7/23/2019 New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100,

e for 3500 Engines {1100, 1223} #i05793690 Caterpillar

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New Cylinder Head and Head Gasket Leak Test AutoData EPC
Procedure Available for 3500 Engines {1100, 1223} Caterpillar
#i05793690 Caterpillar Case IH
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7/23/2019 New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223} #i05793690 Caterpillar
Engine Machine
3500B Series

Introduction
Do not perform any procedure that is outlined in this Special Instruction until the entire instruction has been read and understood.

This Special Instruction illustrates the assembly process for creating a cylinder compression testing tool and describes the test procedure.

Assemble the Pressure Test Tool

Illustration 1 g03671818
Assembled pressure test tool
(1) 212-7043 Pressure Gauge
(2) 4S-6399 Connector
(3) 1/4" ball valve with 1/4" - 18 NPTF female connections
(4) 5P-8998 Fitting
(5) 3B-7762 Tee
(6) 4S-6399 Connector
(7) 7V-0916 Hose As
(8) 245-4908 O-Ring Seal
(9) 370-2284 Injector Plug Tool

Illustration 2 g06352909
(10) 512-0538 Dummy Injector Plug tool (3500 Tier 4 Engines)
Acquire and assemble parts as shown in Illustration 1. Use Teflon thread sealant on each threaded connection. Tighten all fittings until leak-free.

Cylinder Pressure Leak Test Procedure

Note: Pressurizing the engine cylinder may cause the crankshaft to rotate.

Note: Do not exceed 690 kPa (100 psi) when using this tool.

1. Disconnect electrical power from the engine by removing ground connection or by using battery shut off switch.
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7/23/2019 New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223} #i05793690 Caterpillar
2. Remove the rocker arm assembly.

3. Remove the fuel injector for a diesel engine. Remove the spark plug adapter for a gas engine.

4. Ensure that all fuel is out of the cylinder head.

5. Install 370-2284 Injector Plug Tool or 512-0538 Dummy Injector Plug tool and secure the tool using the injector hold down clamp.

a. For a gas engine, use 1 each of the following parts to hold down the injector plug tool:

7E-2580 Injector Clamp

7F-8698 Bolt

7N-5487 Washer

6. Ensure that the ball valve is closed.

7. Connect the pressure test tool to supply of compressed air or nitrogen.

8. Open the ball valve until the gauge stabilizes at 690 kPa (100 psi).

9. Close the ball valve.

10. Watch gauge for a slow and steady pressure release to zero.

11. If the gauge drops to zero in less than 2 seconds, the cylinder is suspect and further investigation is needed.

12. Repeat steps 2 through 11 for each cylinder.

You can buy parts: .

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CTP Caterpillar Cylinder a (3588462) Aftermarket

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Mover Parts Pressure Sensor 274-6718 2746718 for CAT Caterpillar Excavator 345C 345D 349D 365C 385C 390D Engine C11 C13
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Caterpillar Hex Nuts Phosphate and Oil Coated (5P0539)

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purposes only.
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only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

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