with the following: YES NO
Static and dynamic test equipment used in tension has alignment

verification performed in tension.
Dynamic test equipment used in compression has alignment verification
performed in compression.
Dynamic test equipment used in both tension and compression has
alignment verification performed in tension and compression.
2.3.4 Alignment: Verification is performed in accordance with the applicable YES NO

alignment standard to which the laboratory is testing (ASTM E 1012
and/ or ISO 23788) using the strain gage method. If ASTM E1012 is
applicable, at least three levels of verification are performed.
2.3.5 Alignment: Verification specimen represents the typical reduced section YES NO
lengths to be tested.
2.3.6 Alignment: Alignment Transducers (Cells) meet guidelines of ASTM YES NO

E1012 and/or ISO 23788.
2.3.7 Alignment (Static Testing Machines): Upon equipment entry to service, YES NO NA
alignment verification is performed subsequent to equipment relocation
and/or equipment damage events.
2.3.8 Alignment (Dynamic Testing Machines): Upon equipment entry to YES NO NA

service, alignment verification is performed subsequent to equipment
relocation, equipment damage events, and/or changes in test setups for
new specimen geometry. Verification is performed at least every 12
months after entry to service.
2.3.9 Alignment: Verification records are complete and comply with customer YES NO
requirements.
2.4 Specimens
2.4.1 Specimens: Procedures are used to ensure specimen surfaces are YES NO NA
protected before testing and fracture faces are protected after testing, if
required by the customer.
2.4.2 Specimens: Procedures are used for specimen preparation (either YES NO
through specimen drawing or work instruction).
2.4.3 Specimen Inspection: The laboratory inspection procedure is used to YES NO

inspect specimens to drawing or customer requirements and record
dimensions that are used in the calculation of test results for all
specimens.
2.5 Machining source: If the machining source’s Nadcap accreditation YES NO NA

scope does not include AC7101/7, the laboratory used a machining
source qualification procedure which ensures compliance with
AC7101/7. This criterion is not applicable when the testing source is
provided fully machined specimens by the customer.
2.6 Thermocouples SECTION NA
2.6.1 Thermocouples: Control and recording thermocouples have a YES NO

calibration certificate that identifies the source of the calibration data,
nominal calibration temperatures, actual calibration temperature
readings, and calibration technique for each calibration temperature
traceable to NIST (or other National Standardization body). Calibration
technique shall comply with ASTM E220 or other recognized standard.
2.6.2 Thermocouples: Correction factors (deviations) are applied to all non YES NO
ambient temperature testing.
2.6.3 Thermocouples: Thermocouples are only used within ranges defined in YES NO
ASTM E230.
2.6.4 Thermocouples: Working zone control T/Cs are of equivalent or better YES NO
precision, accuracy, and durability to measurement thermocouples.
2.6.5 Thermocouples: T/C wires are not twisted prior to the weld bead or the YES NO
crimp tips.
2.6.6 Thermocouples: Type K and N thermocouples: For long duration, high YES NO
temperature tests, the procedure addresses T/C degradation.
2.6.7 Thermocouples: Base metal T/Cs are not re-used unless all heat YES NO
affected wire and all kinked wire have been removed and a new
junction made.
2.6.8 Thermocouples: Noble metal Thermocouples: The laboratory uses a YES NO NA

procedure addressing use and reuse of type R, S and B thermocouples
which includes any recalibration periods.
Recalibration requirements are as follows:
 For temperatures at or below 1112oF (600oC) – 4 years
 For temperatures from 1112 oF (600oC) to 1472oF (800oC) – 2
years
 For temperatures above 1472oF (800oC)- 1 year
 Note – these come from ISO 204.
2.6.9 Thermocouples: Thermocouple selection and use complies with YES NO

customer requirements.
2.6.10 Thermocouples: Thermocouple attachment methods comply with YES NO

2.6.11 Thermocouples: Thermocouple extension wire use conforms to YES NO

2.6.12 Thermocouples: Temperature measurement instrumentation conforms

to customer requirements.
3. TENSILE TESTING (CODES A AND B) SECTION NA
3.1 Tensile equipment has the capability to perform at the rates and in the YES NO
control mode required for the test standard.
3.2 Induction heating is not used for tensile testing unless permitted by YES NO NA
customer.
3.3 For elevated temperature testing, the number of thermocouples used YES NO NA
and the temperature gradient along the reduced section conform to the
requirements of the test standard or customer requirements.
3.4 Procedures are used to ensure the assembly for applying load to the YES NO
specimen (load train) is fit for testing.
3.5 Procedures are used to guide selection and use of an appropriate YES NO
extensometer.
3.6 For elevated temperature testing, the specimen is maintained at YES NO NA

temperature for 30 minutes minimum after the test temperature has
been reached.
3.7 A procedure is used to determine and use the correct testing speed. YES NO
3.8 Tensile testing curves are reviewed as part of the testing process. YES NO
3.9 Procedures are used to define the method of calculation of each result YES NO
and measurement resolution.
3.10 Yield Strength is measured at 0.2% Offset, unless otherwise specified. YES NO
3.11 Both percent elongation and the relationship of the gauge length to test YES NO
piece cross section dimensions (proportionality) are measured and
reported in accordance with the material specification/standard or
customer requirement.
3.12 Acceptable Elongation marking method used (punch, scribe or ink YES NO
mark).
3.13 Reduction of area is determined in accordance with the test standard. YES NO NA
3.14 Test reports/certifications contain the following data unless otherwise YES NO
required: Specimen ID, test temperature, yield strength, ultimate
strength, elongation, reduction of area.
4. STRESS RUPTURE AND CREEP TESTING (CODES C AND XA) SECTION NA

4.1 For creep testing only, shifts in ambient temperature are accounted for YES NO NA
in strain measurement.
4.2 Induction heating is not used for stress rupture or creep testing unless YES NO
permitted by customer. Same action and rationale as 3.2 with same
guidance.
4.3 Laboratory procedures define the number, location, and attachment YES NO
method of thermocouples that are attached to the specimen.
4.4 The number of thermocouples meets the customer requirements. YES NO
4.5 During soak and testing, the minimum and maximum indicated YES NO
specimen temperature meets customer requirements.
4.6 Procedures are used for review and disposition of tests with YES NO
occurrences of indicated temperature that are outside of the customer-
required tolerances.
4.7 For creep testing only, appropriate extensometer system is used. YES NO NA
4.8 Procedures address inspection of creep arms, adapters and pull bars. YES NO NA
4.9 For Notch Stress Rupture testing, root radius is measured per ASTM YES NO NA
E292 or ISO204.
4.10 For Notch Stress Rupture, notch profile is verified using a 10X minimum YES NO NA
magnification (e.g. optical comparator).
4.11 Specimens are visually inspected for surface damage immediately prior YES NO
to testing. Note magnification if used. __________________________
4.12 For creep testing only, procedures are used that describe the method of YES NO NA
choosing an appropriate extensometer type, size and attachment
method.
4.13 For creep testing only, procedures are used to verify that dial indicators YES NO NA
or transducers or extensometer harnesses move freely and are free of
binding.
4.14 For creep testing only, method of extensometer attachment is YES NO NA

documented (Code XA).
4.15 For creep testing only, correction factor is used for shoulder attachment YES NO NA
of extensometer.
4.16 Specimen is maintained at temperature not less than 1 hour after the YES NO
test temperature has been reached.
4.17 Maximum time that the specimen is held at temperature before test YES NO
load applied is 24 hours.
4.18 Adequate care is taken in applying the test load to prevent shock loads YES NO
or overloading.
4.19 Creep testing curves are reviewed as part of the testing process. YES NO NA
4.20 Procedures are used to define the method of calculation of each result YES NO
and measurement accuracy.
4.21 For creep testing only, both percent elongation and the relationship of YES NO NA
the gauge length to test piece cross section dimensions
(proportionality) are measured and reported in accordance with the
material specification/standard or customer requirement.
4.22 For creep testing only, acceptable elongation marking method used YES NO NA
(punch, scribe, ink mark or extensometer ridges).
4.23 For creep testing only, reduction of area is determined in accordance YES NO NA
with the test standard.
required: specimen ID, test temperature, test duration, times to strain
levels indicated in customer requirements or PO, elongation, reduction
of area (when applicable).
5. BEND TESTING (CODE XN) SECTION NA
5.1 Test direction is in accordance with customer requirements. YES NO
5.2 In tests of reduced thickness specimens, the tension surface is as- YES NO
fabricated surface of the section.
5.3 Procedure describes the examination and acceptance criteria with YES NO
respect to allowable crack size as specified in customer requirements.
5.4 Material that is susceptible to room temperature age hardening is YES NO

tested within the time allowed by product specification.
5.5 Angle of bend is measured in accordance with the test standard. YES NO
required: specimen ID and radius used to form the bend, angle of bend.
6. IMPACT TESTING (CODE N) SECTION NA
6.1 Procedures are used to specify acceptable impact specimen YES NO

geometries and orientations.
6.2 Procedures are used to inspect striker and anvil. YES NO
6.3 Procedures are used to verify zero position. YES NO
6.4 Procedures are used to verify friction and windage losses. YES NO
6.5 Procedures address test temperature considerations (including YES NO

application of heating or cooling and specimen handling).
6.6 For non ambient testing, specimen is held at temperature as follows: YES NO
ASTM requirements: ± 1°C (±2°F) – at least 5 minutes

ISO requirements: ± 2°C – at least 5 minutes
6.7 Test specimen transfer from the conditioning media to the test machine YES NO
and start of test occurs within 5 seconds.
6.8 Procedures are used to address method for measuring lateral YES NO
expansion, when this is required.
6.9 Lateral expansion (only if required by specific customer) is measured YES NO

by method prescribed in the test standard.
6.10 Procedures are used to address method for determination of the YES NO
proportion of shear fracture surface, when this is required.
6.11 Percentage of shear fracture on the fracture surface is determined by YES NO

method prescribed in the test standard, when this is required.
6.12 Procedures define actions when specimens do not break during the YES NO
test.
6.13 Procedures define actions when specimens get jammed in the YES NO
machine.
6.14 Laboratory has instructions for dealing with specimens for which the YES NO
absorbed energy exceeds 80% of the initial potential energy (i.e.
machine capacity).
required: specimen ID, specimen type, test temperature, absorbed
energy.
7. COMPRESSION TESTING (CODE CT) SECTION NA
7.1 The testing apparatus is qualified as described in the applicable YES NO

standard, using specimens of 2024 T3 aluminum sheet or 2024 T4
aluminum bar, with the result of a modulus of 10.7 X 106 psi (73.8 GPa)
± 5%. The qualified test jig with setup requirements is defined in the
laboratory’s test procedure.
7.2 The bearing surfaces for the test have the capability to be made parallel YES NO
(lab procedure) to the requirements in ASTM E9.
7.3 Appropriate extensometer is used and is calibrated in compression. YES NO
7.4 Appropriate test procedures are being used. YES NO

7.5 Compression test methods used are in accordance with customer YES NO
requirements.
7.6 Laboratory procedures describe compression test method(s) being YES NO

used.
7.7 Laboratory procedures guide extensometer selection. YES NO
7.8 The ends of the specimen and the fixture bearing blocks are cleaned YES NO
with suitable solvent prior to testing.
7.9 Specimens are appropriately inspected and meet the dimensional and YES NO
surface finish requirements of ASTM E9.
7.10 Strain rate for compression testing is 0.003 to 0.007 inch/inch/minute YES NO
(mm/mm/min), unless otherwise specified by customer requirements.
7.11 Procedures are used to address the use (including applicable specimen YES NO
thickness and length) and application of lateral supports (including
lateral support pressure).
7.12 Procedures ensure that the test data is invalidated if the specimen YES NO
shows any indication of buckling before yield strength is reached.
7.13 Yield Strength is measured at 0.2% offset, unless otherwise specified. YES NO
required: specimen ID, test temperature, compression strength,
compressive yield strength.
8. LOAD CONTROL FATIGUE TESTING (CODE O) AND STRAIN SECTION NA

CONTROL FATIGUE (TEST CODE Y)
8.1 Ambient temperature for testing area conforms to one of the following: YES NO
In the range of 15 - 29°C (59 - 84°F).

Within ± 8°C (± 15°F) from the temperature at the start of the test.
8.2 Dynamic load verification – Laboratory has procedure for determining YES NO
when dynamic load verification is required.
8.3 Error detection and shut down limits: Test machine has the capability to YES NO
shut down the test based on the controller sensing excursions in any
sensor channels and error in control channel.
8.4 Procedures or written training program specify appropriate test machine YES NO
load range selection, wave form selection and heating system selection
unless otherwise required.
8.5 Appropriate temperature measurement performed. YES NO

PRI AC7101/3 Revision D - 10 -
8.6 For elevated temperature testing, sufficient thermocouples are used to YES NO
assure that the uniformity of the temperature gradient along the
reduced section of the test piece conforms to the following: 1% of test
temperature or 3 F (2°C C), whichever is greater.
8.7 Thermocouples are attached by tack welding to the specimen radii or in YES NO
a manner other than welding to the gauge section.
8.8 Notch surfaces are inspected at 10X (minimum) magnification. YES NO
8.9 Procedures are used to perform visual inspection with unaided eyes or YES NO
low power magnification up to 20X.
8.10 Surface irregularities are recorded prior to test. YES NO
8.11 Gauge section diameter of fatigue specimens is measured using a non- YES NO
contacting technique.
required: specimen ID, test frequency, test conditions (mean,
alternating minimum and maximum stress), test temperature, specimen
life.
9. LOAD CONTROL FATIGUE TESTING (TES CODE O ONLY) SECTION NA
9.1 Load Peaks - Test machine is capable of controlling load peaks to YES NO
within 1% of the difference between the maximum and minimum control
set points.
9.2 Procedures and/or written training program assures specified stresses YES NO
and stress ratios are used to determine waveform end points.
10. STRAIN CONTROL FATIGUE TESTING (TEST CODE Y ONLY) SECTION NA
10.1 Procedures and/or written training program guide appropriate YES NO

extensometer range selection and determination of strain range-based
waveform end points.
10.2 Test machine is capable of controlling strain peaks to within 1% of the YES NO
difference between the maximum and minimum control set points.
10.3 The extensometer is attached to the specimen in such a way as to YES NO

minimize damage or bending to the specimen.
10.4 The extensometer is free from drafts that might affect the reading. YES NO
required: specimen ID, test frequency, strain ratio, target strain range,
modulus and strain and stress peaks at the first cycle and at the half
life, test temperature, specimen life.
11. FRACTURE TOUGHNESS TESTING (TEST CODE P) SECTION NA
11.1 Test machine is capable of controlling load to within 1% of the YES NO

difference between the maximum and minimum control set points.
11.2 Error Detection and Shut Down Limits: If equipped, the test machine YES NO
has the capability to shut down the test based on the controller sensing
excursions in any sensor channels exceeding programmed limits, or an
error in the control channel(s).
11.3 Crack measurement meets the requirement of the standard. YES NO
11.4 Post Test Measurement Equipment: If required by customer YES NO

specification, the laboratory uses a stage microscope or optical
comparator for analyzing the fracture surface. Note: these instruments,
when used, shall be calibrated per AC7101/3 Table 2.
11.5 Procedures and/or written training program guide appropriate test YES NO
machine load range selection.
11.6 Procedures and/or specimen drawings guide appropriate specimen size YES NO
to attempt to meet test standard validity requirements.
11.7 Crack starter notch dimensions are in accordance with test standard. YES NO
11.8 Pre-cracking performed per test standard. YES NO
11.9 Pre-crack validity checks are performed. YES NO
11.10 Testing: Loading rate complies with test standard. YES NO
11.11 Appropriate test temperature control and measurement performed in YES NO

accordance with a procedure.
11.12 Thermocouples are attached to the specimen in such a way as to not YES NO
influence the crack growth.
11.13 Calculations and Interpretation: Conditional KQ determined per test YES NO

standard.
11.14 Calculations and Interpretation: PMax/PQ Ratio (Fmax/ FQ Ratio for ISO YES NO
12737) determined per test standard.
11.15 Calculations and Interpretation: KIc Validity determined from above per YES NO
test standard.
11.16 Calculations and Interpretation: KIc = KQ Validity determined. YES NO
required: specimen ID, test temperature, crack plane orientation,
force/displacement record, specimen dimensions, force ratio
(Pmax/Pq), K1C.
12. CRACK PROPAGATION / CRACK GROWTH TESTING (TEST CODE SECTION NA

XE)
12.1 Dynamic Load Verification – Laboratory uses a procedure for YES NO

determining when dynamic load verification is required.
12.2 Test machine has common crack growth control modes (Load control YES NO
and/or K-stress intensity control).
12.3 Load Peaks/ K Peaks: Test machine is capable of controlling load or YES NO
stress intensity peaks to within 1% of the difference between the
maximum and minimum control set points.
12.4 Error Detection and Shut Down Limits: If equipped, the machine has YES NO NA
the capability to shut down the test based on the controller sensing
excursions in any sensor channels exceeding programmed limits or an
error in the control channel(s).
12.5 Crack measurement meets the requirement of the standard. YES NO
12.6 If elevated temperature tests are performed, heating equipment meets YES NO NA
the requirement of the standard.
12.7 Post Test Measurement Equipment: If required by customer YES NO

specification, the laboratory uses a stage microscope or optical
comparator for analyzing the fracture surface. Note: these instruments,
when used, shall be calibrated per AC7101/3 Table 2.
12.8 Procedures guide appropriate test machine load range, stress intensity YES NO
selection, and test waveform selection (includes frequency, waveform
shape).
12.9 Testing –In accordance with a procedure, Laboratory establishes a YES NO

specific test plan, which includes test end point determination, for each
test.
12.10 Procedures are used to ensure the test conditions conform to limits YES NO
established by ASTM E647 unless requested by customer.
12.11 Procedures are used to note anomalies and unusual events during test. YES NO
12.12 Procedures are used for testing using Potential Drop (PD) so that YES NO
current is applied in a manner so as not to affect the temperature of the
test specimen.
12.13 For testing using potential drop, the laboratory performs and records a YES NO
PD stability analysis before beginning the test in accordance with a
procedure.
12.14 For load control testing, load peaks and ∆P are maintained within 2% in YES NO
accordance with a procedure.
12.15 Procedures ensure appropriate temperature measurement is YES NO

performed.
12.16 Post Test Procedures: The laboratory has capabilities and a procedure YES NO
for post test crack measurement and documentation.
12.17 Post Test Procedures: Out of plane cracks are documented and YES NO
compared to test standard requirements.
12.18 Post Test Procedures: Asymmetric crack growth is documented and YES NO
addressed.
12.19 Post Test Procedures: Crack curvature is corrected as per ASTM E647. YES NO
12.20 Analysis: The laboratory has a documented procedure for Crack YES NO
Growth analysis that indicates the K solution used (must be verifiable)
and the specific data reduction technique used.
12.21 Analysis: Post test analysis includes a correction based on visual YES NO
measurements of the fracture surface.
12.22 Software used in post test analysis has been validated (i.e. calculations YES NO
verified).
12.23 MT specimens – Anti buckling plates are used where necessary. YES NO
12.24 The crack size measurement instrumentation/application procedure is YES NO

documented, including probe positions.
required:
• da/dN vs ∆K curve, tabular data of a, N, da/dN and ∆K.
• A description of the analysis including all corrections made to the
data and any deletions of spurious data points.
• The K solution and the data reduction technique used in the analysis
• Information about out of plane crack, crack shape, asymmetric
growth.
• Information about validity check
• Make, model and capacity of testing machine
• Type of crack length measuring method including details about the
system (make, model), calibration function
• Type of gripping
• Type of anti-buckling device, type of coating, if applicable
• Specimen type, all applicable specimen dimension as width,
thickness, initial crack length, final crack length
• All applicable test parameters as testing frequency, test temperature,
humidity, loading parameters (control mode, waveform, stress, R-ratio)
• Method of data analysis including corrections and deletions of
spurious data
• K- solution and data reduction technique used in the analysis
• Material data as E, YTS
• All applicable test data (crack length, cycles, delta K, da/dn)
• Result of buckling/friction-test (if applicable)
• Validity check results

• Plot of da/dn as a function of delta K for the data points meeting the
net section validity and crack analysis criteria
• Crack mode, crack deviation, asymmetric crack growth, if applicable
• Name of individual performing test and date of test
13. K – R CURVE (RESISTANCE TO FRACTURE) TESTING SECTION NA
13.1 Test machine can run standard wave forms. YES NO
13.2 Crack Measurement Equipment (during test): Crack measurement YES NO

equipment has demonstrated resolution.
13.3 Crack Measurement Equipment (during test): Grips meet the YES NO
requirements of ASTM E561.
13.4 Procedures guide appropriate test machine load range selection. YES NO
13.5 Appropriate Specimen size is used to meet validity requirements in test YES NO
standard.
13.6 Crack starter notch dimensions are in accordance with test standard. YES NO
13.7 Flatness and residual stress concerns are addressed. YES NO
13.8 Pre-cracking performed per test standard. YES NO
13.9 Testing: The test machine is operated in displacement control for the YES NO
final part of the test.
13.10 Testing: Loading rate complies with test standard. YES NO
13.11 Testing: Crack deviation measurements are recorded during the test. YES NO
13.12 Testing: The K-R Curve is constructed using methodology outlined in YES NO
ASTM E561.
13.13 Testing: Effective crack size is determined by one of the methods YES NO
described in ASTM E561.
13.14 At least one data pair is available from the test data between each YES NO
specified crack extension point.
13.15 Specimen specific test result calculations are made as per ASTM E561. YES NO
13.16 Validity ratios are calculated per ASTM E561. YES NO
required: K-R curve plotted in terms of effective crack extension, tabular
(digital data) listing of Kr, Dae, ry, Rv at each point (indicating points
where validity criteria are not met).
14. OBSERVATION OF TEST – TEST CODE A – ROOM SECTION NA

TEMPERATURE TENSILE
Assessment to be performed to verify conformance to: applicable
testing specifications, lab procedures, and Purchase Order/Customer
requirements. Guidance: review calibrations, training, maintenance
records, equipment logs, etc.
14.a. (INFO) Is the part controlled under U.S. Export Control Regulations as YES NO
declared by the Auditee?
If the part being audited is controlled under U.S. Export Control
Regulations, question in the Job Audit marked EC cannot be answered
as the information may be considered restricted. Simply record ‘EC’ in
the comment box for these questions.
14.1 Customer: _______________
14.2 Subscriber: _______________
14.3 Test Code / Process: _______________
14.4 Testing Specifications/Standard: _______________
14.5 Test Procedure/Part Number: _______________
14.6 Operator: _______________
14.7 Equipment ID: _______________
14.8 In-process/demo/paper: _______________
14.9 Material Specification: _______________
14.10 Material: _______________
14.11 Observations:
_________________________________________________________
_________________________________________________________
14.12 The test was performed in accordance with the applicable procedures YES NO
and/or test specifications.
15. OBSERVATION OF TEST – TEST CODE B – ELEVATED SECTION NA

TEMPERATURE TENSILE
15.1 Customer: _______________
15.2 Subscriber: _______________
15.6 Operator: _______________
15.7 Equipment ID: _______________
15.10 Material: _______________
15.11 Observations:
_________________________________________________________
_________________________________________________________
16. OBSERVATION OF TEST – TEST CODE C – STRESS RUPTURE SECTION NA

16.1 Customer: _______________
16.2 Subscriber: _______________
16.6 Operator: _______________

16.7 Equipment ID: _______________
16.10 Material: _______________
16.11 Observations:
_________________________________________________________
_________________________________________________________
17. OBSERVATION OF TEST – TEST CODE XA – CREEP SECTION NA

17.1 Customer: _______________
17.2 Subscriber: _______________
17.6 Operator: _______________
17.7 Equipment ID: _______________
17.10 Material: _______________
17.11 Observations:
_________________________________________________________
_________________________________________________________
18. OBSERVATION OF TEST – TEST CODE CT COMPRESSION SECTION NA

TESTING
18.1 Customer: _______________
18.2 Subscriber: _______________
18.6 Operator: _______________
18.7 Equipment ID: _______________
18.10 Material: _______________
18.11 Observations:
_________________________________________________________
_________________________________________________________
19. OBSERVATION OF TEST – TEST CODE KR – CURVE SECTION NA

(RESISTANCE TO FRACTURE) TESTING

19.1 Customer: _______________
19.2 Subscriber: _______________
19.6 Operator: _______________
19.7 Equipment ID: _______________
19.10 Material: _______________
19.11 Observations:
_________________________________________________________
_________________________________________________________
20. OBSERVATION OF TEST – TEST CODE N – IMPACT TESTING SECTION NA

20.1 Customer: _______________
20.2 Subscriber: _______________

20.6 Operator: _______________
20.7 Equipment ID: _______________
20.10 Material: _______________
20.11 Observations:
_________________________________________________________
_________________________________________________________
21. OBSERVATION OF TEST – TEST CODE O – HIGH CYCLE FATIGUE SECTION NA

21.1 Customer: _______________
21.2 Subscriber: _______________
21.6 Operator: _______________
21.7 Equipment ID: _______________
21.10 Material: _______________

21.11 Observations:
_________________________________________________________
_________________________________________________________
22. OBSERVATION OF TEST – TEST CODE P – FRACTURE SECTION NA

TOUGHNESS
22.1 Customer: _______________
22.2 Subscriber: _______________
22.6 Operator: _______________
22.7 Equipment ID: _______________
22.10 Material: _______________
22.11 Observations:
_________________________________________________________
_________________________________________________________
23. OBSERVATION OF TEST – TEST CODE Y – LOW CYCLE FATIGUE SECTION NA

23.1 Customer: _______________
23.2 Subscriber: _______________
23.6 Operator: _______________
23.7 Equipment ID: _______________
23.10 Material: _______________
23.11 Observations:
_________________________________________________________
_________________________________________________________
24. OBSERVATION OF TEST – TEST CODE XE CRACK SECTION NA

PROPAGATION/CRACK GROWTH TESTING
24.1 Customer: _______________

24.2 Subscriber: _______________
24.6 Operator: _______________
24.7 Equipment ID: _______________
24.10 Material: _______________
24.11 Observations:
_________________________________________________________
_________________________________________________________
25. OBSERVATION OF TEST – TEST CODE XN – BEND TESTING SECTION NA

25.1 Customer: _______________
25.2 Subscriber: _______________
25.6 Operator: _______________
25.7 Equipment ID: _______________

25.10 Material: _______________
25.11 Observations:
_________________________________________________________
_________________________________________________________

Ac7101 3D

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Ac7101 3D

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AC7101/3 REV.

1.1 This checklist supplements PRI AC7101/1. This checklist applies to

2.2 Calibration/Verification: Equipment calibration/verification interval is in YES NO

TABLE 1 – Calibration/Verification Schedule

Load Cell Extensometer Displacement Crosshead/actuator Speed

TABLE 2 – General Equipment Calibration/verification Schedule

2.3 Alignment SETION NA

2.3.1 Alignment: Laboratory demonstrates alignment capability for test YES NO

2.3.2 Alignment: Maximum bending capability is calculated in accordance YES NO

2.3.3 Alignment: Verification direction complies with the following: YES NO

Static and dynamic test equipment used in tension has alignment

2.3.4 Alignment: Verification is performed in accordance with the applicable YES NO

2.3.6 Alignment: Alignment Transducers (Cells) meet guidelines of ASTM YES NO

2.3.8 Alignment (Dynamic Testing Machines): Upon equipment entry to YES NO NA

2.4.3 Specimen Inspection: The laboratory inspection procedure is used to YES NO

2.5 Machining source: If the machining source’s Nadcap accreditation YES NO NA

2.6 Thermocouples SECTION NA

2.6.1 Thermocouples: Control and recording thermocouples have a YES NO

2.6.8 Thermocouples: Noble metal Thermocouples: The laboratory uses a YES NO NA

2.6.9 Thermocouples: Thermocouple selection and use complies with YES NO

2.6.10 Thermocouples: Thermocouple attachment methods comply with YES NO

2.6.11 Thermocouples: Thermocouple extension wire use conforms to YES NO

2.6.12 Thermocouples: Temperature measurement instrumentation conforms

3. TENSILE TESTING (CODES A AND B) SECTION NA

3.6 For elevated temperature testing, the specimen is maintained at YES NO NA

4. STRESS RUPTURE AND CREEP TESTING (CODES C AND XA) SECTION NA

4.4 The number of thermocouples meets the customer requirements. YES NO

4.14 For creep testing only, method of extensometer attachment is YES NO NA

5. BEND TESTING (CODE XN) SECTION NA

5.1 Test direction is in accordance with customer requirements. YES NO

5.4 Material that is susceptible to room temperature age hardening is YES NO

6. IMPACT TESTING (CODE N) SECTION NA

6.1 Procedures are used to specify acceptable impact specimen YES NO

6.2 Procedures are used to inspect striker and anvil. YES NO

6.3 Procedures are used to verify zero position. YES NO

6.5 Procedures address test temperature considerations (including YES NO

ASTM requirements: ± 1°C (±2°F) – at least 5 minutes

6.9 Lateral expansion (only if required by specific customer) is measured YES NO

6.11 Percentage of shear fracture on the fracture surface is determined by YES NO

7. COMPRESSION TESTING (CODE CT) SECTION NA

7.1 The testing apparatus is qualified as described in the applicable YES NO

7.3 Appropriate extensometer is used and is calibrated in compression. YES NO

7.4 Appropriate test procedures are being used. YES NO

7.6 Laboratory procedures describe compression test method(s) being YES NO

7.7 Laboratory procedures guide extensometer selection. YES NO

8. LOAD CONTROL FATIGUE TESTING (CODE O) AND STRAIN SECTION NA

In the range of 15 - 29°C (59 - 84°F).

8.5 Appropriate temperature measurement performed. YES NO

8.8 Notch surfaces are inspected at 10X (minimum) magnification. YES NO

8.10 Surface irregularities are recorded prior to test. YES NO

9. LOAD CONTROL FATIGUE TESTING (TES CODE O ONLY) SECTION NA

10. STRAIN CONTROL FATIGUE TESTING (TEST CODE Y ONLY) SECTION NA

10.1 Procedures and/or written training program guide appropriate YES NO

10.3 The extensometer is attached to the specimen in such a way as to YES NO

11. FRACTURE TOUGHNESS TESTING (TEST CODE P) SECTION NA

11.1 Test machine is capable of controlling load to within 1% of the YES NO

11.3 Crack measurement meets the requirement of the standard. YES NO

11.4 Post Test Measurement Equipment: If required by customer YES NO

11.8 Pre-cracking performed per test standard. YES NO

11.9 Pre-crack validity checks are performed. YES NO

11.10 Testing: Loading rate complies with test standard. YES NO

11.11 Appropriate test temperature control and measurement performed in YES NO

11.13 Calculations and Interpretation: Conditional KQ determined per test YES NO