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Sistemas de Electrónica, S.A.

Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

User Manual
Conceptpower
Upgrade-Line
Modular (n+1)-redundant
3phase UPS System
10-30kVA

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 1
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

Contents
1. Safety 5

2. Description 6
2.1 Reliability and Quality Standards 6
2.2 Conceptpower Models 6
2.3 Single/Parallel-Modules and Single/Multi-Cabinet Configurations 6
2.4 Warranty 6
2.5 Extended Warranty 7
3. Installation 8
3.1 Introduction 8
3.1.1 Receipt of the UPS 8
3.1.2 Nameplate 8
3.2 Unpacking 8
3.3 Batteries 9
3.4 Storage 9
3.4.1 UPS 9
3.4.2 Batteries 9
3.5 Positioning 10
3.6 Cabling 11
3.6.1 Connection Diagram 11
3.6.2 Preparation for the Input Cabling 11
3.6.3 Earthing 11
3.6.4 Connection of the Mains Supply 12
3.6.5 Dual Input Feed 13
3.6.6 Preparation for Output Cabling 13
3.6.7 Connection of the Load 14
3.6.8 Output Cabling 14
3.7 Internal Battery Modules 17
3.8 External Battery Cabinet and Battery Connections 17
3.8.1 External Battery Configurations 17
3.8.2 Connection of External Battery Cabinet and Upgrade-Line 18
3.9 Interfacing 18
3.9.1 Smart Port 19
3.9.2 Dry Port 20

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 2
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

4. Operation 21
4.1 Commissioning 21
4.2 Control Panel 21
4.2.1 Power Management Display (PMD) 21

4.2.2 LED Indicators 22


4.2.3 Keys 22
4.2.4 ON/OFF Start-up and Shutdown Buttons 23
4.2.5 Definition Single/Parallel Module in (DIP Switch SW1-1) 23
4.2.6 Definition of Single/Multi-Cabinets (DIP Switch SW1-9) 23
4.3 Description of LCD 24
4.3.1 Status Screen 24
4.3.2 Main Menu Screen 24
4.3.3 Event Log Screen 25
4.3.4 Measurement Screen 25
4.3.5 Commands Screen 26
4.3.6 UPS Data 26
4.3.7 Set-up User 27
4.3.8 Set-Up Service 27
4.4 Operating Modes 28
4.4.1 "ON LINE"-Mode (Inverter-Mode) 28
4.4.2 "OFF LINE"-Mode (Eco-Mode or Bypass-Mode) 28
4.4.3 "Maintenance Bypass"-Mode 29
4.4.4 Parallel Isolator Switch (IA2) 29
4.5 Start-up Procedure of UPS Conceptpower Upgrade-Line 30
4.6 Shutdown Procedure of UPS Conceptpower Upgrade-Line 32
4.7 Load Transfer to Maintenance Bypass 33

5. Replacement of UPS-Modules 34
5.1 Replacement of a UPS-Module in Single Module Systems 34
5.1.1 How to Extract a UPS-Module in a Single-Module-System 34
5.1.2 How to Fit Back a UPS-Module in a Single-Module- System 35
5.2 Replacement of a Module in Redundant Multi-Module Systems 37
5.2.1 How to Extract a Module in a Redundant Multi-Module- System 37
5.2.2 How to Fit Back a Module in a Redundant Multi-Module- System 38
5.3 Replacement of a Module in Capacity Multi-Module Systems 39
5.3.1 How to Extract a Module in Capacity- Multi-Module- System 39
5.3.2 How to Fit Back a Module in Capacity- Multi-Module- System 41

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 3
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6. Multi-Cabinet Configurations (Upgrade-Line) 43
6.1 Concept of Multi-Cabinet Configurations 43
6.2 Installation Instructions 44
6.2.1 Introduction 44
6.2.2 Paralleling of UPS-Cabinets 44
6.2.2.1 Connection of Parallel Communication Cables 44
6.2.2.2 Parallel Adapter and DIP-Switch SW 2-2 45
6.2.3 DIP-Switches SW1-1 and SW1-9 Settings 45
6.2.4 ON/OFF Start-up and Shutdown Buttons 45
6.2.5 Parallel Isolator (IA2) 46
6.2.6 Maintenance Bypass (IA1) 46
6.2.6.1 Redundant Parallel Configuration 46
6.2.6.2 Capacity Parallel Configuration 46
6.2.7 ECO Mode (Off-line or BYPASS Mode) in Parallel Systems 46
6.3 Commissioning of Multi-Cabinet (Upgrade-Line) Configurations 47
6.3.1 Start-up of a Multi-Cabinet Configuration(Upgrade-Line) 47
6.3.2 Shutdown of a Multi-Cabinet Configuration(Upgrade-Line) 47
6.3.3 Replacement of a UPS-Module in a Multi-Cabinet 47
Configuration(Upgrade-Line)
7. Maintenance 48
7.1 Introduction 48
7.2 User Responsibilities 48
7.3 Routine Maintenance 48
7.4 Battery Test 48
8. Troubleshooting 49
8.1 Alarms 49
8.2 Menu, Commands, Event Log, Measurements 49
8.3 Fault Identification and Rectification 49
9. Options 50
9.1 Introduction 50
9.2 Remote Emergency Stop Facilities 50
9.3 Remote Signalling Panel (RSP) 51
9.3.1 How to connect the Remote Signalling Panel RSP 52
9.4 Generator ON Facilities 52
9.5 WAVEMON Shutdown and Management Software 53
9.5.1 Why is UPS Management important? 53
9.5.2 Wavemon shutdown and Monitoring software 53
9.6 SNMP-Adapter (Slot) 54
10. Technical Specifications 56

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 4
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

1. Safety
BEFORE ATTEMPTING TO INSTALL OR START UP THIS UPS THE
USER MUST ENSURE THAT THE SAFETY INSTRUCTIONS IN THIS
! MANUAL ARE CAREFULLY READ AND OBSERVED BY
TECHNICALLY COMPETENT PERSONNEL. KEEP THIS MANUAL
WITH THE UPS FOR FUTURE REFERENCE.
THIS UPS MUST NOT BE STARTED UP OR PUT INTO USE
WITHOUT HAVING BEEN COMMISSIONED BY A FULLY TRAINED
AND AUTHORISED PERSON.

ALL SERVICING MUST BE PERFORMED ONLY BY QUALIFIED


! PERSONNEL. DO NOT ATTEMPT TO SERVICE THE UPS
YOURSELF.
BY OPENING OR REMOVING THE UPS-COVERS YOU RUN RISK
OF EXPOSURE TO DANGEROUS VOLTAGES!

IN CASE OF ANY KIND OF DOUBT REGARDING THIS UPS,


CONTACT:
« EFACEC Sistemas de Electrónica, S. A.
Tel. +351 22 940 20 00
Fax. +351 22 948 54 28
EFACEC_SE WILL ASSUME NEITHER RESPONSIBILITY NOR
LIABILITY DUE TO INCORRECT OPERATION OR MANIPULATION
OF THE UPS.

HIGH LEAKAGE CURRENT!


! MAKE SURE THAT THE EARTHING IS CARRIED OUT CORRECTLY
BEFORE YOU CONNECT THE MAINS POWER SUPPLY!

THE CONCEPTPOWER 10 - 30kVA IS CLASS A - UPS-PRODUCT


! (ACCORDING TO EN 50091/Part-2).
IN A DOMESTIC ENVIRONMENT IT MAY CAUSE RADIO
INTERFERENCE. IN SUCH AN ENVIRONMENT THE USER MAY BE
REQUIRED TO UNDERTAKE ADDITIONAL MEASURES.

EFACEC_SE HAS TAKEN EVERY PRECAUTION TO PRODUCE AN


ACCURATE, COMPLETE AND EASY TO UNDERSTAND MANUAL
AND WILL THEREFORE ASSUME NO RESPONSIBILITY NOR
LIABILITY FOR DIRECT, INDIRECT OR ACCIDENTAL PERSONAL
OR MATERIAL DAMAGE DUE TO ANY MISINTERPRETATION OR
UNDESIRED MISTAKES IN THIS MANUAL.
THIS MANUAL MAY NOT BE COPIED NOR REPRODUCED PRIOR
TO WRITTEN PERMISSION OF EFACEC_SE.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 5
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

2. Description
2.1 Reliability and Quality Standards.
Congratulation on your purchase of the conceptpower.
The conceptpower will provide your critical equipment with a steady
and reliable power supply for many years.
EFACEC_SE is situated in Switzerland and is specialized in the design
and manufacture of Uninterruptible Power Supplies.
The unique and modular UPS conceptpower belongs to the newest
generation of midrange 3phase UPS-Systems. High reliability, low
operating cost and excellent electrical performance are only some of the
highlights of this innovative UPS solution.
The criteria and methods implemented at EFACEC_SE for the design
and manufacture correspond to the most stringent quality standards.
The Swiss Association for Quality and Management System (SQS)
certified that, according to the model of the International Standard ISO
9001/EN 29001, the whole EFACEC_SE company complies
successfully. (Registration No.: 14879-01, date issued: 12 April 1999.)

2.2 Conceptpower Models


The conceptpower UPS-Series consists of three Lines:
Classic-Line: The Classic-Line cabinet consists of only one UPS-Module
and a standard battery.
Gemini-Line: The Gemini-Line cabinet consists of two UPS-Module and
a standard battery.
Upgrade-Line: The Upgrade-Line cabinet consists of three UPS-Module
but without batteries.

2.3 Single/Parallel-Modules and Single/Multi-Cabinet Configurations


The conceptpower has unique paralleling features. We distinguish:
• Single/Parallel-Modules
Single-Module: If a configuration consists of one single Module it
is defined as a Single-Module Configuration (Classic- , Gemini- or
Upgrade-Line with a single Module).
Parallel-Module:. A Parallel-Module is a Module that is operating in
a parallel with other equivalent Modules.
• Single/Multi-Cabinet Configurations
Single-Cabinet Configuration: A single-cabinet configuration means
that there are no cabinets operating in a chain.
Multi-Cabinet Configurations: It is possible to parallel Conceptpower
(Classic-, Gemini- or Upgrade-Line) Cabinets into a Multi-Cabinet
Configuration in order to increase the number of paralleled Modules.
2.4 Warranty
The conceptpower is supplied with a limited warranty that the UPS and
its component parts are free from defects in materials for a period of 12
months from the date of original commissioning or 15 months from the
date of original delivery, whichever is the sooner. Transportation cost is
not included in the warranty and has to be paid by the end-user.
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 6
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
Do not return anything without written authorisation from EFACEC_SE
or your closest service centre. EFACEC_SE or the closest service
centre will then give you further instructions how to proceed.
Any product must be returned with transportation charges prepaid and
must be accompanied by a description of the failure. Products without
description will not be handled.

This warranty is invalidated if the UPS is put into use without having
been commissioned by a fully trained and by EFACEC_SE authorised
person.

This warranty does not apply to any damage or losses caused by


misuse, abuse, negligence, neglect, unauthorised repair or modification,
incorrect installation, inappropriate environment, accident, act of God or
inappropriate application.

If the UPS fails to conform to the above within the warranty period then
EFACEC_SE or an authorized service centre will, at its sole option,
repair or replace the UPS or parts of it. All repaired or replaced parts will
remain the property of EFACEC_SE or of the authorized service centre.

EFACEC_SE is not liable for any costs, such as loss of profits or


revenue, loss of equipment, loss of data or software, cost of substitutes,
claims by third parties or otherwise.

As general policy, EFACEC_SE does not recommend the use of any of


its products in life support applications where failure or malfunction of
the EFACEC_SE product can be reasonably expected to cause failure
of the life support device or to significantly affect us safety or
effectiveness. EFACEC_SE does not recommend the use of any of its
products in direct patient care. EFACEC_SE will not knowingly sell its
products for use in such applications unless it receives in writing
assurances satisfactory to EFACEC_SE that the risks of injury or
damage have been minimized, the customer assumes all such risks and
the liability of EFACEC_SE is adequately protected under the
circumstances.

The UPS may contain batteries that must be re-charged for a minimum
! of 24 hours every 6 months to prevent deep discharging. Batteries that
have been, for whatever reason, deep discharged are not covered by
the warranty.

2.5 Extended Warranty


The standard warranty may be enhanced by protecting the UPS with an
Extended Warranty Agreement (maintenance contract).
For more details please contact the nearest representative.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 7
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

3. Installation
3.1. Introduction
This chapter contains all the necessary information for the correct
unpacking, positioning, cabling and installation of the UPS
conceptpower.
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ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED
! BY AUTHORISED ELECTRICIANS OR BY QUALIFIED PERSONNEL.
EFACEC_SE will take no responsibility for any personal or material
damage caused by incorrect cabling or operations or activities,
which are not carried out as per the instructions contained in this
manual.

3.1.1 Receipt of the UPS


Upon receiving the UPS, carefully examine the packing container and
the UPS for any sign of physical damage. In case of rupture or suspect
inform immediately:
a) The carrier and
b) EFACEC_SE.
Ensure that the received UPS corresponds to the material indicated in
the delivery note.
The packing container of the conceptpower protects it from mechanical
and environmental damage. To increase its protection the UPS is
wrapped with a plastic sheet.

3.1.2 Nameplate
The technical specifications of the conceptpower are provided on the
nameplate, which is situated at the front of the UPS. Check if it
corresponds to the purchased material mentioned in the delivery note.

3.2. Unpacking
When unpacking the UPS observe the "FRAGILE" and "ARROW" on
the packing container.
Perform the following steps to unpack the UPS:
• Cut wrappers and remove packing container by pulling it upwards;
• Remove the plastic cover from the UPS;
• Remove pallet from the UPS;
• Retain the packaging materials for future shipment of the UPS;
• Examine the UPS for any sign of damage. Notify your carrier or
supplier immediately if damage is apparent.
• Open the UPS-door and make sure that all the UPS-Mudules are
appropriately fitted in their UPS-Compartment and if the UPS
system is provided without a UPS-module make sure that the
empty UPS-compartment is correctly covered with the UPS-
compartment protection cover.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 8
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
3.3 Batteries
The standard batteries of the conceptpower are sealed, maintenance-
free batteries, internally mounted and will typically be connected when
the UPS is commissioned.

The battery life depends very much on the ambient temperature. A


temperature range between +18° and +23°C will achieve the optimum
battery life.

If the UPS is delivered without batteries, EFACEC_SE is not


responsible for any damage or malfunctioning caused to the UPS by
incorrect wiring.

3.4 Storage
3.4.1 UPS
If you plan to store the UPS prior to use, keep the UPS unpacked in a
dry, clean and cool storage room with an ambient temperature between
(+5 °C to +40°C) and humidity of less than 90%.
If the packing container is removed protect the UPS from dust.

3.4.2 Battery
The battery life depends very much on the ambient temperature.
It is therefore important not to store the battery longer than 6 months at
20°C, 3 months at 30°C and 2 months at 35°C storage temperature
without a battery recharge.

For longer-term storage make sure that the battery is fully recharged
every 6 months.

SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED


OR PARTIALLY DISCHARGED STATE.

EXTREME TEMPERATURE, UNDER- AND OVERCHARGE AND


OVERDISCHARGE WILL DESTROY BATTERIES!

Before and after storing, charge the battery.

Always store the batteries in a dry, clean, cool environment in their


original packaging.
If the packing container is removed protect the batteries from dust and
humidity.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 9
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
3.5. Positioning
The conceptpower is a compact and light UPS and can easily be
moved to the final position.
All parts of the conceptpower are accessible from the front making it a
service-friendly and maintenance-friendly UPS.

The UPS should be located where:

• Humidity and temperature are within prescribed limits;


• Fire protection standards are respected;
• Cabling can be performed easily;
• Available front accessibility for service or periodic maintenance;
• Requested air cooling flow should be granted;
• The air conditioning system should have sufficient capacity;
• Dust or corrosive/explosive gases must be absent;
• The place is vibration free;
• Minimum 10 cm rear space is recommended for proper cooling
(see Figure 3.1 and 3.2);
• Only front access is necessary for service and maintenance.

Clearances X Clearances X
Minimum 100mm Minimum 100mm

X X

UPS Battery UPS


Cabinet

Figure 3.1: Figure 3.2:


UPS space recommendation UPS + Battery cabinet space
recommendation

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 10
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
3.6. Cabling
3.6.1 Connection Diagram
To ensure correct operation of the UPS and its ancillary equipment it is
necessary to provide the mains cables with appropriate fuse protection.
To connect the conceptpower to the mains power supply see Figures
3.3, 3.4 and 3.5.

ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED


! BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL
PERSONNEL.
DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR
MOISTURE.
BY OPENING OR REMOVING THE UPS-COVERS YOU RUN RISK
OF EXPOSURE TO DANGEROUS VOLTAGES!

3.6.2 Preparation for the Input Cabling

Before you start connecting the UPS, ensure that:

• Mains voltage (INPUT VOLTS) and frequency (FREQUENCY)


correspond to the values indicated on the nameplate of the UPS.

• Earthing is performed in accordance with the prescribed IEC


Standards or with local regulations;

• UPS is connected to the mains through a LV-Distribution Board


with a separate mains line (protected with a circuit breaker or
fuse) for the UPS.

Provide input fuses and cables according to Figure 3.4 or in accordance


with the prescribed IEC Standards or with the local regulations.

The input of the UPS must be fitted with circuit breakers or other kind of
protection. The circuit breakers will be connected between the mains
supply and the UPS and will provide additional protection to the UPS in
the event of overloads and short circuits.

3.6.3 Earthing

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED


! BY AUTHORISED ELECTRICIANS OR BY QUALIFIED TRAINED
INTERNAL PERSONNEL.

To ensure protection of personnel during the installation of UPS make


sure that the connections are performed under the following conditions:
• No mains voltage is present;
• Loads are shut down and disconnected;
• UPS conceptpower is shut down and voltage-free.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 11
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
Connect the Earthing wire coming from the LV-Distribution Board to the
terminal "PE".

Under the connection terminal of the UPS there is a cable-fixing rail to


ensure that the cables have been fastened properly.

3.6.4 Connection of the Mains Supply


After the UPS has been unpacked and brought to its final position the
authorized technician may start with the cabling.

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED


! BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL
PERSONNEL.
To ensure protection of the personnel during the installation of the UPS
make sure that the connections are performed under the following
conditions:
• No mains voltage is present;
• All loads are shut down and disconnected;
• UPS conceptpower is shut down and voltage-free.

Remove the terminal cover of the UPS


Before connecting the input power cables make sure that:
• All UPS-Modules are fitted in their correct position;
• Maintenance bypass is open in position OFF;
• All Parallel Isolators IA2-1, IA2-2, IA2-3 are in position OFF;
Connect the input power cable coming from the LV-Distribution Board to
the terminals of the UPS showed in the following pages, keeping the
phase rotation in clock-wise sense.

! NOTE: Neutral input wire must always be connected!

NOTE: The UPS conceptpower is provided with facilities for both


single feed (one common input cable for rectifier and bypass) and dual
feed (two separate input cables for rectifier and bypass respectively).
The standard UPS conceptpower is always supplied with facilities for a
single feed. If dual feed is required please contact next Service Centre.

3.6.5. Single Input Feed


To achieve correct Input Cabling see Drawing in Figure 3.5.
For single input feed connect the mains input cable to UPS Terminal
Block according to the following table:

MAINS INPUT CABLE UPS TERMINAL


Phase L1 1L1
Phase L2 1L2
Phase L3 1L3
NEUTRAL 1N
EARTH PE
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 12
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
NOTE: Check on Control Panel (Service-Set-Up) that the UPS was
set-up for single input feed.

For minimum recommended Input Cable Sections and Fuse Ratings for the
conceptpower Upgrade-Line see table in Figure 3.4.
Under the connection terminal of the UPS there is a cable-fixing rail to
ensure that the cables have been fastened properly.

3.6.6 Dual Input Feed


To achieve correct input cabling see Terminal Block in Figure 3.5.

NOTE: The UPS is supplied (as standard version) with facilities for a
single cable feed (for rectifier and bypass). For dual feed it is necessary to
remove the links on the In/Out Terminal Blocks and to set the UPS for dual
input feed by means of control panel settings and modify the set-up on
Control Panel (Menu: Service Set-Up).

For dual input feed connect the mains input cables to UPS Terminal
according to following tables:

MAINS INPUT UPS BYPASS INPUT UPS TERMINAL


CABLE TERMINAL CABLE
Phase L1 1L1 Phase L1 2L1
Phase L2 1L2 Phase L2 2L2
Phase L3 1L3 Phase L3 2L3
NEUTRAL 1N NEUTRAL 2N
EARTH PE EARTH PE

For minimum recommended Input Cable Sections and Fuse Ratings for the
conceptpower Upgrade-Line see table in Figure 3.4.
Under the connection terminal of the UPS there is a cable-fixing rail to ensure
that the cables have been fastened properly.

3.6.7. Preparation for the Output Cabling


Before you start connecting the loads, ensure that the sum of the indicated
UPS-module rated powers (OUTPUT POWER) on the nameplates (on the
front side of the UPS-modules) is equal to or larger than the total load
requirements.
The output of the UPS must be fitted with circuit breakers or other kind of
protection. These circuit breakers will be connected between the loads and the
UPS and will provide additional protection to the UPS in the event of overloads
and short circuits.
These circuit breakers will enable the protection of each load separately.
The size of the circuit breakers depends on the load rating of the load sockets.
The circuit breakers must comply with the prescribed IEC Standards. It is
recommended to provide a separate output distribution board for the load.
The following values should be indicated on the output distribution board:
• Maximum total load rating;
• Maximum load rating of the load sockets.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 13
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
• If a common distribution board is used (sockets for Mains and
UPS voltage), ensure that on each socket there is an indication of
the applied voltage (“Mains” or “UPS”).
Output power cable ratings should be in accordance with the recommended
cable sections and fuses ratings or in accordance with the prescribed IEC
Standards or with the local regulations.
Under the connection terminal of the UPS there is a cable-fixing rail to ensure
that the cables have been fastened properly.

Ensure that the earthing is performed in accordance with the prescribed IEC
Standards or with the local regulations.

3.6.8 Connection of the Load


__________________________________________________________
! ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL
PERSONNEL

To ensure protection of the personnel during the installation of the UPS make
sure that the connections are performed under the following conditions:
• No mains voltage is present;
• All loads are shut down and disconnected;
• UPS conceptpower is shut down and voltage-free.
Before connecting the output power cables make sure that:
• All UPS-Modules are fitted in their correct position;
• Maintenance bypass is in position OFF;
• All Parallel Isolators IA2-1, IA2-2, IA2-3 are in position OFF;

Remove the terminal cover of the UPS.

Connect the output power cable coming from the LV-Distribution Board to the
terminals of the UPS as shown in drawing of Figure 3.5.

3.6.9. Output Cabling


To achieve correct Output Cabling see Terminal Block in Figure 3.5.
For output cabling connect output cable to UPS Terminal according to
following Output to UPS terminal block correlation.

OUTPUT CABLE UPS TERMINAL


Phase L1 3L1
Phase L2 3L2
Phase L3 3L3
NEUTRAL 3N
EARTH PE

Under the connection terminal of the UPS there is a cable-fixing rail to


ensure that the cables have been fastened properly.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 14
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
Block Diagram Upgrade Line

STANDARD VERSION (SINGLE INPUT FEED) VERSION ON REQUEST (DUAL INPUT FEED)

Fuse A MAINS (3x380V/220V, Fuse B Fuse C MAINS (3x380V/220V,


3x400/230V,3x415/240V 3x400/230V,3x415/240V
Cable A Cable B Cable C

F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2

Rectifier Rectifier Rectifier Rectifier Rectifier Rectifier


UPS module 2

UPS module 3

UPS module 2

UPS module 3
UPS module 1

UPS module 1
F4 F5 F6 F4 F5 F6

Inverter Inverter Inverter Inverter Inverter Inverter

Static Switch Static Switch Static Switch Static Switch Static Switch Static Switch

IA2-1 IA2-2 IA2-3 IA2-1 IA2-2 IA2-3

Upgrade Upgrade
Maintenance Bypass IA1 Maintenance Bypass IA1
Frame Frame

Cable D Cable D

Load Load

Figure 3.3: Block Diagram conceptpower – Upgrade Line

Recommended Cable Sections and Fuse Ratings Upgrade Line

Power Fuse A Cable A Cable D Power Fuse B Cable B Fuse C Cable C Cable D
(kVA) (Agl/CB) (SEV/DE) (SEV/DE) (kVA) (Agl/CB) (SEV/DE) (Agl/CB) (SEV/DE) (SEV/DE)
10 3 x 63 5x16(5x10) 5x16(5x10) 10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
10+10 3 x 63 5x16(5x10) 5x16(5x10) 10+10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
10+10+10 3 x 63 5x16(5x10) 5x16(5x10) 10+10+10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
15 3 x 100 5x35(5x25) 5x35(5x25) 15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
15+15 3 x 100 5x35(5x25) 5x35(5x25) 15+15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
15+15+15 3 x 100 5x35(5x25) 5x35(5x25) 15+15+15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20 3 x 100 5x35(5x25) 5x35(5x25) 20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20+20 3 x 100 5x35(5x25) 5x35(5x25) 20+20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20+20+20 3 x 100 5x35(5x25) 5x35(5x25) 20+20+20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
30 3 x 125 5x50(5x35) 5x50(5x35) 30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)
30+30 3 x 125 5x50(5x35) 5x50(5x35) 30+30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)
30+30+30 3 x 125 5x50(5x35) 5x50(5x35) 30+30+30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)

Figure 3.4: Recommended Cable Sections and Fuse Ratings for conceptpower – Upgrade Line

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 15
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
ELEMENTS:
JD1
Control Panel F2 Bypass Line Fuse
JD2
IA1 Maintenance Bypass
F2
IA2-1 Parallel Isolator UPS-Module 1
IA2-2 Parallel Isolator UPS-Module 2
UPS Module 3 Control Panel IA2-3 Parallel Isolator UPS-Module 3
SW1-1
JD7
JD1 Smart Port- RS232 (SUB-D9P/F)
SNMP JD2 Dry Port - volt-free relays (SUB-D25P/F)
JD4 JD8 Parallel Connector for Parallel Adapter
Control Panel SW1-1 Single/Parallel Switch
SW1-9 Multi-Cabinet Configuration Switch
JD1 X1 Emergency Power OFF (EPO)
JD2
X2 Generator ON
F2
X31 Temperatura de Bateria 1
X32 Temperatura de Bateria 1
UPS Module 2 X33 Temperatura de Bateria 1
SW1-1
JD7
JD7 Connector for Control Panel
SNMP JD4 Parallel BUS UPS-Module to JD41 JD42 JD43
JD4
UPS-Module Bypass Fuse
Rated Power F2 (A)

10/15 kVA 32A (14x51)


JD1
(pronorm)
JD2 20/30 kVA 50A (14x51)
F2
(pronorm)

SW1-1 Module Type


UPS Module 1 SW1-1
LOW Single Module
JD7
SNMP
HIGH Parallel Module
JD4

SW1-9 Single First Middle Last


JD41
Cabinet Cabinet Cabinet Cabinet
IA2-1 IA2-2 IA2-3
1 ON ON OFF ON
JD42
JD5 2 ON ON OFF ON
JD43
3 ON ON OFF ON
X1
X2 4 ON ON OFF ON
IA X3 5 ON ON OFF ON
X4
X5 6 ON ON OFF ON
SW1-9 7 ON ON OFF ON
In/Out Terminal Block 8 ON ON OFF OFF
JD8
9 ON OFF OFF ON

Add Links for Remove Link for


Common Battery Dual Input Feed

PE 1+ 2+ 3+ 1N 2N 3N 1- 2- 3- 1L1 2L1 1L2 2L2 1L3 2L3 1N 2N PE 3L1 3L2 3L3 3N PE

Additional Mains Input Separate Bypass Output


Batteries (Single Feed) (Dual Feed) (Load)

conceptpower Upgrade Line (CUPS-30U)


Front View (Rev.02. 01.09.01 vx)

Figure 3.5: In/Out Terminal Block, Front View ConceptPower – Upgrade Line
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 16
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

3.7 Internal Battery Modules


In the Conceptpower Upgrade Line there are no internal batteries.

3.8 External Battery Cabinet and Battery Connection


3.8.1 External Battery Configuration
In the UPS-cabinet of the conceptpower Upgrade-Line there is no space
provided for batteries. An external matching battery frame CBAT30-GU is
available for 7Ah, 7.2Ah, 9Ah, 11Ah, 24Ah and 28Ah battery blocks. Up to 120 x
24Ah battery blocks may be fitted in this cabinet. See example in Figure 3.6.
NOTE: For UPS-Modules 10kVA, 15kVA and 20kVA it is allowed
to use 30-50 (only even numbers) of 12V-battery blocks.
For UPS-Module 30kVA use only 40-50 (only even numbers) of 12V-
battery blocks.
NOTE: Set-up the correct number of battery blocks on Control
Panel (Menu: Service-Set-Up) .

5x24 5x24 5x24


(empty) UPS 3 UPS 3
5x24 5x24 5x24

5x24 5x24 5x24 5x24 5x24 5x24


UPS 2 UPS 2
5x24 5x24 5x24 5x24 5x24 5x24

5x24 5x24 5x24 5x24 5x24 5x24


UPS 1 UPS 1
5x24 5x24 5x24 5x24 5x24 5x24

5x24 5x24 5x24 5x24 5x24 5x24


Distribution Distribution
5x24 5x24 5x24 90kVA 5x24 5x24 5x24 90kVA

Figure 3. 6 On the left drawing(3x30)x24Ah battery blocks are fitted. The lower batch of
30x24Ah belong to UPS 1, the middle batch of 30x 24Ah belong to UPS 2 and the top
batch of 30x24Ah belong to UPS 3. On the right drawing (3x40)x24Ah battery blocks are
fitted in the battery cabinet and each UPS-Module is provided with 40x24Ah.

Depending on the request the batteries may be connected separately for each
Module or it is possible to parallel them together into one common battery for all
three UPS-modules.

3.8.2 Connection of an External Battery Cabinet and UPS


Conceptpower Upgrade-Line
ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY
! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL
PERSONNEL. DO NOT OPERATE IN CASE OF PRESENCE OF WATER
OR MOISTURE.
BY OPENING OR REMOVING THE UPS-COVERS YOU RUN RISK OF
EXPOSURE TO DANGEROUS VOLTAGES!

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 17
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
It is normally recommended for redundant Multi-Module systems to provide each
UPS-Module with its own separate battery. In this way the redundancy is
extended also to the batteries. In the Figure 3.7 the drawing shows how to
connect the batteries in the external battery cabinet CBAT-30GU and the UPS
conceptpower Upgrade Line.
If the three battery batches are desired to be used as one common battery for all
three UPS-Modules then Battery Links may be connected as shown bellow.

External Battery Cabinet UPS-Conceptpower


CBAT-30GU Upgrade-Line

Battery Battery Battery


batch batch batch
for for for Add Links for
UPS 1 UPS 2 UPS 3 Common Battery

1+ N 1- 2+ N 2- 3+ N 3- PE PE 1+ 2+ 3+ N N N 1- 2- 3-

Figure 3.7 Connection of external batteries

To ensure protection of the personnel during the installation of the UPS


! make sure that the connections are performed under the following
conditions:
• No mains voltage is present in the UPS
• All the loads are disconnected
• The UPS and the external battery are voltage-free
To verify the complete shut down of the conceptpower perform following
steps:
1) Make sure that the fuses feeding the UPS in the input Distribution Board are all open
and no power is fed to the UPS.
2) Make sure the "MAINTENANCE BYPASS"(IA1) is open (position "OFF”)
3) Make sure the battery fuses in the external battery cabinet are open.
4) Connect Earth (PE) between the UPS and external battery cabinet.
5) Connect the corresponding + , N, - terminals between UPS and external battery
cabinet according to drawing in Figure 3.7.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 18
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
3.9 Interfacing
The conceptpower is provided with two ports:
• SMART PORT (Serial RS 232);
• DRY PORT (volt-free contacts);

3.9.1 SMART PORT (Serial RS 232)


The SMART PORT JD1 is an intelligent RS 232 serial port that allows
the UPS to be connected to a computer. The connector is a standard D-
Type, 9-pin, female.
When installed the optional SMART PORT, the software WAVEMON
allows the computer to monitor the mains voltage and the UPS status
continuously.
In the event of any changes the computer terminal will display a
message. (For details see our Monitoring Package: WAVEMON )*.
The Fig. 3.8 and 3.9 shows how to connect a PC to the UPS.
a) Fig. 3.8 in case the PC has a 9 pin serial port
b) Fig. 3.9 in case the PC has a 25 pin serial port

a) Interface Cable (UPS End) Interface cable (Computer End)


(9-Pin, D-Type Male) (9-Pin, D-Type Female)
1 1
2 2
3 3
Connects to UPS Connects to
SMART PORT 5
Computer
5
. .
. .
. .

9 9

Figure 3.8 Connector Cable - PC Serial Port with 9-Pin Connection

b) Interface Cable (UPS End) Interface cable (Computer End)


(9-Pin, D-Type Male) (25-Pin, D-Type Female)

1 1
2 2
3 3
Connects to UPS Connects to
.
SMART PORT 5 . Computer
.
.
. 7
. .
.
9 .
.
25

Figure 3.9 Connector Cable – PC Serial Port with 25-pin Connection

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 19
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
3.9.2. DRY PORT (volt-free contacts)

Description.
The DRY PORT JD2 (DB-25P/F) may be used for:
• Connection of remote emergency stop facilities (see paragraph 9.2);
• Connection of Remote Status Panel (see paragraph 9.3);
• Provision of signals for the automatic and orderly shutdown of servers
or IBM AS400, etc.

Definition of PINs on DRY PORT JD2 (25 PIN):


Pin Contact Signal Function

1 Mains failure
2 ALARM MNS Mains present
3 Common
4 Load on inverter
5 Message LD-INV
6 Common
7 Battery low
8 Alarm BATT_LOW Battery OK
9 Common
10 Load on Mains (BYPASS mode)
11 Message LD_MNS
12 Common
13 Common Alarm
14 Alarm COMMON_ALARM No Alarm Condition
15 Common
16
-
NC Not Connected
19
20 +12V
Customer in
21 GND Customer in GND
22 PS_12 GND
23 PS_12 + 12V (Imax = 100 mA)
24 Not Connected
25 Not Connected

All volt free contacts are rated 60 VAC max. and 500 mA max.
Figure 3.10 DRY PORT (JD2) Connections

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 20
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

4. Operation
4.1 Commissioning
The conceptpower UPS is a high quality electronic machine that must
be commissioned by a fully trained and authorized EFACEC_SE field
service engineer before being put into use.
The commissioning of the UPS involves the connection of the UPS and
battery, the checking of the electrical installation and operating
environment of the UPS, the controlled start-up and testing of the UPS
and customer training.

Any conceptpower UPS system not commissioned by a EFACEC_SE


field service engineer or authorized service centre must be considered
! an electrical hazard and EFACEC_SE accepts no responsibility for its
safe operation or the safety of any personnel. Additionally, the
manufacturer’s warranty is immediately invalidated if the UPS is put into
use before it has been correctly commissioned.

4.2 Control Panel.


The user-friendly control panel is composed of three parts:
• POWER MANAGEMENT LCD DISPLAY (PMD);
• LED INDICATORS;
• KEYS.

c o n c e p t p o w e r tm

ON/OFF
LINE 2 BY PASS

BATTERY ALARM ON/OFF

LINE 1 INV RESET Ï Ð ENTER

Fig. 4.1 Control Panel.

4.2.1 Power Management Display (PMD)


The 2 x 20 character LCD simplifies the communication with the UPS
and provides the necessary monitoring information about the UPS.
The menu driven LCD enables the access to the:
• EVENT REGISTER;
• Monitor the input and output U, I, f, P,
• Battery runtime;
• To perform commands like start-up and shut-down of UPS and
Load transfer from INVERTER to BYPASS and vice-versa;
• DIAGNOSIS (SERVICE MODE);
• Adjustments and testing.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 21
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.2.2. LED Indicators
The mimic diagram serves to indicate the general status of the UPS.
The LED-indicators show the power flow status and in the event of
mains failure or load transfer from inverter to bypass and vice-versa.
The corresponding LED-indicators will change colours from green
(normal) to red (warning).
The LED’s LINE 1 (rectifier) and LINE 2 (bypass) indicate the
availability of the mains power supply.
The LED’s INVERTER and BYPASS if green indicate which of the two
is supplying power to the critical load. When the battery is supplying the
load due to mains failure the LED-indicator BATTERY is flashing.
The LED-indicator ALARM is a visual indication of any internal or
external alarm condition. At the same time an audible alarm will be
activated.

INDICATOR INDICATOR STATUS MEANING

ALARM OFF No alarm condition


Flashing RED + buzzer Alarm condition
RED Alarm condition persist
LINE 1 GREEN Mains rectifier available
RED Mains rectifier not available
LINE 2 GREEN Mains bypass available
RED Mains bypass not OK or not available
BY-PASS GREEN Load on bypass (Bypass-or Eco-Mode)
OFF Bypass not operating (switched-off)
INV GREEN Load on inverter
RED Inverter fault or load not transferable to
inverter
OFF Inverter not operating (switched-off)
BATTERY GREEN Battery OK
RED Battery fault or battery is discharged
Flashing GREEN Battery in discharge or battery fuse open

4.2.3 Keys
The keys allow the user to operate the UPS to perform settings and
adjustments, to start-up and shutdown the UPS, to monitor on the LCD
display the voltages, currents, frequencies and other values.

KEYS FUNCTION

ON/OFF
Serve to switch-on or shutdown the UPS by pressing both keys simultaneously
ON/OFF
UP (Ï) Move upwards through the menu
DOWN (Ð) Move downwards through the menu.
RESET Cancel the audible alarm. If the alarm condition was only transient the LED-
indicator ALARM would also extinguish otherwise it will remain on (red).
ENTER Confirms a chosen menu item.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 22
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.2.4 ON/OFF Start-up and Shutdown Buttons
By pressing simultaneously both ON/OFF Buttons on the Control Panel the UPS
may be switched on or shutdown. This is to prevent accidental start-up or
shutdown of the UPS. The two main ON/OFF buttons are also used as a security
LOAD–OFF-switch, making it possible to quickly disconnect the load from the
UPS in emergency situations when a competent technician working on the UPS is
in danger or if the UPS has some kind of anomaly.

TO SHUT DOWN A MULTI-MODULE SYSTEM YOU MUST PRESS BOTH


! ON/OFF-BUTTONS ON EVERY UPS-MODULE !

ACTIVATION OF THE ON/OFF BUTTONS WHEN THE UPS IS NOT IN


! MAINTENANCE BYPASS MODE WILL INTERRUPT THE POWER SUPPLY TO
THE LOAD.
LOAD OFF in Single Module System
If, for security or emergency reasons, it is necessary to immediately disconnect
the load from the UPS, press both red ON/OFF Buttons simultaneously. This is to
avoid any accidental manipulation.
LOAD OFF in Parallel Module System
If, for security or emergency reasons, it is necessary to immediately disconnect
the load from the UPS in a multi-module system, press the two red ON/OFF
Buttons simultaneously on each module.

4.2.5 Definition of a Single/Parallel Module (DIP Switch SW1-1)


By means of the DIP Switch SW1-1, which is located on the front of a Module, it
is possible to determine whether the Module is a:
• Single UPS (Switch Position LOW).
• Parallel UPS (Switch Position HIGH).
4.2.6 Definition of a Single/ Multi-Cabinet Chain (DIP Switch SW1-9)
By means of the DIP Switch SW1-9, which is located on the front of a Cabinet, it
is possible to determine the “position” of the Cabinets in Multi-Cabinet Chain:
• “First” in the Multi-Cabinet Chain
• “Middle” in the Multi-Cabinet Chain (there may be more than one)
• “Last” in the Multi-Cabinet Chain.
NOTE: If a Cabinet is a Single Cabinet then it is seen as the “First”
and “Last” in an imaginary Chain. So the positions of the
DIP Switch SW1-9 must be set as shown bellow:

SW1-9 Single First Middle Last


Cabinet Cabinet Cabinet Cabinet
1 ON ON OFF ON
2 ON ON OFF ON
3 ON ON OFF ON
4 ON ON OFF ON
5 ON ON OFF ON
6 ON ON OFF ON
7 ON ON OFF ON
8 ON ON OFF OFF
9 ON OFF OFF ON

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 23
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.3 Description of the LCD

4.3.1 Status Screens

DESCRIPTION LCD-DISPLAY
1. Load is protected by UPS power (load is LOAD P01
supplied by inverter(Normal Operation) PROTECTED
2. Load is not protected by UPS power it is LOAD P01
supplied by mains power (load on bypass) NOT PROTECTED
3. Load supply completely interrupted. UPS LOAD OFF P01
has been switched off by “ON/OFF” buttons. SUPPLY FAILURE

NOTE: On the right hand side of the LCD there is a 3 digit indicator defining
the Module “Position” in the Multi-Module system.
S stands for Single Module. The system consists only of one Module.
P01 stands for Parallel Module in a Multi-Module system and
01 stands for the first Module (MASTER) in the Multi-Module system.
P02 stands for Parallel Module in a Multi-Module system and
02 stands for the second Module (SLAVE) in the Multi-Module system.
P03 stands for Parallel Module in a Multi-Module system and
03 stands for the third Module (SLAVE) in the Multi-Module system.
The definition of the Module “Position” is achieved in the Menu Service Set-Up.

4.3.2 Main Menu Screen

DESCRIPTION LCD-DISPLAY
1. Logging Control. A log of the last 64 events
Æ EVENT LOG
is stored in the Power Management Display. MEASUREMENTS
2. In Menu Measurements: monitor voltages, Æ MEASUREMENTS
power,frequencies, currents, autonomy etc. COMMANDS
3. The Command Menu enables to perform the Æ COMMANDS
commands “Load to inveter”, Load to UPS DATA
bypass, battery test.
4. The UPS Data are the UPS Æ UPS DATA
personalized information “serial number” SET-UP USER
5. Various settings can be performed by the Æ SET-UP USER
user: Date/Time, automatic battery test, etc. SET-UP SERVICE
6. Various adjustments can be performed by Æ SET-UP SERVICE
the service staff

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 24
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.3.3 Event Log Screen
DESCRIPTION LCD-DISPLAY
1. Logging Control 05-10-00 14-38-56
LOAD TO INV.
2. A log of the last 64 events is stored 05-10-00 14-38-59
in the Power Management Display. LOAD TO BYP.
3. All events and alarms are indicated with 05-10-00 14-39-14
their date and time of appearance. LOAD OFF
4.3.4 Measurements Screen
DESCRIPTION LCD-DISPLAY
1. Battery Runtime BATT. RUNTIME (MIN)
0.0
2. UPS-Output Frequency OUTPUT FREQUENCY (HZ)
50.00
3. Bypass Frequency. BYPASS FREQUENCY (HZ)
50.00
4. Battery Voltage BATTERY VOLTAGE (V)
+0.0 -0.0
5. Battery Charge Current BATT. CHARGE CUR. (A)
+0.0 -0.0
6. Discharge Current. DISCHARGE CURRENT (A)
00.00
7. Rectifier Voltage of all three phases RECTIFIER VOLTAGE (V)
00.00 00.00 00.00
8. Bypass Voltage of all three phases BYPASS VOLTAGE (V)
00.00 00.00 00.00
9. Output Voltage of all three phases OUTPUT VOLTAGE (V)
00.00 00.00 00.00
10. Output Current of all three phases OUTPUT CURRENT (A)
00.00 00.00 00.00
11. Active Output Power of all three phases ACTIVE POWER (KW)
00.00 00.00 00.00
12. Reactive Output Power of all three phases REACTIVE POWER (kVAr)
00.00 00.00 00.00
13. Apparent Output Power of all three phases APPARENT POWER (KVA)
00.00 00.00 00.00
14. Output Power of all three phases OUTPUT POWER (%)
00.00 00.00 00.00
15. Battery capacity BATTERY CAPACITY (%)
00.00

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 25
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.3.5 Commands Screen
DESCRIPTION LCD-DISPLAY
1. Transfer Load to inverter Æ LOAD TO INVERTER
LOAD TO BYPASS
2. Transfer Load to bypass. Æ LOAD TO BYPASS
PERFORM BATT.TEST
3. Battery Test Æ PERFORM BATT.TEST

4.3.6 UPS Data


DESCRIPTION LCD-DISPLAY
1. These general UPS Data are installed UPS SERIAL NUMBER
at the manufacturing plant. M-
2. Manufacturing date DATE OF MANUFACTURE
15-03-01
3. EPROM Version EPROM VERSION
V-000
4. Actual Date and Time DATE TIME

4.3.7 Set-Up User


DESCRIPTION LCD-DISPLAY
1. Set-up Date and Time Æ SET-UP DATE/TIME
SET-UP BATT. TEST
DD-MM-YY HH-MM-SS

2. Set-up battery test Æ SET-UP BATT. TEST


SET-UP GEN-SET OPER.
DAY OF MONTH
(1-31)
HOUR OF DAY
(0-23)
REPETITIVE (Y/N)
000
3. Set-up operation with Gen-Set Æ SET-UP GEN-SET OPER.

BATT.CHARGE LOCK
(Y/N)
BYPASS
LOCK / UNLOCK

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 26
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.3.8 Set-Up Service
DESCRIPTION LCD-DISPLAY
1. This Menu is reserved for authorized service Æ SET-UP SERVICE
engineers. It is not to be used by End-Users. PASSWORD
2. Type in password Æ PASSWORD

Password is necessary to enter.

NOTE: Apart from the adjustment of voltages, frequencies, currents,


power and autonomies in the SET-UP Service it is also possible to set and
check the following parameters:
• UPS Rated Power
• Module configuration S, P01, P02,…
• Single (standard) or Dual Input feed
• f-converter, 50/60Hz and 60/50Hz
• Sync window (2-4%)

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 27
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.4 Operating Modes
4.4.1 Mode "ON LINE" (INVERTER MODE)
The ON-LINE-Mode is the UPS-Operating Mode in which
the load is supplied through the RECTIFIER and
INVERTER.

LED Indicator Colour


LINE 1 Green
LINE 2 Green
BYPASS OFF
INVERTER Green
BATTERY Green

Using the control panel (see 4.1), the UPS can easily be
transferred to the ON-LINE-Mode. The ON-LINE-Mode
provides the highest degree of protection, especially in the
event of a mains disturbance or failure.
This operating mode is always recommended if the critical
loads (computer systems) will not tolerate any interruption
of the supply (not even the shortest).
In the unlikely event of an inverter fault or overload
condition the UPS will transfer the load automatically and
without interruption to the static bypass-mains supply
(transfer time = 0).

4.4.2 Mode"OFF-LINE"(ECO- or BYPASS MODE)

In the "OFF-Line Mode”, the load is supplied from the


mains through the static bypass.
Using the control panel (see 4.1), the UPS may be easily
transferred to "Bypass Mode”.

LED Indicator Colour


LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER OFF
BATTERY Green

When the UPS is operating in "Bypass Mode”, the


efficiency of the system is higher. In the event of a mains
failure the load will automatically be transferred from
mains to inverter within 5 msec (this is valid for single and
parallel systems). The battery charger remains active in
the "Bypass-Mode”.
The "Bypass-Mode”, is recommended only if the loads can
tolerate interruptions of 3-5 ms (transfer time from Bypass
Mode to ON-LINE Mode).
In order to provide the load with maximum protection
! EFACEC_SE always recommends that the load be
supplied by the inverter (ON-LINE-Mode).

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 28
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.4.3 "MAINTENANCE BYPASS" - Mode

The Maintenance Bypass Mode is performed by means of


the IA1 BYPASS SWITCH on the front of the UPS:

POSITION OF EFFECT
SWITCH
ON Bypass-Switch Closed (Load supplied directly from
mains)
LCD-indication: “MAINTENANCE BYP CLOSED”
LED Indicators will indicate as shown in table bellow
Bypass-Switch Open – Normal operating condition
OFF (Load supplied by inverter)
LCD-indication “MAINTENANCE BYP OPEN”
LED Indicators will indicate as shown in table bellow.
MAINTENANCE
BYPASS
LED Indicator ON OFF
LINE 1 Green Green
LINE 2 Green Green
BYPASS Green OFF
MAINS LOA INVERTER RED ON
BATTERY Green Green
UPS

Before transferring the load to Maintenance Bypass (IA1)


! always make sure all the UPS-modules are in the
"Bypass-Mode” or “ECO-Mode”.

IF THE UPS IS OPERATING IN THE MAINTENANCE BYPASS


MODE THROUGH THE BYPASS SWITCH THE LOAD WILL NOT
! BE PROTECTED IN THE EVENT OF A MAINS FAILURE. IT IS
THEREFORE STRONGLY RECOMMENDED TO SWITCH OVER
TO THE ON-LINE MODE (INV. ON) OR BYPASS MODE (OFF-
LINE MODE) AS SOON AS POSSIBLE.

4.4.4 Parallel Isolator (IA2)


Every UPS-unit (module) is provided with an output parallel
isolator (IA2) which, when opened isolates the corresponding
unit (module) from the PARALLEL BUS and from the LOAD.
Once IA2 is open there is no power coming from its inverter.
In redundant parallel configurations it is used to isolate a unit
from the parallel system without the need of transferring the
load to bypass.

POSITION EFFECT

ON Normal Operation (Load supplied by UPS)


UPS-Module isolated from Parallel Bus for maintenance or
OFF module replacement (UPS-Module not supplying load)

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 29
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.5. Start-Up Procedure of UPS Conceptpower – Upgrade Line
ALL THE OPERATIONS IN THIS SECTION MUST BE
! PERFORMED BY AUTHORISED ELECTRICIANS OR BY
QUALIFIED INTERNAL PERSONNEL.

Situation of UPS-System before switching it on:


1. Make sure the fuses for the supply of UPS-System in the Input
Distribution Board on site are open.
2. Make sure all the input and output cabling has been performed
correctly and check the input phase rotation.
3. Verify that all Parallel Isolator Switches IA2-1, IA2-2 and IA2-3 are
open (Position OFF)
4. Verify that the Maintenance Switch IA1 is open and in Position OFF.
5. Make sure all the battery fuses in external battery cabinets are open.
6. Bypass fuses F2 on all UPS-modules are inserted.
7. Check the DIP Switch SW1-1 position, of all Modules. If the cabinet
has only one Module and it is operating as a Single UPS (Switch in
Position LOW). If it is a Parallel UPS (Switch in Position HIGH).
8. Check the Position of the DIP Switches SW1-9. This is a Single-
Cabinet Configuration, and the DIP Switches SW1-9 must be set
according to positions shown in Table of Paragraph 4.2.6.

Start up procedure of Upgrade-Line:


1) Insert fuses for the supply of UPS-System in the Input
Distribution
- The LED-indicators LINE 1 on all UPS-modules are lit – green
- On LCD-Display “LOAD OFF, SUPPLY FAILURE” will appear.
2) Module 1: - Press both “ON/OFF” Buttons to switch on UPS.
On LCD: “LOAD NOT PROTECTED” will appear and the LED
indicator will indicate as shown bellow:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER OFF
BATTERY Flashing Green

3) Check Command: LOAD TO INVERTER


On LCD: “LOAD PROTECTED” will appear and the LED-
indicator will indicate as shown bellow:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS OFF
INVERTER Green
BATTERY Flashing Green

4) Scroll through the measurement and set-ups and check


correctness of adjusted values and of various settings.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 30
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
5) Module 2: Repeat same procedure as for Module 1:Steps 2)-4).
6) Module 3: Repeat same procedure as for Module 1:Steps 2)-4).
7) Check battery polarity and voltage.
8) If the battery polarity and voltage is correct insert external battery
fuses(breakers).
9) Testing of Parallel Functions:
(The load fuses in output Distribution Board are still open i.e. the
loads are disconnected!)
- All three UPS-Modules are on INVETER MODE
- Close Parallel Isolator IA2-1 (position ON) of Module 1
On LCD: “THIS UPS IS NOW MASTER” will appear
- Close Parallel Isolator IA2-2 (position ON) of Module 2
On LCD: “THIS UPS IS NOW SLAVE” will appear
- Close Parallel Isolator IA2-2 (position ON) of Module 3
On LCD: “THIS UPS IS NOW SLAVE” will appear.
On output Terminal Block there is now UPS power and
On all three LCD’s: “LOAD PROTECTED” will appear.
10) Load transfer to Maintenance Bypass
- Go to Menu COMMANDS and choose command “LOAD TO
BYPASS” and transfer the load to mains on the control panel
of any one of the three UPS-modules.
- Close Maintenance Bypass Switch IA1 (position ON)
On LCD: “MANUAL BYP CLOSED” will appear
and the LED-indicator will indicate as shown bellow:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER RED
BATTERY Green

11) Connect Load to the UPS Output


- Insert fuses in output Distribution Board
- Verify on control Panel that the load is on bypass
12) Open Maintenance Bypass Switch IA1
On LCD: “MANUAL BYP OPEN” will appear followed by
“LOAD NOT PROTECTED”
13) Check on all three LCD’s the Output Powers, Voltages,
Currents and Frequencies.
14) Load transfer to Inverter
- Go to Menu COMMANDS and choose command “LOAD TO
INVERTER” and transfer the load to inverter on the control panel
of any one of the three UPS-modules
On all three LCD’s: “LOAD PROTECTED” will appear followed by
15) Check the output Voltages and Currents once again.

THE LOAD IS NOW PROTECTED BY THE UPS CONCEPTPOWER

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 31
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.6 Shutdown Procedure of UPS Conceptpower – Upgrade Line
ALL THE OPERATIONS IN THIS SECTION MUST BE
! PERFORMED BY AUTHORISED ELECTRICIANS OR BY
QUALIFIED INTERNAL PERSONNEL.
The conceptpower UPS may be shutdown completely if the load
does not need input power for an extended period of time.
It may be switched to Maintenance Bypass Mode for service or
maintenance purposes, or transferred to the OFF-LINE Mode if the
load does not need the highest degree of protection.
The load may be disconnected by means of the two ON/OFF
(LOAD-OFF) buttons for security reasons.

Complete Shutdown procedure of Upgrade-Line:


The UPS may be shut down completely if the loads do not
! need any power supply. Therefore the following steps are to be
performed only after the load has been disconnected and does
not need any power supply.

ACTIVATION OF BOTH ON/OFF BUTTONS SIMULTANEOUSLY


WHEN DURING NORMAL OPERATION WILL SWITCH OFF THE
UPS OUTPUT AND NO LONGER SUPPLY POWER TO THE
LOAD.

1) Verify that the loads are shutdown and that there is no need
for power supply to the load.
2) If the loads are all disconnected, press simultaneously both
ON/OFF-Buttons on UPS-Control Panel on all three Control
Panels.
On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear
and the LED-indicator will indicate as shown bellow:

LED Indicator Colour


LINE 1 Green
LINE 2 OFF
BYPASS OFF
INVERTER OFF
BATTERY Flashing Green

3) Open all three Parallel Isolator Switches IA2-1, IA2-2, IA2-3


4) Open battery fuses/breakers in external battery cabinets or racks.
5) Open the mains fuses/breaker in the building distribution panel.

THE UPS CONCEPTPOWER IS NOW VOLTAGE FREE.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 32
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.7 Load Transfer to Maintenance Bypass
If it is necessary to perform service or maintenance on the UPS it is
possible to transfer the UPS in to MAINTENANCE BYPASS.

! BEFORE YOU SWITCH THE MAINTENANCE BYPASS TO


POSITION «ON», MAKE SURE THAT THE LOAD HAS BEEN
TRANSFERRED TO MAINS SUPPLY ( OFF-LINE MODE )

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED


! BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL
PERSONNEL.

Situation of UPS-System before switching starting the


Transfer Procedure to Maintenance Bypass:

The load is protected by UPS-Conceptpower in normal operation (all


three models are operating on inverter).

1) Load transfer to Maintenance Bypass


- Go to Menu COMMANDS and choose command “LOAD TO
BYPASS” and transfer the load to mains on the control panel
of any one of the three UPS-modules.
On LCD: “LOAD NOT PROTECTED” will appear
- Close Maintenance Bypass Switch IA1 (position ON)
On LCD: “MANUAL BYP CLOSED” will appear
and the LED-indicator will indicate as shown bellow:

LED Indicator Colour


LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER RED
BATTERY Green

2) Press simultaneously the two ON/OFF buttons on the UPS-control


panel (PMD) on all three control panels.
On the LCD’s: “LOAD OFF, SUPPLY FAILURE” will appear
and the LED-indicator will indicate as shown bellow

LED Indicator Colour


LINE 1 Green
LINE 2 OFF
BYPASS OFF
INVERTER OFF
BATTERY Flashing Green

3) Open Parallel Isolators IA2-1, IA2-2 and IA-3.


4) Open battery fuses/breakers in the external battery cabinets or racks.
THE LOAD IS NOW SUPPLIED BY MAINS AND IS NOT PROTECTED

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 33
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

5. Replacement of UPS-Modules
5.1 Replacement of UPS-Module in Single Module System
ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED
PERSONNEL.
BY OPENING OR REMOVING THE UPS-MODULES AND MODULE COVERS
YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES!
BEFORE REMOVING A UPS-MODULE MAKE SURE THE INTERNAL DC-
CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES.
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN
APPROPRIATE PROTECTION COVER
EFACEC_SE WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY FOR
ANY PERSONNEL OR MATERIAL DAMAGE DUE TO ERRONEOUS
MANIPULATION OR CABLING OF THE UPS, WHICH ARE DESCRIBED IN
THIS MANUAL.

5.1.1 How to Extract a UPS-Module in SINGLE MODULE Systems


If your conceptpower Upgrade-Line consists of only one single UPS-
Module then perform following steps to extract the module:
1) Identify the faulty Module with the Alarm condition and RESET the
Alarm. The audible noise will stop.
If the Alarm conditions persists (the LED-Indicator ALARM is red) there
is a fault in the UPS-Module.
2) If the load is supplied by the mains in Bypass-Mode (Eco-Mode)
close the Maintenance Bypass (IA1) by turning it to position “ON”. The
load is now supplied directly from the mains power.
NOTE: If the load is on inverter then first transfer load to bypass by
means of the command “LOAD TO BYPASS” in submenu
COMMANDS. On LCD: “LOAD NOT PROTECTED” will appear
3) Close Maintenance Bypass Switch IA1 (position ON)
On LCD: “MANUAL BYP CLOSED” will appear and the LED-indicator
will indicate as shown bellow:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER RED
BATTERY Green

The load is now directly supplied by mains and is not protected

4) Open the Parallel Isolator Switch IA2-1 (switch to position “OFF”) of


UPS-module to be replaced. The UPS-module is now disconnected
from the output;
5) Press both ON/OFF Buttons on UPS-Module simultaneously;

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 34
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6) Open battery fuses/breakers in external battery cabinet or rack;
7) Disconnect cables from connectors JD1, JD2, JD7, JD4 and SNMP
network cable
8) Unscrew the four screws on the front side of the module that are fixing it
to the UPS-frame;
9) Pull Module only partly horizontally by means of the 2 black handles
until the rear connectors are disconnected.
ATTENTION: BEFORE DRAWING THE UPS-MODULE COMPLETELY
OUT , WAIT 2 MINUTES UNTIL THE INTERNAL DC-CAPACITORS ARE
DISCHARGED.
10) Draw UPS-Module by pulling it out horizontally:
NOTE: Two persons are needed to pull out the module from the UPS-
Frame. The weight of a 30 kVA-module is 55kg (the weight of 20 kVA-
module is 40kg)
11) Insert new UPS-Module or cover the opening (UPS-Module
Compartment) with appropriate protection cover immediately and fix
with four screws.
WHILE THE UPS IS OPERATING IN THE MAINTENANCE BYPASS-
! MODE THE LOAD IS NOT PROTECTED AND IN THE EVENT OF A
MAINS FAILURE THE LOAD SUPPLY WILL BE INTERRUPTED AND
THE LOAD WILL CRASH.

5.1.2 How to Fit Back a UPS-Module in SINGLE MODULE Systems


ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED
PERSONNEL.
BY OPENING OR REMOVING THE UPS-MODULES AND MODULE COVERS
YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES!
BEFORE REMOVING A UPS-MODULE MAKE SURE THE INTERNAL DC-
CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES.
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN
APPROPRIATE PROTECTION COVER
EFACEC_SE WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY FOR
ANY PERSONNEL OR MATERIAL DAMAGE DUE TO ERRONEOUS
MANIPULATION OR CABLING OF THE UPS, WHICH ARE DESCRIBED IN
THIS MANUAL.

If your conceptpower Upgrade-Line consists of only one single UPS-


Module then perform following steps to fit back the new module:
1) Remove UPS-Module compartment protection cover by unscrewing
four screws on the front.
2) Slide UPS-module in its dedicated position and push strongly to
assure good contact on the rear plugs.
NOTE: Two persons are needed to carry and push the module to its
final position in UPS-frame. The weight of 30 kVA-module is 55kg
(the weight of 20 kVA-module is 40kg)
3) Tighten the four screws on the front of module;

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 35
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4) Reconnect cables on connectors JD1, JD2, JD7, JD4 and SNMP
network cable.

5) Check if the LED LINE1 is green. If yes, mains voltage is OK;


On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear
and the LED-indicator will indicate as shown bellow:

LED Indicator Colour


LINE 1 Green
LINE 2 OFF
BYPASS OFF
INVERTER OFF
BATTERY Flashing Green

6) Make sure the bypass fuses F2 are inserted (front of Module);


7) Close external battery fuses/breaker;
8) Press simultaneously both “ON/OFF” Buttons to start-up UPS.
On LCD: “LOAD NOT PROTECTED” will appear and the LED-
indicator will indicate as shown
9) Transfer load to mains and inverter several times for testing by
means of submenu COMMANDS;
10) Transfer Load to Bypass-Mode by means of COMMAND “LOAD TO
BYPASS”
11) Verify the status (Load on Bypass, Eco-Mode) by checking the
LED- indicators as shown bellow:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER OFF
BATTERY Green

12) Close Parallel Isolator Isolator (IA2-1);


13) Open Maintenance Bypass (IA1) by turning it to position “OFF”.
The load is now supplied by the static bypass. Check LED-
indicators
14) Transfer load to Inverter-Mode by means of COMMAND “LOAD TO
INVERTER”
On LCD: “LOAD PROTECTED” will appear
and the LED-indicator will indicate as shown bellow:

LED Indicator Colour


LINE 1 Green
LINE 2 Green
BYPASS OFF
INVERTER Green
BATTERY Green

_____________________________________________________________________________________________
MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 36
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

THE LOAD IS NOW PROTECTED BY THE UPS CONCEPTPOWER.

_____________________________________________________________________________________________
MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 37
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
5.2 Replacement of UPS-Module in Redundant-Multi-Module System
ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED
PERSONNEL.
BY OPENING OR REMOVING THE UPS-MODULES AND MODULE COVERS
YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES!
BEFORE REMOVING A UPS-MODULE MAKE SURE THE INTERNAL DC-
CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES.
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN
APPROPRIATE PROTECTION COVER
EFACEC_SE WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY FOR
ANY PERSONNEL OR MATERIAL DAMAGE DUE TO ERRONEOUS
MANIPULATION OR CABLING OF THE UPS, WHICH ARE DESCRIBED IN
THIS MANUAL.
5.2.1 How to Extract a Module in Redundant Multi-Module System
If in a redundant parallel system a UPS-module is faulty, the load will
continue to be protected by the operating modules On-Line-Mode (Inverter-
Mode) and the faulty Module may be replaced without having to transfer the
load to bypass!
To extract the faulty module from the UPS-Frame in a Redundant Multi-
Module Configuration proceed as follows:
1) Identify the faulty Module with the Alarm condition and RESET the
Alarm. The audible noise will stop.
If the Alarm conditions persists (the LED-Indicator ALARM is red)
there is a fault in the UPS-Module.
2) Open the corresponding Parallel Isolator Switch IA2 of the faulty
Module (switch to position “OFF”);
NOTE: Parallel Switch IA2-1 belongs to Module 1
Parallel Switch IA2-2 belongs to Module 2
Parallel Switch IA2-3 belongs to Module 3
3) On the faulty Module control panel press the two ON/OFF-Buttons
simultaneously to shutdown the UPS-Module;
4) Open external battery fuses/breakers of the faulty Module.
Do not open battery fuses/breakers of the operating Modules!
5) Disconnect cables from connectors JD1, JD2, JD7, JD4 and SNMP
network cable
6) Unscrew the four screws on the front of UPS-module;
7) Pull Module only partly horizontally by means of the 2 black handles
until the rear connectors are disconnected.
ATTENTION: BEFORE DRAWING THE UPS-MODULE COMPLETELY
OUT , WAIT 2 MINUTES UNTIL THE INTERNAL DC-CAPACITORS ARE
DISCHARGED.
8) Draw UPS-Module by pulling it out horizontally:
NOTE: Two persons are needed to pull out the module from the UPS-
Frame. The weight of a 30 kVA-module is 55kg (20 kVA-module 40kg).
9) Insert new UPS-Module or cover the opening (UPS-Module
Compartment) with appropriate protection cover immediately and fix
with four screws.

_____________________________________________________________________________________________
MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 38
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
5.2.2 How to Fit Back a Module in Redundant Multi-Module System

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY


! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED
PERSONNEL.
BY OPENING OR REMOVING THE UPS-MODULES AND MODULE COVERS
YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES!
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN
APPROPRIATE PROTECTION COVER
EFACEC_SE WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY FOR
ANY PERSONNEL OR MATERIAL DAMAGE DUE TO ERRONEOUS
MANIPULATION OR CABLING OF THE UPS, WHICH ARE DESCRIBED IN
THIS MANUAL.
If your conceptpower Upgrade-Line consists of two or three redundant
UPS-Modules then perform following steps to fit back the new module:
1) Remove UPS-Module compartment protection cover by unscrewing
four screws on the front.
2) Slide two thirds of UPS-Module into dedicated UPS-compartment
(make sure not to plug the UPS-Module into the rear connector).
Connect Control Panel cable to connector JD7.
Push UPS-module to its final position and push strongly to assure
good contact on the rear plugs.
NOTE: Two persons are needed to carry and push the module
to its final position in UPS-frame. The weight of 30 kVA-Module is
55kg (the weight of 20 kVA-module is 40kg)
3) Tighten the four screws on the front of module;
4) Reconnect cables on connectors JD1, JD2, JD7, JD4 and SNMP
network cable;
5) Check if the LED LINE1 is green. If yes, mains voltage is OK;
On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear
and the LED-indicator will indicate as shown bellow:

LED Indicator Colour


LINE 1 Green
LINE 2 OFF
BYPASS OFF
INVERTER OFF
BATTERY Flashing Green

6) Make sure the bypass fuses F2 are inserted (front of Module);


7) Close external battery fuses/breaker;
8) Press simultaneously both “ON/OFF” Buttons to start-up UPS.
On LCD: “LOAD NOT PROTECTED” will appear and the LED-
indicator will indicate as shown bellow

LED Indicator Colour


LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER OFF
BATTERY Green
_____________________________________________________________________________________________
MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 39
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
9) Transfer load to mains and inverter several times for testing by
means of submenu COMMANDS;
10) Transfer load to Inverter-Mode by means of COMMAND “LOAD TO
INVERTER”
On LCD: “LOAD PROTECTED” will appear and the LED-indicator will
indicate as shown bellow:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS OFF
INVERTER Green
BATTERY Green
11) Close the corresponding Parallel Isolator Switch IA2 of the faulty
Module (switch to position “ON”);
NOTE: Parallel Switch IA2-1 belongs to Module 1
Parallel Switch IA2-2 belongs to Module 2
Parallel Switch IA2-3 belongs to Module 3

THE LOAD IS NOW PROTECTED BY REDUNDANT POWER OF UPS CONCEPTPOWER.

5.3 Replacement of a Module in Capacity Multi-Module System


ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED
PERSONNEL.
BY OPENING OR REMOVING THE UPS-MODULES AND MODULE COVERS
YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES!
BEFORE REMOVING A UPS-MODULE MAKE SURE THE INTERNAL DC-
CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES.
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN
APPROPRIATE PROTECTION COVER
EFACEC_SE WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY FOR
ANY PERSONNEL OR MATERIAL DAMAGE DUE TO ERRONEOUS
MANIPULATION OR CABLING OF THE UPS, WHICH ARE DESCRIBED IN
THIS MANUAL.

5.3.1 How to Extract a Module in a Capacity Multi-Module System


If in capacity parallel system a UPS-Module experiences a fault and there is
not enough capacity left to protect the load by the remaining operating
UPS-Modules, the load will automatically be transferred to bypass (Bypass-
Mode or Eco-Mode) and will continue to be supplied by the mains power
supply.
To extract the faulty module from the UPS-Frame in a Capacity Multi-
Module System proceed as follows:
1) Identify the faulty Module with the Alarm condition and RESET the
Alarm. The audible noise will stop.
If the Alarm conditions persists (the LED-Indicator ALARM is red) there
is a fault in the UPS-Module.

_____________________________________________________________________________________________
MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 40
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
2) Verify that the load is on Bypass and is supplied by the mains power
(Bypass-Mode or Eco-Mode) on all three UPS-Modules;
In the majority of the events the LED-indicators on Control Panel of the
Faulty Module will show:

LED Indicator Colour


LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER RED
BATTERY Green

Whereas the LED-indicators on the Control Panels of the other two


Operating Modules will show:

LED Indicator Colour


LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER OFF
BATTERY Green

3) Close Maintenance Bypass Switch IA1 (position ON)


On LCD: “MANUAL BYP CLOSED” will appear and the LED-indicator
will indicate as shown bellow:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER RED
BATTERY Green

The load is now directly supplied by mains and is not protected


4) Open the Parallel Isolator Switch IA2-1 (switch to position “OFF”) of
UPS-module to be replaced. The UPS-module is now disconnected
from the output;
5) Press both ON/OFF Buttons on UPS-Module simultaneously;
6) Open battery fuses/breakers in external battery cabinet or rack;
7) Disconnect cables from connectors JD1, JD2, JD7, JD4 and SNMP
network cable;
8) Unscrew the four screws on the front side of the module that are fixing it
to the UPS-frame;
9) Pull Module only partly horizontally by means of the 2 black handles
until the rear connectors are disconnected.
ATTENTION: BEFORE DRAWING THE UPS-MODULE COMPLETELY
OUT , WAIT 2 MINUTES UNTIL THE INTERNAL DC-CAPACITORS ARE
DISCHARGED.

_____________________________________________________________________________________________
MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 41
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
10) Draw UPS-Module by pulling it out horizontally:
NOTE: Two persons are needed to pull out the module from the UPS-
Frame. The weight of a 30 kVA-module is 55kg (20 kVA-module 40kg).
11) Insert new UPS-Module or cover the opening (UPS-Module
Compartment) with appropriate protection cover immediately and fix
with four screws.
WHILE THE UPS IS OPERATING IN THE MAINTENANCE BYPASS-
! MODE THE LOAD IS NOT PROTECTED AND IN THE EVENT OF A
MAINS FAILURE THE LOAD SUPPLY WILL BE INTERRUPTED AND
THE LOAD WILL CRASH.

5.3.2 How to Fit Back a Module in a Capacity Multi-Module System


To replace a Faulty Module in a Capacity Multi-Module System perform
following steps:
1) Remove UPS-Module compartment protection cover by
unscrewing four screws on the front.
2) Slide two thirds of UPS-Module into dedicated UPS-
compartment (make sure not to plug the UPS-Module into the
rear connector).
Connect Control Panel cable to connector JD7.
Push UPS-module to its final position and push strongly to
assure good contact on the rear plugs.
NOTE: Two persons are needed to carry and push the module
to its final position in UPS-frame. The weight of 30 kVA-Module
is 55kg (the weight of 20 kVA-module is 40kg)
3) Tighten the four screws on the front of module;
4) Reconnect cables on connectors JD1, JD2, JD7, JD4 and
SNMP network cable;
5) Check if LED LINE1 is green. If yes, mains voltage is OK;
On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear
and the LED-indicator will indicate as shown bellow:

LED Indicator Colour


LINE 1 Green
LINE 2 OFF
BYPASS OFF
INVERTER OFF
BATTERY Flashing Green

6) Make sure the bypass fuse F2 is inserted (front of Module);


7) Close external battery fuses/breaker of the new Module;
8) Press both “ON/OFF” Buttons simultaneously to start-up UPS.
On LCD: “LOAD NOT PROTECTED” will appear and the LED-
indicator will indicate as shown:

_____________________________________________________________________________________________
MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 42
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER OFF
BATTERY Green

9) Transfer load to mains and inverter several times for testing by


means of submenu COMMANDS;
10) Transfer Load to Bypass-Mode by means of COMMAND “LOAD
TO BYPASS”
11) Again, verify the status LOAD ON BYPASS

LED Indicator Colour


LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER OFF
BATTERY Green

12) Verify that the remaining UPS-Modules are also on Bypass.


13) If all three UPS-Modules are on Bypass, Close Parallel Isolator
Isolator Switch IA2 of New Module (position ON);
All three Modules are operating in parallel.
14) Open Maintenance Bypass (IA1) by turning it to position “OFF”.
The load is now supplied by the static bypass of all three
Modules. Check LED-indicators on control panels.
15) Transfer load to Inverter-Mode by means of COMMAND “LOAD
TO INVERTER” on any one of three control panels.
On LCD: “LOAD PROTECTED” will appear and the LED-
indicator will indicate as shown bellow:

LED Indicator Colour


LINE 1 Green
LINE 2 Green
BYPASS OFF
INVERTER Green
BATTERY Green

THE LOAD IS NOW PROTECTED BY THE UPS CONCEPTPOWER

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

6. Multi-Cabinet Configuration
6.1. Concept of Multi-Cabinet Configuration
The Upgrade-Line UPS-Cabinets may be paralleled for power capacity
upgrade or for redundancy infinitely. Every standard conceptpower UPS
is provided with the parallel option and therefore no time-consuming
upgrading is necessary on site.

UPS 1 UPS 2 UPS n


Fig. 6.1. UPS conceptpower Upgrade-Line Multi-Cabinet Chain.
The Multi-Cabinet Chain is based on a decentralised bypass architecture
i.e. every UPS is provided with its own static bypass. In a parallel system
there is always one Master Module and the other Modules are slaves. If at
any time the master is faulty the next UPS (former slave) will immediately
take over the master function and the former master will switch off.
Every UPS unit in a parallel configuration is provided with a proper output
parallel Isolator (IA2) which, when opened isolates the corresponding unit
from the parallel system. Once the parallel isolator (IA2) of a unit is open
that unit (module) is isolated from the rest of the parallel system and
therefore does not provide power to the output.
For example if you perform the command “LOAD TO BYPASS” on any
unit, all the units will transfer the load simultaneously to mains and if you
perform the command “LOAD TO INVERTER” on any unit all the UPS’s
will simultaneously transfer the load to the inverters.
The conceptpower is paralleled for redundancy (highest availability) or for
power parallel systems.

IMPORTANT: The BYPASS MODE (ECO-MODE) function of a


parallel systems is the same as in single units of conceptpower. If in a
parallel UPS system the load is transferred to the BYPASS (load on mains)
and if the mains fails, the UPS’s will all be automatically transferred to
inverter within 5msec.
In order to provide the load with maximum protection
! EFACEC_SE always recommends that the load be
supplied by the inverter (ON-LINE-Mode).

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6.2. Installation Instructions
6.2.1 Introduction
ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED
PERSONNEL.
BY OPENING OR REMOVING THE UPS-MODULES AND MODULE COVERS
YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES!
BEFORE REMOVING A UPS-MODULE MAKE SURE THE INTERNAL DC-
CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES.
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN
APPROPRIATE PROTECTION COVER.
EFACEC_SE WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY FOR
ANY PERSONNEL OR MATERIAL DAMAGE DUE TO ERRONEOUS
MANIPULATION OR CABLING OF THE UPS, WHICH ARE DESCRIBED IN
THIS MANUAL.
DO NOT ATTEMPT TO COMMISSION A PARALLEL CABINETS SYSTEM
! WITHOUT CAREFULLY READING THIS USER MANUAL (SEE ALSO
CHAPTERS 3 AND 4)
NOTE: IN ORDER TO ACHIEVE EQUAL LOAD SHARING BETWEEN THE
UPS-CABINETS, THE INPUT CABLE LENGTHS FROM THE INPUT
DISTRIBUTION BOARD TO THE UPS AND FROM THE OUTPUT
CABLE TO THE OUTPUT DISTRIBUTION BOARD SHOULD BE THE
SAME RESPECTIVELY.
WHEN CABLING THE UPS’s MAKE SURE THAT THE UPS’s ARE COMPLETELY
VOLTAGE FREE. CHECK THAT THE MAINTENANCE BYPASSES (IA1) AND ALL
! PARALLEL ISOLATORS (IA2) ARE OPEN (“OFF”) ON ALL CABINETS.

6.2.2 Paralleling of UPS-Cabinets


6.2.2.1 Connection of Parallel Communication Cables (BUS-lines)
For the correct performance of different parallel functions and operations the
parallel units communicate continuously between each other. This is achieved by
means of the so-called communication BUS-Lines.
After terminating the input and output cabling of each single UPS, it is necessary
to connect the units together to form the parallel system. For this purpose a
communication BUS line is connected sequentially between the units. Connect
communication BUS lines according to Figure 6.2.
NOTE: CONNECT THE BUS CABLES ONLY WITH SWITCHED OFF UPS AND
OPENED PARALLEL ISOLATORS IA2. RESPECT THE FOLLOWING
CONNECTION SEQUENCES.
1. Fit the Parallel Adapter over the Connector JD8 on all UPS-cabinets
2. Set DIP Switch SW2-2 on each Parallel Adapter depending on the UPS
Cabinet in the parallel cabinet configuration (see page 45)
3. Connect PORT JD6 on Parallel Adapter of UPS-Cabinet 1and PORT JD5 of
Parallel Adapter of UPS-Cabinet 2 with the corresponding BUS-Cable;
4. Connect PORT JD6 on Parallel Adapter of UPS-Cabinet 2 and PORT JD5 of
UPS-Cabinet 3 with the corresponding BUS-Cable
5. Continue in the same manner for the remaining UPS-Cabinets.
UPS-Cabinet 1 UPS-Cabinet 2 UPS-Cabinet n-1 UPS-Cabinet n

Parallel Adapter Parallel Adapter Parallel Adapter Parallel Adapter


Master-Slave
Output
Master-Slave
Input SW2-2
Master-Slave
Output
Master-Slave
Input SW2-2 Master-Slave Master-Slave
SW2-2
Master-Slave
Output
Master-Slave
Input SW2-2
Output Input
JD6 JD5 JD6 JD5 JD6 JD5
JD6 JD5

Figure 6.2. Connection of the Bus Lines when paralleling UPS-Cabinets by means of Parallel Adapters.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6.2.2.2 Parallel Adapter and DIP-Switch SW2-2
If the UPS-CABINETS are paralleled the Parallel Adapter will be placed on the Connector
JD8 on the distribution panel and the communications cables between the cabinets will be
connected through the connectors JD5 and JD6, as we are doing now.
NOTE: set the Switch SW2-2 correctly according to the corresponding cabinet configuartion.

Parallel
JD8
Adapter
JD 5
SW 2 ON ON OFF OFF
SW2-2
JJD6 Single Unit First Unit Middle Unit Last Unit
SW 1 ON OFF OFF ON

6.2.3 DIP-Switches SW1-1 and SW1-9 Settings


Before starting up the Multi-Cabinet Configurations it is necessary to set
the DIP Switches SW1-1 and SW1-9 to their correct positions.

DIP Switch SW1-1


The DIP Switch SW1-1 is located on every UPS-Module and serves to define
if the UPS-Module is a single or parallel Module.
SW1-1 has two positions:
HIGH = Parallel (the Module is part of a Multi-Module System)
LOW = Single (the Module is a single UPS)
In the case of Multi-Cabinet Configurations the SW1-1 on all Modules is
always in position HIGH = Parallel.
SW1-1 Module Type

LOW Single Module

HIGH Parallel Module


DIP Switch SW1-9
The DIP Switch SW1-9 is located on every Cabinet (Upgrade-Line) and not
on Modules. With this switch it is possible to determine the “position of an
Upgrade-Line-Cabinet” in a Multi-Cabinet Chain. Define each Upgrade-
Line-Cabinet in a Multi-Cabinet Chain as:
1) The “First”,
2) The “Middle” (there may be more than one) and
3) The “Last”
Cabinet in the Multi-Cabinet Chain by setting the DIP Switch SW 1-9 on each
cabinet according to the Table bellow:
SW1-9 Single First Middle Last
Cabinet Cabinet Cabinet Cabinet
1 ON ON OFF ON
2 ON ON OFF ON
3 ON ON OFF ON
4 ON ON OFF ON
5 ON ON OFF ON
6 ON ON OFF ON
7 ON ON OFF ON
8 ON ON OFF OFF
9 ON OFF OFF ON

After having set the SW1-1 on all UPS-Modules and SW1-9 on all the
Upgrade-Line-Cabinets correctly the UPS’s may be commissioned.

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6.2.4 ON/OFF Start-up and Shutdown Buttons
The ON/OFF-Buttons serve to start-up or shutdown the UPS-system for
service or maintenance or for emergency reasons.
IF BOTH ON/OFF-BUTTONS ARE PRESSED ON THE UPS-MODULE IN A
! MULTI-MODULE SYSTEM ONLY THAT PARTICULAR UPS-MODULE WILL
SHUTDOWN. TO SHUTDOWN THE COMPLETE SYSTEM PRESS BOTH
ON/OFF-BUTTONS ON EVERY UPS-MODULE OF MULTI-MODULE SYSTEM .

6.2.5 Parallel Isolator (IA2)


Every UPS-unit is provided with a parallel isolator IA2. The parallel isolator is
an important element of the UPS-unit, that allows the isolation of a unit from
the parallel system without the need to transfer the load to bypass.

IA2 OPEN: THE CORRESPONDING UPS-MODULE IS ISOLATED FROM THE


OUTPUT. THERE IS NO COMMUNICATION BETWEEN THE ISOLATED UNIT
! AND THE REST OF THE PARALLEL SYSTEM. THE ISOLATED UPS-MODULE
MAY BE REPLACED WITHOUT COMPROMISING THE REST OF THE SYSTEM.
IA2 CLOSED: THE CORRESPONDING UPS IS BEING ADDED TO THE REST OF
THE PARALLEL SYSTEM.
IMPORTANT: BEFORE CLOSING THE IA2 OF A UPS-MODULE BE SURE THAT
THE STATUS OF THAT UPS-MODULE IS THE SAME AS OF THE REST OF THE
OPERATING UPS-MODULE WITH CLOSED IA2. EXAMPLE: IF ALL UPS’s WITH
CLOSED IA2 ARE ON INVERTER, MAKE SURE THAT THE UNIT ON WHICH
ISOLATOR IA2 IS BEING CLOSED IS ALSO ON INVERTER.

6.2.6 Maintenance Bypass (IA1)


There are two types of Parallel System Configurations: redundant and
capacity parallel systems (see Chapter 5).
6.2.6.1 Redundant Parallel Configuration
In a redundant parallel system a UPS-module may easily be isolated from
the parallel system by opening the respective isolator (IA2). It is now
possible to operate or shut down this unit without influencing the rest of the
parallel system. The rest of the parallel system will continue to protect the
load. The isolated UPS-Module may be replaced without the need of
transferring the load to bypass by means of the Maintenance Bypass (IA1).
6.2.6.2 Capacity Parallel Configuration
In the event of a fault in one of the UPS-Modules in a capacity parallel
system the load will automatically be transferred to static bypass (mains). In
order to replace the faulty module the load must be transferred to mains by
means of Maintenance Bypass (IA1).
6.2.7 ECO-MODE (BYPASS MODE) in Parallel Systems
The Eco-Mode function in a Parallel System is the same as in Single
Systems. If in a conceptpower Parallel System the load is supplied by the
mains(load on mains) and in the event of mains failure, all UPS’s will
automatically transfer the load back to the inverters with 5msec.

In order to provide the load with maximum protection EFACEC_SE


! always recommends that the load be supplied by the inverter (ON-LINE-
Mode).

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6.3 Commissioning of Multi-Cabinet Configuration (Upgrade-Line)

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY


! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED
PERSONNEL.
BY OPENING OR REMOVING THE UPS-MODULES AND MODULE COVERS
YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES!
BEFORE REMOVING A UPS-MODULE MAKE SURE THE INTERNAL DC-
CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES.
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN
APPROPRIATE PROTECTION COVER.
EFACEC_SE WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY FOR
ANY PERSONNEL OR MATERIAL DAMAGE DUE TO ERRONEOUS
MANIPULATION OR CABLING OF THE UPS, WHICH ARE DESCRIBED IN
THIS MANUAL.

6.3.1 Start-up of a Multi-Cabinet Configuration (Upgrade-Line)


Before starting up a Multi-Cabinet Configuration verify that:
1) All the input and output cabling been performed correctly according
to Chapter 3 of this User Manual;
2) The parallel communication cables been connected correctly
according to Paragraph 6.2.2 of Chapter 6;
3) All the DIP Switches for the Modules and Upgrade-Line Cabinets been
set correctly according to Paragraph 6.2.3 of Chapter 6;
4) All the external battery cabinets/racks have been connected correctly;

The start-up of a Multi-Cabinet Configuration may be performed in analogy


to the start-up procedures for a single Upgrade-Line Cabinet described in
Paragraph 4.5 of Chapter 4.

6.3.2 Shutdown of Multi-Cabinet Configuration (Upgrade-Line)


Before shutting-down of a Multi-Cabinet Configuration make sure that the
loads do need a power protection and that they are disconnected.

The UPS may be shut down completely if the loads do not need
! any power supply. Therefore the steps in this Paragraph are to be
performed only after the load has been disconnected and does not
need any power supply.
To perform a complete shutdown of a Parallel Cabinet Configuration
proceed in analogy to the shutdown procedures described in Paragraph
4.6 of Chapter 4.

6.3.3 Replacement of a Faulty UPS-Module in a Multi-Cabinet


Configuration (Upgrade-Line)
If in a Multi-Cabinet Configuration a UPS-Module fails proceed in replacing
the UPS-Module in analogy with the replacement procedures described in
Chapter 5 of this User Manual.

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

7. Maintenance
7.1 Introduction
ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL.
To ensure an optimum operation of the conceptpower and a continuous
and efficient protection of the connected load it is recommended to check
the batteries every 6 months, depending on the ambiance temperature.

7.2 User Responsibilities


There are no user serviceable parts contained within the UPS so the
maintenance responsibilities of the user are minimal. To maximise the
useful working life and reliability of the UPS and its batteries, the
environment in which the UPS operates should be kept cool, dry, dust and
vibration free. The batteries should be hold fully charged.

7.3 Routine Maintenance


The UPS is designed to receive regular preventative maintenance
inspections. These preventative maintenance inspections are essential to
ensure that both the useful working life and the reliability of the UPS are
maximised. When the UPS is commissioned, the commissioning field
service engineer will attach a service record book to the front of the UPS
and this will be used to record the full service history of the UPS.
Preventative maintenance inspections involve working inside the UPS,
which contains hazardous AC and DC voltages. Only EFACEC_SE trained
or agreed service personnel and authorised field service engineers are fully
aware of all of the hazardous areas within the UPS.
During a preventative maintenance inspection the field service engineer will
carry out the following checks:
- Site/environment conditions;
- Integrity of electrical installation;
- Cooling airflow;
- Rectifier operation and calibration;
- Inverter operation and calibration;
- Static switch operation;
- Battery status;
- Load characteristics;
- Integrity of alarm and monitoring systems;
- Operation of all installed options;

7.4 Battery Test


The battery test takes approx. 3 minutes and should be performed only if:
- there are no alarm conditions;
- the battery is fully charged;
- mains is present.
The battery testing can be carried out independently of the operation mode
(OFF-LINE or ON-LINE) and whether or not the load is connected. The
battery test procedure can be performed from the UPS control panel (See

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Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
“Operation” Chapter 4).

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

8. Troubleshooting
8.1 Alarms
In the event of an alarm condition the red LED-Indicator “Alarm” and the
audible alarm will turn on.
In this case proceed as follows:
A. Silence the audible alarm by pressing the button "Reset".
B. Identify the cause of the alarm condition by means of the
EVENT LOG in the MAIN menu.
C. In case of doubts please contact the nearest Service centre.
D. Fault identification and rectification information is given on the
following pages.

8.2 Menu, Commands, Event Log, Measurements,


In Chapter 4 there is a detailed description of the Menu, Commands, Event
Log and Measurements that can be operated and displayed on the LCD. The
List of Alarms and Messages are shown in the Annexe.

8.3 Fault Identification and Rectification


The major alarm conditions that will be encountered are:
Alarm Condition Meaning Suggested Solution
UPS FAULT There is a fault in the UPS and Call the authorised service centre for
therefore normal operation cannot assistance
be guaranteed

MAINS FAILURE Mains power supply is outside The input power to UPS is too low or missing.
prescribed tolerance If site power appears to be OK, check the input
circuit breakers etc. supplying the UPS

OVERCURRENT/SHORT There is a short circuit at the output Check all output connections and repair as
of UPS (on load side) required.

OVERLOAD Load exceeds the UPS rated power Identify which piece of equipment is causing
the overload and remove it from the UPS.
Do not connect laser printers, photocopiers,
electric heaters, kettles etc. to the UPS

OVERTEMPERATURE UPS temperature has exceeded the Check the ambient temperature of the UPS is
allowed value less than 30° C.
If the ambient temperature is normal call the
authorised service centre for assistance.

BATTERY CHARGER The attached battery and the Call the authorised service centre for
OFF battery charger set-up do not assistance.
correspond or battery charger fault

INVERTER FAULT Inverter is faulty. Call the authorised service centre for
assistance.

NON-SYNCH The inverter and mains are not The frequency of the input voltage to the UPS
synchronised. is outside operational limits and the UPS static
bypass has been temporarily disabled.

BATTERY LOW Battery is near end of autonomy Shutdown load connected to UPS before the
UPS switches itself off to protect its batteries
MANUAL SWITCH OFF Maintenance Bypass closed. Load This alarm is only displayed if the UPS is on
supplied by mains Maintenance Bypass

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

9. Options
9.1 Introduction.
The UPS conceptpower is provided with the following accessories:
• REMOTE EMERGENCY STOP FACILITIES;
• REMOTE SIGNALLING PANEL (RSP);
• GENERATOR ON FACILITIES;
• SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING;
• SNMP CARD FOR NETWORK MANAGEMENT AND REMOTE
MONITORING.

9.2 Remote Emergency Facilities


The emergency stop facility must use a normally closed contact, which
opens to operate the emergency stop sequence.

The emergency stop port X1 is located at the front of the UPS


conceptpower module. See Figure 3.5 for location drawing.
In order to allow removal, maintenance or testing of any remote emergency
stop facility without disturbing the normal operation of the UPS, it is
recommended that a terminal block, with linking facilities, be installed
between the UPS and the stop button.

1 Use a screened cable with 1 pair (section of wires 0.6 mm2) and
maximum length of 100 m.

2 Connect the cable as shown in Fig. 9.1

EMERGENCY STOP SWITCH


(N.C. = Normally Closed)

UPS
EMERGENCY STOP
(X1)

Terminal Block

Fig 9.1 Drawing of the wiring for the EMERGENCY-OFF-SWITCH.

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
9.3 Remote Signalling Panel (RSP)

The optional Remote Status Panel (RSP) may be used to display UPS status
information up to a distance of 100m.

LINE INV

(1) (3)
LOAD
(2)
BATT.
(4)
(1) (7)

LINE BYPASS
(5)

(6)

No. INDICATOR INDICATOR STATUS MEANING

1 LINE GREEN Mains available


RED Mains not available
2 BATTERY GREEN Battery OK
YELLOW Battery near the end of capacity
OFF No UPS supply or UPS on bypass
3 INVERTER GREEN Load supplied by inverter
OFF Inverter supply not available
4 LOAD GREEN Load is supplied
RED FLASHING Load is not supplied
5 ALARM RESET Push button Silence the audible alarm
6 ALARM RED Alarm condition; check other LEDS for
indication of mains and/or UPS status.
UPS is in normal operation condition
OFF
7 BYPASS RED Load is supplied by mains
OFF Load is supplied by inverter

Figure. 9.2: LED Indicators on Remote Signalling Panel (RSP)

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
9.3.1 How to Connect the Remote Signalling Panel (RSP)

• Provide a 0,7.5 mm2, shielded cable (max 100 meters);


Do not connect shielding.
• Connect a D-type, 25pin, Male connector to one end of cable
• The other end of cable connect to the 6pin, Terminal Block
inside the RSP-Box as shown in Figure 9.3
• Connect 25 pin D-type connector to the UPS Dry Port.

Interface Cable
UPS End

6
Remote Status
22 Panel (Terminal Block)
3
GROUND
9 6

Connects to
UPS Mains Failure
DRY PORT JD2 1 3
Load on Mains/Inverter
5 4
Battery Low
7 5
+ 12 V
23 2

Connects Fig. 9.3: Connection of Remote Signalling Panel (RSP)


Details of all Dry Port connections are shown in Figure 3.10.

9.4 Generator ON Facilities


The generator ON facility must use a normally open contact that closes
to indicate that a generator is running and supplying input power to UPS.
When used, this facility disables the UPS static bypass and prevents the
UPS from transferring the load onto the generator power supply.

Generator alarm panel

UPS
Generator port

Figure 9.4: Generator ON Connection

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
9.5 WAVEMON Shutdown and Management Software
9.5.1 Why is UPS Management important?
By combining a UPS with network management products, such as an SNMP protocol,
System-administrators are guaranteed their data and their system will constantly be
protected from corruption or data loss even in the event of an extended power failure or
when batteries reach a critical low state. In the event of a power disturbance system
administrators can also monitor their network from a central location, allowing an early
detection of problems. In fact utility power is unreliable at times, ensuring that all
network systems have constant power can be a difficult task. The situation becomes
even more complex if systems are managed across a Local Area Network (LAN) or
Wide Area Network (WAN) around the world.
When a power disturbance occurs action can be taken to protect the system and its
valuable data. If no action is initiated by the operator, this event can seriously
damage the system. The UPS software will react automatically in such a case and
shutdown the operating system. EFACEC_SE has found it important to have a
complete solution for its UPS and is able to offer a wide range of monitoring/remote
controls for assuring the maximum protection degree to the EFACEC_SE
customers.

9.5.2 Wavemon Shutdown and Monitoring Software


Wavemon is an external monitoring and shutdown software, which was designed to
operate with all EFACEC_SE UPS products, both with the DRY PORT (Relays) JD2
and SMART PORT (RS232) JD1.
The software packet consists of a CD ROM with mostly used operating systems, a
standard connection and a user manual.
The 25 pin port with voltage-free contacts may also be used for automatic shutdown
in connection with the wavemon. It is necessary to provide a special cable for the
25 pin port of UPS and the serial port of server.

Figure 9.5. : Monitoring image.

The main characteristics of wavemon software are


• Automatic unattended master/slave shutdown in heterogeneous networks
• On-screen autonomy time / battery time countdown
• On-screen server log off and shutdown procedure
• Time and date stamp event log, extensive logging of all UPS activity and power
quality data
• Scheduled UPS economy mode, service mode, other systems status

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
• Graphical user interface for Windows compatible platforms

• Automatic unattended local shutdown


• Special modules for the MS-Office software to close and save open
documents.
• Compatible for all optional modules like UPSDIALER, SNMP adapters,
Temperature sensors, etc. Wavemon software consists of two parts:

1. UPSMAN: The UPS-Management Software is a client-/server-application for


networks and local workstations. The server-module of the UPS-Management Software
is the UPSMAN, which communicates via RS-232 cable with the UPS. Working as a
background process the UPSMAN collects messages, received from the UPS. The
UPSMAN interprets received messages and makes them available to the client-module,
the UPSMON and to any SNMP station
If the UPSMAN detects voltage variations or a power failure it can execute various so
called system „event routines“, which for example may shutdown the server or send
warning connected users. These system event routines which are a part of the UPS-
Management Software can be adjusted to your demands.
The UPS management software includes for every serial number the licence for using
the UPS service at one server with one UPS and an unlimited numbers of connected
WINDOWS workstations. For operation at more than two servers a licence for every new
server required. It doesn’t matter if the UPS service runs at that location or if the server is
halted by a UPS service via remote command. The same regulations are applicable to
the use of remote send/receive modules RCCMD and multiserver shutdown under NT,
UNIX and other operating systems. The service programs are generally delivered as a
single-licence. To use a single CD ROM for several multiserver shutdown installations
you have to purchase additional CD license keys.

Parallel/redundant UPS systems are also manageable by the software. For example at a
threshold of 75% load the UPS may send a message to inform the user that now the
complete load has to be supplied by only 3 UPS, because one has failed. This software
is freely configurable and it is possible to combine events and reactions can be
configured. The user can configure what actions take place if 1 to n UPS working on
battery have alarms, overload, etc.

The EFACEC_SE UPS’s can be integrated in a network in two ways:


1. By means of the server which is being powered by UPS and is integrated in the
network. In most of the cases the server is used as sub-agent and you only need the
wavemon software without any SNMP Adapter. The standard connection are between
the RS232 SMART port of UPS and RS232 port of computer/server.
2. If the UPS is powering a network hardware like routers, then an SNMP adapter is
necessary. Up to 50 computers can be shut down in a RCCMD environment. RCCMD
(Remote Console Command) is an additional module which executes a command in a
distant system.

9.6 SNMP CARD/ADAPTER For Network Management /Remote Monitoring

The Simple Network Management Protocol (SNMP) is a worldwide standardized


communication-protocol. It is used to monitor any device in the network via simple
control language. The UPS-Management Software also provides its data in this SNMP
format with its internal software agent. The operating system you are using must be
SNMP compatible. We offer our software with SNMP functionality together with
NetWare, OS/2, all Windows NT systems on INTEL and ALPHA.

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 56
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

For this two types of SNMP-Adapters are available: External SNMP-Adapter and Internal
SNMP-Card (both have the same functions).
UPS
External SNMP-Adapter

WIN NT
Novell
UNIX

Internal SNMP-Card

Figure 9.6 SNMP Adapter

The SNMP adapter requires a PC with terminal connections. For normal operation at
least one network connection (Ethernet) is required.
The SNMP adapter is used to monitor any device in the network and can be used,
utilising the RCCMD send function, for an automatic network wide shut down or
informing connected users. The shut down procedure can be initiate from the remaining
time (downtime) or as countdown timer from the beginning of the alarm. A shut down is
therefore possible without extra input from the operator, but fully software controlled.

The External SNMP adapter is a small:


12 x 8,5 cm. It comes with the
accessories:

1. Power port (9 VDC supply);


2. UTP (RJ-45) connector for 10Base-T
networks;
3. BNC connector for 10Base-2
connection;
4. Serial port for UPS connection or configuration.

Figure 9.7 External SNMP Adapter

The Internal SNMP-Card can also be in can


be inserted into an appropriate extension
slot of the UPS conceptpower

Figure 9.8 Internal SNMP Adapter

For detailed information please see Software Manual provided with the WAVEMON
CD ROM. This new adapter communicates via the serial port of the UPS and makes
a direct multiple server shut down possible without additional SNMP management
software.

RCCMD - Remote Console Command module for a multi-server shutdown. The


RCCMD modules are independent programs that may be activated on the computer

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
that is running UPSMAN. This makes a shutdown call possible in any LAN and WAN,
regardless of the network type or operating system

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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 58
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade

10. Technical Specifications


conceptpowerTM 10 –30kVA
GENERAL DATA
Output Rated Power kVA 10 15 20 30
Output Power Factor 0.8
Topology On-Line, Double Conversion
Technology Second Generation, Tansformerless
Construction Modular, Parallelable
Parallel Configuration Load sharing, Decentralized control
Redundant n+1 High reliability, no limitation of paralleling
Capacity Upgrade Add your power as you grow (no limitation)
Double Conversion AC-AC Efficiency
100%/75%/50%25% Linear Load (cosϕ=0.8ind) % 95.5/95.5/94.5/91 96/96/95/91 96/96/95/91 96.5/96.5/96/92
100%/75%/50%/25% Linear Load (Resistive cosϕ=1) % 94/94/92.5/89 94/94/93/89 94.5/94.5/93/89 94.5/94.5/94/90
100%/75%/50%/25% Non-linear Load (EN50091-1) % 93/93/91/88 93.5/93.5/92/88 93.5/93.5/92/88 93.5/93.5/92/89
Heat Dissipation With 100% Load (cos ϕ =0.8ind) W 380 500 670 870
Heat Dissipation With 100% Resistive (cos ϕ =1) W 500 700 950 1250
Heat Dissipation With 100% Non-linear Load (EN50091/1) W 650 900 1150 1650
3
Necessary Cooling Air (25° - 30°C) m /h 110 150 200 250
Audible Noise with 100% Load dBA 52 52 54 56
Audible Noise with 75% Load dBA 49 49 49 52
Ambient Temperature for UPS °C 0 – 40
Ambient Temperature for Batteries(recommended) °C 20 - 25
Storage Temperature °C 5 - 50
Battery Storage Time at Ambient Temperature Max. 6 months
Relative Air-humidity Max. 95% at 20°C
Cooling Fan assisted
Standards EN 50091, part 1, 2 and 3
Transportation Palette Provided with UPS
Totally front accessibility for service and maintenance (no
Accessibility
need for side, top or rear access)
Positioning Min. 10 cm rear space (required for fan)
Input and Output Power Cabling From front and bottom
Dry Port (Volt-free contacts) For remote signalling and automatic computer shutdown
Smart Port (RS 232) For monitoring and integration in network management
EMERGENCY OFF (Normally closed)
Input Terminals GEN-ON (Normally open)
BATTERY TEMP. SENSOR
UPS Module Weight kg 10 – 20 kVA = 40 kg, 30 kVA = 55 kg
UPS Module Size (WxHxD) mm 483 x 400 x 675

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
RECTIFIER DATA
Input Voltage V 3x380/220V+N, 3x400/230V+N,
3x415/240V+N
Input Voltage Window ……………. - with 100% load V (%) 400V/230V (-25% and +15%)
- with 75% load V (%) 400V/230V (-35%)
- with 50% load V (%) 400V/230V (-45%)
Other Input Voltages On request
Input Frequency Hz 35 – 65
Input Power Factor 0.98
Input Current Form Sinewave (THD < 7%)
Inrush Current Soft start
Model kVA 10 15 20 30
Input Power with charged battery and rated output power kVA 8.5 12.7 17 25.3
Max. Input Power with battery charge and rated output power kVA 12 19 25 37

BATTERY DATA
Maximum Battery Charger Current (standard) 15 A
Battery Charging Curve IU (DIN 41773)
Temperature Controlled Battery Charger Yes
Battery Charger Ripple No ripples
Battery Test Automatic and periodic (adjustable)
Battery Type Lead-acid, Maintenance-free and NiCd
Variable Number of 12V Battery Blocks 30-50 blocks for 10-20 kVA and 40-50 blocks for 30 kVA

INVERTER DATA
Output Rated Power KVA 10 15 20 30

Output Rated Voltage V 3x380/220V, 3x400/230V, 3x415/240V

Output Power Factor 0.8

Output Voltage Tolerance


- Static % +/-1

- Load Jump (0-100%, 100-0%) % +/-4

- Distortion With Linear Load % + / - 1.5

- Distortion With Non-linear Load % + / - 3 (according to EN 50091-1)

Recovery Time After Load Jump (0-100%, 100-0%) msec 20

Permissible Unbalanced Load % 100% (all 3 phases regulated independently)


Output waveform sinewave
Output Frequency Hz 50 or 60

Output Frequency Tolerance


- Free-running, Quartz Oscillator % + / - 0.1

- Synchronized with mains (adjustable) % +/-4

Overload Capability % 125 during 10min. and 150 during 1min.

Crest - Factor 3:1

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
POWER MANAGEMENT DISPLAY (PMD)
The user-friendly PMD consists of three parts the MIMIC DIAGRAM, CONTROL KEYS and
LCD that provides the necessary monitoring information about the UPS.
MIMIC DIAGRAM
The mimic diagram serves to give the general status of the UPS. The LED-indicators show
the power flow status and in the event of mains failure or load transfer from inverter to bypass
and vice-versa the corresponding LED-indicators will change colour from green (normal) to
red (warning). The LED’s LINE 1 (rectifier) and LINE 2 (bypass) indicate the availability of the
mains power supply. The LED’s INVERTER and BYPASS if green indicate which of the two
are supplying power to the critical load. When the LED-indicator BATTERY is lit it means that
the battery due to mains failure is supplying the load. The LED-indicator ALARM is a visual
indication of any internal or external alarm condition. At the same time the audible alarm will
be activated.
PUSHBUTTONS
The pushbuttons serve to manage the UPS by performing commands. The 2xON/OFF
pushbuttons serve to start-up or shutdown the UPS if pressed simultaneously. The
pushbuttons UP and DOWN allow working through the PMD-menu. The RESET pushbutton
serves to cancel the audible alarm in the event of a disturbance. If the alarm condition was
only transient the LED-indicator ALARM would also extinguish otherwise it will remain on
(red).
DISPLAY
The 2 x 20 character LCD simplifies the communication with the UPS. The menu driven LCD
enables the access to the EVENT REGISTER, or to monitor the input and output U, I, f, P,
Autonomy Time and other Measurement’s, to perform commands like start-up and shut-down
of INVERTER or load transfer from INVERTER to BYPASS and vice-versa and finally it
serves for the DIAGNOSIS (SERVICE MODE) for adjustments and testing (for more details
see the USER MANUAL of conceptpowerTM).

conceptpower
ON/OFF

LINE 2 BY PASS

BATTERY ON/OFF
ALARM

LINE 1 INV RESET Ï Ð ENTER

Power Management Display (PMD) of conceptpower.


OPTIONALS
Extended Battery Autonomies In matching battery frames CBAT-30C and CBAT-30GU
Optional Battery Charger For longer autonomies
Remote Signalling Panel (RSP) For UPS-Status indication
Parallel Configuration (standard) An unlimited number of units may be paralleled
for redundancy or capacity upgrade
Wavemon Software For automatic shut-down and monitoring
SNMP - Adapter For network management and remote monitoring
Input or Output Isolation Transformer For special voltages or for galvanic isolation
Customized UPS- and Battery Frames On request (for OEM-Projects only)

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
MECHANICAL CHARACTERISTICS Upgrade Line
MODEL kVA 3x10 3x15 3x20 3x30
Dimensions (WxHxD) mm 550 x 1800 x 750
Protection Degree IP 20
Ventilation Fan assisted
Colour RAL 9002
2
Foot Print m 0.41
Maximum Output Power of one Classic Line UPS 90 kVA

Dimensions of Concept Power (Depth = 750mm)

CBAT-30GU CUPS-30U

Power Autonomy Battery Frame Weight


(kVA) (min.) Type Type (kg)

10 0 ____ CUPS-30G 140

10 + 10 0 ____ CUPS-30G 180

10 + 10 + 10 0 ____ CUPS-30G 220

15 0 ____ CUPS-30G 140

15 + 15 0 ____ CUPS-30G 180


1800
15 + 15 + 15 0 ____ CUPS-30G 220

20 0 ____ CUPS-30G 140

20 + 20 0 ____ CUPS-30G 180

20 + 20 + 20 0 ____ CUPS-30G 220

30 0 ____ CUPS-30G 160

30 + 30 0 ____ CUPS-30G 220

30 + 30 + 30 0 ____ CUPS-30G 280

In the battery frame CBAT-30GU up to


354 x 7Ah /9Ah and up to 120 x 24Ah/28Ah
580 mm 550 mm batteries respectively may be fitted allowing the
maximum autonomies as shown in the table on
the right.
Power Maximum Maximum Frame Weight
(kVA) Autonomy Battery (kg)
Type
(min.)

10+10+10 46+46+46 120x24Ah CBAT-30GU 1200

15+15+15 28+28+28 120x24Ah CBAT-30GU 1200

20+20+20 20+20+20 120x24Ah CBAT-30GU 1200

30+30+30 11+11+11 120x24Ah CBAT-30GU 1200

Block Diagram Upgrade Line

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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
STANDARD VERSION (SINGLE INPUT FEED) VERSION ON REQUEST (DUAL INPUT FEED)

Fuse A MAINS (3x380V/220V, Fuse B Fuse C MAINS (3x380V/220V,


3x400/230V,3x415/240V 3x400/230V,3x415/240V
Cable A Cable B Cable C

F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2

Rectifier Rectifier Rectifier Rectifier Rectifier Rectifier


UPS module 2

UPS module 3

UPS module 2

UPS module 3
UPS module 1

UPS module 1
F4 F5 F6 F4 F5 F6

Inverter Inverter Inverter Inverter Inverter Inverter

Static Switch Static Switch Static Switch Static Switch Static Switch Static Switch

IA2-1 IA2-2 IA2-3 IA2-1 IA2-2 IA2-3

Upgrade Upgrade
Maintenance Bypass IA1 Maintenance Bypass IA1
Frame Frame

Cable D Cable D

Load Load

Recommended Cable Sections and Fuse Ratings Upgrade Line


STANDARD VERION (SINGLE FEED INPUT) VERSION ON REQUEST (DUAL FEED INPUT)

Power Fuse A Cable A Cable D Power Fuse B Cable B Fuse C Cable C Cable D
(kVA) (Agl/CB) (SEV/DE) (SEV/DE) (kVA) (Agl/CB) (SEV/DE) (Agl/CB) (SEV/DE) (SEV/DE)
10 3 x 63 5x16(5x10) 5x16(5x10) 10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
10+10 3 x 63 5x16(5x10) 5x16(5x10) 10+10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
10+10+10 3 x 63 5x16(5x10) 5x16(5x10) 10+10+10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
15 3 x 100 5x35(5x25) 5x35(5x25) 15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
15+15 3 x 100 5x35(5x25) 5x35(5x25) 15+15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
15+15+15 3 x 100 5x35(5x25) 5x35(5x25) 15+15+15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20 3 x 100 5x35(5x25) 5x35(5x25) 20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20+20 3 x 100 5x35(5x25) 5x35(5x25) 20+20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20+20+20 3 x 100 5x35(5x25) 5x35(5x25) 20+20+20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
30 3 x 125 5x50(5x35) 5x50(5x35) 30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)
30+30 3 x 125 5x50(5x35) 5x50(5x35) 30+30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)
30+30+30 3 x 125 5x50(5x35) 5x50(5x35) 30+30+30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)

Figure 3.4: Recommended Cable Sections and Fuse Ratings conceptpower – Upgrade Line

Rua Eng.º Frederico Ulrich - Apartado 3078 4471-907 MOREIRA MAIA – PORTUGAL
Telefone: 229402000 // Fax: 229485428
mailto:marketing@se.efacec.pt http://www.efacec.pt/

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