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www.basler.com AEC63-7
+1 618.654.2341 (USA)
Part Number
info@basler.com 9273300100
INTRODUCTION
Current Boost Option
The AEC63-7 voltage regulator is designed for use on low
voltage, 50/60 Hz brushless generators. Regulator Output provided
features include frequency compensation, overexcitation Alarm Contacts
detection and output, a solid-state buildup circuit, and Voltage Rating: 12-280 Vac/Vdc (400 V Peak)
internal noise suppression. Current Rating: 150 mAac or 150 mAdc
SPECIFICATIONS (dc current latches output)
Instructions
Publication Revision Date
2 of 8
9273300990 J 09/12
V/Hz Corner Frequency Selection
For 50 Hz systems, the regulator is preset at the factory 1. Perform preliminary setup, and verify wiring.
for a 47-Hz corner frequency, and a jumper wire 2. Start the prime mover and bring up to rated speed.
connected to the 50 and HZ terminals. If operation at 60
Hz is required, this jumper wire should be connected to RESULT: Voltage builds up to less than nominal
the 60 and HZ terminals. The corner frequency is now set value. If not, refer to the paragraphs under the
to 57 Hz. Do not operate the system at 60 Hz with the Adjustments heading.
jumper programmed for 50 Hz operation. 3. Slowly adjust the regulator voltage adjust preset
The underfrequency function is independent of the input VOLTS until the generator output voltage reaches the
power frequency. nominal value. Should a low frequency oscillation or
hunting be present on the generator output voltage,
OPERATION adjust stability control STAB to cause this to be
damped out. In general, turning CW increases the
The following procedures are provided for AEC63-7 setup stability but in some cases, too far CW may start to
and adjustments. reduce stability again, and will invariably slow the
response of the generator to load changes. An
approximate method of setting is to adjust the STAB
Caution control slowly CCW until the generator voltage just
Meggers and high-potential test equipment must starts to become unstable, then back off ¼ turn CW
not be used. Incorrect use of such equipment could from that position.
damage the semiconductors contained in the If used, adjust the external voltage adjust rheostat to
regulator. fine-trim the voltage to the exact value desired.
RESULT: Voltage should now have built up and be
Preliminary Setup stable at the desired value. If voltage does not build
up to rated value, check that there is no short-circuit
1. Verify that the voltage regulator specifications
or excessive load present on the generator lines. If a
conform with the generator system requirements.
minimum residual voltage of 6 Vac is not present,
2. Ensure that the regulator jumper wires are fitted perform the field flashing process according to the
correctly where required, as follows. procedures under Adjustments.
a. If the remote voltage adjust rheostat is not 4. Check the regulator under normal operating and
required, ensure terminals 6 and 7 are loading conditions.
jumpered together.
RESULT: Voltage regulation should be better than
b. If a 57-Hz corner frequency for 60 Hz ±1% no-load to full-load. If regulation is not within this
systems is desired, ensure that jumper wire range, perform the following steps.
is across the 60 and HZ terminals. If a 47-Hz
corner frequency for 50 Hz systems is a. Voltage reduction under loads of power
desired, ensure the jumper wire is across the factor much greater than 0, may be due to
50 and HZ terminals. speed reduction due to loading of the prime
mover. This can cause the frequency
c. If the system is to be run in parallel, consider compensation (V/Hz) circuit to reduce
whether the overexcitation output A1 and A2 voltage at a speed less than the corner
should be used to disconnect the generator frequency.
and/or the regulator.
b. Replace the voltage regulator.
3. Ensure that the voltage regulator is correctly
connected to the generator system; F+ to field 5. Additional time-constant jumper wires can be
positive, F– to field negative, and terminals 3 and 4 to connected across T1 to C1 and T2 to C2 to improve
regulator response or stability for different sizes and
the auxiliary power supply. It is vital that the sensing
characteristics of generators. In general, these
connections are correct at terminals E1, E3, N1, and
jumpers should only be required for some large
N3.
and/or slow generators. In some cases, speed of
4. Install the fuse(s) as per the Fuses paragraph under response and/or stability may be enhanced by fitting a
Installation. jumper from T1 to C1 and/or from T2 to C2.
5. Set the Regulator Voltage Adjust (VOLT) fully CCW. Jumpering T1 to C1 increases the integral time-
6. Center the Remote VOLT Adjust and Stability Adjust constant for large/slow machines, while jumpering T2
(STAB). to C2 increases the derivative time-constant which
can increase the speed of response for large or slow
System Startup machines.
Note Note
All ac voltage readings are to be taken with an Incorrect matching of either time-constant may
average reading (rectifier-type) voltmeter. worsen the speed of response and/or reduce
stability.
Page
Instructions
Publication Revision Date
3 of 8
9273300990 J 09/12
Adjustments (Field Flashing) OPERATIONAL TEST
When the regulator is operated with the generator for the 1. Connect the test setup as shown in Figure 8. Do not
first time, the polarity of residual magnetism may be apply power. Ensure that the light bulb is rated for
reversed or too small to achieve the necessary buildup 240 V and less than 100 W. Alternatively, two 120 V
voltage for the regulator. If reversing the field connections bulbs may be used. If a glass fuse is used, it is
does not induce buildup, and the residual voltage is still advisable to enclose it for safety.
less than the specified value of 6 Vac, shut down the
2. Adjust the internal (VOLT) and external voltage adjust
prime mover and proceed with the following steps.
potentiometers fully CCW.
1. With the prime mover at rest and the F+ and F–
3. Apply 240 Vac, 50/60 Hz power to the regulator.
connections to the regulator disconnected, apply a dc
source (not grounded) of not more than 24 Vdc with 4. Slowly turn the internal voltage adjust (VOLT) in the
Positive to F+ and Negative to F–, in series with a CW direction.
current-limiting resistor of 3 to 5 ohms. (The generator RESULTS:
set battery may be a suitable source.) a. Before fully CW is reached, the light bulb
2. Allow approximately three seconds before removing should reach full brightness to signify the
the dc source. regulator is controlling correctly. The CBS
3. With the voltage regulator supply disconnected (wires LED should light.
3 and 4), start the prime mover and measure the b. At this regulating point, a small change in
residual voltage available at the auxiliary winding. If either of the adjustments should result in the
this voltage is greater than 6 Vac, reconnect the light bulb turning fully on or off.
voltage regulator, and voltage buildup should be c. Overexcitation operation can be tested if the
successful. If less than 6 Vac is measured, repeat the output voltage exceeds the voltage-time
field flashing procedure. curve of Figure 2, using a supply and
4. If repeating steps 1 and 2 does not result in generator indicator taking no more than 150 mA,
buildup, and the residual is greater than 6 Vac, connected to A1, A2. Be aware that filament
replace the voltage regulator. resistance is low when cold.
FIGURES
Page
Instructions
Publication Revision Date
4 of 8
9273300990 J 09/12
0.625 0.625
(15.88) (15.88) 0.53
(13.49)
0.25
(6.35)
1.094
(27.78)
0.375 0.125
(9.53) 0.81
(3.18)
(20.64)
D2717-08
06-06-00
NOTE: All dimensions are in inches (millimeters).
200 mm
(7.88")
175 mm
(6.89")
5.7 mm DIA.
115 mm (4.53")
(0.225")
140 mm (5.51")
50 mm
(1.97")
18.4 mm
(0.725")
P0001-21
4 F-
3 F+
6.3A/300V N1 C1 LINK FOR LONG
SLOW BLOW FUSE TIME CONSTANTS
E1 T1
6 A1
1K, 1/2W 7
AEC63-7 A2
TO OVEREXCITATION
ALARM/TRIP CIRCUIT
EXT. VOLT.
E3 C2 LINK FOR FASTER
ADJUST
N3 T2 RESPONSE
1 CB+ CURRENT BOOST
2 CB- DISABLE
VOLT V/HZ HZ
JUMPER IF EXT. VOLT.
ADJUST IS NOT USED
P0069-93 50 60
DRP STAB
F+ F-
A
380/480 VAC L-L
PMG GEN B
50/60 HZ
C
4 F-
3 F+
6.3A/300V N1 C1 LINK FOR LONG
SLOW BLOW FUSE TIME CONSTANTS
E1 T1
6 A1 TO OVEREXCITATION
1K, 1/2W
EXT. VOLT.
7 AEC63-7 A2 ALARM/TRIP CIRCUIT
E3 C2 LINK FOR FASTER
ADJUST
N3 T2 RESPONSE
1 CB+ CURRENT BOOST
2 CB- DISABLE
VOLT V/HZ HZ
JUMPER IF EXT. VOLT.
ADJUST IS NOT USED
50 60
P0069-94 DRP STAB
4 F-
3 F+
6.3A/300V N1 C1 LINK FOR LONG
SLOW BLOW FUSE
E1 T1 TIME CONSTANTS
6 A1 TO OVEREXCITATION
1K, 1/2W
EXT. VOLT.
7 AEC63-7 A2 ALARM/TRIP CIRCUIT
E3 C2 LINK FOR FASTER
ADJUST
N3 T2 RESPONSE
1 CB+ CURRENT BOOST
2 CB- DISABLE
VOLT V/HZ
JUMPER IF EXT. VOLT.
ADJUST IS NOT USED 380/480 VAC
P0069-95 50/60 HZ DRP STAB (50HZ) 60HZ
4 P0001-26 F-
09-20-02
3 F+
5 A, 250 V N1 C1
Fuse
E1 T1
6 A1 AC/DC
1 kS, 0.5 W SUPPLY
EXT. VOLT.
7
E3
AEC63-7 A2
C2
(150 mA max.)
ADJUST
N3 T2
1 CB+
2 CB-
VOLT HZ LED
V/HZ
Jumper if
EXT. VOLT. ADJ.
is not used 50 60
DRP STAB