Cost of Quality Worksheet / Grinding Variation Rework Cost

Problem Description: (Grinding Variation)

Hours Hourly Cost of Material

Specific Tasks for Task Rate Task Costs
Document Nonconformance Report 0.5 $25 $12.50 $0.00
Engineering Disposition 0.5 $45 $22.50 $0.00
Grinding 0.3 $25 $6.25 $2.00
Cleaning 1.0 $25 $25.00 $0.00
Inspection 0.5 $25 $12.50 $0.00

Total Cost Per Failure 2.80 $78.75 $2.00

2.8 Hrs per part x 160 parts = 448 hrs x $25.00= $11,200 in Hrs saved.

$80.75 Rework cost X 160 = $12,920 in Internal Rework Costs

ng Variation Rework Costs
Cost Type: Internal

Failure Cost -
Internal /
External /
Apprasal Total Cost of
or Prevention Nonconformance
$0.00 $12.50
$0.00 $22.50
$0.00 $8.25
$0.00 $25.00
$0.00 $12.50

$80.75
 LEBRACS RUBBER LININGS PVT. LTD.,
COST ESTIMATION OF SCRAP
Quantity estimated
Actual Purchase Difference in cutting loss
as per marketing
Sl. No Material desription
Unit Value Unit Value Usable Qty. Unusable Qty.
PVT. LTD.,
AP
nce in cutting loss

Inflammable
waste on Gas
cutting
 LEBRACS RUBBER LININGS PVT. LTD.,
COST ESTIMATION OF REWORK AND POOR QUALITY
Corrective Raw Cost for
Manpower
Sl. No Type of Rework Reason for Rework action/repair for Material Power
cost
rework Cost source
PVT. LTD.,
OOR QUALITY

Cost of Total
Rework Cost