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Article history: Juice production is the most important process used for citrus fruits. However, drying process applied in
Received 1 December 2014 the production of powders, flakes, and slices is also of great importance. Drying behavior of lemon slices
Received in revised form was investigated using convective (50, 55 and 60 C inlet air temperatures), microwave (specific power of
8 November 2015
0.97 W g1), and combined microwave-convective (specific powers of 0.97 and 2.04 W g1 assisted with
Accepted 29 December 2015
Available online 31 December 2015
50, 55 and 60 C inlet air temperatures) dehydration methods. The quality was assessed in terms of L* a*
b*, total color difference (DE), chroma, Hue angle, and rehydration capacity measurements. In addition to
higher drying rate, the quality parameters for microwave-convective treatments were significantly
Keywords:
Color
higher than those for other methods. Drying kinetic curves indicated a constant rate period followed by a
Mathematical modeling falling rate period in both convective and microwave drying methods. However, for microwave-
Microwave-convective drying convective treatments a falling rate period was observed with the exception of a very short acceler-
Rehydration capacity ating period at the start. Mathematical modeling of the drying kinetics was conducted by applying the
Specific power commonly used drying models to the experimental data. According to the statistical parameters, Midilli
et al. model presented the best prediction for the drying kinetics.
© 2016 Asian Agricultural and Biological Engineering Association. Published by Elsevier B.V. All rights
reserved.
1. Introduction the country and have always played an important social and
economical role in people's lives.
Citrus fruits with an annual production of approximately 102 The traditional method of open-sun drying is still employed in
million tonnes worldwide rank first among other fruits (Ladaniya, the dehydration of Iranian lime and lemon. In this method, expo-
2008). They are grown commercially in more than 50 countries sure to sunlight is required so that a characteristic flavor and
around the world (Ladaniya, 2008). Citrus fruits have a great moisture is achieved. However, the process has hygienic problems;
nutritional potential because of their high content of vitamins, fi- additionally, a very humid climate causes fluctuations in the
bers, and flavonoids and terpenes (Monselise, 1986). Despite the product quality (Chen et al., 2005).
fact that the juice production is the most important process used Drying methods considerably affect the color, texture, aroma,
for citrus fruits (Kimball, 1999), in order to promote their con- porosity and rehydration characteristics of the dehydrated mate-
sumption, drying process development for production of powders, rials. It has been pointed out that the dehydrated products do not
flakes and slices is also noteworthy (Dıaz et al., 2003). keep their visco-elastic behavior due to structural damages that
Lemon (Citrus limon (L.) Burm. f) and lime (Citrus aurantiflia occur during drying (Chen et al., 2005). In assessing the quality of
(Chrism) Swing.) are the two most familiar citrus fruits grown with dried lemon, special attention should be paid to the organoleptic
excellent quality in semi-arid irrigated and coastal areas (Ladaniya, parameters considering their sensitive nature in drying conditions.
2008). In year 2010e2011, with about 473,000 tonnes of annual The lemon has an acidic pulp and fine texture, is pale yellow in
production of lemon and lime, Iran ranked ninth producing country color, and limonene being its main aroma compound (Moufida and
in the world (FAOSTAT, 2012). In Iran, lemon and lime are grown Marzouk, 2003). Thus, rehydration capacity and color indices must
commonly in Hormozgan and Fars provinces in southern regions of be considered as two important quality factors in drying of lemon.
Drying is a complicated process with simultaneous heat and
mass transfer, and food drying is far more complicated because of
* Corresponding author.
the variation in the composition and physical structure of the food
E-mail address: sadeghimor@cc.iut.ac.ir (M. Sadeghi). materials. Therefore, effective mathematical models along with
http://dx.doi.org/10.1016/j.eaef.2015.12.003
1881-8366/© 2016 Asian Agricultural and Biological Engineering Association. Published by Elsevier B.V. All rights reserved.
O. Mirzabeigi Kesbi et al. / Engineering in Agriculture, Environment and Food 9 (2016) 216e223 217
Fig. 1. A schematic view of the experimental set-up and instrumentations of the combined microwave-convective drying system.
the airflow rate in the range of 0e0.4 m3 s1. Ten 0.7 kW electrical sample weight monitoring, the drying rate curves (drying rate
coils were used in the heating chamber to supply enough thermal versus moisture content) were obtained.
energy to heat up the drying air to the desired temperature. The
coils were connected to the electric mains (power supply) through 2.4. Mathematical modeling
a temperature controller. The controller was designed to control
the temperature of hot air with accuracy of ±0.1 C and acted ac- In order to model the drying kinetic behavior of lemon slices, the
cording to increase/decrease the electrical current to the heating experimental drying data were fitted to 11 commonly used math-
elements. The temperature of the inlet hot air was measured by a ematical models (listed in Table 1) using non-linear regression
thermometer (PT100, 0.1 C resolution; Testo GmbH & Co., Lenz- analysis. In the models equation, MR represents the dimensionless
kirch, Germany). moisture ratio, namely MR ¼ (M-Me)/(M0-Me), where M is the
Prior to the drying tests, the air velocity was measured under moisture content of the product at each moment, M0 is the initial
the basket (top of the holes) by an anemometer (LT lutron, AM- moisture content of the product, and Me is the equilibrium mois-
4204, ±0.1 m s1 accuracy; Lutron Electronic Enterprise Co., Ltd., ture content. The Me was measured by having the samples dry in
Taipei, Taiwan) and adjusted through changing the coming elec- the apparatus for an extended period of time until no significant
trical frequency to the blower by the inverter. An ultrasonic hu- weight loss was detected. In this method the value of Me was
midifier (10480 model, MEHAVARAN Co., Ltd., Tehran, Iran) approximately 0.05 g g1 d.b. for drying treatments.
equipped with a microcontroller was used to adjust and control the The goodness of fits was evaluated using the determination
relative humidity of the isolated drying room wherein the experi- coefficient (R2) and the root mean square of error (RMSE). The
ments were conducted. The ambient relative humidity was higher the value of R2 and the lower the value of RMSE, the better is
measured by a sensor (Philips H8302 model; Philips Electronics, the goodness of fit. All mathematical calculations including deter-
Eindhoven, The Netherlands) with accuracy of ±2% and linearity of mination of models coefficients, R2, and RMSE were performed in
±2%, for an operating span of 20e95% RH. MATLAB software (The MathWorks, Inc., Natick, MA, USA, 1998).
For each experiment, about 190 g (10 slices) initial sample was The chromaticity of the samples was measured before and after
placed in the holding basket (monolayer) floor. The experiments drying in terms of the CIE color parameters of L* a* b*, where L*
were carried out in three methods: 1) Convective (hot air) drying at expresses lightness (from 0 to 100), a* represents color of green
inlet hot air temperatures of 50, 55, 60 C, 2) MW drying at power of (-a*) to red (þa*), and b* represents color of blue (-b*) to yellow
185.5 W (specific power of 0.97 W g1), and 3) combined MW- (þb*). The minimum changes in color parameters during drying
convective drying at inlet hot air temperatures of 50, 55, 60 C process, with respect to the values for the fresh sample indicates
and MW output powers of 185.5 and 388.5 W (specific MW powers higher quality of the dried material.
of 0.97 and 2.04 W g1, respectively) with three replicates. All ex- A simple digital imaging method cited in the literature (Afshari-
periments were performed by the setup shown in Fig. 1 with MW Jouybari and Farahnaky, 2011; Yam and Papadakis, 2004) was uti-
power off in convective, and blower/heater off in MW drying lized for color measurement. The samples were placed in a specific
methods. The samples were dried to reach the final moisture chamber provided for taking photos by a digital camera (PREMIER,
content of approximately 0.15 g g1 (d.b.). The air velocity (inside DC-4347, 4 Mega pixels quality). The system of lighting included
the cavity; under the basket) and relative humidity were kept at two D65 lamps (Shenzhen 3nh Technology Co., Ltd., Guangdong,
constant levels of 1.5 m s1 and 25%, respectively. By continuous China); which is a standard illuminant commonly used in food
O. Mirzabeigi Kesbi et al. / Engineering in Agriculture, Environment and Food 9 (2016) 216e223 219
Table 1
Mathematical models given by various authors for thin layer drying of materials.
research, 45.0 cm long mounted on two sides of a frame inside the replications. Analysis of variance (ANOVA) procedure was per-
chamber on either side of the lemon slices 30.5 cm above and at an formed to determine significant effects of experimental factors on
angle of 45 to the samples plane (Yam and Papadakis, 2004). After drying durations, color parameters values and rehydration capac-
taking the photos with TIFF format, they were transferred to a ities of the dried samples. The analysis was carried out in SAS sta-
computer. Then, the L* a* b* values were determined in Photoshop tistical software (SAS Institute Inc., NC, USA). When the F-test
software (Adobe Photoshop CS3). For this purpose, three slices indicated statistical significance at P ¼ 0.05 probability level,
were randomly selected from each test and one random reading treatment means were separated by Duncan's multiple range test at
point was recorded for each slice. Hence, with three replications, confidence level of 95%.
there were nine recorded values for each treatment. The system
was calibrated against the standard color plates (RAL). 3. Results and discussion
From the L* a* b* values, the total color difference (DE), chroma,
and Hue angle were also calculated, respectively by equations 3.1. Drying kinetics
(1)e(3) and applied to describe the color changes during drying
(Maskan, 2001; Esehaghbeygi et al., 2014): As shown in Table 2, drying duration of lemon slices was
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi considerably reduced about 20 and 30 times when applying spe-
2 2 2
DE ¼ L*0 L* þ a*0 a* þ b*0 b* (1) cific powers of 0.97 and 2.04 W g1 compared with the corre-
sponding values for convective drying method. This is due to the
volumetric heating induced by MW application, which in turn
where, subscript “0” refers to the color reading of fresh lemon.
creates an outward flux of rapidly escaping vapor, and consequently
Fresh lemons were considered as the reference and a larger DE
an increase in drying rate. Similar results have been reported for
denotes greater color change from the reference material.
several natural materials such as grape (Tulasidas et al., 1993), apple
0:5 and mushroom (Funebo and Ohlsson, 1998), banana (Maskan,
Chroma ¼ a*2 þ b*2 (2) 2000), orange slices (Dıaz et al., 2003), and apple and strawberry
(Contreras et al., 2008). It is observed that increase in inlet hot air
The chroma value indicates the degree of saturation of color and temperature had a significant effect (P < 0.05) on reducing drying
is proportional to the strength of the color (Maskan, 2001). time only for convective drying method. It can also be found that
despite practically reducing drying duration to about half when
b*
Hue angle ¼ tan1 (3) increasing specific power from 0.97 to 2.04 W g1, the differences
a* observed were not significant (P > 0.05). This is due to large values
Hue angle represents a more green color (when Hue of drying time in the convective treatments. The standard de-
angle > 90 ) to an orange-red color (when Hue angle < 90 ). viations of drying time; ranging from 56 to 70 min, for convective
drying method are even higher than the drying durations for the
2.6. Determination of rehydration capability treatments dried under specific power of 2.04 W g1.
Representative drying rate curves (drying rate versus moisture
In order to measure the rehydration capacity for each treatment, content) are illustrated in Fig. 2. For combined drying treatments at
about 10 g dried sample was allowed to rehydrate at 50 C in 500 ml inlet hot air temperature of 55 C, drying rate curves had only one
distilled water for 60 min. Then, the sample was extracted and falling rate period with the exception of a very short accelerating
balanced after surface water reduction. The percentage of the period (warming-up) at the start (Fig. 2a). This is in accordance
weight gained was determined by equation (4) (Maskan, 2000): with prior microwave-assisted drying studies (Wang et al., 2007;
Feng et al., 1999; Ozkan et al., 2007; Wang and Sheng, 2006).
wt wd High initial moisture content of lemon slices results in higher ab-
Wg ð%Þ ¼ 100 (4)
wd sorption of MW, and hence higher drying rates. Moisture content
reduction during drying decreases MW absorption and conse-
where, wd is the sample weight before soaking (g), wt is the sample quently, induces a fall in the drying rate. However, under convective
weight after soaking (g), and wg (%) is the water gain percentage. and MW drying methods, respectively shown in Fig. 2b and c, the
process occurred in one constant rate period followed by a falling
2.7. Experimental design and statistical analysis rate period after the moisture
́ content reached to a critical amount
of approximately 2 g g1 (d.b.). Drying in the falling rate period
Convective and combined experiments were analyzed using a involves two processes including the movement of moisture within
completely randomized design in factorial layout (3 3) with three the material to the surface, and removal of the moisture from the
220 O. Mirzabeigi Kesbi et al. / Engineering in Agriculture, Environment and Food 9 (2016) 216e223
Table 2
Drying durations and coefficients of Midilli et al. model for different dehydration conditions.
Specific power (W g1) Air temperature ( C) Drying duration (min) Model constants
a b k n
Aa b 6 4
0 50 1850 ±70 1.002 4.66 10 3.78 10 0.6470
5 4
0 55 1150B ± 56 1.003 1.30 10 4.57 10 0.1448
5 14
0 60 980C ± 61 1.014 1.57 10 2.22 10 0
5 5
0.97 50 80D ± 3 0.990 2.34 10 3.20 10 1.303
5 5
0.97 55 78D ± 2 0.978 3.46 10 8.98 10 1.167
5 5
0.97 60 73D ± 4 0.992 2.41 10 2.17 10 1.365
5 4
2.04 50 44D ± 1 1.022 3.43 10 3.32 10 1.118
5 4
2.04 55 45D ± 3 1.019 4.20 10 3.54 10 1.100
5 4
2.04 60 38D ± 1 1.021 3.49 10 2.45 10 1.179
4
0.97 e 145 ± 7 1.174 1.20 10 0.1 0
a
The means followed by the common superscript uppercase letter do not differ statistically at 5% significant level according to Duncan's multiple-range test.
b
Table values represent mean ± one standard deviation (s.d.).
Fig. 2. Variations in drying rate with moisture content for lemon slices dehydrated under (a) combined microwave-convective drying method at inlet hot air temperature of 55 C,
(b) convective drying and (c) microwave drying methods.
surface. The first process occurs poorly for treatments dehydrated 4). However, the worst and the best degree of accuracies for pre-
under convective, and the second one occurs poorly for MW drying dicting variations in moisture ratio with time were achieved by
method. In other words, for the MW drying method alone due to Newton (Lewis) model and Midilli et al. model for each treatment,
lack of air flow over the material the external resistance against respectively. The lowest R2 (0.8790) and the highest RMSE (0.1052)
moisture transfer is high, while for convective drying treatments belonged to Newton (Lewis) model under MW drying at specific
the internal resistance is high compared with the corresponding power of 0.97 W g1. Henderson and Pabis model ranked second in
value for MW treatments. terms of the most unsatisfactory results. Comparing Tables 3 and 4
indicates that modeling the drying behavior of lemon slices by
semi-theoretical and empirical models led to the best results under
3.2. Modeling of drying behavior combined microwave-convective drying method. Table 2 shows the
coefficients of Midilli et al. model (a, b, k, and n) for all drying
The performance results of fitting the 11 mathematical models treatments. Better prediction of the experimental drying data by
to the experimental moisture ratios indicated that all models had Midilli et al. model has been demonstrated for other crops such as
an acceptable goodness of fit to the experimental data (Tables 3 and
O. Mirzabeigi Kesbi et al. / Engineering in Agriculture, Environment and Food 9 (2016) 216e223 221
Table 4
Goodness of fit parameters for various mathematical models under combined microwave-convective drying method.
1 0.9541 0.0639 0.9593 0.0591 0.9462 0.0698 0.9747 0.0465 0.9728 0.0483 0.9694 0.0517
2 0.9963 0.0180 0.9952 0.0205 0.9968 0.0169 0.9978 0.0137 0.9967 0.0169 0.9984 0.0117
3 0.9963 0.0180 0.9952 0.0205 0.9968 0.0169 0.9978 0.0137 0.9967 0.0169 0.9984 0.0117
4 0.9720 0.0497 0.9748 0.0466 0.9685 0.0535 0.9874 0.0329 0.9849 0.0360 0.9856 0.0356
5 0.9986 0.0110 0.9996 0.0059 0.9981 0.0132 0.9995 0.0063 0.9995 0.0064 0.9992 0.0083
6 0.9951 0.0208 0.9942 0.0224 0.9948 0.0218 0.9974 0.0150 0.9962 0.0181 0.9979 0.0136
7 0.9929 0.0251 0.9924 0.0256 0.9924 0.0263 0.9969 0.0164 0.9955 0.0197 0.9973 0.0152
8 0.9982 0.0125 0.9994 0.0073 0.9967 0.0172 0.9987 0.0106 0.9990 0.0092 0.9978 0.0137
9 0.9933 0.0243 0.9989 0.0097 0.9961 0.0189 0.9979 0.0135 0.9984 0.0116 0.9967 0.0171
10 0.9998 0.0042 0.9999 0.0033 0.9998 0.0045 0.9998 0.0043 0.9997 0.0053 0.9999 0.0034
11 0.9975 0.0149 0.9989 0.0098 0.9961 0.0189 0.9979 0.0135 0.9984 0.0116 0.9979 0.0136
a
The numbers devoted to the models have been specified in Table 1.
pharmaceutical powders (McMinn et al., 2005), lactose powder high (104.49 ) Hue angle (>90 ) indicating a more green for fresh
(McMinn, 2006), parsley (Soysal et al., 2006), and spinach
(Karaaslan and Tunçer, 2008).
Multiple regressions were also undertaken for accounting inlet
hot air temperature (T) effect on the coefficients of Midilli et al.
model. The variations in the model coefficients with T for specific
MW powers of 0 (convective drying), 0.97 and 2.04 W g1 are
shown in Table 5. The moisture content of lemon slices under
combined MW-convective drying method could be predicted using
these expressions within the range of selected conditions. The same
Table 5
Relationships between Midilli et al. model coefficients and inlet hot air temperature
at various specific powers.
Table 6
The color parameters, color difference (DE), Chroma, and Hue angle values of fresh and dried lemon slices (mean of nine readings).
Specific power (W g1) Air temperature ( C) 66.00 ± 3.61a 17.56 ± 2.68 67.77 ± 3.11 0 70.06 ± 3.10 104.49 ± 2.19
Ab A BCD AB BC
0 50 45.78 ± 2.95 1.00 ± 2.30 50.77 ± 2.44 32.40 ± 3.38 50.83 ± 2.43 88.85 CD ± 2.54
0 55 44.67D ± 5.85 0.56A ± 2.30 48.78 CD ± 4.24 34.19A ± 5.39 48.83C ± 4.24 89.33D ± 2.61
0 60 42.89D ± 1.96 0.78A ± 2.05 D
48.44 ± 2.24 A
35.34 ± 2.73 C
48.49 ± 2.24 89.05D ± 2.38
0.97 50 54.22A ± 2.99 4.22 BC ± 2.10 54.22 AB ± 2.28 22.60 DE ± 2.56 54.42 AB ± 2.33 94.39 AB ± 2.08
0.97 55 54.67A ± 5.10 6.89C ± 5.06 56.56A ± 5.81 19.36E ± 8.81 57.13A ± 6.25 96.62A ± 4.48
0.97 60 52.78 AB ± 2.95 5.78C ± 4.05 56.33A ± 4.90 21.34E ± 6.06 56.74A ± 5.17 95.59A ± 3.77
2.04 50 50.67 BC ± 2.18 2.00 AB ± 1.00 53.67 AB ± 3.94 26.28 DC ± 2.24 53.71 AB ± 3.91 92.16 BC ± 1.15
2.04 55 50.00 BC ± 1.87 1.98 AB ± 3.22 52.33 BC ± 2.96 27.35 DC ± 3.66 52.45 BC ± 3.05 91.92C ± 3.38
2.04 60 48.89C ± 2.62 1.78 AB ± 4.97 51.78 BCD ± 4.35 28.47 BC ± 6.00 52.02 BC ± 4.34 91.57C ± 5.63
0.97 e 47.67 ± 4.21 1.22 ± 3.51 52.56 ± 3.58 29.17 ± 5.18 52.56 ± 3.52 91.17 ± 3.81
lemons. L* value was also approximately high (66.00) for fresh changes were found in chroma between the fresh and the dried
sample. lemon slices (Table 6). This reveals the lack of yellow color stability
The L* and b* values decreased and a* increased regardless of the in lemon. However, chroma values of the dried samples under MW-
drying method. However, there was a significant difference among convective method with specific power of 0.97 W g1 were the
L* values in different methods (P < 0.05), and the least change closest ones to the reference. The values of chroma under this
compared to the reference belonged to the treatments dehydrated condition at all temperatures, and MW-convective method with
under combined MW-convective method with specific power of the specific power of 2.04 W g1 at temperature of 50 C were
0.97 W g1. It has been stated that the variation in the brightness of significantly higher than the corresponding values for other
dried samples can be taken as a measurement of browning (Avila treatments.
and Silva, 1999; Ibarz et al., 1999). Therefore, long drying duration Hue angle was less than 90 only for treatments dehydrated by
in convective treatments and high temperatures generated by MW convective method, and consequently it suggested reduction from a
when applying specific power of 2.04 W g1 are probably the rea- more green color (Hue angle > 90 ) to an orange-red color (Hue
sons for the samples discoloration. Funebo and Ohlsson (Funebo angle < 90 ) of dried samples (Waliszewski et al., 1999). It is
and Ohlsson, 1998) and Ozkan, Akbudak (Ozkan et al., 2007) re- observed that the values of this color index for convective method
ported a negative effect on color quality of dried samples (apple and is significantly less than the corresponding values for other treat-
mushroom, and spinach, respectively) as a result of overheating ments. Therefore, better quality of dried lemon slices is concluded
when applying high value ranges of MW power. by applying MW power. This finding has been also demonstrated by
In terms of a*, treatments dried under convective method several researchers (Maskan, 2000; Karaaslan and Tunçer, 2008;
significantly showed the highest difference with respect to the Soysal, 2004).
initial sample (P < 0.05) (Table 6). This parameter reached its Quick energy absorption by samples in combined MW-
positive values for these treatments showing that they have lost convective method causes much shorter drying times. As a result,
their greenness more and becoming redder when dried. Although, samples do not have enough time for browning, and hence color
for all samples dehydrated under combined MW-convective and does not change considerably. This is why; the color parameters
MW drying methods, a* values were negative; similar to the change in the combined drying method with specific power of
brightness index, the least significant damage to a* value occurred 0.97 W g1 is lower than the change occurred for microwave drying
after drying with MW-convective method with specific power of method. It is observed that for each MW power, changes in inlet hot
0.97 W g1. air temperature had no significant effect on the color parameter
Decrease of the b* value confirms losing yellowness of the initial values (P > 0.05) (Table 6). For example, under specific power of
sample after drying by any technique (Maskan, 2001). Similar to the 0.97 W g1, the values of L* are 54.22A ± 2.99, 54.67A ± 5.10, and
L* and a*, the values of b* related to MW-convective method with 52.78AB ± 2.95, respectively at air temperatures of 50, 55, 60 C
specific power of 0.97 W g1 were significantly higher than other which are not significantly different.
treatments (P < 0.05).
3.3.2. Total color difference, chroma, and Hue angle 3.3.3. Rehydration capacity
The total color difference (DE), which is a combination of the L* Rehydration is commonly used as a quality index for dried food
* *
a b values, is a colorimetric parameter extensively used to char- materials. It is a complex index revealing physical and chemical
acterize the variation of colors in foods during processing (Maskan, changes caused by the drying operation (Esehaghbeygi et al., 2014;
2001). As shown in Table 6, for treatments dehydrated under MW Feng et al., 1999). Rehydration capacities of lemon slices dehydrated
and combined MW-convective drying methods; especially for MW- by all drying methods are shown in Table 7. According to the results,
convective method with specific power of 0.97 W g1, the lowest there was a significant difference between rehydration ability of the
color changes (the lowest DE values) were observed in comparison samples dried by convective method and those dried using MW
with the fresh sample. As presented, under this condition the least application method (P < 0.05). The higher values of rehydration
significant values of DE are 22.60DE ± 2.56, 19.36E ± 8.81, and capacity were observed in combined and MW drying methods. This
21.34E ± 6.06, respectively at temperatures of 50, 55 and 60 C. finding might be related to the possible structural collapse in the
As mentioned, the chroma value indicates the degree of satu- samples dried by convective drying method due to exposure to hot
ration of color and is proportional to the strength of the color. Large air for a long time.
O. Mirzabeigi Kesbi et al. / Engineering in Agriculture, Environment and Food 9 (2016) 216e223 223