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Hitachi Medium Voltage Multi-level IGBT Drive

Small capacity type become compact

Light and
Compact
More flexible layout,
transportation,
and installation.

All-in one structure


Efficient in For stable operation
Maintenance of user equipment.
and Installation Wide variety of
Smaller height,
and easier connection product line
and disconnection
More applicable
to various needs
of customers

IGBT drives are applicable to the following facilities.


IGBT drives contribute to energy saving for fan, blower or pump applications. Energy consumption can
be reduced by rotating motors at optimal speed corresponding to load.
For energy
Fan, Blower Forced draft fan, Induced draft fan for boiler, Dust collector blower, Wind tunnel, etc.
saving Pump Cooling water recirculation pump, Sea water pump, Boiler feed water pump, etc.
Compressor Screw compressor, etc.

1
New small capacity type has been added, which is the smallest in class and all in one structure,
by leading edge technology of power electronics product design and advanced motor control.

Light and Compact


Less foot print and height Smallest in class
Weight is
Total volume become smaller compared smaller by Drive volume is the smallest in class.
about 43%
to previous type. Installation Vendor C
space is more flexible. Vendor
B
Installation area is
smaller by
about29% Vendor
A

MV drive
volume
comparison
Comparison of dimension
among several
with previous type
vendors (6.6kV)
(6.6kV, 730kVA)
*As of July, 2016. Source: Hitachi survey. In comparison to
various manufacturers’ medium-voltage drives with 6.6kV,
570-600kVA.

All in one structure Efficient in Maintenance


Integrated main circuit and control panel
and Installation
All in one structure is realized by adopting optimum parts Improvement of installation and maintenance efficiency
mounting and cooling design technologies.
Due to compactness, working efficiency is improved in
6.6kV type 3.3kV type transporting, installing, operating, and maintaining.

Wire restoration work


Transportable
Control panel is unnecessary
by forklift
after installation
Main circuit
Maintenance time is Serviceability is
shortened by quick improved
detachable cell unit by lower height
Main circuit

Control panel

IoT compatible
Enable to be embedded to IoT system
HIVECTOL-HVI small capacity type is connectable to Internet
by Ethernet or Wireless LAN, when optional PLC* is installed.
Moreover, this type can be embedded to IoT system.
*PLC: Programmable Logic Controller

For high torque application, this type drives contribute to improvement in productivity and quality by
For quality motor speed control.
Maintainability of DC motor is improved by replacing DC motor with AC motor + IGBT drives.
operation
Industry Rubber mixer, Extruder, Agitator, Kiln, Ball mill, Crusher etc.

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High efficiency and performance High function
About 97% Efficiency, above 95% Power factor Variety of RAS*1 functions
Useless energy consumption is reduced. HIVECTOL-HVI series are maintained easily by wide variety of
RAS functions, such as indication of drive record, case of
fault, collection of trace back data, and so on.
No need of line side harmonic filters *1 RAS: Reliability, Availability, Serviceability

Current harmonics to the power supply is reduced by effect of


Inrush current suppression
the phase shifted multi-winding transformer. So, line side
harmonic filters are not needed, because both voltage and Magnetizing inrush current is reduced without additional
current approximates sine waveform. Current equipments by “Separated pre-charging circuit method” .
harmonics are well below the levels admitted VCB
Without suppression With suppression
(52)
under the IEEE 519-1992 guidelines.

▶Input-side Harmonics (In case of 36-pulse model)


8
360Ap
Contained amount (%)

7 .......
2720Ap Reduced by
Harmonic Guideline (IEEE-519)
6 about 87%
5
Harmonic Guideline
4
(METI* suggested) Inverter Cell X18
In case of Transformer capacity: 1,370kVA Rated primary current: 270Arms
3

1
Cell rotation: cell load equalization control
0
2 4 7 13 19 25 31 37 43 49 IM By Hitachi original control method “cell rotation” , cell
Harmonics(6kVclass) 6600V sequence is rotated cyclically. This ensures equal heating and
*METI: Ministry of Economy, Trade and Industry. A ministry of the Government of Japan.
stress on each inverter cell. This method increases the overall
Motor friendly - Smooth output reliability of the drive.
Without cell rotation Inverter cell
Output waveform is close
to sine waveform. 1st
HIVECTOL-HVI series is 2nd
suitable to be applied to 3rd
existing motor.
With cell rotation

1st
AC voltage output wave form
(6kV class) 2nd

High reliability Case of 3 cells/phase


3rd

Long lifetime parts


About large capacity type, maintenance cost is reduced by long Simple structure
lifetime design of electrolytic capacitors in main circuit. Otherwise,
Number of parts is reduced by simplifying circuit of each
small capacity type adopts maintenance free film capacitors.
inverter cell, in addition to separated pre-charging circuit
method.
Continuous Operation with voltage fluctuation
Immunity to momentary voltage drop complies SEMI F47 Separated pre-charging circuit method
standard. HIVECTOL-HVI series can continue driving without
HIVECTOL-HVI uses “Separated pre-charging circuit method” ,
UPS*1, when momentary voltage drop occurs, within the range
patented by Hitachi, Ltd. (Japanese Patent No.3,535,477).
specified in SEMI F47* 2.
*1 Uninterruptible Power Supply.
*2 SEMI F47 requires continuing driving, when 50% voltage drop for duration of up to 200ms,
30% drop for up to 500ms, or 20% drop for up to 1000ms occurs.
Separated pre-charging circuit method

100
Pre-charging is a type of charging, in order to prevent
90 the inrush current when the medium voltage main power
supply turns on. HIVECTOL-HVI uses a separate LV
Nominal Voltage [%]

80
70
power source for pre-charging. Compared to a
60 Recommended
50 in SEMI F47 pre-charging circuit that uses a thyristor switch in each
40 cell unit, the arrangement of separated pre-charging
30
Required range
circuit is simple and easy to maintain. This design leads
20
of SEMI F47 to high reliability in inverter operation.
10 (0.05 – 1sec)
0
0.01 0.02 0.05 0.1 0.2 0.5 1 10 100
Duration [Sec]

3
Specifications

Main circuit overview Layout inside cubicle

Inverter cell

Inverter cubicle
Multi-winding transformer

DC capacitor

Main MV CB Induction motor


power
source

Separated
pre-charge
Resistor circuit
Pre-charge
power source
(AC380 - 480V)
*In case of rated voltage: 6.6kV, rated capacity: 360-840kVA

Inverter cell
AC output voltage of IGBT
drive is generated by
combination of multiple
inverter cells, which can
output small output voltage.
Easy maintenance
Combination of inverter cells ・Small and Light
makes AC output waveform ・Inverter cell could be replaced individually
close to sine waveform, so
motor is less stressed. *Rated voltage: 6.6kV
Rated capacity: 360-840kVA
Weight of inverter cell: approximately 14.5kg.

User friendly operator touch screen panel


The operator touch-screen panel with a large LCD* is easy to see and easy to operate.
Operator can see various kinds of helpful information such as the operation status and alarm information.
*LCD: Liquid-Crystal Display

Operation display (Bar graph) Interlock display Error display

*Display is different by type.

*Emergency stop button is optional.

Separate installation of transformer cubicle (option)


Transformer cubicle and inverter cubicle can be installed separately. This option make equipment layout more flexible, and reduce
required cooling capacity for electric room.

Electric room Electric room

Air Transformer Inverter Control Air Inverter Control Transformer


conditioner cubicle cubicle panel conditioner cubicle panel cubicle

4
Specifications

Specifications
Item
Small capacity type Large capacity type
Appearance

Power Input voltage AC 2.4kV, 3.0kV, 3.3kV, 4.16kV, 6.0kV, 6.6kV AC 2.4kV, 3.0kV, 3.3kV, 4.16kV, 6.0kV, 6.6kV, 10kV, 11kV
supply Input frequency 50 / 60Hz
Power supply
AC 100 - 240V 1 phase (standard) DC100 / 110V (option)
for control
Pre-charge
AC 380 - 480V 3 phase (standard), or AC 200 - 220V (option)
power supply
Voltage fluctuation Within +/- 10% (Working without fault although the output power become lower)
Within +/- 5% (Guarantee output power)
Frequency
Within +/- 5%
fluctuation
Structure Cubicle Forced air cooled self-standing cubicle type
Transformer In-built dry type In-build dry type (Oil-immersed transformer as option)
Protection IP20 (Higher degrees protection as option)
Control Type Medium Voltage Multi-level IGBT drive
Control method Sensor less vector control (standard) Vector control with sensor (option)
Driving method 2 quadrant operation
Deceleration Natural deceleration
Speed Control
1% - 100% speed
Range
Accuracy +/- 0.5% at 100% speed without sensor, +/- 0.05% at 100% speed with sensor

Maximum
50 / 60Hz (max, 75Hz)
output frequency
Overload 110% 60sec 125% 60sec
Efficiency Maximum about 97% (including Transformer)
Power factor Above about 95% (at rated load operation)
Interface Analog (4-20mA)+DI/O / Field bus (Modbus-RTU) (standard)
Other filed bus (DeviceNet / Profibus / CAN / CANopen / Ethernet) (option)
Protection Pre-charge failure, Momentary over current, Over voltage of DC circuit,
Power drop for driver board, PT CT failure, Ground fault, Power failure, Abnormal cooling fan
Others Indication Charging, speed, current, fault, etc.
Trace back data Read out to the maintenance tool
Cable entrance Bottom (standard) / Upper (option)
Restart after
instantaneous Option (Need UPS power supply)
power failure
Restart while
Option
the motor rotating
Options Duplicated fan, Pre-charge / Control power supply method, Cooling type, Signal interface, External equipments, Commercial bypass, Door
interlock, CT phase number, Cable type, Coating, IP code, Control function, Protection function, Speed sensor, Language,
External transformer, Mirror layout (Large capacity type only)
Standards IEC / JIS / JEC / JEM

* The output rated voltage shall be guaranteed within the above mentioned voltage fluctuation.
* All specifications are subject to change without notice.
* DeviceNet is trademark of Open DeviceNet Vendor Association (ODVA), Inc.
* Profibus is a registered trademark of Profibus Nutzerorganisation e. V.
* Modbus is a registered trademark of AEG Schneider Automation Inc.
* Ethernet is a registered trademark of Fuji Xerox Co., Ltd.
* HIVECTOL is a registered trademark of Hitachi, Ltd.

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Wide variety of product rating choice

Wide variety of product rating choice helps propose service and system optimal for each customer.
Capacity line-up list:
Voltage Dimensions (mm) Weight
Type kVA
(kV) Width (W) Depth (D) Height (H) Cubicle height (Hc)* (kg)

180 2,010
240 2,240
300 1,500 1,230 2,360
360 2,470
420 2,510
480 2,880
540 3,040
Small capacity type 2,250 2,020
600 1,900 1,430 3,070
720 3,270
3.3
840 3,500
900 4,080
960 4,310
2,600 1,630
1,090 4,360
1,260 4,540
1,460 4,100 1,230 5,760
2,200 4,600 1,530 2,710 7,700
Large capacity type 2,400
2,940 5,000 9,500
1,730
4,400 6,900 2,850 14,850
360 2,760
480 2,880
600 2,200 1,230 3,250
730 3,360
840 3,440
970 3,860
1,080 4,090
Small capacity type 2,250 2,020
1,210 2,600 1,430 4,320
1,450 4,910
6.6 1,680 5,370
1,810 6,240
1,930 6,470
3,200 1,630
2,180 7,050
2,530 7,280
2,930 5,800 1,230 8,900
4,400 6,600 1,530 2,710 11,900
Large capacity type 2,400
5,880 7,200 15,050
1,730
8,800 7,900 2,850 24,650
*excluding fan height

Enriched after service

24 hours on-call response (option) Long Maintenance Package (option)


Responding any failures in 24 hours. 15 years maintenance available when your installation
environment meets specified conditions. This package includes
yearly inspection and free replacement of consumable parts
(cooling fans, and AVR). Expected product life of 15 years or
longer is ensured by appropriate maintenance.
Predictive Analysis (IoT) (option)
Extended Warranty (option)
We offer predictive analysis and parts replacement using IoT. Your
drive is constantly monitored via Internet, and any predictor of a This option is available when you use our long maintenance
failure, as well as a timing of replacing parts are notified automatically package. This service offers longer period of product warranty. In
by Email. It also allows prompt analysis in case of a failure. case a failure, spare parts allow smooth and urgent recovery of
systems. (Damaged parts are replaced free of charge.)

6
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Industrial products business unit
AKS building, 3, Kanda Neribei-cho, Chiyoda-ku, Tokyo, 101-0022 Japan
Tel: <81>(3)3258-1111

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