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User Manual
Conceptpower
Upgrade-Line
Modular (n+1)-redundant
3phase UPS System
10-30kVA
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 1
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
Contents
1. Safety 5
2. Description 6
2.1 Reliability and Quality Standards 6
2.2 Conceptpower Models 6
2.3 Single/Parallel-Modules and Single/Multi-Cabinet Configurations 6
2.4 Warranty 6
2.5 Extended Warranty 7
3. Installation 8
3.1 Introduction 8
3.1.1 Receipt of the UPS 8
3.1.2 Nameplate 8
3.2 Unpacking 8
3.3 Batteries 9
3.4 Storage 9
3.4.1 UPS 9
3.4.2 Batteries 9
3.5 Positioning 10
3.6 Cabling 11
3.6.1 Connection Diagram 11
3.6.2 Preparation for the Input Cabling 11
3.6.3 Earthing 11
3.6.4 Connection of the Mains Supply 12
3.6.5 Dual Input Feed 13
3.6.6 Preparation for Output Cabling 13
3.6.7 Connection of the Load 14
3.6.8 Output Cabling 14
3.7 Internal Battery Modules 17
3.8 External Battery Cabinet and Battery Connections 17
3.8.1 External Battery Configurations 17
3.8.2 Connection of External Battery Cabinet and Upgrade-Line 18
3.9 Interfacing 18
3.9.1 Smart Port 19
3.9.2 Dry Port 20
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 2
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4. Operation 21
4.1 Commissioning 21
4.2 Control Panel 21
4.2.1 Power Management Display (PMD) 21
5. Replacement of UPS-Modules 34
5.1 Replacement of a UPS-Module in Single Module Systems 34
5.1.1 How to Extract a UPS-Module in a Single-Module-System 34
5.1.2 How to Fit Back a UPS-Module in a Single-Module- System 35
5.2 Replacement of a Module in Redundant Multi-Module Systems 37
5.2.1 How to Extract a Module in a Redundant Multi-Module- System 37
5.2.2 How to Fit Back a Module in a Redundant Multi-Module- System 38
5.3 Replacement of a Module in Capacity Multi-Module Systems 39
5.3.1 How to Extract a Module in Capacity- Multi-Module- System 39
5.3.2 How to Fit Back a Module in Capacity- Multi-Module- System 41
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 3
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6. Multi-Cabinet Configurations (Upgrade-Line) 43
6.1 Concept of Multi-Cabinet Configurations 43
6.2 Installation Instructions 44
6.2.1 Introduction 44
6.2.2 Paralleling of UPS-Cabinets 44
6.2.2.1 Connection of Parallel Communication Cables 44
6.2.2.2 Parallel Adapter and DIP-Switch SW 2-2 45
6.2.3 DIP-Switches SW1-1 and SW1-9 Settings 45
6.2.4 ON/OFF Start-up and Shutdown Buttons 45
6.2.5 Parallel Isolator (IA2) 46
6.2.6 Maintenance Bypass (IA1) 46
6.2.6.1 Redundant Parallel Configuration 46
6.2.6.2 Capacity Parallel Configuration 46
6.2.7 ECO Mode (Off-line or BYPASS Mode) in Parallel Systems 46
6.3 Commissioning of Multi-Cabinet (Upgrade-Line) Configurations 47
6.3.1 Start-up of a Multi-Cabinet Configuration(Upgrade-Line) 47
6.3.2 Shutdown of a Multi-Cabinet Configuration(Upgrade-Line) 47
6.3.3 Replacement of a UPS-Module in a Multi-Cabinet 47
Configuration(Upgrade-Line)
7. Maintenance 48
7.1 Introduction 48
7.2 User Responsibilities 48
7.3 Routine Maintenance 48
7.4 Battery Test 48
8. Troubleshooting 49
8.1 Alarms 49
8.2 Menu, Commands, Event Log, Measurements 49
8.3 Fault Identification and Rectification 49
9. Options 50
9.1 Introduction 50
9.2 Remote Emergency Stop Facilities 50
9.3 Remote Signalling Panel (RSP) 51
9.3.1 How to connect the Remote Signalling Panel RSP 52
9.4 Generator ON Facilities 52
9.5 WAVEMON Shutdown and Management Software 53
9.5.1 Why is UPS Management important? 53
9.5.2 Wavemon shutdown and Monitoring software 53
9.6 SNMP-Adapter (Slot) 54
10. Technical Specifications 56
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 4
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
1. Safety
BEFORE ATTEMPTING TO INSTALL OR START UP THIS UPS THE
USER MUST ENSURE THAT THE SAFETY INSTRUCTIONS IN THIS
! MANUAL ARE CAREFULLY READ AND OBSERVED BY
TECHNICALLY COMPETENT PERSONNEL. KEEP THIS MANUAL
WITH THE UPS FOR FUTURE REFERENCE.
THIS UPS MUST NOT BE STARTED UP OR PUT INTO USE
WITHOUT HAVING BEEN COMMISSIONED BY A FULLY TRAINED
AND AUTHORISED PERSON.
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 5
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
2. Description
2.1 Reliability and Quality Standards.
Congratulation on your purchase of the conceptpower.
The conceptpower will provide your critical equipment with a steady
and reliable power supply for many years.
EFACEC_SE is situated in Switzerland and is specialized in the design
and manufacture of Uninterruptible Power Supplies.
The unique and modular UPS conceptpower belongs to the newest
generation of midrange 3phase UPS-Systems. High reliability, low
operating cost and excellent electrical performance are only some of the
highlights of this innovative UPS solution.
The criteria and methods implemented at EFACEC_SE for the design
and manufacture correspond to the most stringent quality standards.
The Swiss Association for Quality and Management System (SQS)
certified that, according to the model of the International Standard ISO
9001/EN 29001, the whole EFACEC_SE company complies
successfully. (Registration No.: 14879-01, date issued: 12 April 1999.)
This warranty is invalidated if the UPS is put into use without having
been commissioned by a fully trained and by EFACEC_SE authorised
person.
If the UPS fails to conform to the above within the warranty period then
EFACEC_SE or an authorized service centre will, at its sole option,
repair or replace the UPS or parts of it. All repaired or replaced parts will
remain the property of EFACEC_SE or of the authorized service centre.
The UPS may contain batteries that must be re-charged for a minimum
! of 24 hours every 6 months to prevent deep discharging. Batteries that
have been, for whatever reason, deep discharged are not covered by
the warranty.
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 7
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
3. Installation
3.1. Introduction
This chapter contains all the necessary information for the correct
unpacking, positioning, cabling and installation of the UPS
conceptpower.
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ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED
! BY AUTHORISED ELECTRICIANS OR BY QUALIFIED PERSONNEL.
EFACEC_SE will take no responsibility for any personal or material
damage caused by incorrect cabling or operations or activities,
which are not carried out as per the instructions contained in this
manual.
3.1.2 Nameplate
The technical specifications of the conceptpower are provided on the
nameplate, which is situated at the front of the UPS. Check if it
corresponds to the purchased material mentioned in the delivery note.
3.2. Unpacking
When unpacking the UPS observe the "FRAGILE" and "ARROW" on
the packing container.
Perform the following steps to unpack the UPS:
• Cut wrappers and remove packing container by pulling it upwards;
• Remove the plastic cover from the UPS;
• Remove pallet from the UPS;
• Retain the packaging materials for future shipment of the UPS;
• Examine the UPS for any sign of damage. Notify your carrier or
supplier immediately if damage is apparent.
• Open the UPS-door and make sure that all the UPS-Mudules are
appropriately fitted in their UPS-Compartment and if the UPS
system is provided without a UPS-module make sure that the
empty UPS-compartment is correctly covered with the UPS-
compartment protection cover.
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 8
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
3.3 Batteries
The standard batteries of the conceptpower are sealed, maintenance-
free batteries, internally mounted and will typically be connected when
the UPS is commissioned.
3.4 Storage
3.4.1 UPS
If you plan to store the UPS prior to use, keep the UPS unpacked in a
dry, clean and cool storage room with an ambient temperature between
(+5 °C to +40°C) and humidity of less than 90%.
If the packing container is removed protect the UPS from dust.
3.4.2 Battery
The battery life depends very much on the ambient temperature.
It is therefore important not to store the battery longer than 6 months at
20°C, 3 months at 30°C and 2 months at 35°C storage temperature
without a battery recharge.
For longer-term storage make sure that the battery is fully recharged
every 6 months.
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 9
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
3.5. Positioning
The conceptpower is a compact and light UPS and can easily be
moved to the final position.
All parts of the conceptpower are accessible from the front making it a
service-friendly and maintenance-friendly UPS.
Clearances X Clearances X
Minimum 100mm Minimum 100mm
X X
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 10
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
3.6. Cabling
3.6.1 Connection Diagram
To ensure correct operation of the UPS and its ancillary equipment it is
necessary to provide the mains cables with appropriate fuse protection.
To connect the conceptpower to the mains power supply see Figures
3.3, 3.4 and 3.5.
The input of the UPS must be fitted with circuit breakers or other kind of
protection. The circuit breakers will be connected between the mains
supply and the UPS and will provide additional protection to the UPS in
the event of overloads and short circuits.
3.6.3 Earthing
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 11
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
Connect the Earthing wire coming from the LV-Distribution Board to the
terminal "PE".
For minimum recommended Input Cable Sections and Fuse Ratings for the
conceptpower Upgrade-Line see table in Figure 3.4.
Under the connection terminal of the UPS there is a cable-fixing rail to
ensure that the cables have been fastened properly.
NOTE: The UPS is supplied (as standard version) with facilities for a
single cable feed (for rectifier and bypass). For dual feed it is necessary to
remove the links on the In/Out Terminal Blocks and to set the UPS for dual
input feed by means of control panel settings and modify the set-up on
Control Panel (Menu: Service Set-Up).
For dual input feed connect the mains input cables to UPS Terminal
according to following tables:
For minimum recommended Input Cable Sections and Fuse Ratings for the
conceptpower Upgrade-Line see table in Figure 3.4.
Under the connection terminal of the UPS there is a cable-fixing rail to ensure
that the cables have been fastened properly.
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 13
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
• If a common distribution board is used (sockets for Mains and
UPS voltage), ensure that on each socket there is an indication of
the applied voltage (“Mains” or “UPS”).
Output power cable ratings should be in accordance with the recommended
cable sections and fuses ratings or in accordance with the prescribed IEC
Standards or with the local regulations.
Under the connection terminal of the UPS there is a cable-fixing rail to ensure
that the cables have been fastened properly.
Ensure that the earthing is performed in accordance with the prescribed IEC
Standards or with the local regulations.
To ensure protection of the personnel during the installation of the UPS make
sure that the connections are performed under the following conditions:
• No mains voltage is present;
• All loads are shut down and disconnected;
• UPS conceptpower is shut down and voltage-free.
Before connecting the output power cables make sure that:
• All UPS-Modules are fitted in their correct position;
• Maintenance bypass is in position OFF;
• All Parallel Isolators IA2-1, IA2-2, IA2-3 are in position OFF;
Connect the output power cable coming from the LV-Distribution Board to the
terminals of the UPS as shown in drawing of Figure 3.5.
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 14
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
Block Diagram Upgrade Line
STANDARD VERSION (SINGLE INPUT FEED) VERSION ON REQUEST (DUAL INPUT FEED)
F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2
UPS module 3
UPS module 2
UPS module 3
UPS module 1
UPS module 1
F4 F5 F6 F4 F5 F6
Static Switch Static Switch Static Switch Static Switch Static Switch Static Switch
Upgrade Upgrade
Maintenance Bypass IA1 Maintenance Bypass IA1
Frame Frame
Cable D Cable D
Load Load
Power Fuse A Cable A Cable D Power Fuse B Cable B Fuse C Cable C Cable D
(kVA) (Agl/CB) (SEV/DE) (SEV/DE) (kVA) (Agl/CB) (SEV/DE) (Agl/CB) (SEV/DE) (SEV/DE)
10 3 x 63 5x16(5x10) 5x16(5x10) 10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
10+10 3 x 63 5x16(5x10) 5x16(5x10) 10+10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
10+10+10 3 x 63 5x16(5x10) 5x16(5x10) 10+10+10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
15 3 x 100 5x35(5x25) 5x35(5x25) 15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
15+15 3 x 100 5x35(5x25) 5x35(5x25) 15+15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
15+15+15 3 x 100 5x35(5x25) 5x35(5x25) 15+15+15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20 3 x 100 5x35(5x25) 5x35(5x25) 20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20+20 3 x 100 5x35(5x25) 5x35(5x25) 20+20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20+20+20 3 x 100 5x35(5x25) 5x35(5x25) 20+20+20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
30 3 x 125 5x50(5x35) 5x50(5x35) 30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)
30+30 3 x 125 5x50(5x35) 5x50(5x35) 30+30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)
30+30+30 3 x 125 5x50(5x35) 5x50(5x35) 30+30+30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)
Figure 3.4: Recommended Cable Sections and Fuse Ratings for conceptpower – Upgrade Line
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 15
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
ELEMENTS:
JD1
Control Panel F2 Bypass Line Fuse
JD2
IA1 Maintenance Bypass
F2
IA2-1 Parallel Isolator UPS-Module 1
IA2-2 Parallel Isolator UPS-Module 2
UPS Module 3 Control Panel IA2-3 Parallel Isolator UPS-Module 3
SW1-1
JD7
JD1 Smart Port- RS232 (SUB-D9P/F)
SNMP JD2 Dry Port - volt-free relays (SUB-D25P/F)
JD4 JD8 Parallel Connector for Parallel Adapter
Control Panel SW1-1 Single/Parallel Switch
SW1-9 Multi-Cabinet Configuration Switch
JD1 X1 Emergency Power OFF (EPO)
JD2
X2 Generator ON
F2
X31 Temperatura de Bateria 1
X32 Temperatura de Bateria 1
UPS Module 2 X33 Temperatura de Bateria 1
SW1-1
JD7
JD7 Connector for Control Panel
SNMP JD4 Parallel BUS UPS-Module to JD41 JD42 JD43
JD4
UPS-Module Bypass Fuse
Rated Power F2 (A)
Figure 3.5: In/Out Terminal Block, Front View ConceptPower – Upgrade Line
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 16
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
Figure 3. 6 On the left drawing(3x30)x24Ah battery blocks are fitted. The lower batch of
30x24Ah belong to UPS 1, the middle batch of 30x 24Ah belong to UPS 2 and the top
batch of 30x24Ah belong to UPS 3. On the right drawing (3x40)x24Ah battery blocks are
fitted in the battery cabinet and each UPS-Module is provided with 40x24Ah.
Depending on the request the batteries may be connected separately for each
Module or it is possible to parallel them together into one common battery for all
three UPS-modules.
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 17
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
It is normally recommended for redundant Multi-Module systems to provide each
UPS-Module with its own separate battery. In this way the redundancy is
extended also to the batteries. In the Figure 3.7 the drawing shows how to
connect the batteries in the external battery cabinet CBAT-30GU and the UPS
conceptpower Upgrade Line.
If the three battery batches are desired to be used as one common battery for all
three UPS-Modules then Battery Links may be connected as shown bellow.
1+ N 1- 2+ N 2- 3+ N 3- PE PE 1+ 2+ 3+ N N N 1- 2- 3-
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 18
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
3.9 Interfacing
The conceptpower is provided with two ports:
• SMART PORT (Serial RS 232);
• DRY PORT (volt-free contacts);
9 9
1 1
2 2
3 3
Connects to UPS Connects to
.
SMART PORT 5 . Computer
.
.
. 7
. .
.
9 .
.
25
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 19
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
3.9.2. DRY PORT (volt-free contacts)
Description.
The DRY PORT JD2 (DB-25P/F) may be used for:
• Connection of remote emergency stop facilities (see paragraph 9.2);
• Connection of Remote Status Panel (see paragraph 9.3);
• Provision of signals for the automatic and orderly shutdown of servers
or IBM AS400, etc.
1 Mains failure
2 ALARM MNS Mains present
3 Common
4 Load on inverter
5 Message LD-INV
6 Common
7 Battery low
8 Alarm BATT_LOW Battery OK
9 Common
10 Load on Mains (BYPASS mode)
11 Message LD_MNS
12 Common
13 Common Alarm
14 Alarm COMMON_ALARM No Alarm Condition
15 Common
16
-
NC Not Connected
19
20 +12V
Customer in
21 GND Customer in GND
22 PS_12 GND
23 PS_12 + 12V (Imax = 100 mA)
24 Not Connected
25 Not Connected
All volt free contacts are rated 60 VAC max. and 500 mA max.
Figure 3.10 DRY PORT (JD2) Connections
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 20
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4. Operation
4.1 Commissioning
The conceptpower UPS is a high quality electronic machine that must
be commissioned by a fully trained and authorized EFACEC_SE field
service engineer before being put into use.
The commissioning of the UPS involves the connection of the UPS and
battery, the checking of the electrical installation and operating
environment of the UPS, the controlled start-up and testing of the UPS
and customer training.
c o n c e p t p o w e r tm
ON/OFF
LINE 2 BY PASS
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 21
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.2.2. LED Indicators
The mimic diagram serves to indicate the general status of the UPS.
The LED-indicators show the power flow status and in the event of
mains failure or load transfer from inverter to bypass and vice-versa.
The corresponding LED-indicators will change colours from green
(normal) to red (warning).
The LED’s LINE 1 (rectifier) and LINE 2 (bypass) indicate the
availability of the mains power supply.
The LED’s INVERTER and BYPASS if green indicate which of the two
is supplying power to the critical load. When the battery is supplying the
load due to mains failure the LED-indicator BATTERY is flashing.
The LED-indicator ALARM is a visual indication of any internal or
external alarm condition. At the same time an audible alarm will be
activated.
4.2.3 Keys
The keys allow the user to operate the UPS to perform settings and
adjustments, to start-up and shutdown the UPS, to monitor on the LCD
display the voltages, currents, frequencies and other values.
KEYS FUNCTION
ON/OFF
Serve to switch-on or shutdown the UPS by pressing both keys simultaneously
ON/OFF
UP (Ï) Move upwards through the menu
DOWN (Ð) Move downwards through the menu.
RESET Cancel the audible alarm. If the alarm condition was only transient the LED-
indicator ALARM would also extinguish otherwise it will remain on (red).
ENTER Confirms a chosen menu item.
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 22
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.2.4 ON/OFF Start-up and Shutdown Buttons
By pressing simultaneously both ON/OFF Buttons on the Control Panel the UPS
may be switched on or shutdown. This is to prevent accidental start-up or
shutdown of the UPS. The two main ON/OFF buttons are also used as a security
LOAD–OFF-switch, making it possible to quickly disconnect the load from the
UPS in emergency situations when a competent technician working on the UPS is
in danger or if the UPS has some kind of anomaly.
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 23
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.3 Description of the LCD
DESCRIPTION LCD-DISPLAY
1. Load is protected by UPS power (load is LOAD P01
supplied by inverter(Normal Operation) PROTECTED
2. Load is not protected by UPS power it is LOAD P01
supplied by mains power (load on bypass) NOT PROTECTED
3. Load supply completely interrupted. UPS LOAD OFF P01
has been switched off by “ON/OFF” buttons. SUPPLY FAILURE
NOTE: On the right hand side of the LCD there is a 3 digit indicator defining
the Module “Position” in the Multi-Module system.
S stands for Single Module. The system consists only of one Module.
P01 stands for Parallel Module in a Multi-Module system and
01 stands for the first Module (MASTER) in the Multi-Module system.
P02 stands for Parallel Module in a Multi-Module system and
02 stands for the second Module (SLAVE) in the Multi-Module system.
P03 stands for Parallel Module in a Multi-Module system and
03 stands for the third Module (SLAVE) in the Multi-Module system.
The definition of the Module “Position” is achieved in the Menu Service Set-Up.
DESCRIPTION LCD-DISPLAY
1. Logging Control. A log of the last 64 events
Æ EVENT LOG
is stored in the Power Management Display. MEASUREMENTS
2. In Menu Measurements: monitor voltages, Æ MEASUREMENTS
power,frequencies, currents, autonomy etc. COMMANDS
3. The Command Menu enables to perform the Æ COMMANDS
commands “Load to inveter”, Load to UPS DATA
bypass, battery test.
4. The UPS Data are the UPS Æ UPS DATA
personalized information “serial number” SET-UP USER
5. Various settings can be performed by the Æ SET-UP USER
user: Date/Time, automatic battery test, etc. SET-UP SERVICE
6. Various adjustments can be performed by Æ SET-UP SERVICE
the service staff
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 24
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.3.3 Event Log Screen
DESCRIPTION LCD-DISPLAY
1. Logging Control 05-10-00 14-38-56
LOAD TO INV.
2. A log of the last 64 events is stored 05-10-00 14-38-59
in the Power Management Display. LOAD TO BYP.
3. All events and alarms are indicated with 05-10-00 14-39-14
their date and time of appearance. LOAD OFF
4.3.4 Measurements Screen
DESCRIPTION LCD-DISPLAY
1. Battery Runtime BATT. RUNTIME (MIN)
0.0
2. UPS-Output Frequency OUTPUT FREQUENCY (HZ)
50.00
3. Bypass Frequency. BYPASS FREQUENCY (HZ)
50.00
4. Battery Voltage BATTERY VOLTAGE (V)
+0.0 -0.0
5. Battery Charge Current BATT. CHARGE CUR. (A)
+0.0 -0.0
6. Discharge Current. DISCHARGE CURRENT (A)
00.00
7. Rectifier Voltage of all three phases RECTIFIER VOLTAGE (V)
00.00 00.00 00.00
8. Bypass Voltage of all three phases BYPASS VOLTAGE (V)
00.00 00.00 00.00
9. Output Voltage of all three phases OUTPUT VOLTAGE (V)
00.00 00.00 00.00
10. Output Current of all three phases OUTPUT CURRENT (A)
00.00 00.00 00.00
11. Active Output Power of all three phases ACTIVE POWER (KW)
00.00 00.00 00.00
12. Reactive Output Power of all three phases REACTIVE POWER (kVAr)
00.00 00.00 00.00
13. Apparent Output Power of all three phases APPARENT POWER (KVA)
00.00 00.00 00.00
14. Output Power of all three phases OUTPUT POWER (%)
00.00 00.00 00.00
15. Battery capacity BATTERY CAPACITY (%)
00.00
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.3.5 Commands Screen
DESCRIPTION LCD-DISPLAY
1. Transfer Load to inverter Æ LOAD TO INVERTER
LOAD TO BYPASS
2. Transfer Load to bypass. Æ LOAD TO BYPASS
PERFORM BATT.TEST
3. Battery Test Æ PERFORM BATT.TEST
BATT.CHARGE LOCK
(Y/N)
BYPASS
LOCK / UNLOCK
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.3.8 Set-Up Service
DESCRIPTION LCD-DISPLAY
1. This Menu is reserved for authorized service Æ SET-UP SERVICE
engineers. It is not to be used by End-Users. PASSWORD
2. Type in password Æ PASSWORD
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.4 Operating Modes
4.4.1 Mode "ON LINE" (INVERTER MODE)
The ON-LINE-Mode is the UPS-Operating Mode in which
the load is supplied through the RECTIFIER and
INVERTER.
Using the control panel (see 4.1), the UPS can easily be
transferred to the ON-LINE-Mode. The ON-LINE-Mode
provides the highest degree of protection, especially in the
event of a mains disturbance or failure.
This operating mode is always recommended if the critical
loads (computer systems) will not tolerate any interruption
of the supply (not even the shortest).
In the unlikely event of an inverter fault or overload
condition the UPS will transfer the load automatically and
without interruption to the static bypass-mains supply
(transfer time = 0).
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.4.3 "MAINTENANCE BYPASS" - Mode
POSITION OF EFFECT
SWITCH
ON Bypass-Switch Closed (Load supplied directly from
mains)
LCD-indication: “MAINTENANCE BYP CLOSED”
LED Indicators will indicate as shown in table bellow
Bypass-Switch Open – Normal operating condition
OFF (Load supplied by inverter)
LCD-indication “MAINTENANCE BYP OPEN”
LED Indicators will indicate as shown in table bellow.
MAINTENANCE
BYPASS
LED Indicator ON OFF
LINE 1 Green Green
LINE 2 Green Green
BYPASS Green OFF
MAINS LOA INVERTER RED ON
BATTERY Green Green
UPS
POSITION EFFECT
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.5. Start-Up Procedure of UPS Conceptpower – Upgrade Line
ALL THE OPERATIONS IN THIS SECTION MUST BE
! PERFORMED BY AUTHORISED ELECTRICIANS OR BY
QUALIFIED INTERNAL PERSONNEL.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
5) Module 2: Repeat same procedure as for Module 1:Steps 2)-4).
6) Module 3: Repeat same procedure as for Module 1:Steps 2)-4).
7) Check battery polarity and voltage.
8) If the battery polarity and voltage is correct insert external battery
fuses(breakers).
9) Testing of Parallel Functions:
(The load fuses in output Distribution Board are still open i.e. the
loads are disconnected!)
- All three UPS-Modules are on INVETER MODE
- Close Parallel Isolator IA2-1 (position ON) of Module 1
On LCD: “THIS UPS IS NOW MASTER” will appear
- Close Parallel Isolator IA2-2 (position ON) of Module 2
On LCD: “THIS UPS IS NOW SLAVE” will appear
- Close Parallel Isolator IA2-2 (position ON) of Module 3
On LCD: “THIS UPS IS NOW SLAVE” will appear.
On output Terminal Block there is now UPS power and
On all three LCD’s: “LOAD PROTECTED” will appear.
10) Load transfer to Maintenance Bypass
- Go to Menu COMMANDS and choose command “LOAD TO
BYPASS” and transfer the load to mains on the control panel
of any one of the three UPS-modules.
- Close Maintenance Bypass Switch IA1 (position ON)
On LCD: “MANUAL BYP CLOSED” will appear
and the LED-indicator will indicate as shown bellow:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER RED
BATTERY Green
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.6 Shutdown Procedure of UPS Conceptpower – Upgrade Line
ALL THE OPERATIONS IN THIS SECTION MUST BE
! PERFORMED BY AUTHORISED ELECTRICIANS OR BY
QUALIFIED INTERNAL PERSONNEL.
The conceptpower UPS may be shutdown completely if the load
does not need input power for an extended period of time.
It may be switched to Maintenance Bypass Mode for service or
maintenance purposes, or transferred to the OFF-LINE Mode if the
load does not need the highest degree of protection.
The load may be disconnected by means of the two ON/OFF
(LOAD-OFF) buttons for security reasons.
1) Verify that the loads are shutdown and that there is no need
for power supply to the load.
2) If the loads are all disconnected, press simultaneously both
ON/OFF-Buttons on UPS-Control Panel on all three Control
Panels.
On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear
and the LED-indicator will indicate as shown bellow:
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4.7 Load Transfer to Maintenance Bypass
If it is necessary to perform service or maintenance on the UPS it is
possible to transfer the UPS in to MAINTENANCE BYPASS.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
5. Replacement of UPS-Modules
5.1 Replacement of UPS-Module in Single Module System
ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED
PERSONNEL.
BY OPENING OR REMOVING THE UPS-MODULES AND MODULE COVERS
YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES!
BEFORE REMOVING A UPS-MODULE MAKE SURE THE INTERNAL DC-
CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES.
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN
APPROPRIATE PROTECTION COVER
EFACEC_SE WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY FOR
ANY PERSONNEL OR MATERIAL DAMAGE DUE TO ERRONEOUS
MANIPULATION OR CABLING OF THE UPS, WHICH ARE DESCRIBED IN
THIS MANUAL.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6) Open battery fuses/breakers in external battery cabinet or rack;
7) Disconnect cables from connectors JD1, JD2, JD7, JD4 and SNMP
network cable
8) Unscrew the four screws on the front side of the module that are fixing it
to the UPS-frame;
9) Pull Module only partly horizontally by means of the 2 black handles
until the rear connectors are disconnected.
ATTENTION: BEFORE DRAWING THE UPS-MODULE COMPLETELY
OUT , WAIT 2 MINUTES UNTIL THE INTERNAL DC-CAPACITORS ARE
DISCHARGED.
10) Draw UPS-Module by pulling it out horizontally:
NOTE: Two persons are needed to pull out the module from the UPS-
Frame. The weight of a 30 kVA-module is 55kg (the weight of 20 kVA-
module is 40kg)
11) Insert new UPS-Module or cover the opening (UPS-Module
Compartment) with appropriate protection cover immediately and fix
with four screws.
WHILE THE UPS IS OPERATING IN THE MAINTENANCE BYPASS-
! MODE THE LOAD IS NOT PROTECTED AND IN THE EVENT OF A
MAINS FAILURE THE LOAD SUPPLY WILL BE INTERRUPTED AND
THE LOAD WILL CRASH.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
4) Reconnect cables on connectors JD1, JD2, JD7, JD4 and SNMP
network cable.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
5.2 Replacement of UPS-Module in Redundant-Multi-Module System
ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED
PERSONNEL.
BY OPENING OR REMOVING THE UPS-MODULES AND MODULE COVERS
YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES!
BEFORE REMOVING A UPS-MODULE MAKE SURE THE INTERNAL DC-
CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES.
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN
APPROPRIATE PROTECTION COVER
EFACEC_SE WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY FOR
ANY PERSONNEL OR MATERIAL DAMAGE DUE TO ERRONEOUS
MANIPULATION OR CABLING OF THE UPS, WHICH ARE DESCRIBED IN
THIS MANUAL.
5.2.1 How to Extract a Module in Redundant Multi-Module System
If in a redundant parallel system a UPS-module is faulty, the load will
continue to be protected by the operating modules On-Line-Mode (Inverter-
Mode) and the faulty Module may be replaced without having to transfer the
load to bypass!
To extract the faulty module from the UPS-Frame in a Redundant Multi-
Module Configuration proceed as follows:
1) Identify the faulty Module with the Alarm condition and RESET the
Alarm. The audible noise will stop.
If the Alarm conditions persists (the LED-Indicator ALARM is red)
there is a fault in the UPS-Module.
2) Open the corresponding Parallel Isolator Switch IA2 of the faulty
Module (switch to position “OFF”);
NOTE: Parallel Switch IA2-1 belongs to Module 1
Parallel Switch IA2-2 belongs to Module 2
Parallel Switch IA2-3 belongs to Module 3
3) On the faulty Module control panel press the two ON/OFF-Buttons
simultaneously to shutdown the UPS-Module;
4) Open external battery fuses/breakers of the faulty Module.
Do not open battery fuses/breakers of the operating Modules!
5) Disconnect cables from connectors JD1, JD2, JD7, JD4 and SNMP
network cable
6) Unscrew the four screws on the front of UPS-module;
7) Pull Module only partly horizontally by means of the 2 black handles
until the rear connectors are disconnected.
ATTENTION: BEFORE DRAWING THE UPS-MODULE COMPLETELY
OUT , WAIT 2 MINUTES UNTIL THE INTERNAL DC-CAPACITORS ARE
DISCHARGED.
8) Draw UPS-Module by pulling it out horizontally:
NOTE: Two persons are needed to pull out the module from the UPS-
Frame. The weight of a 30 kVA-module is 55kg (20 kVA-module 40kg).
9) Insert new UPS-Module or cover the opening (UPS-Module
Compartment) with appropriate protection cover immediately and fix
with four screws.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
5.2.2 How to Fit Back a Module in Redundant Multi-Module System
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
2) Verify that the load is on Bypass and is supplied by the mains power
(Bypass-Mode or Eco-Mode) on all three UPS-Modules;
In the majority of the events the LED-indicators on Control Panel of the
Faulty Module will show:
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
10) Draw UPS-Module by pulling it out horizontally:
NOTE: Two persons are needed to pull out the module from the UPS-
Frame. The weight of a 30 kVA-module is 55kg (20 kVA-module 40kg).
11) Insert new UPS-Module or cover the opening (UPS-Module
Compartment) with appropriate protection cover immediately and fix
with four screws.
WHILE THE UPS IS OPERATING IN THE MAINTENANCE BYPASS-
! MODE THE LOAD IS NOT PROTECTED AND IN THE EVENT OF A
MAINS FAILURE THE LOAD SUPPLY WILL BE INTERRUPTED AND
THE LOAD WILL CRASH.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER OFF
BATTERY Green
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6. Multi-Cabinet Configuration
6.1. Concept of Multi-Cabinet Configuration
The Upgrade-Line UPS-Cabinets may be paralleled for power capacity
upgrade or for redundancy infinitely. Every standard conceptpower UPS
is provided with the parallel option and therefore no time-consuming
upgrading is necessary on site.
…
Fig. 6.1. UPS conceptpower Upgrade-Line Multi-Cabinet Chain.
The Multi-Cabinet Chain is based on a decentralised bypass architecture
i.e. every UPS is provided with its own static bypass. In a parallel system
there is always one Master Module and the other Modules are slaves. If at
any time the master is faulty the next UPS (former slave) will immediately
take over the master function and the former master will switch off.
Every UPS unit in a parallel configuration is provided with a proper output
parallel Isolator (IA2) which, when opened isolates the corresponding unit
from the parallel system. Once the parallel isolator (IA2) of a unit is open
that unit (module) is isolated from the rest of the parallel system and
therefore does not provide power to the output.
For example if you perform the command “LOAD TO BYPASS” on any
unit, all the units will transfer the load simultaneously to mains and if you
perform the command “LOAD TO INVERTER” on any unit all the UPS’s
will simultaneously transfer the load to the inverters.
The conceptpower is paralleled for redundancy (highest availability) or for
power parallel systems.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6.2. Installation Instructions
6.2.1 Introduction
ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED
PERSONNEL.
BY OPENING OR REMOVING THE UPS-MODULES AND MODULE COVERS
YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES!
BEFORE REMOVING A UPS-MODULE MAKE SURE THE INTERNAL DC-
CAPACITORS HAVE BEEN DISCHARGED FOR AT LEAST 2 MINUTES.
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN
APPROPRIATE PROTECTION COVER.
EFACEC_SE WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY FOR
ANY PERSONNEL OR MATERIAL DAMAGE DUE TO ERRONEOUS
MANIPULATION OR CABLING OF THE UPS, WHICH ARE DESCRIBED IN
THIS MANUAL.
DO NOT ATTEMPT TO COMMISSION A PARALLEL CABINETS SYSTEM
! WITHOUT CAREFULLY READING THIS USER MANUAL (SEE ALSO
CHAPTERS 3 AND 4)
NOTE: IN ORDER TO ACHIEVE EQUAL LOAD SHARING BETWEEN THE
UPS-CABINETS, THE INPUT CABLE LENGTHS FROM THE INPUT
DISTRIBUTION BOARD TO THE UPS AND FROM THE OUTPUT
CABLE TO THE OUTPUT DISTRIBUTION BOARD SHOULD BE THE
SAME RESPECTIVELY.
WHEN CABLING THE UPS’s MAKE SURE THAT THE UPS’s ARE COMPLETELY
VOLTAGE FREE. CHECK THAT THE MAINTENANCE BYPASSES (IA1) AND ALL
! PARALLEL ISOLATORS (IA2) ARE OPEN (“OFF”) ON ALL CABINETS.
Figure 6.2. Connection of the Bus Lines when paralleling UPS-Cabinets by means of Parallel Adapters.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6.2.2.2 Parallel Adapter and DIP-Switch SW2-2
If the UPS-CABINETS are paralleled the Parallel Adapter will be placed on the Connector
JD8 on the distribution panel and the communications cables between the cabinets will be
connected through the connectors JD5 and JD6, as we are doing now.
NOTE: set the Switch SW2-2 correctly according to the corresponding cabinet configuartion.
Parallel
JD8
Adapter
JD 5
SW 2 ON ON OFF OFF
SW2-2
JJD6 Single Unit First Unit Middle Unit Last Unit
SW 1 ON OFF OFF ON
After having set the SW1-1 on all UPS-Modules and SW1-9 on all the
Upgrade-Line-Cabinets correctly the UPS’s may be commissioned.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6.2.4 ON/OFF Start-up and Shutdown Buttons
The ON/OFF-Buttons serve to start-up or shutdown the UPS-system for
service or maintenance or for emergency reasons.
IF BOTH ON/OFF-BUTTONS ARE PRESSED ON THE UPS-MODULE IN A
! MULTI-MODULE SYSTEM ONLY THAT PARTICULAR UPS-MODULE WILL
SHUTDOWN. TO SHUTDOWN THE COMPLETE SYSTEM PRESS BOTH
ON/OFF-BUTTONS ON EVERY UPS-MODULE OF MULTI-MODULE SYSTEM .
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
6.3 Commissioning of Multi-Cabinet Configuration (Upgrade-Line)
The UPS may be shut down completely if the loads do not need
! any power supply. Therefore the steps in this Paragraph are to be
performed only after the load has been disconnected and does not
need any power supply.
To perform a complete shutdown of a Parallel Cabinet Configuration
proceed in analogy to the shutdown procedures described in Paragraph
4.6 of Chapter 4.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
7. Maintenance
7.1 Introduction
ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY
! AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL.
To ensure an optimum operation of the conceptpower and a continuous
and efficient protection of the connected load it is recommended to check
the batteries every 6 months, depending on the ambiance temperature.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
“Operation” Chapter 4).
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
8. Troubleshooting
8.1 Alarms
In the event of an alarm condition the red LED-Indicator “Alarm” and the
audible alarm will turn on.
In this case proceed as follows:
A. Silence the audible alarm by pressing the button "Reset".
B. Identify the cause of the alarm condition by means of the
EVENT LOG in the MAIN menu.
C. In case of doubts please contact the nearest Service centre.
D. Fault identification and rectification information is given on the
following pages.
MAINS FAILURE Mains power supply is outside The input power to UPS is too low or missing.
prescribed tolerance If site power appears to be OK, check the input
circuit breakers etc. supplying the UPS
OVERCURRENT/SHORT There is a short circuit at the output Check all output connections and repair as
of UPS (on load side) required.
OVERLOAD Load exceeds the UPS rated power Identify which piece of equipment is causing
the overload and remove it from the UPS.
Do not connect laser printers, photocopiers,
electric heaters, kettles etc. to the UPS
OVERTEMPERATURE UPS temperature has exceeded the Check the ambient temperature of the UPS is
allowed value less than 30° C.
If the ambient temperature is normal call the
authorised service centre for assistance.
BATTERY CHARGER The attached battery and the Call the authorised service centre for
OFF battery charger set-up do not assistance.
correspond or battery charger fault
INVERTER FAULT Inverter is faulty. Call the authorised service centre for
assistance.
NON-SYNCH The inverter and mains are not The frequency of the input voltage to the UPS
synchronised. is outside operational limits and the UPS static
bypass has been temporarily disabled.
BATTERY LOW Battery is near end of autonomy Shutdown load connected to UPS before the
UPS switches itself off to protect its batteries
MANUAL SWITCH OFF Maintenance Bypass closed. Load This alarm is only displayed if the UPS is on
supplied by mains Maintenance Bypass
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
9. Options
9.1 Introduction.
The UPS conceptpower is provided with the following accessories:
• REMOTE EMERGENCY STOP FACILITIES;
• REMOTE SIGNALLING PANEL (RSP);
• GENERATOR ON FACILITIES;
• SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING;
• SNMP CARD FOR NETWORK MANAGEMENT AND REMOTE
MONITORING.
1 Use a screened cable with 1 pair (section of wires 0.6 mm2) and
maximum length of 100 m.
UPS
EMERGENCY STOP
(X1)
Terminal Block
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
9.3 Remote Signalling Panel (RSP)
The optional Remote Status Panel (RSP) may be used to display UPS status
information up to a distance of 100m.
LINE INV
(1) (3)
LOAD
(2)
BATT.
(4)
(1) (7)
LINE BYPASS
(5)
(6)
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
9.3.1 How to Connect the Remote Signalling Panel (RSP)
Interface Cable
UPS End
6
Remote Status
22 Panel (Terminal Block)
3
GROUND
9 6
Connects to
UPS Mains Failure
DRY PORT JD2 1 3
Load on Mains/Inverter
5 4
Battery Low
7 5
+ 12 V
23 2
UPS
Generator port
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
9.5 WAVEMON Shutdown and Management Software
9.5.1 Why is UPS Management important?
By combining a UPS with network management products, such as an SNMP protocol,
System-administrators are guaranteed their data and their system will constantly be
protected from corruption or data loss even in the event of an extended power failure or
when batteries reach a critical low state. In the event of a power disturbance system
administrators can also monitor their network from a central location, allowing an early
detection of problems. In fact utility power is unreliable at times, ensuring that all
network systems have constant power can be a difficult task. The situation becomes
even more complex if systems are managed across a Local Area Network (LAN) or
Wide Area Network (WAN) around the world.
When a power disturbance occurs action can be taken to protect the system and its
valuable data. If no action is initiated by the operator, this event can seriously
damage the system. The UPS software will react automatically in such a case and
shutdown the operating system. EFACEC_SE has found it important to have a
complete solution for its UPS and is able to offer a wide range of monitoring/remote
controls for assuring the maximum protection degree to the EFACEC_SE
customers.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
• Graphical user interface for Windows compatible platforms
Parallel/redundant UPS systems are also manageable by the software. For example at a
threshold of 75% load the UPS may send a message to inform the user that now the
complete load has to be supplied by only 3 UPS, because one has failed. This software
is freely configurable and it is possible to combine events and reactions can be
configured. The user can configure what actions take place if 1 to n UPS working on
battery have alarms, overload, etc.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
For this two types of SNMP-Adapters are available: External SNMP-Adapter and Internal
SNMP-Card (both have the same functions).
UPS
External SNMP-Adapter
WIN NT
Novell
UNIX
Internal SNMP-Card
The SNMP adapter requires a PC with terminal connections. For normal operation at
least one network connection (Ethernet) is required.
The SNMP adapter is used to monitor any device in the network and can be used,
utilising the RCCMD send function, for an automatic network wide shut down or
informing connected users. The shut down procedure can be initiate from the remaining
time (downtime) or as countdown timer from the beginning of the alarm. A shut down is
therefore possible without extra input from the operator, but fully software controlled.
For detailed information please see Software Manual provided with the WAVEMON
CD ROM. This new adapter communicates via the serial port of the UPS and makes
a direct multiple server shut down possible without additional SNMP management
software.
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
that is running UPSMAN. This makes a shutdown call possible in any LAN and WAN,
regardless of the network type or operating system
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
RECTIFIER DATA
Input Voltage V 3x380/220V+N, 3x400/230V+N,
3x415/240V+N
Input Voltage Window ……………. - with 100% load V (%) 400V/230V (-25% and +15%)
- with 75% load V (%) 400V/230V (-35%)
- with 50% load V (%) 400V/230V (-45%)
Other Input Voltages On request
Input Frequency Hz 35 – 65
Input Power Factor 0.98
Input Current Form Sinewave (THD < 7%)
Inrush Current Soft start
Model kVA 10 15 20 30
Input Power with charged battery and rated output power kVA 8.5 12.7 17 25.3
Max. Input Power with battery charge and rated output power kVA 12 19 25 37
BATTERY DATA
Maximum Battery Charger Current (standard) 15 A
Battery Charging Curve IU (DIN 41773)
Temperature Controlled Battery Charger Yes
Battery Charger Ripple No ripples
Battery Test Automatic and periodic (adjustable)
Battery Type Lead-acid, Maintenance-free and NiCd
Variable Number of 12V Battery Blocks 30-50 blocks for 10-20 kVA and 40-50 blocks for 30 kVA
INVERTER DATA
Output Rated Power KVA 10 15 20 30
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MOD ES/PS 191 – 01/11 Conceptpower Upgrade - v.02 User Manual Página 60
Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
POWER MANAGEMENT DISPLAY (PMD)
The user-friendly PMD consists of three parts the MIMIC DIAGRAM, CONTROL KEYS and
LCD that provides the necessary monitoring information about the UPS.
MIMIC DIAGRAM
The mimic diagram serves to give the general status of the UPS. The LED-indicators show
the power flow status and in the event of mains failure or load transfer from inverter to bypass
and vice-versa the corresponding LED-indicators will change colour from green (normal) to
red (warning). The LED’s LINE 1 (rectifier) and LINE 2 (bypass) indicate the availability of the
mains power supply. The LED’s INVERTER and BYPASS if green indicate which of the two
are supplying power to the critical load. When the LED-indicator BATTERY is lit it means that
the battery due to mains failure is supplying the load. The LED-indicator ALARM is a visual
indication of any internal or external alarm condition. At the same time the audible alarm will
be activated.
PUSHBUTTONS
The pushbuttons serve to manage the UPS by performing commands. The 2xON/OFF
pushbuttons serve to start-up or shutdown the UPS if pressed simultaneously. The
pushbuttons UP and DOWN allow working through the PMD-menu. The RESET pushbutton
serves to cancel the audible alarm in the event of a disturbance. If the alarm condition was
only transient the LED-indicator ALARM would also extinguish otherwise it will remain on
(red).
DISPLAY
The 2 x 20 character LCD simplifies the communication with the UPS. The menu driven LCD
enables the access to the EVENT REGISTER, or to monitor the input and output U, I, f, P,
Autonomy Time and other Measurement’s, to perform commands like start-up and shut-down
of INVERTER or load transfer from INVERTER to BYPASS and vice-versa and finally it
serves for the DIAGNOSIS (SERVICE MODE) for adjustments and testing (for more details
see the USER MANUAL of conceptpowerTM).
conceptpower
ON/OFF
LINE 2 BY PASS
BATTERY ON/OFF
ALARM
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
MECHANICAL CHARACTERISTICS Upgrade Line
MODEL kVA 3x10 3x15 3x20 3x30
Dimensions (WxHxD) mm 550 x 1800 x 750
Protection Degree IP 20
Ventilation Fan assisted
Colour RAL 9002
2
Foot Print m 0.41
Maximum Output Power of one Classic Line UPS 90 kVA
CBAT-30GU CUPS-30U
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Sistemas de Electrónica, S.A.
Unidade Operacional de Sistemas de Alimentação Conceptpower Upgrade
STANDARD VERSION (SINGLE INPUT FEED) VERSION ON REQUEST (DUAL INPUT FEED)
F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2
UPS module 3
UPS module 2
UPS module 3
UPS module 1
UPS module 1
F4 F5 F6 F4 F5 F6
Static Switch Static Switch Static Switch Static Switch Static Switch Static Switch
Upgrade Upgrade
Maintenance Bypass IA1 Maintenance Bypass IA1
Frame Frame
Cable D Cable D
Load Load
Power Fuse A Cable A Cable D Power Fuse B Cable B Fuse C Cable C Cable D
(kVA) (Agl/CB) (SEV/DE) (SEV/DE) (kVA) (Agl/CB) (SEV/DE) (Agl/CB) (SEV/DE) (SEV/DE)
10 3 x 63 5x16(5x10) 5x16(5x10) 10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
10+10 3 x 63 5x16(5x10) 5x16(5x10) 10+10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
10+10+10 3 x 63 5x16(5x10) 5x16(5x10) 10+10+10 3 x 63 5x16(5x10) 3 x 63 5x16(5x10) 5x16(5x10)
15 3 x 100 5x35(5x25) 5x35(5x25) 15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
15+15 3 x 100 5x35(5x25) 5x35(5x25) 15+15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
15+15+15 3 x 100 5x35(5x25) 5x35(5x25) 15+15+15 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20 3 x 100 5x35(5x25) 5x35(5x25) 20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20+20 3 x 100 5x35(5x25) 5x35(5x25) 20+20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
20+20+20 3 x 100 5x35(5x25) 5x35(5x25) 20+20+20 3 x 100 5x35(5x25) 3 x 100 5x35(5x25) 5x35(5x25)
30 3 x 125 5x50(5x35) 5x50(5x35) 30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)
30+30 3 x 125 5x50(5x35) 5x50(5x35) 30+30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)
30+30+30 3 x 125 5x50(5x35) 5x50(5x35) 30+30+30 3 x 125 5x50(5x35) 3 x 125 5x55(5x35) 5x50(5x35)
Figure 3.4: Recommended Cable Sections and Fuse Ratings conceptpower – Upgrade Line
Rua Eng.º Frederico Ulrich - Apartado 3078 4471-907 MOREIRA MAIA – PORTUGAL
Telefone: 229402000 // Fax: 229485428
mailto:marketing@se.efacec.pt http://www.efacec.pt/
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