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If the velocity of the entire water column could be reduced to zero instantly
𝑚 𝑣0 ;0 𝑚𝑣0
F= 0
= 0
=∞
2- The sudden closure of the gate valve at the downstream end of the pipeline
causes a pulse of high pressure ∆h; and the pipe wall is stretched. The pressure
wave generated runs in the opposite direction to the steady-state direction of
the flow at the speed of sound and is accompanied by a reduction of the flow
velocity to v = 0 in the high pressure zone. The process takes place in a period of
time 0 < t <1/2 Tr, where Tr is the amount of time needed by the pressure wave
to travel up and down the entire length of the pipeline. The important
parameter Tr is the reflection time of the pipe. It has a value of 2L/a
Propagation of water hammer pressure wave
3- At t = 1/2Tr the pressure wave has arrived at the reservoir. As the reservoir
pressure p = constant, there is an unbalanced condition at this point. With a
change of sign, the pressure wave is reflected in the opposite direction. The flow
velocity changes sign and is now headed in the direction of the reservoir.
4- A relief wave with a head of ∆h travels downstream towards the gate valve
and reaches it at a time t = Tr. It is accompanied by a change of velocity to the
value ∆v0 .
Propagation of water hammer pressure wave
5- Upon arrival at the closed gate valve, the velocity changes from -v0 to v = 0.
This causes a sudden negative change in pressure of ∆h.
The time required for the pressure wave to travel from the valve to the reservoir and back to
the valve is:
Where:
L = length of the pipe (m)
C = speed of pressure wave, celerity (m/sec)
2L
If t c the closure is considered sudden
C
Analysis of Water Hammer Phenomenon
The speed of pressure wave “C” depends on :
1- The pipe wall material.
2- The properties of the fluid.
3- The anchorage method of the pipe.
Eb
C ; if the pipe is rigid
Ec
C ; if the pipe is elastic
1 1 DK
And
E c Eb E p e
Analysis of Water Hammer Phenomenon
Where:
C = velocity (celerity) of pressure wave due to water hammer.
= water density ( 1000 kg/m3 ).
Eb = bulk modulus of water ( 2.1 x 109 N/m2 ).
Ec = effective bulk modulus of water in elastic pipe.
Ep = Modulus of elasticity of the pipe material.
e = thickness of pipe wall.
D = diameter of pipe.
K = factor depends on the connection and fixation of the pipe anchorage method:
K = for pipes free to move longitudinally,
1 1 D
Ec Eb E p e
1 1 D
Ec Eb E p e
Pressure surge in an elastic pipe will cause the pipe to swell and some of the
energy will be absorbed by straining the pipe wall. This reduces the rise in
pressure. The more elastic the wall is, the less the pressure rise will be. Consider
the case shown.
Water Hammer pressure calculation
The Maximum pressure created by the water hammer
Consider a pipe line with a fluid flowing at a steady velocity V0 m/s . A valve is
gradually closed thus decelerating the fluid uniformly from V0 to zero in a time "t
“second. The rise of pressure is calculated as follows:
Volume of Fluid = A x L
Mass of fluid flow = AL
𝑉;0 𝑉
Deceleration of flow = 𝑡
= 𝑡
Mass flow rate experience the deceleration force F = mass x deceleration =AL (V/t)
= Ax P
L
P = 𝑡
v0
The pressure Head H
P
LV
LV
gt gt
Water Hammer pressure calculation
CV0
H
g
PV0 Eb
Note: Eb= bulk modulus of water = ( 2.1 x 109 N/m2)
Water Hammer pressure calculation
CV0
H
g
Ec V
H 0
1
C
But for rigid pipe ; so g (
1 DK
Eb E p e
)
PV0
1 DK
( )
Eb E p e
Stresses in the Pipe Wall
After calculating the pressure increase due to the water hammer, we can find the
stresses in the pipe wall:
• Circumferential (hoop) stress ”fc “: PD
fc
2tp
• Longitudinal stress ”fL “: PD
fL
4tp
where:
D = pipe inside diameter
tp = pipe wall thickness
P = P0 + P = total pressure= initial pressure (before valve closure) + pressure increase
due water hammer.
Time History of Pressure Wave (Water Hammer)
The time history of the pressure wave for a specific point on the pipe is a
graph that simply shows the relation between the pressure increase ( P ) and
time during the propagation of the water hammer pressure waves.
Applying the water hammer formulas we can determine the energy gradient
line and the hydraulic gradient line for the pipe system under steady flow
condition.
So the total pressure at any point M after closure (water hammer) is
PM = PM,before closure + P
Or HM = HM,before closure + H
Time History of Pressure Wave (Water Hammer)
For example, considering point “A” just to the left of the valve.
The time history for point ”M“ (at midpoint of the pipe)
The time history for point B (at a distance x from the reservoir )
which may be integrated to obtain the maximum cavity volume remaining upstream
before the water column reverses:
By entering this equation to the computer program, the computer plot the nomenclature
and minimum and maximum head envelope for a generalized pipeline, and the initial air
volume, incompressible liquid!. That is, the line gives dimensionless gas volume as a
function of relative minimum head at the pump station. Also plotted are points from
various full elastic water hammer analyses. The upper line is a plot of dimensionless total
vessel volume
Surge Tank Sizing using the equation for
incompressible flow
Fig.1 Maximum and minimum head envelopes using incompressible flow theory
Surge Tank Sizing using the equation for
incompressible flow
Fig.3 Air vessel inlet diameter as function of head rise to initial flow
The following symbols are used in this paper:
A = cross-sectional area of pipe;
De = diameter of outlet pipe ~internal diameter or bore!;
Di = diameter of inlet pipe;
Dp = main pipeline diameter;
g = gravitational acceleration;
H = head above pump level plus atmospheric head in meters of liquid ~absolute
head!;
Hmax = maximum head above pump level plus atmospheric head;
Hmin = minimum head above pump level plus atmospheric head;
H0 = static head above pump level plus atmospheric head;
h = head difference along pipeline at given point in time;
hmax = maximum head above H0 (Hmax5H01hmax);
hmin = minimum head below H0 (Hmin5H02hmin);
K = head loss coefficient;
k = gas expansion coefficient;
L = length of pipeline;
p = pressure;
Q0 = initial flow rate;
S = air vessel volume5S01Sw ;
S8 = dimensionless parameter S0gH0 /ALVo 2 ;
Sw = initial water volume in vessel;
S0 = initial gas volume in vessel;
T = time to decelerate water column;
t = time;Ve 5 velocity of liquid ~water! in outlet pipe from vessel;
Vr = return velocity in pipeline;
V0 = initial pipeline water velocity; and
x = distance along pipeline from pump.
Surge Tank Sizing using the equation for
incompressible flow
Example:
A pumping pipeline, 900 mm in diameter, 18,000 m long, with a static head of
410 m, conveys water at an initial velocity of 1.4 m/s. The air vessel
characteristics are calculated below to limitminimum head to 40% of the
static head, and maximum to 40% above static, neglecting friction.
From Fig. 1, S’=1.0=S0gH0 /AL𝑉02 . Therefore, air volume
S0=1x0.785x0.92 x18,000x1.42/9.8x410=5.6 m3 of air.
From Fig. 2, SgH0 /AL𝑉02 =3. Therefore, vessel volume S=16.8 m3.
Outlet pipe diameter from
De=0.15 m
This is rather small and would result in a theoretical water velocity of nearly 40
m/s, so a compromise large diameter, e.g., 250 mm may be used, which would
increase maximum heads, however.
Inlet pipe diameter from Fig. 3 for ghmax/𝑉02 =816
Di=0.1x0.9=0.09 m
A diameter of 100 mm would probably be selected.
Surge Tank Sizing using simple equation
Solved example:
In a single pipeline (or main path through looped system), run a steady state
analysis and note the total flow from pump or pumps. Use the Inventory
Calculator to find the total length of pipe (note you can define a subset in group
mode for looped systems). Calculate the approximate time it takes for a wave to
travel down the pipeline and back. Take the average wave speed and multiply by
the pipe length. For example, if the wave speed is 3000 ft/s and the pipe length
is 10000 ft, the time is 10000x2/3000 = 6.67 seconds. If the initial flow is 15
cubic feet per second, then the approximate volume for the surge tank is 15 x
6.67 = 100 cubic feet.
Summary
Water hammer occurs when the kinetic energy of a fluid is converted into
elastic energy. But only rapid changes of the flow velocity will produce this
effect, for example the sudden closure of a gate valve or the sudden failure
or tripping of a pump. Due to the inertia of the fluid, the flow velocity of the
liquid column as a whole is no longer capable of adjusting to the new
situation.
The fluid is deformed, with pressure transients accompanying the
deformation process. The reason why surge pressure is so dangerous is that it
travels at the almost undiminished speed of sound (roughly 1000 m/s for a
large number of pipe materials) and causes destruction in every part of the
piping system it reaches.
To avoid water hummer can use surge tank and the total volume of the air
vessel consists of the volume of fluid in the vessel and the gas volume. The
usual minimum and maximum values used for initial gas volume are 25% and
75% of total tank volume.
Solved example Water Hammer
Solved Examples
A- Consider a long pipe AB as shown in Fig.1.1 connected at one end to a tank
containing water at a height of H from the center of the pipe. At the other end
of the pipe, a valve to regulate the flow of water is provided. When the valve is
completely open, the water is flowing with a velocity, V in the pipe. If now the
valve is suddenly closed, the momentum of the flowing water will be destroyed
and consequently a wave of high pressure will be set up. This wave of high
pressure will be transmitted along the pipe with a velocity equal to the velocity
of sound wave and may create noise called knocking. Also the wave of high
pressure has the effect of hammering action on the walls of the pipe and hence
it is also known as water hammer.
Consider a pipe AB in which water is flowing as shown in Fig. 1. Let the pipe is rigid and valve
fitted at the end B is closed suddenly.
Let A = Area of cross-section of pipe AB,
L = Length of pipe
V= Velocity of flow of water through pipe,
p = intensity of pressure wave produced,
K=Bulk modulus of water
When the valve is closed suddenly, the kinetic energy of the flowing water is converted into
strain energy of water if the effect of friction is neglected and pipe wall is assumed perfectly
rigid.
1
Loss of kinetic energy = 2 x mass of water in pipe x 𝑉 2
1
= x ƿAL x 𝑉 2
2
1 𝑝2 1 𝑝2
Gain of strain energy = 2 𝐾
x volume = 2 𝐾
x AL
Equating loss of kinetic energy to gain of strain energy
1 2 1 𝑝2
ƿAL x 𝑉 =2𝐾 x AL
2
Solved Examples
B-
1 2K
Or 𝑝2 = 2ƿAL x 𝑉 2 x = ƿ K𝑉 2
𝐴𝐿
kƿ2
p= ƿ K𝑉 2 =V 𝑘ƿ = V √ ƿ
= ƿV x C (* K / ƿ = C)
Where C = velocity* of pressure of pressure wave
Solved Examples
C-
Now from the knowledge of strength of material we know strain energy stored in
pipe material per unit volume
1 2 ƒ .ƒ
= 2𝐸 = ƒ²𝑡 + ƒ²𝑐 − 𝑚𝑡 𝑐
𝑝𝐷 𝑝𝐷
1 𝑝𝐷 2 𝑝𝐷 2 2. .
4𝑡 2𝑡
= + −
2𝐸 4𝑡 2𝑡 𝑚
1 𝑝2 𝐷 2 𝑝2 𝐷 2 𝑝2 𝐷 2
= 2𝐸 16𝑡 2
+ 4𝑡 2
− 4𝑚𝑡 2
1 1 1
Taking =4 (i.e Poisson ratio = )
𝑚 4
𝑝2 𝑥 𝜋𝐷2 𝑥 𝐷𝐿
= =
8𝐸𝑡
𝑝2 𝐴 . 𝐷𝐿 𝑛𝐷2
= 𝐴𝑟𝑒𝑎 𝑜𝑓 𝑝𝑖𝑝𝑒 = 𝐴
2𝐸𝑡 4
1 1
Now loss of kinetic energy of water = 2m V² = 2ƿAL x V²
1 𝑝2 1 𝑝2
Gain of strain energy of water x volume = x AL
2 𝐾 2 𝐾
Then, loss of kinetic energy of water = Gain of strain energy in water + Strain
energy stored in pipe material
1 1 𝑝2 𝑝2 𝐴 . 𝐷𝐿
ƿALx V² = 2 𝐾 x AL + 2𝐸𝑡
2
ƿ𝑉 2 1 𝑝2 𝑝2 𝐷 𝑝2 1 𝐷 1 𝐷
Divided by AL, = + = + or pV² = p² +
2 2 𝐾 2𝐸𝑡 2 𝐾 𝐸𝑡 𝑘 𝐸𝑡
pV² pV² 𝑝
p² = 1 𝐷 or p = 1 𝐷 =Vx 1 𝐷
:
𝑘 𝐸𝑡
:
𝑘 𝐸𝑡
:
𝑘 𝐸𝑡
Solved Examples
D-
Time Taken by Pressure Wave to Travel from the Valve to the Tank and from
Tank to the Value
Let T = The required time taken by pressure wave
L = Length of the pipe
C = Velocity of pressure wave
Then total distance = L + L =2L
𝑫𝒊𝒔𝒕𝒂𝒏𝒄𝒆 𝟐𝑳
Time, T = 𝑽𝒆𝒍𝒐𝒄𝒊𝒕𝒚 𝒐𝒇 𝒑𝒓𝒆𝒔𝒔𝒖𝒓𝒆 𝒘𝒂𝒗𝒆 = 𝑪
Problem 11.52 the water is flowing with a velocity of 1.5 m/s in a pipe of length
2500 m and of diameter 500 mm. At the end of the pipe, a valve is provide. Find
the rise in pressure if the valve is closed in 25 seconds. Take the value of C= 1460
m/s
Solution Given:
Velocity of water, V = 1.5 m/s
Length of pipe, L = 2500 m
Diameter of pipe, D = 500 mm = 0.5 m
Time to close the valve, T= 25 seconds
Value of, C = 1460 m/s
Let the rise in pressure =p
Solved Examples
D-
The ration, 2L/C = (2.2500 )/1460=3.42
From equation (11.33), we have if T >2L/C , the closure of valve is said to be
gradual.
𝐾 19.62 .10 3
C= = = 1400 m/s (ƿ = 1000)
ƿ 1000
2𝐿 2 .2500 2𝐿
The ratio, 𝐶
= 1400
= 3.57 T <𝐶
2𝐿
From equation (11.34), if T < 𝐶 , valve is closed suddenly, For sudden closure of
valve, when pipe is rigid, the rise in pressure is given by equation (11.35) or
(11.36) as
p = V = 𝐾ƿ = 1.5 19.62 . 103 . 1000 (ƿ = 1000)
= 210.1 x 104 N/𝑐𝑚2 .Ans.
Solved Examples
F-
if in Problem D, the thickness of the pipe is 10 mm and the valve is suddenly
closed at the end of the pipe, find the rise in pressure if the pipe is considered to
be elastic. Take E = 19.62 x 1010 N/𝑚2 for pipe material and K = 19.62 x 104
N/𝑐𝑚2 for water. Calculate the circumferential stress and longitudinal stress
developed in the pipe wall.
Solution. Given :
V = 1.5 m/s, L = 2500 m, D= 0.5 m
Thickness of pipe, t = 10 mm = 0.01 m
Modulus of elasticity , E = 19.62 x 1010 N/𝑚2
Bulk modulus, K = 19.62 x 104 N/𝑐𝑚2 = 19.62 x 10108 N/𝑚2 For
sudden closure of the valve for an elastic pipe, the rise in pressure is given by
equation (11.37) as
𝑝 1000
p=Vx 1 𝐷 = 1.5 x 1 0.5
: :
𝐾 𝐸𝑡 19.62 .108 19.62 .1010 .0.1
1000
= 1.5 x 5.09 . 10−10 : 2.54 .10−10
= 1715510 N/𝑚2 = 171.55 N/𝑐𝑚2 . Ans.
Circumferential stress ( 𝑐 ) is given by
𝑝 .𝐷 171.55 . 0.5
= 2𝑡 = 2 . 0.1 = 4286.9 N/𝑚2
𝑝 .𝐷 171.55 . 0.5
Longitudinal stress is given by, 𝑡 = = = 2143.45 N/𝑐𝑚2 . Ans.
4𝑡 4 . 0.1
Solved Examples
G-
A valve is provided at the end of a cast iron pipe of diameter 150 mm and of
thickness 10 mm. the water is flowing through the pipe, which is suddenly stopped by
closing the valve. Find the maximum velocity of water, when the rise of pressure due
to sudden closure of valve is 19.62 x 104 N/𝑐𝑚2 and E for cast iron pipe as 11.772 x
106 N/𝑐𝑚2 .
Solution. Given
Diameter of pipe, D = 150 mm = 0.15 m
Thickness of pipe, t = 10 mm = 0.01 m
Rise of pressure, p = 196.2 N/𝑐𝑚2 = 196.2 x 104 N/𝑚2
Bulk modulus, K = 19.62 x 104 N/c𝑚2 = 19.62 x 103 N/𝑚2
Modulus of elasticity, E = 11.772 x 106 N/𝑐𝑚2 = 11.772 x 1010 N/𝑚2
For sudden closure of valve and when pipe is elastic, the pressure rise is given by
equation (11.37) as
𝑝 1000
p=Vx 1 𝐷 =Vx 1 0.15
: :
𝐾 𝐸𝑡 19.62 .108 11.72 . 1010 . 0.1
1000
or 196.2 x 104 = V x 5.09 .10−10 :1.274 .10−10
1000
=Vx = V x 125.27 x 104
6364 . 10−10
196.2 . 104
V= = 1.566 m/s
125.27 . 104
Maximum velocity = 1.566 m/s. Ans.
Solved Examples
H-
A valve is provided at the end of a cast iron pipe of diameter 150 mm and of
thickness 10 mm. the water is flowing through the pipe, which is suddenly stopped by
closing the valve. Find the maximum velocity of water, when the rise of pressure due
to sudden closure of valve is 19.62 x 104 N/𝑐𝑚2 and E for cast iron pipe as 11.772 x
106 N/𝑐𝑚2 .
Solution. Given
Diameter of pipe, D = 150 mm = 0.15 m
Thickness of pipe, t = 10 mm = 0.01 m
Rise of pressure, p = 196.2 N/𝑐𝑚2 = 196.2 x 104 N/𝑚2
Bulk modulus, K = 19.62 x 104 N/c𝑚2 = 19.62 x 103 N/𝑚2
Modulus of elasticity, E = 11.772 x 106 N/𝑐𝑚2 = 11.772 x 1010 N/𝑚2
For sudden closure of valve and when pipe is elastic, the pressure rise is given by
equation (11.37) as
𝑝 1000
p=Vx 1 𝐷 =Vx 1 0.15
: :
𝐾 𝐸𝑡 19.62 .108 11.72 . 1010 . 0.1
1000
or 196.2 x 104 = V x 5.09 .10−10 :1.274 .10−10
1000
=Vx = V x 125.27 x 104
6364 . 10−10
196.2 . 104
V= = 1.566 m/s
125.27 . 104
Maximum velocity = 1.566 m/s. Ans.
Solved Examples
I-
A steel pipe 5000 ft long laid on a uniform slope has an 18-in. diameter and a
2-in. wall thickness. The pipe carries water from a reservoir and discharges it
into the air at an elevation 150 ft below the reservoir free surface. A valve
installed at the downstream end of the pipe allows a flow rate of 25 cfs. If the
valve is completely closed in 1.4 sec, calculate the maximum water hammer
pressure at the valve. Neglect longitudinal stresses.
Solved Examples
I-
1 1 𝐷
= +𝐸
𝐸𝑐 𝐸𝑏 𝑝𝑒
Where 𝐸𝑏 = 3.0 .105 psi, and 𝐸𝑝 = 2.8 . 107 psi, the above equation may thus be
written as
1 1 18
= +
𝐸𝑐 3.0 .105 2.8 . 107 . 2.0
Hence, 𝐸𝑐 = 2.74 . 105 psi
𝐸𝑐 2.74 . 105 (144)
C= = = 4510 𝑓𝑡/𝑠𝑒𝑐
ƿ 1.94
The time required for the wave to return to the valve is
2𝐿 2 .5000
t = 𝐶 = 4510 = 2.22 sec
because the water velocity in the pipe before valve closure is
25
𝑣0 = 𝜋 2
= 14.1 ft/sec
. (1.5)
4
The maximum water hammer pressure at the valve can be calculated.
∆P = 𝜌𝑉0 𝐶 = 1.94 . 14.1 .4510 = 1.23 . 105 lb/f𝑡 2 (854 psi)
References
http://en.wikipedia.org/wiki/Water_hammer
http://en.wikipedia.org/wiki/Water_Hammer_Arrestor
Engineer's Handbook of Water Hammer Arresters Jay R. Smith Mfg. Co.P.O.
Box 3237 Montgomery, www.jrsmith.com
Accident at Russia’s Biggest Hydroelectric Sayano-Shushenskaya -2009 August
17-by Euler Cruz Consulting Engineer – Turbines /Rafael Cesário Mechanical
Engineer Brasil – 2009 Aug 24.
Water Hammer Practical Solutions by B.B Sharp & D.B Sharp.
WATER HAMMER ARRESTORS FOR HEAVY EQUIPMENT USA: 1-800-465-2736
www.mifab.com CAN: 1-800-387-3880