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SoundDock® 10

Digital Music System

©2009 Bose Corporation Service Manual


Reference Number 309505-SM Rev. 04
Electronic Copy Only
CONTENTS
Safety Information ............................................................................................................................. 3
Specifications .................................................................................................................................... 4
Part List Notes .................................................................................................................................. 5
Electrostatic Discharge Sensitive (ESDS) Device Handling ....................................................... 5
Warranty .............................................................................................................................................5
Product Description ......................................................................................................................... 6
Packaging Part List ........................................................................................................................... 7
Figure 1. Packaging Exploded View ..................................................................................................7
Speaker Assembly Part List ............................................................................................................. 8
Figure 2. Speaker Assembly Exploded View .....................................................................................8
Electrical Part Lists .................................................................................................................... 9-16
Disassembly Procedures ......................................................................................................... 18-20
Cosmetic Inspection After Reassembly ........................................................................................ 21
Test Procedures ....................................................................................................................... 22-23
Revision History ............................................................................................................................. 24

2
SAFETY INFORMATION
1. Parts that have special safety characteristics are identified by the symbol on schematics
or by special notes on the parts list. Use only replacement parts that have critical characteristics
recommended by the manufacturer.

2. Make leakage current or resistance measurements to determine that exposed parts are
acceptably insulated from the supply circuit before returning the unit to the customer.
Use the following checks to perform these measurements:

A. Leakage Current Hot Check-With the unit completely reassembled, plug the AC line cord
directly into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use a
leakage current tester or a metering system that complies with American National Standards
Institute (ANSI) C101.1 “Leakage Current for Appliances” and Underwriters Laboratories (UL)
UL60065 / IEC 60065 paragraph 9.1.1. With the unit powered on, measure from a known earth
ground (metal water pipe, conduit, etc.) to all exposed metal parts of the unit (antennas, handle
bracket, metal cabinet, screw heads, metallic overlays, control shafts, etc.), especially any
exposed metal parts that offer an electrical return path to the chassis. Any cur-rent measured
must not exceed 0.5 milliamp. Reverse the unit power cord plug in the outlet and repeat test.
ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTEN-
TIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE UNIT TO THE
CUSTOMER.

B. Insulation Resistance Test Cold Check-(1) Unplug the power supply and connect a jumper
wire between the two prongs of the plug. (2) Turn on the power switch of the unit. (3) Measure
the resistance with an ohmmeter between the jumpered AC plug and each exposed metallic
cabinet part on the unit. When testing 3 wire products, the resistance measured to the product
enclosure should be between 2 and infinite MOhms. Also, the resistance measured to exposed
input/output connectors should be between 4 and infinite MOhms. When testing 2 wire prod-
ucts, the resistance measured to exposed input/output connectors should be between 4 and
infinite MOhms. If it is not within the limits specified, there is the possibility of a shock hazard,
and the unit must be repaired and rechecked before it is returned to the customer.
CAUTION: The SoundDock® 10 Digital Music System contains no
user-serviceable parts. To prevent warranty infractions,
refer servicing to warranty service stations or factory service.

WARNING: Danger of explosion if remote battery is incorrectly


replaced. Replace with only Duracell, Eveready, Energizer, Maxell
or Toshiba CR2032 or DL2032 3-volt lithium battery.

PROPRIETARY INFORMATION

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF


BOSE CORPORATION WHICH IS BEING FURNISHED ONLY FOR
THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT
BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF
THE BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR
USED FOR ANY OTHER PURPOSE.

3
SPECIFICATIONS

Electrical

Input Power Rating:


U.S.A/Canada 100-120VAC 50/60Hz, 150W

International: 220-240VAC 50/60Hz, 150W


100-240VAC 50/60Hz, 150W

Acoustic

Drivers:
Size: 2 - 50 mm Twiddler® speakers
Nominal Impedance: 4 Ohms

Port Tuning: 230 Hz

Woofer:
Size: 116mm

Nominal Impedance: 1 Ohm


Port Tuning: 47 Hz

Physical Description

Dimensions: 8.7”H x 17”W x 9.6”D (22.1 cm x 43.2 cm x 24.4 cm)

Weight: 18.5 lb (8.4 kg)

Enclosure: Ultrasonically welded PC/ABS plastic

4
ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)
DEVICE HANDLING
This unit contains ESDS devices. We recommend the following precautions when repairing,
replacing or transporting ESDS devices:

• Perform work at an electrically grounded work station.


• Wear wrist straps that connect to the station or heel straps that connect to conductive
floor mats.
• Avoid touching the leads or contacts of ESDS devices or PC boards even if properly
grounded. Handle boards by the edges only.
• Transport or store ESDS devices in ESD protective bags, bins, or totes. Do not insert
unprotected devices into materials such as plastic, polystyrene foam, clear plastic bags,
bubble wrap or plastic trays.

WARRANTY
The SoundDock® 10 Digital Music System electronics is covered by a limited 1-year transferable
warranty.

PART LIST NOTES


1. This part is not normally available from Customer Service. Approval from the Field Service
Manager is required before ordering.

2. The individual parts located on the PCBs are listed in the Electrical Part List.

3. This part is critical for safety purposes. Failure to use a substitute replacement with the
same safety characteristics as the recommended replacement part might create shock, fire
and/or other hazards.

4. This part is referenced for informational purposes only. It is not stocked as a repair part. Refer
to the next higher assembly for a replacement part.

5
PRODUCT OVERVIEW

PRODUCT DESCRIPTION
SoundDock® 10 is a single-piece, powered speaker for use with the iPod and other leading MP3
players. As the premium stationary digital music system, SoundDock 10 has acoustic performance
noticeably better than the original SoundDock, SoundDock Portable, as well as Apple’s Hi-Fi.

New features -

• Software updates through a USB connection.


• Video output
• Removable Dock (Bluetooth Dock available as a separate purchase)

REMOTE CONTROL

An infrared Remote control is included. It uses the same battery that is used with our credit card
style remote controls: CR2032. The infrared codes used for this remote overlap with the SoundDock
Series II remote with two additional buttons available, the AUX and iPod buttons.

SOFTWARE UPGRADES

Software upgrades may be necessary to keep SoundDock 10 compatible with new iPods. When
upgrades are available, Owners.com will have the software and the instructions available to cus-
tomers and service personnel to run the updates. A USB adapter cable will be needed to connect the
PC to the system. Part number 320877-001.

6
PACKAGING PART LIST
Bose® SoundDock® 10 Digital Music System
Item Description Part Number QTY Note
Number
1 LINE CORD, 120V, PDL, BLK 262814-001 1
LINE CORD, 220V, EUR, BLK 280135-001
LINE CORD, 230V, KOREA, BLK 311668-001
LINE CORD, 230V, UKS, BLK 280138-001
LINE CORD, 240V, AUS, BLK 284243-001
2 COMMITMENT LETTER 251001 1
3 SHEET, ADDRESS PAGE, BOSE 289347-001 1
4 OWNERS GUIDE, 3L, US 314136 1
OWNERS GUIDE, 11L, EUR 314137
OWNERS GUIDE, 6L, AP 314138
5 PERSONAL AUDIO INBOX BROCHURE 310403-001 1
6 REMOTE CNTRL, IR, BLK 322254-0100 1
7 PACKING, TRAY, TOP, 20.8X12.8X6.1 312286 1
8 SOUNDDOCK-10 DMS 120V SILVER - 1
9 PACKING, TRAY, BOT, 20.8X12.8X6.1 312287 1
10 CARTON, RSC, 20.94X12.94X12.25, US 312288 1
11 CARTON, DC, 4.12"X2.06"X1.56", BT 319496-0010 1
12 MODULE, BLUETOOTH, SOUNDDOCK10 310840-0000 1
(finished good accessory)
- UNIVERSAL, INSERT (shown on next page) 317402-0010 1
- I-DOCK, SUBASSY (shown on next page) 318058-001S 1

2
3
4
5
BlueTooth Receiver is
packaged with 230V
Euro systems only
12 6
11

10

Figure 1. Packing Exploded View


7
SPEAKER ASSEMBLY PART LIST
Bose® SoundDock® 10 Digital Music System

Item Description Part Number Note Item Description Part Number Note
Number Number
1 LENS (N/A, use grille part number) - 23 PCB, ASSY, IR 319107-001S
3, 24 HEATSINK 310387-001
2 GRILLE (includes lens) 323691-001S 3,
3 CENTERING TAB 317086-0010 25 PAD, THERMAL 311554-0010
4 HARNESS, TWIDDLER 318606-0010 26 GROMMET, ISOLATION 310389-001
5 FOAM, URETHANE, BLACK, PSA 319723-0010 27 FOAM, TAPE, 345X25X1.75 311559-0030
6 FOAM, PORON, PSA 319404-0010 28 CABLE, FFC, 6POS 310375-001
7 SCREW, TAPP, 4-16, PAN, XREC 288372-006 29 CABLE, FFC, 50POS, FOAM 310376-003
8 TWIDDLER, 50MM 291636-001 30 CABLE, FFC, 30POS, FOAM 311560-0030
3, 31 POWER, PCB, ASSY, US 311435-011S
9 FLOCK GRILLE LEFT 314449-0010 POWER, PCB, ASSY, EU 311435-012S
10 FASTENER, INTERLOCK, 75mm 304106-075 POWER, PCB, ASSY, DUAL 311435-016S
11 WELDED ASSY - 32 INSULATOR, AC 315187-0010
3, 3,
12 FLOCK, FABRIC, 195X11 314450-0010 33 UNIVERSAL, INSERT 317402-0020
13 ENDCAP, RIGHT 310382-001 34 I-DOCK, SUBASSY 323693-001S
14 TRANSDUCER, ASSEMBLY, WOOFER 324318-001S 35 SLAB, DSP 319110-041S
3,
15 GASKET, WAVE 313891-004 36 DOCKFRAME/PCB 323692-001S
16 COVER, WOOFER 310388-001 37 SCREW, TAP, 8-11X.625, XRC/SQ 289389-010
17 GASKET, FOAM, TAPE, .070 311559-0010 38 LABEL, PRODUCT (N/A) - 4
18 COVER, REAR 319726-0010 39 GASKET, FOAM, PORT 311943-0010
3, 40 SCREW, 8-11X1/2, WASHER 310539-008
19 ENDCAP, LEFT 310381-001 41 FOOT, RUBBER, 12.5 DIA 301750-002
3, 3,
20 SCREW, TAPP, 8-11x.5, XREC/SQ 289388-008 42 BASEPLATE 310379-001
21 DEADFRONT ICONS 310433-001 3,
22 GASKET, CENTER 316806-002 43 FOAM, GASKET STACKED EMI 323770-0010
3,

3 7
8 11
12 13
2 6 10
9

5 15
1 4
17

16
14
21 18
22

19

20

25
30 24 26
23
27
39
28
31
29 32
43 36
35 38
33 37
34

42
40
41

Figure 2. Speaker Assembly Exploded View


8
ELECTRICAL PART LIST
DSP PCB Assembly
Resistors Resistors
Reference Description Part Number Note Reference Description Part Number Note
Designator Designator
R1000 5.11K, 0603, .1W, 1% 191465-5111 4 R430 10K, 0603, .1W, 1% 191465-1002 4
R1001 5.11K, 0603, .1W, 1%, 191465-5111 4 R431 3.9K, 0603, .1W, 1% 191465-3901 4
R1002 75 OHM, 0805, 1/10W, 5% 133626-7505 4 R432 1.00K, 0805, 1/10W, 5% 133626-1025 4
R1003 51 OHM , 0805, 1/10W, 5% 133626-5105 4 R600 10K, 0603, .1W, 5% 199403-103 4
R1004 51 OHM , 0805, 1/10W, 5% 133626-5105 4 R601 10K, 0603, .1W, 5% 199403-103 4
R1005 51 OHM , 0805, 1/10W, 5% 133626-5105 4 R602 330 OHM, 0603, .1W, 1%, 191465-3300 4
R1100 51 OHM, 0603, 100MW, 5%, 199403-510 4 R603 330 OHM, 0603, .1W, 1% 191465-3300 4
R1101 51 OHM, 0603, 100MW, 5%, 199403-510 4 R604 2K, 0603, .1W, 1% 191465-2001 4
R1102 51 OHM, 0603, 100MW, 5%, 199403-510 4 R605 10K, 0603, .1W, 5% 199403-103 4
R1103 51 OHM, 0603, 100MW, 5%, 199403-510 4 R606 100K, 0603, .1W, 5% 199403-104 4
R1104 51 OHM, 0603, 100MW, 5%, 199403-510 4 R607 49.9K, 0603, .1W, 1% 191465-4992 4
R1105 51 OHM, 0603, 100MW, 5% 199403-510 4 R608 475 OHM, 0603, .1W, 1%, 191465-4750 4
R200 4.99K, 0805, .125W, 1% 133625-4991 4 R609 100 OHM, 0603, .1W, 5% 199403-101 4
R201 4.99K, 0805, .125W, 1% 133625-4991 4 R611 51 OHM, 0805, 1/10W, 5% 133626-5105 4
R202 4.99K, 0805, .125W, 1% 133625-4991 4 R612 51 OHM, 0805, 1/10W, 5% 133626-5105 4
R203 4.99K, 0805, .125W, 1% 133625-4991 4 R613 51 OHM, 0805, 1/10W, 5% 133626-5105 4
R204 1M , 0603, .1W, 1%, 191465-1004 4 R614 51 OHM , 0805, 1/10W, 5% 133626-5105 4
R205 1M , 0603, .1W, 1%, 191465-1004 4 R615 51 OHM , 0805, 1/10W, 5% 133626-5105 4
R206 1M , 0603, .1W, 1%, 191465-1004 4 R616 51 OHM , 0805, 1/10W, 5% 133626-5105 4
R207 1M , 0603, .1W, 1%, 191465-1004 4 R617 100 OHM, 1206, 1/4W, 1% 124894-1000 4
R208 14K, 0603, .1W, 1%, 191465-1402 4 R800 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R209 14K , 0603, .1W, 1% 191465-1402 4 R801 1K, 0603, .1W, 5% 199403-102 4
R210 15K, 0603, .1W, 1% 191465-1502 4 R802 10K, 0603, .1W, 5% 199403-103 4
R211 14K , 0603, .1W, 1% 191465-1402 4 R803 49.9 OHM, 0402, 63MW, 1% 268361-49R9 4
R212 15K, 0603, .1W, 1% 191465-1502 4 R804 100 OHM, 0603, .1W, 5% 199403-101 4
R213 14K, 0603, .1W, 1%, 191465-1402 4 R805 51 OHM , 0805, 1/10W, 5% 133626-5105 4
R214 15K, 0603, .1W, 1% 191465-1502 4 R806 10K, 0603, .1W, 5% 199403-103 4
R215 15K, 0603, .1W, 1% 191465-1502 4 R807 10K, 0603, .1W, 5% 199403-103 4
R217 15K, 0603, .1W, 1% 191465-1502 4 R808 10K, 0603, .1W, 1% 191465-1002 4
R218 15K, 0603, .1W, 1% 191465-1502 4 R809 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R219 47OHM, 0603, SMD, 100MW, 5% 199403-470 4 R810 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R220 47 OHM, 0603, SMD, 100MW, 5% 199403-470 4 R811 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R221 47 OHM, 0603, SMD, 100MW, 5% 199403-470 4 R812 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R222 47 OHM, 0603, SMD, 100MW, 5% 199403-470 4 R813 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R223 15K, 0603, .1W, 1% 191465-1502 4 R814 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R224 15K, 0603, .1W, 1% 191465-1502 4 R815 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R225 1.00K, 0805, 1/10W, 5% 133626-1025 4 R816 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R233 JUMPER, CHIP, 0603 196042 4 R817 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R234 51 OHM , 0805, 1/10W, 5% 133626-5105 4 R818 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R300 1.5KOHM, ARRAY, SMT, 50V, 5% 186433-1524 4 R819 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R301 130K, 0603, 100MW, 1% 191465-1303 4 R820 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R304 4.99K, 0805, .125W, 1% 133625-4991 4 R821 51 OHM, 0805, 1/10W, 5% 133626-5105 4
R305 4.99K, 0805, .125W, 1% 133625-4991 4 R822 51 OHM , 0805, 1/10W, 5% 133626-5105 4
R309 2K, 0603, .1W, 1% 191465-2001 4 R823 51 OHM, 0805, 1/10W, 5% 133626-5105 4
R310 2K, 0603, .1W, 1% 191465-2001 4 R824 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R311 2.49K, 0603, .1W, 1% 191465-2491 4 R825 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R400 1K, 0603, .1W, 5% 199403-102 4 R826 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R401 22 OHMS, 0603, .1W, 5% 199403-220 4 R827 49.9 OHM, 0402, 63MW, 1% 268361-49R9 4
R402 6.04K, 0603, .1W, 1% 191465-6041 4 R828 49.9 OHM, 0402, 63MW, 1% 268361-49R9 4
R403 6.04K, 0603, .1W, 1% 191465-6041 4 R829 49.9 OHM, 0402, 63MW, 1% 268361-49R9 4
R404 3.3K, 0603, .1W, 5% 199403-332 4 R830 49.9 OHM, 0402, 63MW, 1% 268361-49R9 4
R405 20K, 0603, .1W, 5% 199403-203 4 R831 49.9 OHM, 0402, 63MW, 1% 268361-49R9 4
R406 0.47 OHM, 1210, 500mW, 5% 318356-471J 4 R832 4.7K, 0603, .1W, 5%, 199403-472 4
R407 100 OHM, 1206, 1/4W, 1% 124894-1000 4 R833 10K, 0603, .1W, 1% 191465-1002 4
R408 1K, 0603, .1W, 5% 199403-102 4 R834 10K, 0603, .1W, 1% 191465-1002 4
R409 680 Milli- OHMS, 1210, 500mW, 5%, 318356-681J 4 R835 330 OHM, 0603, .1W, 1% 191465-3300 4
R410 6.8 OHM, 1206, 1/4W, 5% 124895-6R85 4 R836 10K, ARRAY, SMT, 4 POS, 5% 186433-1034 4
R411 330 OHMS, 0603, .1W, 5%, 199403-331 4 R837 49.9 OHM, 0402, 63MW, 1% 268361-49R9 4
R412 22.1K, 0603, .1W, 1% 191465-2212 4 R838 10K, 0603, .1W, 1% 191465-1002 4
R413 42.2 K, 0603, .1W, 1% 191465-4222 4 R839 10K, 0603, .1W, 1% 191465-1002 4
R414 510 OHM, 0603, .1W, 1%, 510 191465-5100 4 R840 10K, 0603, .1W, 5% 199403-103 4
R415 825 OHM, 0603, SMD, 100MW, 1% 191465-8250 4 R841 10K , ARRAY, SMT, 4 POS, 50V, 5% 186433-1034 4
R416 1K, 0603, .1W, 5% 199403-102 4 R842 0603, .1W, 1%, 100K 191465-1003 4
R417 130K , 0402, 63MW, 1% 268361-1303 4 R846 10K, ARRAY, SMT, 4 POS, 5% 186433-1034 4
R419 1.27K, 0603, 1/10W, 1% 191465-1271 4 R850 10K, 0603, .1W, 5% 199403-103 4
R420 3.9K, 0603, .1W, 1% 191465-3901 4 R851 10K, 0603, .1W, 5% 199403-103 4
R421 121 OHM, 0603, .1W, 1%, 191465-1210 4 R854 JUMPER, CHIP, 0603 196042 4
R422 210 OHM, 0603, .1W, 1%, 191465-2100 4 R855 JUMPER, CHIP, 0603 196042 4
R423 JUMPER, CHIP, 0603 196042 4 R856 JUMPER, CHIP, 0603 196042 4
R424 JUMPER, CHIP, 0603 196042 4 R857 JUMPER, CHIP, 0603 196042 4
R425 JUMPER, CHIP, 0603 196042 4 R859 330 OHM, 0805, 1/10W, 5% 133626-3315 4
R426 22 OHMS, 0603, .1W, 5% 199403-220 4 R900 10K, 0603, .1W, 5% 199403-103 4
R427 10K, 0603, .1W, 1% 191465-1002 4 R901 47 OHM, 0603, SMD, 100MW, 5% 199403-470 4
R428 2.2 OHM, 1206, 1/4W, 5% 124895-2R25 4 R902 47 OHM, 0603, SMD, 100MW, 5% 199403-470 4
R429 6.8 OHM, 1206, 1/4W, 5% 124895-6R85 4 R903 4.7K, 0603, .1W, 5%, 199403-472 4

9
ELECTRICAL PART LIST
DSP PCB Assembly
Resistors (continued) Capacitors (continued).
Reference Description Part Number Note Reference Description Part Number Note
Designator Designator
R904 1K, 0603, .1W, 5% 199403-102 4 C301 1000, COG, 0603, 50V, 5% 188454-102 4
R905 47 OHM, 0603, SMD, 100MW, 5% 199403-470 4 C302 1000, COG, 0603, 50V, 5% 188454-102 4
R906 4.7K, 0603, .1W, 5% 199403-472 4 C303 1000, COG, 0603, 50V, 5% 188454-102 4
R907 10K, 0603, .1W, 1% 191465-1002 4 C304 1uF, TANT, 3216, 20V, 10% 268370-105 4
R908 10K , ARRAY, SMT, 4 POS, 50V, 5% 186433-1034 4 C305 1uF, TANT, 3216, 20V, 10% 268370-105 4
R909 100 OHM, 0603, .1W, 1%, 191465-1000 4 C306 1uF, TANT, 3216, 20V, 10% 268370-105 4
R910 49.9 OHM, 0402, 63MW, 1% 268361-49R9 4 C307 1uF, TANT, 3216, 20V, 10% 268370-105 4
R911 47 OHM, 0603, SMD, 100MW, 5% 199403-470 4 C308 0.1, X7R, 0603, 50V, 10% 191470-104 4
R912 47 OHM, 0603, SMD, 100MW, 5% 199403-470 4 C309 1000, COG, 0603, 50V, 5% 188454-102 4
R913 47 OHM, 0603, SMD, 100MW, 5% 199403-470 4 C310 33uF, EL, 85, 10V, 20% 177902-330A 4
R914 47 OHM, 0603, SMD, 100MW, 5% 199403-470 4 C311 1000, COG, 0603, 50V, 5% 188454-102 4
R915 1K, 0603, .1W, 5% 199403-102 4 C312 1000, COG, 0603, 50V, 5% 188454-102 4
R916 49.9 OHM, 0402, 63MW, 1% 268361-49R9 4 C313 1uF, TANT, 3216, 20V, 10% 268370-105 4
R917 10K, 0603, .1W, 1% 191465-1002 4 C314 1uF, TANT, 3216, 20V, 10% 268370-105 4
R918 49.9 OHM, 0402, 63MW, 1% 268361-49R9 4 C315 2.2uF, X7R, 1206, OPN, 16V, 10% 283163-225 4
R919 49.9 OHM, 0402, 63MW, 1% 268361-49R9 4 C316 1000, COG, 0603, 50V, 5% 188454-102 4
R920 10K, 0603, .1W, 1% 191465-1002 4 C317 1, TANT, 3216, 20V, 10% 268370-105 4
R921 10K, 0603, .1W, 1% 191465-1002 4 C318 1, TANT, 3216, 20V, 10% 268370-105 4
R922 3.01K, 0603, .1W, 1% 191465-3011 4 C319 33nF, X7R, 0402, 16V, 5% 296732-333 4
R923 10K, 0603, .1W, 1% 191465-1002 4 C320 33nF, X7R, 0402, 16V, 5% 296732-333 4
R929 90.9K, 0603, .1W, 1% 191465-9092 4 C321 22pF, COG, 0402, 50V, 5% 268364-220 4
R930 10K, 0603, .1W, 1% 191465-1002 4 C322 22pF, COG, 0402, 50V, 5% 268364-220 4
R931 1K, 0603, .1W, 5% 199403-102 4 C323 22pF, COG, 0402, 50V, 5% 268364-220 4
R932 10K, 0603, .1W, 1% 191465-1002 4 C324 22pF, COG, 0402, 50V, 5% 268364-220 4
R933 51 OHM , 0805, 1/10W, 5% 133626-5105 4 C325 22pF, COG, 0402, 50V, 5% 268364-220 4
C326 22pF, COG, 0402, 50V, 5% 268364-220 4
C327 22pF, COG, 0402, 50V, 5% 268364-220 4
Capacitors C328 22pF, COG, 0402, 50V, 5% 268364-220 4
C329 22pF, COG, 0402, 50V, 5% 268364-220 4
C400 470, COG, 0603, 50V, 5% 188454-471 4
Reference Description Part Number Note
Designator C401 1000, COG, 0603, 50V, 5% 188454-102 4
C201 18, COG, 0603, 50V, 5% 188454-181 4 C402 47, X7R, 0603, 50V, 10% 191470-470 4
C200 180pF, 0603, COG, 50V, 5% 188454-181 4 C403 2200pF, 0603, X7R, 50V, 10% 191470-222 4
C202 18, COG, 0603, 50V, 5% 188454-181 4 C404 0.1, X7R, 0603, 50V, 10% 191470-104 4
C203 180pF, 0603, COG, 50V, 5% 188454-181 4 C405 0.1, X7R, 0603, 50V, 10% 191470-104 4
C204 3.3uF, TANT, 3216, 16V, 10% 268370-335 4 C406 1.0, X7R, 1206, 50V, 10% 286500-105 4
C205 3.3uF, TANT, 3216, 16V, 10% 268370-335 4 C407 100, COG, 0603, 50V, 5% 188454-101 4
C206 3.3uF, TANT, 3216, 16V, 10% 268370-335 4 C408 220, COG, 0603, 50V, 5% 188454-221 4
C207 3.3uF, TANT, 3216, 16V, 10% 268370-335 4 C409 4.7uF, CER, 1210, X7R, 25V, 10% 291431-475 4
C208 18, COG, 0603, 50V, 5% 188454-181 4 C410 2.2, X5R, 1206, 25V, 20% 310601-2253M 4
C209 180pF, 0603, COG, 50V, 5% 188454-181 4 C411 2.2, X5R, 1206, 25V, 20% 310601-2253M 4
C210 18, COG, 0603, 50V, 5% 188454-181 4 C412 2200pF, 0603, X7R, 50V, 10% 191470-222 4
C211 18, COG, 0603, 50V, 5% 188454-181 4 C413 47, CER, 1206, X5R, 6.3V, 20% 291432-476 4
C212 0.1, X7R, 0603, 50V, 10% 191470-104 4 C414 47, CER, 1206, X5R, 6.3V, 20% 291432-476 4
C213 0.1, X7R, 0603, 50V, 10% 191470-104 4 C415 .022, X7R , 0603, 50V, 10% 191470-223 4
C214 18, COG, 0603, 50V, 5% 188454-181 4 C416 22uF, CER, 1206, X5R, 16V, 20% 321689-226 4
C215 18, COG, 0603, 50V, 5% 188454-181 4 C417 4.7, TANT, 1411, 20V, 20% 188588-475 4
C216 .01, X7R , 0603, 50V, 10% 191470-103 4 C418 4.7, TANT, 1411, 20V, 20% 188588-475 4
C217 .01, X7R , 0603, 50V, 10% 191470-103 4 C419 1.0, X7R, 1206, 50V, 10% 286500-105 4
C218 18, COG, 0603, 50V, 5% 188454-181 4 C420 4.7, TANT, 1411, 20V, 20% 188588-475 4
C219 18, COG, 0603, 50V, 5% 188454-181 4 C421 4.7uF, 1411, TANT, 20V, 20% 188588-475 4
C220 18, COG, 0603, 50V, 5% 188454-181 4 C427 2200pF, 0603, X7R, 50V, 10% 191470-222 4
C221 18, COG, 0603, 50V, 5% 188454-181 4 C429 0.1uF, X7R, 0603, 50V, 10% 191470-104 4
C222 2.2uF, X7R, 1206, OPN, 16V, 10% 283163-225 4 C430 39.2K, 0603, 1/10W, 0.1% 282986-3922 4
C223 1000pF, 0603, COG, 50V, 5% 188454-102 4 C431 0.1, X7R, 0603, 50V, 10% 191470-104 4
C224 18, COG, 0603, 50V, 5% 188454-181 4 C432 470pF, 0603, COG, 50V, 5% 188454-471 4
C225 1000pF, 0603, COG, 50V, 5% 188454-102 4 C433 0.1, X7R, 0603, 50V, 10% 191470-104 4
C226 1000, COG, 0603, 50V, 5% 188454-102 4 C600 33pF, 0603, COG, 50V, 5% 188454-330 4
C227 10uF ,TANT, A SIZE, 10V, 20% 196981- 4 C601 33pF, 0603, COG, 50V, 5% 188454-330 4
A106A2 C602 33pF, 0603, COG, 50V, 5% 188454-330 4
C228 10uF ,TANT, A SIZE, 10V, 20% 196981- 4 C603 1000pF, C0G, 25V, 5% 268364-102 4
A106A2 C604 33nF, X7R, 0402, 16V, 5% 296732-333 4
C229 0.1, X7R, 0603, 50V, 10% 191470-104 4 C605 0.1, X7R, 0603, 50V, 10% 191470-104 4
C230 0.1, X7R, 0603, 50V, 10% 191470-104 4 C606 33nF, X7R, 0402, 16V, 5% 296732-333 4
C231 10uF ,TANT, A SIZE, 10V, 20% 196981- 4 C607 33pF, 0603, COG, 50V, 5% 188454-330 4
A106A2 C608 33pF, 0603, COG, 50V, 5% 188454-330 4
C232 1000, COG, 0603, 50V, 5% 188454-102 4 C609 33pF, 0603, COG, 50V, 5% 188454-330 4
C233 33pF, 0603, COG, 50V, 5% 188454-330 4 C610 15, COG, 0603, 50V, 5% 188454-150 4
C234 33nF, X7R, 0402, 16V, 5% 296732-333 4 C611 1000pF, C0G, 25V, 5% 268364-102 4
C235 33nF, X7R, 0402, 16V, 5% 296732-333 4 C612 15, COG, 0603, 50V, 5% 188454-150 4
C236 22pF, COG, 0402, 50V, 5% 268364-220 4 C613 33nF, X7R, 0402, 16V, 5% 296732-333 4
C237 22pF, COG, 0402, 50V, 5% 268364-220 4 C614 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C238 22pF, COG, 0402, 50V, 5% 268364-220 4 C615 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C239 22pF, COG, 0402, 50V, 5% 268364-220 4 C616 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C240 22pF, COG, 0402, 50V, 5% 268364-220 4 C617 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C300 1000, COG, 0603, 50V, 5% 188454-102 4 C618 68pF, COG, 0402, 50V, 5% 268364-680 4

10
ELECTRICAL PART LIST
DSP PCB Assembly
Capacitors (continued) Capacitors (continued)
Reference Description Part Number Note Reference Description Part Number Note
Designator Designator
C619 68pF, COG, 0402, 50V, 0.1%, 268364-680 4 C830 68pF, COG, 0402, 50V, 5% 268364-680 4
C700 100uF, 7343, TANT, lo-R, 10V, 10% 275411-107 4 C831 68pF, 0603, COG, 50V, 5% 188454-680 4
C701 33nF, X7R, 0402, 16V, 5% 296732-333 4 C832 68pF, COG, 0402, 50V, 5% 268364-680 4
C702 1000pF, C0G, 25V, 5% 268364-102 4 C833 1500pF, 0603, X7R, 50V, 10% 191470-152 4
C703 33nF, X7R, 0402, 16V, 5% 296732-333 4 C834 100pF, COG, 0402, 50V, 5% 268364-101 4
C704 1000pF, C0G, 25V, 5% 268364-102 4 C835 68pF, COG, 0402, 50V, 5% 268364-680 4
C705 33nF, X7R, 0402, 16V, 5% 296732-333 4 C836 68pF, COG, 0402, 50V, 5% 268364-680 4
C706 1000pF, C0G, 25V, 5% 268364-102 4 C837 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C707 33nF, X7R, 0402, 16V, 5% 296732-333 4 C838 68pF, COG, 0402, 50V, 5% 268364-680 4
C708 33nF, X7R, 0402, 16V, 5% 296732-333 4 C839 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C709 1000pF, C0G, 25V, 5% 268364-102 4 C840 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C710 33nF, X7R, 0402, 16V, 5% 296732-333 4 C841 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C711 1000pF, C0G, 25V, 5% 268364-102 4 C842 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C712 33nF, X7R, 0402, 16V, 5% 296732-333 4 C843 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C713 1000pF, C0G, 25V, 5% 268364-102 4 C844 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C714 33nF, X7R, 0402, 16V, 5% 296732-333 4 C845 68pF, COG, 0402, 50V, 5% 268364-680 4
196981- 4 C846 68pF, COG, 0402, 50V, 5% 268364-680 4
C715 10, TANT, A SIZE, 6.3V, 20% J106A2 C847 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C716 68pF, COG, 0402, 50V, 5% 268364-680 4 C848 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C717 68pF, COG, 0402, 50V, 5% 268364-680 4 C849 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C719 68pF, 0603, COG, 50V, 5% 188454-680 4 C850 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C720 68pF, COG, 0402, 50V, 5% 268364-680 4 C851 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C721 68pF, COG, 0402, 50V, 5% 268364-680 4 C852 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C722 68pF, COG, 0402, 50V, 5% 268364-680 4 C853 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C723 68pF, COG, 0402, 50V, 5% 268364-680 4 C854 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C724 68pF, COG, 0402, 50V, 5% 268364-680 4 C855 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C725 68pF, COG, 0402, 50V, 5% 268364-680 4 C856 27pF, COG, 0402, 50V, 5% 268364-270 4
C726 68pF, COG, 0402, 50V, 5% 268364-680 4 C857 27pF, COG, 0402, 50V, 5% 268364-270 4
C727 68pF, COG, 0402, 50V, 5% 268364-680 4 C858 27pF, COG, 0402, 50V, 5% 268364-270 4
C728 68pF, COG, 0402, 50V, 5% 268364-680 4 C859 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C729 68pF, COG, 0402, 50V, 5% 268364-680 4 C860 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C730 68pF, COG, 0402, 50V, 5% 268364-680 4 C861 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C731 68pF, 0603, COG, 50V, 5% 188454-680 4 C862 68pF, COG, 0402, 50V, 5% 268364-680 4
C732 68pF, COG, 0402, 50V, 5% 268364-680 4 C863 68pF, COG, 0402, 50V, 5% 268364-680 4
C733 68pF, COG, 0402, 50V, 5% 268364-680 4 C864 68pF, COG, 0402, 50V, 5% 268364-680 4
C734 68pF, COG, 0402, 50V, 5% 268364-680 4 C865 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C735 68pF, COG, 0402, 50V, 5% 268364-680 4 C866 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C736 68pF, COG, 0402, 50V, 5% 268364-680 4 C867 68pF, COG, 0402, 50V, 5% 268364-680 4
C737 68pF, COG, 0402, 50V, 5% 268364-680 4 C868 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C738 68pF, COG, 0402, 50V, 5% 268364-680 4 C869 68pF, COG, 0402, 50V, 5% 268364-680 4
C739 68pF, COG, 0402, 50V, 5% 268364-680 4 C870 68pF, COG, 0402, 50V, 5% 268364-680 4
C740 68pF, COG, 0402, 50V, 5% 268364-680 4 C871 68pF, COG, 0402, 50V, 5% 268364-680 4
C741 68pF, COG, 0402, 50V, 5% 268364-680 4 C872 68pF, COG, 0402, 50V, 5% 268364-680 4
C742 68pF, COG, 0402, 50V, 5% 268364-680 4 C873 68pF, COG, 0402, 50V, 5% 268364-680 4
C743 68pF, COG, 0402, 50V, 5% 268364-680 4 C874 68pF, COG, 0402, 50V, 5% 268364-680 4
C744 68pF, COG, 0402, 50V, 5% 268364-680 4 C875 68pF, COG, 0402, 50V, 5% 268364-680 4
C800 33nF, X7R, 0402, 16V, 5% 296732-333 4 C876 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C801 1000pF, C0G, 25V, 5% 268364-102 4 C877 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C802 33nF, X7R, 0402, 16V, 5% 296732-333 4 C878 68pF, COG, 0402, 50V, 5% 268364-680 4
C803 1000pF, C0G, 25V, 5% 268364-102 4 C879 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C804 33nF, X7R, 0402, 16V, 5% 296732-333 4 C880 68pF, COG, 0402, 50V, 5% 268364-680 4
C805 1000pF, C0G, 25V, 5% 268364-102 4 C881 68pF, COG, 0402, 50V, 5% 268364-680 4
C806 33nF, X7R, 0402, 16V, 5% 296732-333 4 C882 68pF, COG, 0402, 50V, 5% 268364-680 4
C807 1000pF, C0G, 25V, 5% 268364-102 4 C883 68pF, COG, 0402, 50V, 5% 268364-680 4
C808 33nF, X7R, 0402, 16V, 5% 296732-333 4 C884 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C809 1000pF, C0G, 25V, 5% 268364-102 4 C885 68pF, COG, 0402, 50V, 5% 268364-680 4
C810 33nF, X7R, 0402, 16V, 5% 296732-333 4 C886 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
C811 1000pF, C0G, 25V, 5% 268364-102 4 C887 68pF, COG, 0402, 50V, 0.1%, 268364-680 4
196981- 4 C888 0.1, X7R, 0603, 50V, 10% 191470-104 4
C812 10, TANT, A SIZE, 6.3V, 20% J106A2 C900 10, TANT, A SIZE, 6.3V, 20% 196981- 4
C816 33nF, X7R, 0402, 16V, 5% 296732-333 4 J106A2
C817 22pF, 0603, COG, 50V, 5% 188454-220 4 C901 33nF, X7R, 0402, 16V, 5% 296732-333 4
C817 22pF, 0603, COG, 50V, 5% 188454-220 4 C902 0.1uF, X7R, 0603, 50V, 10% 191470-104 4
C818 33pF, 0603, COG, 50V, 5% 188454-330 4 C903 33nF, X7R, 0402, 16V, 5% 296732-333 4
C819 33pF, 0603, COG, 50V, 5% 188454-330 4 C904 33nF, X7R, 0402, 16V, 5% 296732-333 4
C820 33pF, 0603, COG, 50V, 5% 188454-330 4 C905 1000, COG, 0603, 50V, 5% 188454-102 4
C821 68pF, COG, 0402, 50V, 5% 268364-680 4 C906 27, COG, 0603, 50V, 5% 188454-270 4
C822 68pF, COG, 0402, 50V, 5% 268364-680 4 C907 27, COG, 0603, 50V, 5% 188454-270 4
C823 68pF, COG, 0402, 50V, 5% 268364-680 4 C908 10uF, TANT, A SIZE, 6.3V, 20% 196981- 4
C824 68pF, COG, 0402, 50V, 5% 268364-680 4 J106A2
C825 68pF, 0603, COG, 50V, 5% 188454-680 4 C909 0.1, X7R, 0603, 50V, 10% 191470-104 4
C826 68pF, COG, 0402, 50V, 5% 268364-680 4 C911 0.1, X7R, 0603, 50V, 10% 191470-104 4
C827 68pF, COG, 0402, 50V, 5% 268364-680 4 C912 0.1, X7R, 0603, 50V, 10% 191470-104 4
C828 68pF, COG, 0402, 50V, 5% 268364-680 4 C913 0.1uF, X7R, 0603, 50V, 10% 191470-104 4
C829 68pF, COG, 0402, 50V, 5% 268364-680 4 C916 0.1, X7R, 0603, 50V, 10% 191470-104 4

11
ELECTRICAL PART LIST
DSP PCB Assembly
Capacitors (continued) Diodes
Reference Description Part Number Note Reference Description Part Number Note
Designator Designator
C917 33nF, X7R, 0402, 16V, 5% 296732-333 4 D1000 DIODE, SOT-23, BAV 99 147239 4
C919 220, COG, 0603, 50V, 5% 188454-221 4 D1001 DIODE, SOT-23, BAV 99 147239 4
C920 68pF, COG, 0402, 50V, 0.1%, 268364-680 4 D1002 DIODE, SOT-23, BAV 99 147239 4
C921 68pF, COG, 0402, 50V, 5% 268364-680 4 D400 DIODE, SCHOTTKY, 40V, 3A, SMB 193847-001 4
C922 68pF, COG, 0402, 50V, 0.1%, 268364-680 4 D401 DIODE, SCHOTTKY, 40V, 3A, SMB 193847-001 4
C923 68pF, COG, 0402, 50V, 0.1%, 268364-680 4 D402 DIODE, SCHOTTKY, 40V, 3A, SMB 193847-001 4
C924 68pF, COG, 0402, 50V, 0.1%, 268364-680 4 D403 DIODE, SCHOTTKY, 40V, 3A, SMB 193847-001 4
C925 68pF, COG, 0402, 50V, 0.1%, 268364-680 4 D405 DIODE, SOT-23, BAV 99 147239 4
C1000 47pF, 0603, X7R, 50V, 10% 191470-470 4 ZR1000 DIODE, ZEN, 3.6V, 225MW, 5%, 135247-5227 4
C1001 47pF, 0603, X7R, 50V, 10% 191470-470 4 SOT-23
C1002 0.1, X7R, 0603, 50V, 10% 191470-104 4 ZR400 DIODE, ZEN, 5.1V, 225MW, 5%, 135247-5231 4
C1004 X7R, 1206, 10%, 2.2, 16V, OPN 283163-225 4 SOT-23
C1005 .01uF, 0603, X7R, 50V, 10% 191470-103 4 ZR401 DIODE, ZEN, 10.V, 225MW, 5%, 135247-5240 4
C1006 TVS, ESD SUPPRESSOR, LOW 286375-001 4 SOT-23
CAP ZR402 DIODE, ZEN, 5.1V, 225MW, 5%, 135247-5231 4
C1007 1500pF, 0603, X7R, 50V, 10% 191470-152 4 SOT-23
C1100 22pF, 0603, COG, 50V, 5% 188454-220 4

Inductors Transistors
Reference Description Part Number Note Reference Description Part Number Note
Designator Designator
FB1000 330 OHM, BEAD, FERRITE, 302257-331 4 Q400 XSISTOR, BPLR, N, 40V, 200mA, 146819 4
BLM18P, 0603 SOT23
FB1001 330 OHM, BEAD, FERRITE, 302257-331 4 Q401 XSISTOR, BPLR, N, 40V, 200mA, 146819 4
BLM18P, 0603 SOT23
FB1002 330 OHM, BEAD, FERRITE, 302257-331 4 Q402 XSISTOR, BPLR, N, 40V, 200mA, 146819 4
BLM18P, 0603 SOT23
FB1003 330 OHM, BEAD, FERRITE, 302257-331 4 Q405 XISTOR, MOSFET, N-CH, 100V, 312197-001 4
BLM18P, 0603 1.7A
FB1004 330 OHM, BEAD, FERRITE, 302257-331 4 Q406 TRANSISTOR, MOSFET, N-CH, 2.5V 302882-001 4
BLM18P, 0603 Q407 XSISTOR, BPLR, N, 40V, 200mA, 146819 4
FB1005 330 OHM, BEAD, FERRITE, 302257-331 4 SOT23
BLM18P, 0603 Q600 XSISTOR, BPLR, N, 50V, 100mA, 146817 4
FB1006 330 OHM, BEAD, FERRITE, 302257-331 4 SOT23
BLM18P, 0603
FB1007 330 OHM, BEAD, FERRITE, 302257-331 4 Integrated Circuits
BLM18P, 0603
FB200 330 OHM, BEAD, FERRITE, 302257-331 4 Reference Description Part Number Note
BLM18P, 0603 Designator
FB201 120 OHM, BEAD, FERRITE, 0402, 324216-121B 4 U200 IC, Stereo ADC, 24-Bit, 192kHz 307160-001 4
0.3A
U201 IC, OP-AMP, DUAL, SOIC-8, TLC- 174989 4
FB202 120 OHM, BEAD, FERRITE, 0402, 324216-121B 4 2272
0.3A
U202 IC, OP-AMP, DUAL, SOIC-8, TLC- 174989 4
FB203 120 OHM, BEAD, FERRITE, 0402, 324216-121B 4 2272
0.3A
U300 IC, DAC, 24-bit, 192kHz, 6-ch, 20-P 309061-001 4
FB204 120 OHM, BEAD, FERRITE, 0402, 324216-121B 4
U400 IC, I-MODE PWM CONTROLLER 312199-001 4
0.3A
U401 IC, VOLT REG, ADJ., 500MA, DPAK 258496-001 4
FB205 120 OHM, BEAD, FERRITE, 0402, 324216-121B 4
U600 IC, RESET, SOT-23, MAX809, 2.63V 191158-06 4
0.3A
U601 IC, INVERTER, SMD 266582-001 4
FB206 120 OHM, BEAD, FERRITE, 0402, 324216-121B 4
0.3A U603 IC, DSP, TMS320DA705, MASKED 289857-7051 4
FB207 120 OHM, BEAD, FERRITE, 0402, 324216-121B 4 U800 IC, CPLD, w/ 570FF, JTAG , 144-P 307343-002 4
0.3A U801 IC, SERIAL, FLASH, 3.3V, 32Mbit, 323017-032W 4
FB208 120 OHM, BEAD, FERRITE, 0402, 324216-121B 4 SO-8W
0.3A U802 IC, SECURITY, APPLE, 2.0B, C6 309630-006 4
FB209 120 OHM, BEAD, FERRITE, 0402, 324216-121B 4 U900 IC, uC, 3.6V, 64-pin, TQFP 307303-001 4
0.3A U901 IC, REST, 1.60V-4.63V, SC-70, 319732-293
FB600 FERRITEBD, IND0603, 200MA 268373-331 4 MAX803
330OHM VR400 IC, VREG, LDO, ADJ, 1A, 1.5 to 324229-5500 4, 3
FB700 220 OHM, BEAD, FERRITE, 0603, 322644-221A 4 5.5V, 8-P
2A VR401 IC, Vreg, POS., LDO, .5A, ADJ._V 312828-002 4
FB701 220 OHM, BEAD, FERRITE, 0603, 322644-221A 4 VR402 IC, Vreg, POS., LDO, .5A, ADJ._V 312828-002 4
2A
FB800 220 OHM, BEAD, FERRITE, 0603, 322644-221A 4
2A
FB801 120 OHM, BEAD, FERRITE, 0603, 324058-121A 4
200mA
FB900 330 OHM, BEAD, FERRITE, 268373-331 4
IND0603, 200MA

12
ELECTRICAL PART LIST
DSP PCB Assembly

Miscellaneous
Reference Description Part Number Note
Designator
J1000 CONN., USB, MINI-B TYPE, SMT 309011-003 4
J1001 CONN., RA, 6-P, 1.0MM PITCH, SMT 319448-006 4
J1003 CONN., SMT, LIF, 30 POS., SIDE 255130-030 4
J1007 CONN_RCA_SINGLE_YELLOW 314707-0010 4
J1100 CONN., FFC, .5mm, S-Entry, 50-PIN 310573-050 4
J200 CONN, JACK, HEADPHONE, PCB 148583 4
MNT, 9P
JP1000 JUMPER, CHIP, 0603 196042 4
JP1001 JUMPER, CHIP, 0603 196042 4
X600 XTAL, SMD, 105, AT41CD2, 269923- 4
18.432MHz 18R43C16
X900 CRYSTAL, MC49, 4.00MHZ 270245 4

13
ELECTRICAL PART LIST
Power PCB Assembly
Resistors Resistors (continued)
Reference Description Part Number Note Reference Description Part Number Note
Designator Designator
R200 1K, 0603, .1W, 1% 191465-1001 4 R547 3.92K, 0603, .1W, 1% 191465-3921 4
R201 1K, 0603, .1W, 1% 191465-1001 4 R548 10K, 0603, .1W, 1% 191465-1002 4
R202 1K, 0603, .1W, 1% 191465-1001 4 R549 100K, 0603, .1W, 1% 191465-1003 4
R203 1K, 0603, .1W, 1% 191465-1001 4 R550 100 OHM, 0603, .1W, 1% 191465-1000 4
R206 1K, 0603, .1W, 1% 191465-1001 4 R551 49.9K, 0603, .1W, 1% 191465-4992 4
R207 10 OHMS, 0805, .125W, 1% 133625-10R0 4 R552 100K, 0603, .1W, 1% 191465-1003 4
R208 10 OHMS, 0805, .125W, 1% 133625-10R0 4 R553 1K, 0603, .1W, 1% 191465-1001 4
R209 100 OHM, 0603, .1W, 1% 191465-1000 4 R554 10 OHMS, 0805, .125W, 1% 133625-10R0 4
R210 220K, 0603, .1W, 5% 199403-224 4 R555 10 OHMS, 0805, .125W, 1% 133625-10R0 4
R211 33 OHMS, 0603, .1W, 5% 199403-330 4 R556 49.9K, 0603, .1W, 1% 191465-4992 4
R212 10 OHMS, 0805, .125W, 1% 133625-10R0 4 R558 4.02K, 0603, .1W, 1% 191465-4021 4
R300 100 OHM, 0603, .1W, 1% 191465-1000 4 R559 4.02K, 0603, .1W, 1% 191465-4021 4
R301 1K, 0603, .1W, 1% 191465-1001 4 R560 0603, .1W, 1%, 909 OHM 191465-9090 4
R302 10K, 0603, .1W, 1% 191465-1002 4 R561 0603, .1W, 1%, 6.04K 191465-6041 4
R303 100 OHM, 0603, .1W, 1% 191465-1000 4 R562 220K, 0603, .1W, 5% 199403-224 4
R304 100K, 0603, .1W, 1% 191465-1003 4 R563 1.21K, 0402, 63MW, 1% 268361-1211 4
R305 10K, 0603, .1W, 1% 191465-1002 4 RT400 25 OHM, THERMISTOR, 2A, 20J, 324066-2000H 4
R306 221K, 0603, .1W, 1% 191465-2213 4 DIP/HEAT SHRNK
R307 221K, 0603, .1W, 1% 191465-2213 4 VR402 VARISTOR, MET OX, 275V, 170189 3,4
R308 221K, 0603, .1W, 1% 191465-2213 4 75JOULE
R309 10 OHMS, 0805, .125W, 1% 133625-10R0 4
R310 10 OHMS, 0805, .125W, 1% 133625-10R0 4 Capacitors
R311 10 OHMS, 0805, .125W, 1% 133625-10R0 4
R312 10 OHMS, 0805, .125W, 1% 133625-10R0 4 Reference Description Part Number Note
R313 10K, 0603, .1W, 1% 191465-1002 4 Designator
R314 221K, 0603, .1W, 1% 191465-2213 4 C201 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R315 221K, 0603, .1W, 1% 191465-2213 4 C203 .47uF, X7R, 16V, 5%, 196995-474 4
R316 221K, 0603, .1W, 1% 191465-2213 4 C205 2200pF, 0603, X7R, 50V, 10% 191470-222 4
R317 33 OHMS, 0603, .1W, 5% 199403-330 4 C207 47uF, EL, SMD, 105, 25V, 20% 306169-470EF 4
R318 33 OHMS, 0603, .1W, 5% 199403-330 4 C208 .015uF, 0603, X7R, 50V, 10% 191470-153 4
R403 499K, 1206, 1/4W, 1% 124894-4993 4 C209 0.1uF, X7R, 0603, 50V, 10% 191470-104 4
R404 499K, 1206, 1/4W, 1% 124894-4993 4 C210 0.1uF, X7R, 0603, 10%, 50V 191470-104 4
R407 499K, 1206, 1/4W, 1% 124894-4993 4 C211 .015uF, 0603, X7R, 50V, 10% 191470-153 4
R412 150K, 1206, 1/4W, 1% 124894-1503 4 C213 0.1uF, 0805, X7R, 50V, 10% 286499-104 4
R413 150K, 1206, 1/4W, 1% 124894-1503 4 C214 0.1uF, 0805, X7R, 50V, 10% 286499-104 4
R416 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014 4 C216 0.1uF, X7R, 0603, 50V, 10% 191470-104 4
R417 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014 4 C217 .015uF, 0603, X7R, 50V, 10% 191470-153 4
R418 0603, .1W, 1%, 1.0 OHM 191465-01R0 4 C218 .015uF, 0603, X7R, 50V, 10% 191470-153 4
R500 100 OHM, 1206, 1/4W, 5% 124895-1015 4 C219 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R502 220K, 0603, .1W, 5% 199403-224 4 C220 .015uF, 0603, X7R, 50V, 10% 191470-153 4
R503 100 OHM, 0603, .1W, 1% 191465-1000 4 C221 .015uF, 0603, X7R, 50V, 10% 191470-153 4
R505 21.5kOHM, 0603, .1W, 1% 191465-2152 4 C224 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R506 130K, 1206, 1/4W, 1% 124894-1303 4 C225 220pF, 0603, COG, 50V, 5% 188454-221 4
R507 130K, 1206, 1/4W, 1% 124894-1303 4 C226 220pF, 0603, COG, 50V, 5% 188454-221 4
R508 68.1K, 0603, .1W, 1% 191465-6812 4 C229 0.1uF, X7R, 0603, 50V, 10% 191470-104 4
R509 18.2K, 0603, .1W, 1% 191465-1822 4 C232 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R510 60.4 OHMS, 0805, .125W, 1% 133625-60R4 4 C233 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R511 301 OHMS, 0805, .125W, 1% 133625-3010 4 C234 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R512 2512, 1W, 5%, 10 OHM 181895-10R0 4 C235 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R513 1K, 0603, .1W, 1% 191465-1001 4 C236 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R514 200 OHM, 0603, .1W, 1% 191465-2000 4 C237 0.1uF, 0805, X7R, 50V, 10% 286499-104 4
R515 0.066OHM, 2512, 1W, 1% 260699-066F 4 C238 0.1uF, 0805, X7R, 50V, 10% 286499-104 4
R516 0.066OHM, 2512, 1W, 1% 260699-066F 4 C239 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R517 10K, 0603, .1W, 1% 191465-1002 4 C240 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R518 49.9K, 0603, .1W, 1% 191465-4992 4 C241 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R519 22.1 OHM, 1206, 1/4W, 1% 124894-22R1 4 C242 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R520 22.1 OHM, 1206, 1/4W, 1% 124894-22R1 4 C243 .015uF, 0603, X7R, 50V, 10% 191470-153 4
R521 10.2K, 0603, .1W, 1% 191465-1022 4 C244 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R522 1.18K OHM, 0603, 100MW, 1% 191465-1181 4 C245 22pF, COG, 0402, 50V, 5% 268364-220 4
R524 10K, 0603, .1W, 1% 191465-1002 4 C246 22pF, COG, 0402, 50V, 5% 268364-220 4
R525 20K, 0603, .1W, 1% 191465-2002 4 C247 22pF, COG, 0402, 50V, 5% 268364-220 4
R526 1.33K, 0603, 100MW, 1% 191465-1331 4 C248 22pF, COG, 0402, 50V, 5% 268364-220 4
R527 10 OHMS, 0805, .125W, 1% 133625-10R0 4 C249 22pF, COG, 0402, 50V, 5% 268364-220 4
R528 10 OHMS, 0805, .125W, 1% 133625-10R0 4 C250 22pF, COG, 0402, 50V, 5% 268364-220 4
R530 2.2 OHM, 1210, 330mW, 200V, 10% 321468-2R2K 4 C252 1.0uF, X5R, 0603, 16V, 20% 300292-105 4
R532 0603, .1W, 1%, 1.62K 191465-1621 4 C253 27pF, COG, 0402, 50V, 5% 268364-270 4
R533 2.2K, 0603, .1W, 5% 199403-222 4 C300 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R534 10 OHMS, 0805, .125W, 1% 133625-10R0 4 C301 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R535 220K, 0603, .1W, 5% 199403-224 4 C302 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R540 100K, 0603, .1W, 1% 191465-1003 4 C303 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R541 100K, 0603, .1W, 1% 191465-1003 4 C304 100pF, 0603, COG, 50V, 5% 188454-101 4
R542 2.2K, 0603, .1W, 5% 199403-222 4 C305 220pF, 0603, COG, 50V, 5% 188454-221 4
R544 1M, 0603, .1W, 1% 191465-1004 4 C306 220pF, 0603, COG, 50V, 5% 188454-221 4
R545 1M, 0603, .1W, 1% 191465-1004 4 C307 1.0uF, 1206, X7R, 50V, 10% 286500-105 4
R546 100K, 0603, .1W, 1% 191465-1003 4 C308 .01uF, 0603, X7R, 50V 191470-103 4

14
ELECTRICAL PART LIST
Power PCB Assembly
Capacitors Cont. Capacitors Cont.
Reference Description Part Number Note Reference Description Part Number Note
Designator Designator
C309 1uF, CAP., EL., SMD, 105, 50V, 20% 306245- 4 C552 56pF, COG, 0402, 50V, 5% 268364-560 4
1R0FA C566 27pF, 0603, COG, 50V, 5% 188454-270 4
C310 .22 uF, 0805, X7R, 25V, 10% 181264-224 4 C567 27pF, 0603, COG, 50V, 5% 188454-270 4
C311 .22 uF, 0805, X7R, 25V, 10% 181264-224 4 C569 68pF, COG, 0402, 50V, 5% 268364-680 4
C312 .22 uF, 0805, X7R, 25V, 10% 181264-224 4
C313 .22 uF, 0805, X7R, 25V, 10% 181264-224 4
C314 1.0uF, 1206, X7R, 50V, 10% 286500-105 4 Inductors
C315 1.0uF, 1206, X7R, 50V, 10% 286500-105 4 Reference Description Part Number Note
C316 1.0uF, 1206, X7R, 50V, 10% 286500-105 4 Designator
C317 1.0uF, 1206, X7R, 50V, 10% 286500-105 4 L201 BEAD, FERRITE, 0603, 220 OHM, 322644-221A 4
C318 1.0uF, X5R, 0603,16V, 20% 300292-105 4 2A
C319 470pF, X7R, 0603, 200V, 10% 317820-471K 4 L209 INDUCTOR, PLANAR, 4-LAYER, 4T, 319196-450 4
C320 470pF, X7R, 0603, 200V, 10% 317820-471K 4 ERF28-450
C321 470pF, X7R, 0603, 200V, 10% 317820-471K 4 L209A CORE, FERRITE, ERF28, 314443-450 4
C322 470pF, X7R, 0603, 200V, 10% 317820-471K 4 450nH/N^2
C323 1.0uF, X5R, 0603,16V, 20% 300292-105 4 L300 INDUCTOR, PLANAR, 4-LAYER, 8T, 318999-160 4
C328 1.0uF, 1206, X7R, 50V, 10% 286500-105 4 ERF17-160
C329 1.0uF, 1206, X7R, 50V, 10% 286500-105 4 L300A CORE, FERRITE, ERF17, 314442-160 4
C330 1.0uF, 1206, X7R, 50V, 10% 286500-105 4 160nH/N^2
C331 1.0uF, 1206, X7R, 50V, 10% 286500-105 4 L301 INDUCTOR, PLANAR, 4-LAYER, 8T, 318999-160 4
C332 0.1uF, 0805, X7R, 50V, 10% 286499-104 4 ERF17-160
C333 0.1uF, 0805, X7R, 50V, 10% 286499-104 4 L301A CORE, FERRITE, ERF17, 314442-160 4
C334 0.1uF, 0805, X7R, 50V, 10% 286499-104 4 160nH/N^2
C335 0.1uF, 0805, X7R, 50V, 10% 286499-104 4 L400 10mH INDUCTOR, COM MODE 310640-002 3,4
C336 100pF, 0603, COG, 50V, 5% 188454-101 4 CHOKE
C337 100pF, 0603, COG, 50V, 5% 188454-101 4 L401 10mH INDUCTOR, COM MODE 310640-003 3,4
C338 68pF, COG, 0402, 50V, 5% 268364-680 4 CHOKE (not used on all systems)
C339 68pF, COG, 0402, 50V, 5% 268364-680 4
L501 INDUCTOR, FIXED, 22uH, 20% 307181-223M 4
C409 470uF, EL, 105C, 250V, 20% 310510- 3,4
L502 INDUCTOR, 28.75uH+/-10%, Toroid 310734-001 4
471EAE
ON L209 PAD,FOAM, ADHESIVE BACK, 285787-002 4
C410 470uF, EL, 105C, 250V, 20% 310510- 3,4
471EAE Diodes
C412 0.1uF, 0805, X7R, 50V, 10% 286499-104 4
C413 100pF, 0603, COG, 50V, 5% 188454-101 4
Reference Description Part Number Note
C414 100pF, 0603, COG, 50V, 5% 188454-101 4
Designator
C415 .015uF, 0603, X7R, 50V, 10% 191470-153 4
BR400 DIODE, BRIDGE RECT, 3A, 600V 311102-0600 4
C416 .015uF, 0603, X7R, 50V, 10% 191470-153 4
D502 DIODE, SOT-23, BAV 99 147239 4
C418 100pF, 0603, COG, 50V, 5% 188454-101 4 D503 DIODE, REC, FAST SWTG, 4A, 258432-087 4
C420 100pF, 0603, COG, 50V, 5% 188454-101 4 400V, FORMED
C422 1.0uF, X5R, 0603, 16V, 20% 300292-105 4 D504 DIODE, SWITCHING, 75V, 200mA 148582 4
C423 100pF, 0603, COG, 50V, 5% 188454-101 4 D505 DIODE, SWITCHING, 75V, 200mA 148582 4
C500 33uF, CAP., EL., SMD, 105, 35V, 306245-330ED 4 D506 DIODE, PWR SCHOTTKY, 1A, 150V, 321276-001 4
20% SMA
C502 0.1uF, 0805, X7R, 50V, 10% 286499-104 4 D509 DIODE, RECT, FAST, 600V, 1A 317066-600 4
C504 220pF, 0603, COG, 50V, 5% 188454-221 4 Z500 DIODE, ZEN, SMD, 47V 181994-47R 4
C507 1.0uF, X5R, 0603, 16V, 20% 300292-105 4
C508 1.2nF, 0603, C0G, 50V, 5% 188454-122 4
C509 100pF, 0603, COG, 50V, 5% 188454-101 4 Transistors
C511 2700pF, 0603, X7R, 50V, 0.1% 191470-272 4
C517 4700pF, 0603, X7R, 50V, 10% 191470-472 4 Reference Description Part Number Note
C518 470pF, X7R, 0603, 200V, 10% 317820-471K 4 Designator
C519 470pF, X7R, 0603, 200V, 10% 317820-471K 4 Q300 XSISTOR, BPLR, N, 4.7K, SOT23 192603 4
C521 3300uF, EL, 105C, 35V, 20% 310927- 4 Q500 TRANSISTOR, MFET, N-CH, 600V 310519-001 4
332MVBMP Q501 TRANSISTOR, MFET, N-CH, 600V 310519-001 4
C524 .1uF, 1206, X7R, 100V, 10% 279056-104 4 Q502 XSISTOR, P, 47K, BIAS SOT23 258025 4
C525 0.1uF, 0805, X7R, 50V, 10% 286499-104 4 Q504 XSISTOR, BPLR, N, 4.7K, SOT23 192603 4
C526 .047uF, 0805, X7R, 50V, 10% 286499-473 4 Q505 XSISTOR, BPLR, N, 40V, 200mA, 146819 4
C527 1.0uF, X5R, 0603, 16V, 20% 300292-105 4 SOT23
C529 100pF, 0603, COG, 50V, 5% 188454-101 4 Q506 XSISTOR, BPLR, P, 40V, 200mA, 148596 4
C531 47uF, EL, SMD, 105, 50V, 20% 317164- 4 SOT23
4701HF Q507 XSISTOR, BPLR, N, 40V, 200mA, 146819 4
C532 47uF, EL, SMD, 105, 50V, 20% 317164- 4 SOT23
4701HF Q509 XSISTOR, P, 47K, BIAS SOT23 258025 4
C535 1.0uF, 1206, X7R, 50V, 10% 286500-105 4 Q510 XSISTOR, BPLR, P, 40V, 200mA, 148596 4
C536 100pF, 0603, COG, 50V, 5% 188454-101 4 SOT23
C537 0.1uF, X7R, 0603, 50V, 10% 191470-104 4 Q511 XSISTOR, BPLR, N, 40V, 200mA, 146819 4
C538 20pF, 0603, COG, 50V, 5% 188454-200 4 SOT23
C539 390pF, 0603, COG, 50V, 5% 188454-391 4
C544 470pF, X7R, 0603, 200V, 10% 317820-471K 4
C545 470pF, X7R, 0603, 200V, 10% 317820-471K 4
C546 220pF, 0603, COG, 50V, 5% 188454-221 4
C549 1.0uF, X5R, 0603, 16V, 20% 300292-105 4
C550 4.7uF, X5R, 0805, 16V, 10% 273592-475C 4
C551 1.0uF, X5R, 0603, 16V, 20% 300292-105 4

15
ELECTRICAL PART LIST
Power PCB Assembly
Integrated Circuits
Reference Description Part Number Note
Designator
U200 IC, NOR GATE, QUAD, 2-INPUT, 324043-0010 4
5.5V, SOIC
U201 IC, POWER AMP, TDF8599TH, 302183 4
HSOP36, PAD UP
U300 IC, PWR-AMP, Class D, 20W 298092-001 4
U401 IC, Vreg., 5.0V, FIXED., LDO, SOIC 313374-050 4
U501 IC, AMP, OPTICALLY ISOL., 0.5% 310589-001 3,4

U503 IC, VREG, ADJ., 1.2-32V, SOIC 310726-001 4


U504 IC, HALF-BRIDGE GATE DRIVER 317085-001 4
U505 IC, PWM CONTROLLER, 317119-002 4
50%DUTY CY
U506 IC, SCHMITT TRIGGER, 18V, 317128-001 4
SSOP-5

Miscellaneous

Reference Description Part Number Note


Designator
F400 FUSE, TIME LAG, 4A, 250V 310538-4000A 4
J400 AC CONN, SINGLE PIECE LEADS 301125-001 3,4

T501 TRANSFORMER,PULSE, RATIO 310977-001 3,4


1:.667
T502 240Uh, XFORMER, OCL, W/QUIET 310658-003 3,4
TAP, 2PIN-UPL

16
ELECTRICAL PART LIST
IR PCB Assembly
Resistors
Reference Description Part Number Note
Designator
R1200 75 OHM, 0603, .1W, 5% 199403-750 4
R1201 2K, 0603, .1W, 5% 199403-202 4
R1202 47 OHM, 0603, SMD, 100MW, 5% 199403-470 4
R1203 2K, 0603, .1W, 5% 199403-202 4
R1204 75 OHM, 0603, .1W, 5% 199403-750 4
R1205 51 OHM, 0805, 1/10W, 5% 133626-5105 4
R1206 51 OHM, 0805, 1/10W, 5% 133626-5105 4
R1207 51 OHM, 0805, 1/10W, 5% 133626-5105 4

Capacitors

Reference Description Part Number Note


Designator
C1200 1.0uF, X5R, 0805, 6.3V, 10% 273592-105J 4
C1201 1.0uF, X5R, 0805, 6.3V, 10% 273592-105J 4
C1202 .1uF,X7R, 0603, 50V, 10% 191470-104 4
C1203 .1uF,X7R, 0603, 50V, 10% 191470-104 4
C1204 .1uF,X7R, 0603, 50V, 10% 191470-104 4

Diodes
Reference Description Part Number Note
Designator
D1201 DIODE, SWITCHING, 100V, BAV99, 319113-001 4
SOT363
D1202 DIODE, SWITCHING, 100V, BAV99, 319113-001 4
SOT363
D1203 DIODE, SWITCHING, 100V, BAV99, 319113-001 4
SOT363
D1204 DIODE, SOT-23, BAV 99 147239 4
DS1200 DIODE, LED,WHITE, R angle 301111-001 4
DS1201 DIODE, LED,WHITE, R angle 301111-001 4

Transistors
Reference Description Part Number Note
Designator
Q1200 XSISTOR, BPLR, N, SOT23, 40V, 146819 4
200mA
Q1201 XSISTOR, BPLR, N, SOT23, 40V, 146819 4
200mA

Integrated Circuits

Reference Description Part Number Note


Designator
RR1200 IC, IR RECEIVER MODULE 290155-001 4

Miscellaneous

Reference Description Part Number Note


Designator
J1200 CONN, RA, 6-P, 1.0MM PITCH, SMT 319448-006 4

17
DISASSEMBLY PROCEDURE

1. Grill removal

1.1 Remove the three Phillips-head screws


from the bottom baseplate.
1.3 Lift the grill from the bottom allowing the
tabs to release.

2. Dock Removal

1.2 Disconnect the flex cable from J1100 and


remove the two screws securing the grille
assembly.

2.1 Remove the 5 Phillips-head screws from


the baseplate to allow the dock frame PCB to
be removed.
1.3 Before moving the grille, push down in
the direction of the arrows to release the
centering tab to avoid pulling the tap off.

18
DISASSEMBLY PROCEDURE CONTINUED
3. Rear Cover Removal 5. DSP PCB Removal

5.1 Remove the four Phillips-head screws


from the DSP board.

6. Heatsink Removal

3.1 Remove the four Phillips-head screws


securing the rear cover.

6.1 Remove the three Phillips-head screws


4. Power PCB Removal from the heatsink.

7. Woofer Removal

4.1 Remove the four Phillips-head screws


from the power supply board.

7.1 Remove the four Phillips-head screws


securing the rear cover.

19
DISASSEMBLY PROCEDURE CONTINUED
Woofer Removal Continued.

7.1 Remove the four Phillips-head screws


holding the woofer in place.

8. End Cap Removal

8.1 Carefully remove the fabric tape on both


sides of the endcap. Remove the three
Phillips-head screws on each side that
secure endcap to the acoustic enclosure.

20
COSMETIC INSPECTION AFTER REPLACEMENT OF
DOCK FRAME AND/OR THE END CAPS
9. Dock to Grille Lens Measurement

Dock to Lens Gap 1.25 ± 0.9


Variation 1.00

When replacing the Dock Frame assembly (item 36 on page 8) of the SoundDock® 10, the
distance between the dock and the lens may fall out of specification. The measurement
between the dock and the lens is critical to the operation of the system. If the dock and the
lens are too close together, buzzing from the assembly and skipping from the iPod is possible.
To avoid these issues, ensure the distance between the dock and lens is 1.25mm +/- .09mm.
It may be necessary to disassemble and reassemble dock to align it correctly.

10. End Cap to Grill Measurement

Grille to Endcap 1.25 ± 0.75


Variation 0.50
Left to Right Side 1.16

When an endcap (item 10 or 13 on page 8) is replaced on the SoundDock 10, the distance
between the grille and the endcap may fall out of the 1.25mm specification. During reassem-
bly, ensure the distance between the endcap and the grille is 1.25mm +/- 0.75mm. It may be
necessary to disassemble and reassemble the endcap to align it correctly.

21
TEST PROCEDURES
2. Woofer Air Leak Test
SoundDock® 10 Digital Music System
Functional Tests 2.1 Set the signal generator output to:
Equipment Required A. Input Voltage = 0.06 Vrms +/- 10%
B. Frequency = 44Hz +/- 5Hz
Audio Signal Generator
2.2 Listen for air leaks around all the cabinet
Notes: seams, joints, and wire harness through-
1. Begin the test with no power applied. holes.
2. Confirm the Audio Signal Generator out-
put is set to zero volts before connecting. PASS if no audible air leaks can be heard at
a distance of less than 1ft (0.3M) from any
1. Twiddler Air Leak Test exterior surface of the enclosure.

FAIL if any air leaks can be heard at a dis-


1.1 Connect the audio signal generator to the tance less than 1ft (0.3M) from any exterior
mini jack AUX input on the back of Sound- surface of the enclosure.
Dock 10.
3. Left / Right Driver Test
1.2 Set the signal generator output to:
3.1 Apply an input signal to the SoundDock
A. Voltage = 0V left channel only. Set generator as in step 1.3
B. Frequency = 80Hz +/- 10% and 1.4, except set the frequency to 800Hz
and confirm that only the left driver plays.
1.3 Apply power to the SoundDock 10, the
system will default to the AUX input if there is 3.2 Reduce generator output to zero volts
nothing connected to the dock. Press and
hold the volume plus button for 15 seconds, 3.3 Repeat step 3.1 for the right channel.
this should set the system to max volume.
3.4 Reduce input signal to zero volts and
1.4 Set the Signal generator output to: reconnect the right channel.
A. Input Voltage = 0.06Vrms +/- 10%
B. Frequency = 250Hz +/- 5Hz 4. Frequency Sweep Test

1.5 Listen for air leaks around all the cabinet 4.1 Set audio signal generator to:
seams, joints, and wire harness through- A. Voltage = 0.06 Vrms +10%
holes. B. Sweep range = 35Hz - 3KHz +10%

PASS if no audible air leaks can be heard at 4.2 Execute the sweep for a minimum of 3
a distance of less than 1ft (0.3M) from any
exterior surface of the enclosure. seconds up and 3 seconds down.

FAIL if any air leaks can be heard at a dis- 4.3 Listen for any extraneous noises such as
tance less than 1ft (0.3M) from any exterior buzzes, rattles, ticks, and distortion.
surface of the enclosure.
PASS if no noise can be heard at a distance
of less than 1ft (0.3M).

FAIL if any noise can be heard at a distance


less than 1ft (0.3M).

4.4 Reduce the input signal to zero volts.

22
TEST PROCEDURES CONTINUTED
2.2 Place the iPhone on the dock.
SoundDock® 10 Digital Music System
iPhone Test
2.3 Press the play button on the remote,
Equipment Required adjust the volume to a moderate level.
Confirm audio is clean and no distortion can
Apple® iPhone. be heard.

2.4 Use the volume control on the iPhone


1. Authorization Test touch screen. Confirm the volume goes up
and down as the volume control on the
1.1 Apply AC power to the SoundDock 10 display is adjusted.
system. Allow the system to power up by
waiting for the boot beep sound from the
speakers.

1.2 Place the iPhone on the dock cradle.

1.3 Confirm the following message does not


appear on the iPhone screen.

Note: If this screen appears on the display,


re-dock the iPhone to determine if the prob-
lem appears again. It is normal to see this
screen on an occasional basis.

2. iPhone Functional Test

2.1 Apply AC power to the SoundDock 10


system. Allow the system to power up by
waiting for the boot beep sound from the
speakers.

23
SERVICE MANUAL REVISION HISTORY
Date Revision Description of Change Change Driven B y Pages Affected
Level
9/2009 00 Document released at revision 00 Service Manual release All
10/2009 01 iDock and dock frame part number change. Part number change 8

iDock from 318058-001S to 323693-001S


Dock frame from 318057-001S to 323692-001S 8

Grille part number change from 318054-001S to 323691-


001S

11/2009 Item 43 added - Foam Gasket part number 323770-0010 8

Item 33 part number change - Universal Insert 317402-0020 Missing from original
drawing 8

Paint change
8

1/2010 02 Installation instructions on the Dock Frame and the End More detailed information 21
Caps has been modified. available.
02/2010 03 DSP and Power Supply part number change. Software change on DSP
board.
DSP -
319110-021S to 319110-041S Electrical change to the
SPS board to allow Low
SPS - Standby Mode.
311435-001S to 311435-011S
311435-002S to 311435-012S
311435-006S to 311435-016S

06/15/2010 RT400 part number added


14
8/27/2010 SPS Board: Change the values of R412, R413, R506, R507 Enhance the FT for the 14
Mid Rail Voltage.
Change PN 191470-101 to 188454-101, locations C304, 14
C336, C337, C403, C413, C414, C417-C420, C423, C509,
C529, C536

24
SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE

Bose Corporation
The Mountain
Framingham Massachusetts USA 01701
P/N: 309505-SM Rev. 04 8/2009 (H)
http://serviceops.bose.com
SERVICE BULLETIN
Bulletin Part Number: 309505-SB1

Product: SoundDock® 10 Digital Music System

Subject: Improper assembly of the dock frame after repair is performed.

Disposition: This is a potential problem each time the system is disassembled and reassembled.

Symptom: Buzz sound from assembly or video skipping on iPod caused by incorrect assembly.

Solution: When assembling the system, follow the specification measurements documented below.

Dock to Lens Gap 1.25 ± 0.9


Variation 1.00

During reassembly of the SoundDock 10, the distance between the dock and the lens may fall out of specifica-
tion. The measurement between the dock and the lens is critical to the operation of the system. If the dock and
the lens are too close together, buzzing from the assembly and skipping from the iPod is possible. To avoid
these issues, ensure the distance between the dock and lens is 1.5mm +/- .09mm. It may be necessary to
disassemble and reassemble dock multiple times to align it correctly.

Grille to Endcap 1.25 ± 0.75


Variation 0.50
Left to Right Side 1.16

When the endcap is removed from the SoundDock 10, the distance between the grille and the endcap may fall
out of the 1.50mm specification. During reassembly, ensure the distance between the endcap and the grille is
1.50mm +/- 0.75mm. It may be necessary to disassemble and reassemble the endcap multiple times to align it
correctly.

Date Issued: 10/25/09 Rev. 00

Bose Corporation; The Mountain, Framingham, MA. 01701-9168


Service documentation available online at http://serviceops.bose.com
SERVICE BULLETIN
Bulletin Part Number: 309505-B2

Product: SoundDock® 10 Digital Music System

Subject: Software update.

Disposition: There may be systems in the field that have older software, updating them to the latest version
will ensure SPS and DSP board compatibility. The updates are available on the SoundDock 10 service infor-
mation page.

Symptom: Systems should be updated regardless of the symptom.

Solution: Update the SoundDock 10 system with the latest software found on the Technical Services
Website.

Internal website: http://intranet.bose.com/tsg/

External website: http://serviceops.bose.com

(Updates are available on the SoundDock 10 service information page)

ECN 46752
Date Issued: 10/26/09

Bose Corporation; The Mountain, Framingham, Ma. 01701-9168


Service documentation available online at http://serviceops.bose.com
SERVICE BULLETIN
Bulletin Part Number: 309505-B3

Product: SoundDock® 10 Digital Music System.

Subject: Hardware and Software update to allow low power standby on product built before a specific date of
manufacture (list of DOM’s below).

Note: The software on the SoundDock 10 must be updated prior to this modification. Software updates
are available on the SoundDock 10 service information page (See Service Bulletin 309505-B2)

Disposition: Systems built before the DOM’s below may have the original software and original SPS board.

Variant Date of
Manufacture
US 9344
EU 9337
DUAL VOLTAGE 9340
AP 0041

DOM (date of Manufacture) Example -


050425993440338AE
To determine the DOM, look at
the serial number located on the The first 6 characters identify the product
bottom of the system. code - 050425
Characters 8 to 11 identify the DOM - 9344
9344 = the 344th day of 2009

Symptom: System does not go into low power standby. It is also possible to have Q500 and Q501 defective
causing no power.

Reason: Possible failure of Q500 and Q501 if the system is allowed to go into the low standby mode without the
modification to the SPS board.

Solution: Update the software and perform the following modification by replacing the original parts with the new
part numbers shown in figure 1.

Reference Original New New part number


Designator Value Value
C569 68pF Remove part -
R563 1.21K 49.9 OHM 268361-49R9
C500 33uF 47uF 306245-470EE
R510 60.4 OHM 619 OHM 133625-6190
R213 Not Populated 49.9K 191465-4992
RT300 Not Populated 10 OHM 133625-10R0
C507 1uF .33uF 257154-334J16
Figure 1.

See next page for board layouts

Date Issued: 12/14/09 Rev. 01


Bose Corporation; The Mountain, Framingham, Ma. 01701-9168
Service documentation available online at http://serviceops.bose.com Page 1 of 2
R403
R407
R404

R213
49.9K
191465-4992

C238

L209A
R208
C236

C507 C234

R408
C246

C201
.33uF

C221
C242
VR401 C255
R203

C213
R202
C239

C232
257154-334J16 R410
C254
C241

C209
C203

C214
C245

C217

C205
JP401
C243
C240
VR400 C233
R409

C216
R213

R207

C545
R406

R520

C519
R512 C417

R416
C235
0

C419
R40

C237
C413

C544
C518
R519
R211
C414

R417
C418
R401
R412 R413 C420
R402

D400
R302

C553
C422

U401 R418
R554
C538

C509 C507 C252


8 1

C229
C253

8
R303
R509 1 1 14 C251
L201 C423

R206
U505 R505

C552
U200
R300
C502

R
R553

51
7
C527 C546 C525
C230 R209

R522

C508
R518
R521

C517

C539

R524
C511
C529

C567
R542

R508
U506

R556 C504 R503


R513
D502

R559
Q509
C415

C302
R555 C551 R562
C566
D509
C537

C416 R301
C568

Q511
R540 R527
R534

R312
C549
C554

1 14 C550
C526

D504 R304
R510

R558 R532
U504

R500
D506

C308
R530

C558
C535
R535

R309

Q502
C524

L301A
C331
L300A
C328
Q504

C307

C301
R533
R318

Z500 R565
R561

C326
Q510

C327
R515 R560
Q506
R506

C314

C300
1 8
R546

R549

R552

D501
RT300
R516
R514

U503
Q507

C339

C329
C555

R566
C559

C330
C536

R550
R548

R551

R526

C303
C317
R525

R310
R547

Q505 R311

R510
619 OHMS
133625-6190 R308

R3
R307

R306

R305

R313

16
R314

R315

RT300 SPS PCB BOTTOM SIDE


10 OHM
133625-10R0
C206

J200
J40 0
C244

R212
C200

C4 0 4
F400
C
40
2

C 4 00

LASER_CODE1
L400

C410
C226

C403 R405
C219
C202
18 19
L209

C204
C4
C421
C218

VR402

U400
U201

C208
07

C211

C250
Q400

C249
R201 R411
C4

C248
C220

RT40
R200 C247

0 C569
06
C210

1 36 JP402
C513 Remove
C225

C224

30 L501

D503 C409 C516


C401

C570
C512
J401

C571
8
C336

Q300
C207 R564
R544
R563
BR4
U501

C531
T501

C337
L502 00 49.9 OHM
C304

R210
268361-49R9
1
Q500

R502

C521 C408
C309

R545

R563
C569

1
C500
C412

C319
C532

C322 C306 C305


C338

12 1 C310

T502
L301

L300

C311
13 48
C335

C333

R541
C515

U300 Q501
D505
R511

24 37
25 36
07

R528
R5

C312
C313
C320
C316

C315

C321

C334
R317

C332
C323

C318

J201
C222

C227
C500
C223

C228
47uF
306245-470EE

SPS PCB TOP SIDE Rev. 01


Page 2 of 2
SERVICE BULLETIN
Bulletin Part Number: 309505-B4

Product: SoundDock® 10 Digital Music System.

Subject: The black plastic insulator that is adhered to the underside of the power supply shield is missing and
through hole component leads may be too close to the conductive shield.

Disposition: All systems built prior to 8/25/2010 (DOM 0238) could potentially be missing the insulator.

DOM range = All system built prior to DOM 0298

DOM (date of Manufacture) Example -


050425902380338AE
To determine the DOM, look at
the serial number located on the The first 6 characters identify the product code -
bottom of the system. 050425
Characters 8 to 11 identify the DOM - 0238
0238 = the 238th day of 2010

Symptom: System may fail HiPot testing. Component leads may arc to the power supply shield.

Reason: The black plastic insulator prevents the primary component leads from arcing to the secondary side of
the power supply.

Solution: Inspect the SoundDock 10 by looking under the bottom plate (system does not need to be disas-
 
sembled) and confirm the black plastic insulator is in place. If missing, install new insulator and shield with part
numbers shown below.
 

Part Number Description


311564-0010 Bottom Shield, Power Supply
311794-0010 Plastic Insulator
 

Viewable Black
Plastic Insulator

Figure 1.

Date Issued: 10/17/2010 Rev. 01

Bose Corporation; The Mountain, Framingham, Ma. 01701-9168


Service documentation available online at http://serviceops.bose.com
CLASS DWG NO.
FM
REVISIONS
REV DESCRIPTION ENG DATE
00 INITIAL RELEASE PETE CORTESE/ 1/10
PAUL COLLINS
01 ADDITION OF INSULATOR PAUL COLLINS 10/10
INSPECTION

SIGNATURES REQUIRED PRINT NAME SIGNATURE

TSG REPRESENTATIVE PAUL COLLINS


CELL LEAD ERIC KAS
REPAIR SUPERVISOR DAVID CORN
OTHER(________________)

TSG TECHNICIAN DATE


Pete 1/10 FRAMINGHAM, MA 01701-9168
Cortese

APPLICABLE DOCUMENTS: DESCRIPTION


SoundDock® 10 Digital Music System
SERVICE MANUAL: 309505-SM TroubIeshooting Tips

SIZE FSCM CLASS DWG NO. REV


A 32108 FM 309505-TT 01
PAGE 1 OF 2
Troubleshooting Tips
SoundDock® 10 Digital Music System
Refer to the SoundDock® Digital Music System Series II service manual, reference number 309505-SM
for schematics, PCB layouts and parts lists located on service web site.

Preventative Repair Measures


Note: Perform the following on all units returned for repair.

Product Check Action


When replacing the Dock Frame assembly of the
SoundDock® 10, the distance between the dock and
Dock frame after reassembling the lens may fall out of specification.
SoundDock 10
unit.
Refer to service manual 309505-SM page 21 for
more detail.

Update the SoundDock 10 system with the latest


SoundDock 10 Software revision
software found on the Technical Services Website.

Inspect the system by looking


under the bottom plate (system If black plastic insulator is missing, install new
does not need to be insulator and shield.
SoundDock 10
disassembled) to confirm the
black plastic insulator is in place. Refer to Service Bulletin 309505-SB4

Troubleshooting Tips
Product Symptom Check Action
Refer to service bulletin 309505-SB3. Check
SoundDock 10 No power Q500 and Q501
L209 and C521 for cold solder, and F400.

No/Intermittent
SoundDock 10 audio and Dock assembly Replace dock assembly if defective.
battery charging.

No / intermittent
The speaker wire harness may be pinched,
SoundDock 10 audio from L or Wire harness
replace if defective.
R speaker

The ribbon cable that connects the dock pcb


SoundDock 10 No audio Ribbon cable
to the dsp pcb may be defective.

SIZE FSCM CLASS DWG NO. SHEET REV.


Framingham, MA 01701-9168 A 32108 FM 310583-TT 2 of 2 01
CLASS
8 7 6 5 4 3 SD
DWG NO.

322287
SH

1 1
REVISIONS
REV DESCRIPTION CHK ENG DATE

01 UPDATED PER ECN46195 DS FH 07/28/09

D D

C SoundDock 10 DIGITAL MUSIC SYSTEM C

INTERFACE BOARD INDEX

1 - COVER SHEET (THIS SHEET)


2 - DSP CONNECTOR INTERFACE

3 - IDOCK CONNECTOR INTERFACE

B B

Variation Table

Var 1 name US

Var 2 name EU

Var 3 name JP

Var 4 name

Var 5 name

A R
A
FRAMINGHAM, MA 01701-9168

PC BOARD,SoundDock 10 DIGITAL
MUSIC SYSTEM,INTERFACE
PCB P/N: 322287
Sheet 1 of 3

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322287
SH

2 1

DGND

SG321

SG325
SG316

SG317

SG320

SG324

SG331
SG318

SG323

SG326

SG332
SG315

SG319

SG322
SG313

SG314
J300
PT310573-050
DOCK_DETECT0
D 50

DOCK_ID0
DOCK_DETECT0 D
49 DOCK_ID0
DOCK_ID1
48 DOCK_ID1
DOCK_ID2
47 DOCK_ID2
PLAYER_PRESENT
46 PLAYER_PRESENT
45

DOCK_IO[0]
44 DOCK_IO[0]
43

DOCK_IO[1]
42 DOCK_IO[1]
41
DOCK_IO[2] DOCK_IO[2]
40

DOCK_IO[3]
39 DOCK_IO[3]
38

37
DOCK_IO[4] DOCK_IO[4]
36

DOCK_IO[5]
35 DOCK_IO[5]
DOCK_IO[6]
34 DOCK_IO[6]
DOCK_IO[7]
DOCK_IO[7]
C
33

C 32

31
DOCK_IO[8] DOCK_IO[8]
DOCK_IO[9]
30 DOCK_IO[9]
DOCK_IO[10]
29 DOCK_IO[10]
28 +5_DKSW +3_3V +5VA3

27

26

SG328
25

24

SG329
23

22

SG330 DGND
21

DOCK_IO[11]
20 DOCK_IO[11]
J302
19
310591-303
DOCK_IO[12]
18 DOCK_IO[12] 1
DOCK_IO[13]
17 DOCK_IO[13] 2
DOCK_SPI_CS
16 DOCK_SPI_CS 3

B 15

DOCK_SPI_SIMO
DGND B
14 DOCK_SPI_SIMO
13

DOCK_SPI_SOMI
12 DOCK_SPI_SOMI
11

DOCK_SPI_CLK
10 DOCK_SPI_CLK
DOCK_IO[14]
9 DOCK_IO[14]
8

DOCK_IO[15]
7 DOCK_IO[15]
6

VIDEO
5

VIDEO_RTN
VIDEO
DSP CONNECTOR
4 VIDEO_RTN

3 +3_3VS INTERFACE
DOCK_WAKEUP
2 DOCK_WAKEUP
DOCK_DETECT1
1 DOCK_DETECT1
SG306

SG307

SG310

SG311
SG308

SG309
SG300

SG301

SG305
SG302

SG312
SG327

SG304
SG303

DGND

A R
A
FRAMINGHAM, MA 01701-9168

DGND
PC BOARD,SoundDock 10 DIGITAL
MUSIC SYSTEM,INTERFACE
PCB P/N: 322287
Sheet 2 of 3

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322287
SH

3 1

+3_3VS

+3_3VS +3_3VS D300


DOCK_IO[0] BAV99DW
D303
1 6
1 A1 C1 6 DOCK_DETECT0 DGND
DOCK_ID0 2 +3_3VS
D +3_3VS 2 NC NC 5
DOCK_ID1
D
3 4 +3_3VS
C2 A2
5
DOCK_ID2
DOCK_IO[1] 1 6
MMBZ5241BS-7-F DGND 3 4 J301
DOCK_IO[2] DGND
+3_3V +3_3V 2 +3_3VS 316294-140C
1 6
1 6 DGND DOCK_DETECT0
D301 5 1
NoPop 2 +3_3V BAV99DW DOCK_ID0
DGND 2 C300 2
3 4 DOCK_ID1
0.0033uF D302 5 3
D304 5 BAV99DW DGND DOCK_ID2
BAV99DW 4
DGND 3 4
3 4 5
DGND
6
PLAYER_PRESENT
PLAYER_PRESENT 7
DOCK_IO[3] DOCK_IO[0]
8
DOCK_IO[4]
DOCK_IO[1]
9
DOCK_IO[2]
1 6 10
+3_3VS DOCK_IO[3]
11
2 D305 DOCK_IO[4]
BAV99DW 12
5 13
C DOCK_IO[5]
DOCK_IO[6]
14
C
DOCK_IO[6] 3 4
15
DOCK_IO[8]
1 6 16
DOCK_IO[9]
17
DGND 2
18
D306 DOCK_IO[10]
5 19
BAV99DW DOCK_IO[11]
20
3 4 DOCK_SPI_CS
21
DOCK_SPI_SIMO
22
DOCK_SPI_SOMI
DOCK_IO[7] 23
DOCK_SPI_CLK
DOCK_IO[8] 24
DOCK_IO[12]
25
1 6 DOCK_IO[13]
DOCK_IO[13] 26
+3_3VS
2 D307 27
+3_3VS
BAV99DW 1 6 +3_3VS
DGND 28
5
DOCK_IO[9] 2 D311 +5_DKSW 29
BAV99DW +5_DKSW
DOCK_IO[10] 3 4 30
D308 5
B +3_3V 31 B
1 A1 C1 6 3 4 +3_3VS 32
DOCK_IO[12]
2 NC NC 5 33
DGND
DGND VIDEO
3 4 +5VA3 34
C2 A2 DOCK_IO[14] VIDEO_RTN
35
MMBZ5241BS-7-F
+3_3VS
1 6 +3_3VS 36
DGND
37
2 D312 DOCK_IO[15]
BAV99DW 38
DOCK_IO[11] DOCK_WAKEUP
5 39
DOCK_SPI_CS
DOCK_DETECT1
40
3 4
1 6
DGND
+3_3VS DGND
2 D309
BAV99DW DOCK_IO[15]
5 DOCK_WAKEUP
DOCK_SPI_SIMO

DOCK_SPI_SOMI 3 4 1 6

DGND +3_3VS
1 6 2

A DGND 2 D313
BAV99DW
5
R
A
D310 5 3 4 FRAMINGHAM, MA 01701-9168
BAV99DW DOCK_DETECT1
DGND
3 4
DOCK_SPI_CLK PC BOARD,SoundDock 10 DIGITAL
DGND
MUSIC SYSTEM,INTERFACE
PCB P/N: 322287
IDOCK CONNECTOR INTERFACE Sheet 3 of 3

8 7 6 5 4 3 2 1
39
40
D303
J300 C300

1 50
D302 ICT TEC T/U

x
D301
D307
D313

D312

D310

LaserCode

J301
D309

J302
D304

D300
D305

LaserCode 1
D306
D311

D308

0
322287-001

1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

1 1
REVISIONS

SoundDock 10 Digital Music


REV DESCRIPTION CHK ENG DATE

01 CHANGE PER ECN 46108 DS FT 07-15-09

System Acoustic Package


System Interconnect
D D

PROGRAMMING HEADER
Installed for prototype
units only.

PT255130-040

SWITCHING DOCK iDOCK


POWER DSP Board INTERFACE (IPOD shown)
322287-CK1-001 322289-CK1-001
SUPPLY (MAIN)
C 310407-CK1-001 C
322292-CK1-001
SPRING LOADED
TO IPOD
CONNECTOR

B B

DSP BOARD INDEX


1 - COVER SHEET (THIS SHEET)
2 - AUX INPUTS
3 - ANALOG OUT
4 - POWER MANAGEMENT
5 - DSP
6 - DSP
7 - CPLD
8 - CPLD
A 9 - PIC
R
A
FRAMINGHAM, MA 01701-9168
10 - CONNECTOR INTERFACE
SoundDock 10 DIGITAL MUSIC
11 - DOCK INTERFACE SYSTEM, PCB, DSP/IR
12 - IR BOARD (SHEET-12) PCB P/N: 322292
Sheet 1 of 12

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

2 1
+5VA2 +3_3VS

R200 C204 R208 R223


AUX_R R227
4.99K 3.3uF 14.0K 15.0K 5.11K
NoPop
C200 C214
R204
180pF
1Meg 3 C222 C223 C234 C235 C225
C237 C227
22pF R219 180pF 2.2uF 1000pf 33nF 33nF 1000pf
1 10uF
D 2
1/2 AUX_ADC_R_LO FB201
120 OHM D
DGND U201 47
174989 R228
20.0K DGND DGND
C208 NoPop
22 14

R203 C207 R213 180pF

VCC

VDD
R229 +3_3VS
AUX_COM
R214 5.11K
4.99K 3.3uF 14.0K FB204 C232
NoPop C231
FB202 1 120 OHM 1000pf
15.0K 10uF
R207 C203 120 OHM 4 VREFL
AUX_ADC_L_HI VINL+ C229
1Meg 180pF 0.1uF
3 FB205
FB203 5 VCOML
C216
VINL- 120 OHM
0.01uF 120 OHM U200 DGND
DGND
C218 C220 6 307160-001
180pF 180pF FMT0 AUX_ADC_REF_L
AUX_ADC_L_LO
7 15 R234
FMT1 DATA/DSDR AUDIO_ADC_AUX
DGND 8 16 51
3
AUX_ADC_REF_R S/M BCK/DSDL AUDIO_BIT_CLK
R221
1 17
1/2 AUX_ADC_R_HI
C238 2 LRCK/DSDBCK AUDIO_FRAME_CLK
U202 47 9
22pF
174989 OSR0

C 10
OSR1
C236
22pF
C233
33pF C
21
11 OVFL
C210
OSR2
DGND DGND
20
180pF OVFR
12
BYPAS
R210 R217
19
15.0K 15.0K CODEC_RESET RST
18 FB208
AUDIO_MASTER_CLK SCKI 26 120 OHM
VCOMR AUX_ADC_REF_R
R201 C205 R209 R224 FB206 28 FB209
AUX_L 120 OHM 24 VREFR
120 OHM C230
AUX_ADC_R_LO VINR-
4.99K 3.3uF 14.0K +5VA2 15.0K 0.1uF
25 C226
C201 C215 C217 FB207 C228
R205 R230 VINR+ 1000pf
C213 5.11K 10uF
180pF 0.01uF 120 OHM
1Meg DGND
NoPop
C219 C221
180pF

AGNDL

AGNDR
DGND DGND

AGND

DGND
0.1uF 180pF 180pF
DGND 5 AUX_ADC_R_HI DGND
C239 8
22pF R220
7 2 23 27 13
1/2 AUX_ADC_L_LO DGND
6 U201 47
4 174989 DGND
B R202 C206 R211 DGND R231
20.0K
B
AUX_COM NoPop
4.99K 3.3uF 14.0K
C209
R206 C202
1Meg 180pF 180pF R225
R232 AUX_PRESENT
R215 5.11K
1K
DGND NoPop C224
15.0K SG202 180pF

DGND DGND

+5VA2 AUX_R
6
C212
5 SG201
J200
DGND 4
AUX_ADC_REF_L 0.1uF 148583
3 DGND
5
C240 8 2
22pF R222
7
1/2 AUX_ADC_L_HI AUX_L
1
6 U202 47
4 174989 AUX_COM
R212 FB200
A DGND 330
R
A
15.0K R233
C211 SG200 SG203 FRAMINGHAM, MA 01701-9168
0ohm
LEGEND
180pF SoundDock 10 DIGITAL MUSIC
DIGITAL AUDIO PATH
ANALOG AUDIO PATH R218 SYSTEM, PCB, DSP/IR
ON VOLTAGES
AUX_INPUTS DGND
PCB P/N: 322292
15.0K
OFF VOLTAGES Sheet 2 of 12

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

3 1

+3_3VS

L_OUT_P

C319 L_OUT_N
R300 6 C304
R_OUT_P 3
L_OUT_N LINN
33nF
R_OUT_N
D C309
1.5K
C300 1.0uF
D
1000pf
C324 C325 C326 C327
1000pf DGND 22pF 22pF 22pF 22pF R304
4.99K
AUDIO_DAC_L U300 DGND

AUDIO_DAC_R
309061-001
+5VA1
1_VL MUTEC_20
DGND
R300 5 C305
4
2_SDIN1 AOUT1_19 L_OUT_P LINP
3_SDIN2 AOUT2_18
1.5K 1.0uF
C301
AUDIO_DAC_W 4_SDIN3 AOUT3_17 1000pf
C320 C315
AUDIO_BIT_CLK 5_DEM/SCLK AOUT4_16 C316
33nF 2.2uF 1000pf DGND
AUDIO_FRAME_CLK 6_LRCK VA_15

AUDIO_MASTER_CLK 7_MCLK GND_14

8_RST AOUT5_13
DGND
B_OUT_P C306
2 R300 7
CODEC_RESET 9_MODE AOUT6_12 B_OUT_N R_OUT_P RINP
10_FILT+ VQ_11
1.5K 1.0uF
C302
C321 1000pf
22pF
C308 C323
C328 C329 R305
0.1uF 22pF 22pF 22pF 4.99K
DGND
C DGND C322
22pF
R301
130K C310
C
33uF
R300 8 C307
DGND 1
R_OUT_N RINN
DGND 1.5K 1.0uF
C303
1000pf

DGND

R309 C317 C313


B_OUT_N BINN
2.00K 1.0uF 1.0uF
C311
1000pf

R311
2.49K
B DGND
B
R310 C318 C314
B_OUT_P BINP
2.00K 1.0uF 1.0uF
C312
1000pf

DGND

A R
A
FRAMINGHAM, MA 01701-9168

LEGEND
SoundDock 10 DIGITAL MUSIC
DIGITAL AUDIO PATH
ANALOG AUDIO PATH
SYSTEM, PCB, DSP/IR
ON VOLTAGES PCB P/N: 322292
OFF VOLTAGES Sheet 3 of 12

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

4 1
R

Q406
+6V FDN335N +24V
FRAMINGHAM, MA 01701-9168 C428

G
R430
NoPop ZR402 10.0K
SoundDock 10 DIGITAL MUSIC +24V 5.1V
D405
R427

SYSTEM, PCB, DSP/IR DGND 10.0K

S
PCB P/N: 322292 135247-5231
VR400
147239

Sheet 4 of 14 R406 324229-5500


D 0.47 OHM 4
IN2 OUT2
5
+5V_DKSW
D
3 6
IN1 OUT1
2 7
C406 EN FB/NC
1.0uF 1 8
GND RESET C429
FAIL OPEN R417 C416 ZR400
130K 22uF 0.1uF 5.1V
DGND
DGND 135247-5231
R418
D404 Q407
147249 +3_3VS 146819
D 110K DGND R431
D400 NoPop 3.9K
C430
C423 R405 Q403 39.2K
0.1uF 20K FDN335N R432
R407 193847-001 G NoPop DGND
VREF R416 C421 NoPop S 1K
100ohm C410 DGND
2.2uF
1K 4.7uF DGND Q402
MMBT3904
T400
C408 DGND
PT312186-001 +5VA1 +5VA2 +5VA3
220pF DGND
C402 1 10
ZR401
R402 10V C409
47pF 135247-5240 12 9 D401 +5VA
6.04K 193847-001 R428 R423 R424 R425
2 4.7u DGND
C403 U400 0ohm 0ohm 0ohm
C R404
312199-001 DGND 3
8
2.2 C
Q401 3.3K Q405 4 7
0.0022uF 1_COMP REF_14 4 2 VR401
146819 312197-001
5 312828-002
2_NC NC_13 C431
1 6 DGND 0.1uF
3_VFB VCC_12 GND_8 1_EN

11 R419 C417
4_NC VC_11 GND_7 2_IN 1.27K 4.7uF
R403
3 5_ISENSE OUTPUT_10 3 GND_6 3_OUT
DGND
PS_SYNCH_CLK1
Q400 6.04K R426
C401 6_NC GND_9 GND_5 4_ADJ/BYP
DGND
146819 22
1000pf 7_RT/CT POWER_GROUND_8 DGND
DGND
C432 R420
C400 R408 470pf 3.9K

470pf 1K D402
DGND 193847-001
DGND
R400 R401
+3_3VS
1K 22

C404 C405 C407 C422


R409 VR402
0.1uF 0.1uF 100pF 0.1uF
680 Milli- OHMS NoPop 312828-002

GND_8 1_EN
DGND C411
DGND DGND DGND DGND DGND 2.2uF C433
GND_7 2_IN R421 C418
0.1uF
121 4.7uF
B R410
DGND
GND_6 3_OUT
B
6.8 GND_5 4_ADJ/BYP

DGND
DGND R422
C434
210
470pf
NoPop
FLOODED PLANE FOR C412
HEAT TRANSFER 0.0022uF
DGND

+3_3V D403

+24V 193847-001 +1_2V VREF


R429 C427
U401
258496-001
6.8 0.0022uF
3 2
IN OUT
ADJ
1 C413 C414 C415 R412 R413
C419 R414 C420 47uF 47uF 0.022uF 22.1k 42.2K
1.0uF 510 4.7uF
FAIL OPEN

DGND
A DGND
R415 R411 A
825 330

LEGEND
DGND
POWER MANAGEMENT
DIGITAL AUDIO PATH
ANALOG AUDIO PATH
ON VOLTAGES
OFF VOLTAGES

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

5 1

+3_3VS

CPLD_MUTE

CPLD_IO[7] U603 R605


CPLD_IO[8]
289857-7051 10K

D R611 D
AUDIO_MASTER_CLK 143_AHCLKR0_1 AXR0[0]_113 DSP_I2S_IN
51
139_ACLKR0 AXR0[1]_115 AUDIO_ADC_AUX
R613
AUDIO_BIT_CLK 141_AFSR0 AXR0[2]_116 CPLD_IO[3]
51 1 AXR0[3]_117
R612 2 CPLD_IO[4]

AUDIO_FRAME_CLK 2_AHCLKX0_2 AXR0[4]_119 CPLD_IO[5]


51
142_ACLKX0

CPLD_JTAG_TMS 144_AFSX0 AXR0[5]_120 PIC_SPI_CS


R602
AXR0[6]_121 DSP_READY
330
3_AMUTE0 AXR0[7]_122 PIC_SPI_CLK
R603
C600 C601 C602 AXR0[8]_126 PIC_SPI_IN
33pF 33pF 33pF 330
AXR0[9]_127 PIC_SPI_OUT
9_ACLKR1
DGND 12_AFSR1 AXR0[10]_130 DOCK_AUDIO_DATA
R615
AXR0[11]_131 AUDIO_DAC_W
CPLD_JTAG_TDO 51 R616
5_AHCLKX1 AXR0[12]_134 AUDIO_DAC_R
CPLD_JTAG_TDI 51
7_ACLKX1 AXR0[13]_135 AUDIO_DAC_L
R614
CPLD_IO[0] 11_AFSX1
C CPLD_IO[1] AXR0[14]_137
51
DSP_I2S_OUT
C
CPLD_IO[2] 4_AMUTE1 AXR0[15]_138 CPLD_IO[6]

CPLD_JTAG_TCK
C615 C616 C617 C618 C619 C607 C608 C609
68pF 68pF 68pF 68pF 68pF 33pF 33pF 33pF
FLASH_CS 107_SCS_SCL

PIC_READY 105_ENA_SDA

DSP_SPI_CLK 108_CLK_SCL
111_SOMI_SDA DGND
DSP_SPI_IN

DSP_SPI_OUT 110_SIMO

C614
68pF
+3_3VS
+B1_2V +3_3VS
+3_3VS C613
33nF
DGND U600
1 191158-06
U603 FB600 GND R617 C611
330ohm
289857-7051 2 VCC
DGND
100ohm 1000pF
DGND
B 23_OSCIN PLLHV_27
RESET
R604 R606
B
DGND 24_OSCOUT C604 DGND 5
MAX809 2.00K 100K R609
C606 2 4
25_OSCVDD 33nF SYSTEM_CLK
33nF
U601 100
22_OSCVSS RESET_14 3 266582-001
DGND DGND R608
DGND
475
17_CLKIN
C603 X600
1000pF RESET
1 2
21_TRST
32_EMU0

34_EMU1
35_TCK

19_TMS
28_TDI

29_TDO

C605 18.432MHz
+3_3VS C612
DGND 0.1uF
15pF
C610
Q600
15pF
SYSTEM_CLK R600 2SC3395
DGND DGND
146817
10K R607
DGND
DSP_TCK
R601
49.9K
DSP_TMS DGND
10K

DSP
DSP_TDI RESET_OUT

DSP_TDO DSP_EMU1
DSP_TRST DSP_EMU0

A R
A
FRAMINGHAM, MA 01701-9168
LEGEND
DIGITAL AUDIO PATH
SoundDock 10 DIGITAL MUSIC
ANALOG AUDIO PATH SYSTEM, PCB, DSP/IR
ON VOLTAGES PCB P/N: 322292
OFF VOLTAGES Sheet 5 of 12

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

6 1

LEGEND
DIGITAL AUDIO PATH
ANALOG AUDIO PATH
+B1_2V
ON VOLTAGES
OFF VOLTAGES

+B1_2V +1_2V
D D
FB701
C716 C717 C719 C720 C721 C722 C723 C724 C725 C726 C727 C728 C729 C730 C731
68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 220 Ohm

DGND

+3_3VS

+B1_2V U603 FB700


289857-7051 220 Ohm

8_CVDD DVDD_10
16_CVDD DVDD_31
C701 C702 C703 C704 C705 C706 C707
C700 20_CVDD DVDD_42
100uF 33nF 1000pF 33nF 1000pF 33nF 1000pF 33nF
C 33_CVDD DVDD_50 C
44_CVDD DVDD_60
53_CVDD DVDD_68
DGND
57_CVDD DVDD_73
65_CVDD DVDD_81
77_CVDD DVDD_92
85_CVDD DVDD_103
U603 90_CVDD DVDD_112 +B3_3VS
289857-7051 101_CVDD DVDD_125
123_CVDD DVDD_136
52_EM_D0 EM_A0_91
128_CVDD
51_EM_D1 EM_A1_89
132_CVDD
49_EM_D2 EM_A2_88 C709 C710 C711 C712 C713 C714
C708 C715
1000pF 33nF 1000pF 33nF 1000pF 33nF

106_VSS
109_VSS

114_VSS

118_VSS
124_VSS
129_VSS

133_VSS
140_VSS

145_VSS
48_EM_D3 EM_A3_86 10uF

13_VSS
15_VSS

18_VSS
26_VSS
30_VSS

36_VSS

40_VSS
47_VSS
54_VSS

62_VSS

69_VSS
72_VSS
78_VSS

82_VSS
87_VSS

95_VSS
99_VSS
33nF
1_VSS
6_VSS
46_EM_D4 EM_A4_84
45_EM_D5 EM_A5_83
43_EM_D6 EM_A6_80
DGND
41_EM_D7 EM_A7_79

B 66_EM_D8 EM_A8_76 B
64_EM_D9 EM_A9_75
DGND
63_EM_D10 EM_A10_93
61_EM_D11 EM_A11_74
59_EM_D12
58_EM_D13 EM_BA0_96
C732 C733 C734 C735 C736 C737 C738 C739 C740 C741 C742 C743 C744
56_EM_D14 EM_BA1_94 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF

55_EM_D15 EM_CS0_97
EM_CS2_100
DGND

EM_RAS_98

EM_CAS_37
DSP CONT.
EM_WE_38
EM_CKE_71
EM_CLK_70 DSP_CLK_OUT

EM_WE_DQM0_39
EM_WE_DQM1_67
EM_OE_104
A EM_RW_102
R
A
FRAMINGHAM, MA 01701-9168

SoundDock 10 DIGITAL MUSIC


SYSTEM, PCB, DSP/IR
PCB P/N: 322292
Sheet 6 of 12

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

7 1
+3_3VF LEGEND
DEBUG_PIN0
PA_SYNCH_CLK DIGITAL AUDIO PATH
+3_3VF OL_PS_SYNCH_CLK ANALOG AUDIO PATH
C842 C843 C844 C845 C846 C847 C848 C849 C850 C851 ON VOLTAGES
R833 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF R840 OFF VOLTAGES
DGND 10K
C866 R835 10.0K
3 4 1 2 68pF 330 U800 DGND

D R836
10K
R836
10K
R836
10K
R836
10K R803
C834
100pF
R804
100 307343-002
DOCK_DETECT1
D
DGND DOCK_IO[1-15]
6 5 8 7 49.9 R827 DOCK_SPI_CLK_A
SDA_AMPB 49.9 DOCK_SPI_CLK
DGND DOCK_SPI_SOMI_A
SCL_AMPB R828 DOCK_SPI_SOMI
1_B1 B2_73 DOCK_SPI_SIMO_A
FAULT_AMPA DOCK_SPI_SIMO
49.9 R829 2_B1 B2_74
CLIP_AMPB DOCK_SPI_CS
49.9 3_B1 B2_75
DIAG_AMPB AUDIO_MASTER_CLK_IN
4_B1 B2_76
AMP_MUTE R859 330 DOCK_IO[15] R857
R837 5_B1 B2_77 +3_3VF
AMP_STANDBY R809 330 DOCK_IO[14] AUDIO_MASTER_CLK
49.9 6_B1 B2_78 0ohm C814
R832
R810 330 10pF
7_B1 B2_79 C852 R841 8
4.7K R811 330 68pF NoPop 1
DGND 8_B1 B2_80
R830 R812 330 10K 2 R841 7
49.9 11_B1 B2_81 DGND DGND
R813 330 R841 6
CPLD_MUTE 12_B1 B2_84 3 10K
R831 R814 330 DOCK_IO[13]
13_B1 B2_85
DSP_I2S_OUT 49.9 R815 330 DOCK_IO[12] 10K 4 R841 5
DSP_I2S_IN 14_B1 B2_86 C820
R816 330 DOCK_IO[11] 10K
15_B1 B2_87 33pF
CPLD_IO[0-8]
16_B1 B2_88 DOCK_ID2
CPLD_IO[0] R817 330 DOCK_IO[10]
21_B1 B2_93 C819 DOCK_ID1
CPLD_IO[1] R818 330 DOCK_IO[9]
22_B1 B2_94
CPLD_IO[2] R819 330 DOCK_IO[8] DOCK_ID0
23_B1 B2_95 33pF
CPLD_IO[3] R820 330 DOCK_IO[7]
24_B1 B2_96 C818 C869 DOCK_DETECT0
CPLD_IO[4] R821 51 DOCK_IO[6] DOCK_IO[6]
C867 27_B1 B2_97
CPLD_IO[5] R822 51 DOCK_IO[5] DOCK_IO[5] C870
28_B1 B2_98 33pF
68pF
C DGND 68pF
CPLD_IO[6]
CPLD_IO[7]
29_B1 B2_101
R823 51 DOCK_IO[4] DOCK_IO[4]
C833 C871 C
R824 330 DOCK_IO[3] 68pF

DGND
30_B1 B2_102
CPLD_IO[8] R825 330 DOCK_IO[2]
31_B1 B2_103 0.0015uF 68pF
R826 330 DOCK_IO[1] DOCK_IO[1] DGND
DOCK_AUDIO_DATA 32_B1 B2_104 C872
CODEC_RESET 37_B1 B2_105 68pF
PLAYER_PRESENT 38_B1 B2_106 PIC_PMP_WRITE
R802
C815 10K 39_B1 B2-107
PS_SYNCH_CLK1
40_B1 B2_108
DGND 41-B1 B2_109 PIC_PMP_BYTE_ENABLE
DGND 10pF R800
NoPop R808 42_B1 B2_110
330 USB_SOF
10.0K 43_B1 B2_111
R855
AUDIO_BIT_CLK PIC_ICSP_RESET
44_B1 B2_112
0ohm R801
45_B1 B2_113 PIC_PMP_DATA[0-7]
AUDIO_FRAME_CLK 48_B1 B2_114 1K PIC_PMP_DATA[0]
C813 R856 49_B1 B2_117
0ohm PIC_PMP_DATA[1]
R834 50_B1 B2_118
DGND 10pF PIC_PMP_DATA[2]
DGND 10.0K 51-B1 B2_119
NoPop PIC_PMP_DATA[3]
52_B1 B2_120
PIC_PMP_DATA[4]
DSP_SPI_OUT 53_B1 B2_121
PIC_PMP_DATA[5]
DSP_SPI_CLK 55_B1 B2_122
PIC_PMP_DATA[6]
FLASH_CS 57_B1 B2_123
DSP_SPI_IN PIC_PMP_DATA[7]
58_B1 B2_124
59_B1 B2_125 PIC_READ
B DGND
R806
10K
62_B1 B2_127 PIC_PMP_ADDR_HIGH B
63_B1 B2_129 PIC_PMP_ADDR_LOW
R909
66_B1 B2_130 PIC_ICSP_CLK
FLASH_WP C837 C838 C839 C840 C841 C868 100
TP822 67_B1 B2_131 PIC_ICSP_DATA
C835 C836 68pF 68pF 68pF 68pF 68pF 68pF
FLASH_HOLD 68_B1 B2_132 PIC_STATUS1
68pF 68pF
69_B1 B2_133 PIC_STATUS0
SYS_AUTH_SS DGND 70_B1 B2_134 DEBUG_PIN9
71_B1 B2_137 DEBUG_PIN8
SYS_AUTH_RESET
72_B1 B2_138 DEBUG_PIN7
DO_AMP_STBY B2_139 DEBUG_PIN6
DO_AMP_MUTE B2_140 DEBUG_PIN5
SYSTEM_CLK B2_141 DEBUG_PIN4
18_GCLK0
DSP_CLK_OUT B2_142 DEBUG_PIN3
20_GCLK1
B2_143 DEBUG_PIN2
R854 89_GCKL2
AUDIO_MASTER_CLK_IN B2_144 DEBUG_PIN1
91_GCLK3 DGND
0ohm
FB801 R805 C861 C860 C859 C858 C857 C856 C855 C854 C853 C862 C863 C864 C865 C873 C874 C875 C876 C877 C878 C879 C880 C881 C882 C883 C884 C885 C886 C887
DOCK_IO[0] 68pF 68pF 68pF 27pF 27pF 27pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF
120 Ohm 51
60_DEV_OE TDI_34
+3_3VF 61_DEV_CLRn TMS_33
R807 TCK_35
10K TDO_36 DGND

A RESET
CPLD_JTAG_TDI R
A
C817 CPLD_JTAG_TMS
CPLD_JTAG_TCK FRAMINGHAM, MA 01701-9168
22pF
CPLD_JTAG_TDO
SoundDock 10 DIGITAL MUSIC
DGND SYSTEM, PCB, DSP/IR
CPLD PCB P/N: 322292
Sheet 7 of 12

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

8 1

+3_3VS +3_3VF
D +3_3VF D
FB800

220 Ohm

C800 C801 C802 C803 C804 C805 C806 C807 C808 C809 C810 C811
C812
U800 +3_3VF 33nF 1000pF 33nF 1000pF 33nF 1000pF 33nF 1000pF 33nF 1000pF 33nF 1000pF
10uF
307343-002

10_GNDIO VCCIO2_82 DGND


26_GNDIO VCCIO2_100
47_GNDIO VCCIO2_116
+3_3VF
65_GNDIO VCCIO2_136
83_GNDIO VCCIO1_9
99_GNDIO VCCIO1_25
115_GNDIO VCCIO1_46
135_GNDIO VCCIO1_64
17_GNDINT VCCINT_19 C821 C822 C823 C824 C825 C826 C827 C828 C829 C830 C831 C832
54_GNDINT VCCINT_56 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF 68pF
92_GNDINT VCCINT_90
128_GNDINT VCCINT_126

C DGND C
DGND

+3_3VS +3_3VS
CPLD CONT.
+3_3VS
+3_3VS

2 3 4
R846 C816
R846 R846 33nF
10K 10K 10K 1
U801
7 6 5 323017-032W R846
DGND 10K
8 R839
FLASH_CS 1_CS VCC_8 R838
10.0K U802
10.0K
DSP_SPI_IN 2_SO HOLD_7 FLASH_HOLD 309630-006
B FLASH_WP 3_W SCK_6 DSP_SPI_CLK 1 NC NC 20
B
4_GND SI_5 DSP_SPI_OUT SYS_AUTH_SS 2 MODE1/SPI_nSS NC 19

3 NC NC 18

DGND R850 R851


10K 10K SYS_AUTH_RESET 4 nRESET NC 17

5 Vcc NC 16

6 NC NC 15
DGND
+3_3VS 7 NC MODE0/SPI_CLK 14 DOCK_SPI_CLK_A
8 NC I2C_SDA/SPI_SOM 13 DOCK_SPI_SOMI_A
9 NC I2C_SCL/SPI_SIM 12 DOCK_SPI_SIMO_A
10 NC Vss 11

R842
DGND
C888 100K
0.1uF

DGND
DGND

A R
A
FRAMINGHAM, MA 01701-9168
LEGEND
DIGITAL AUDIO PATH SoundDock 10 DIGITAL MUSIC
ANALOG AUDIO PATH SYSTEM, PCB, DSP/IR
ON VOLTAGES PCB P/N: 322292
OFF VOLTAGES
Sheet 8 of 12

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

9 1
+3_3V
+1_2V
+3_3V

C903
2 3
R908 R908 33nF
R917
10K 10K 10.0K
7 6
DGND
D AUX_PRESENT
VMON_1V2
D
USB_SOF C909
0.1uF
PLAYER_PRESENT PIC_PMP_DATA[0-7]

PIC_PMP_DATA[0]

PIC_PMP_DATA[1]
PIC_PMP_DATA[2]

PIC_PMP_DATA[3]

PIC_PMP_DATA[4]
PIC_PMP_DATA[5]
PIC_PMP_DATA[6]

PIC_PMP_DATA[7]
USB_BUS_SENSE
PIC_PMP_BYTE_ENABLE
DGND
PIC_PMP_WRITE
R905 R933
C925
PIC_STATUS1 68pF 51
+3_3V DOCK_WAKEUP
47
+24V
BIGMAX_OFF DGND
R906 C924
DGND 68pF
+3_3V 4.7K
R900 R932

VDD_57
VSS_56

RD3/PMD3_53
RD0/PMD0_58

RD2/PMD2_54
RD1/PMD1_55
RE2/PMBE/P2B_64

RD7/PMD7/SS2_49
RE4/PMA12/P3B_62

RE5/PMA11/P1C_61
RE6/PMA10/P1B_60

RD6/PMD6/SCK2/SCL_50
RE3/PMA13/P3C/REF_63

RE7/PMA9/ECCP2/P2_59

RD5/PMD5/SDI2/SDA_51
RD4/PMD4/SDO2/UOE_52
10.0K DGND
10K R929
PIC_SPI_CS
R910 90.9K
+3_3V 49.9
R908 IR_IN
1 10K 8
VMON_24V
PIC_READ
PIC_ICSP_RESET
C920 1_RE1/PMWR/P2C RB0/FLT0/INT0_48 DO_AMP_STBY C913
68pF R930
U901 C916 10.0K 0.1uF
+3_3V 1 2_RE0/PMRD/P2D RB1/INT1/PMA4_47 PIC_PMP_ADDR_HIGH
GND
0.1uF
C 3
DGND
DGND
+3_3V R915
1K DGND
3_RG0/PMA8/ECCP3/P3A RB2/INT2/PMA3_46 PIC_PMP_ADDR_LOW C
VCC 4_RG1/PMA7/TX2/CK2 RB3/INT3/PMA2_45
R907 PIC_ICSP_CLK DGND
2 R904 5_RG2/PMA6/RX2/DT2 RB4/KBI0/PMA1_44
R902
C917
33nF

RESET C906
47 10.0K 6_RG3/PMCS1/CCP4/P3D RB5/KBI1/PMA0_43 R911
1K
PT319732-293
7_MCLR U900 RB6/KBI2/PGC_42
DGND 47 1 27pF
DGND
DGND
C901
8_RG4/PMCS2/CCP5/P1D
307303-001 VSS_41 X900
4.00Mhz
+5V_DKSW

C900 9_VSS OSC2/CLKO/RA6_40 C907


10uF 33nF 2
10_VDDCORE/VCAP OSC1/CLKI/RA7_39
DGND
PIC_READY DGND DGND 11_RF7/SS1/C1OUT VDD_38 +3_3V 27pF

12_RF6/AN11/C1INA RB7/KBI3/PGD_37 R920


PIC_ICSP_DATA
10.0K
DSP_READY
13_RF5/AN10/C1INB/CV RC5/SDO1/C2OUT_36
R903 14_RF4/D+ RC4/SDI1/SDA1_35 R912
PIC_SPI_OUT VMON_5V
DGND +3_3V 15_RF3/D- RC3/SCK1/SCL1_34
4.7K R901 47

29_RC1/T1OSI/ECCP2/P

30_RC0/T1OSO/T13CKI
16_RF2/PMA5/AN7/C2IN RC2/ECCP1/P1A_33 PIC_SPI_IN C911
R931 R921
0.1uF

21_RA3/AN3/VREF+

22_RA2/AN2/VREF-

27_RA5/AN4/C2INA
47 R913 10.0K

31_RC6/TX1/CK1
32_RC7/RX1/DT1
RESET_OUT 1K PIC_SPI_CLK

28_RA4/T0CKI
R916
47

23_RA1/AN1
24_RA0/AN0
VMON_TWID_TEMP
18_ENVREG

+3_3V LED_DOCK
49.9
19_AVDD
17_VUSB

20_AVSS

DGND

25_VSS
26_VDD
B USB_P B
USB_N
1
FB900
C918
220pF
NoPop
C919
220pF PIC
R918 330ohm
VMON_DCF_AMP2 2 +3_3VS
49.9 DGND

+3_3V DO_AMP_MUTE
C922 C921 +3_3V
68pF 68pF C902 LED_AUX
0.1uF R922
PIC_STATUS0
3.01K
R914
DGND VMON_24V
47
DGND C908 +3_3V +3_3V
DGND VMON_3V3
10uF

C912
DGND R923
10.0K 0.1uF

R919 DGND C904 C905


49.9 33nF 1000pf
VMON_DCF_AMP1
DGND
VMON_5V
VMON_3V3 DGND
VMON_1V2
A R
A
C923 FRAMINGHAM, MA 01701-9168
LEGEND 68pF

DIGITAL AUDIO PATH


SoundDock 10 DIGITAL MUSIC
ANALOG AUDIO PATH DGND SYSTEM, PCB, DSP/IR
ON VOLTAGES PCB P/N: 322292
OFF VOLTAGES Sheet 9 of 12

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

10 1

VIDEO_10

J1007
PT314707-0010 FB1006 R1002
2
D 330
VIDEO D
75ohm
1 FB1007 J1002
VIDEO_RTN PT310654-040
330
1 BINP

2 DSP_TCK BINN

SG1004
SG1003
C1002 C1003
27pF
0.1uF NoPop 3 RINN

4 DSP_TMS RINP
J1003
5 DSP_TDI 255130-030 LINP

6 DSP_TDO 1 LINN
DGND
7 DSP_TRST 2

SG1011

SG1012

SG1013

SG1036

SG1014

SG1015
+3_3V DSP_EMU0
8 3

D1003 9 DSP_EMU1 4
BAV99
C1006 10 DSP_SPI_IN 5 DGND
NoPop
11 FLASH_WP 6
D1000 D1002 D1001
ESD_SUP
+3_3V 12 FLASH_CS 7
FB1000 +6V

147239
147239

147239
C1005 C1004 ZR1000 13 DSP_SPI_OUT 8
330 DGND 0.01uF 3.6V
2.2uF
DGND J1001 135247 14 9 VMON_DCF_AMP1
+3_3VS
PT319448-006 -5227
FB1001 15 DSP_SPI_CLK 10 VMON_DCF_AMP2
C 1
330 16 11 VMON_TWID_TEMP
C
2 DGND
FB1002 17 12 AMP_STANDBY
3
330 18 CPLD_JTAG_TDI 13 SCL_AMPB
4 FB1003 R1003
FFC_10 IR_IN 19 CPLD_JTAG_TMS 14

SG1017

SG1018

SG1019

SG1020

SG1021
5 330 +3_3V
51
20 15
6 FB1004 R1004
LED_DOCK 21 CPLD_JTAG_TCK 16
7 330
MTH 51
8 22 17 DGND
FB1005 R1005
MTH
LED_AUX 23 CPLD_JTAG_TDO 18
330 51
DGND 24 RESET 19 DIAG_AMPB
0.0015uF
SG1006

SG1007

SG1008

SG1009
C1007

SG1010 25 20 CLIP_AMPB

26 DEBUG_PIN0 21 FAULT_AMPA

27 DEBUG_PIN1 22 SDA_AMPB

28 DEBUG_PIN2 23 AMP_MUTE
DGND
29 DEBUG_PIN3 24 PA_SYNCH_CLK

30 DEBUG_PIN4 25 OL_PS_SYNCH_CLK

31 DEBUG_PIN5 26 BIGMAX_OFF

32 DEBUG_PIN6 27 +24V

SG1022

SG1023

SG1024

SG1025

SG1026

SG1027

SG1028

SG1029
B R1001
33 DEBUG_PIN7 28 B
34 DEBUG_PIN8 29 SG1030
5.11K DGND
35 DEBUG_PIN9 30 DGND
R1000 MTG
36 31 +5V_DKSW
USB_BUS_SENSE MTG
J1000 5.11K 37 PIC_ICSP_CLK 32
UB-M5BR-S14
JP1000 38 JP1002
DGND SPS_SUPPLY_10
1 USB_N
0ohm 39 PIC_ICSP_DATA 0ohm
2 NoPop

SG1031
JP1001
40 PIC_ICSP_RESET LK1000
3 USB_P
41
0ohm MTG
4
42
MTG DGND DGND
5
SG1000 SG1001 SG1002
6 mt C1000 C1001
7 mt
47pF 47pF
DGND
8 mt

9 mt

PROGRAMMING HEADER

DGND DGND DGND

A R
A
USB_10 FRAMINGHAM, MA 01701-9168
LEGEND
DIGITAL AUDIO PATH SoundDock 10 DIGITAL MUSIC
SYSTEM, PCB, DSP/IR
ANALOG AUDIO PATH
ON VOLTAGES
OFF VOLTAGES
CONNECTOR INTERFACE PCB P/N: 322292
Sheet 10 of 12

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

11 1
R1100
DOCK_DETECT0
R1101 51
DOCK_ID0
51 R1102
DOCK_ID1
R1103 51
DOCK_ID2
D J1100
51 R1104 D
PT310573-050 PLAYER_PRESENT
51
1 SHLD1100

SG1120
SG1113

SG1117

SG1119
SG1111
269853-002
2

3
1
4
C1100 DGND DOCK_IO[0-15] 2
5
3
22pF DGND
6
4
DOCK_IO[0] DOCK_IO[0]
7
5
SG1137
8
6
DOCK_IO[1] DOCK_IO[1]
9
7
DOCK_IO[2] DOCK_IO[2] SG1127
10
8
SG1138
11
9
DOCK_IO[3] DOCK_IO[3]
12
10
SG1128
13
11
DOCK_IO[4] DOCK_IO[4]
14
12
DOCK_IO[5] DOCK_IO[5] SG1139
15
13
DOCK_IO[6] DOCK_IO[6] SG1129
14
C
16

C 17
DOCK_IO[7] DOCK_IO[7] SG1140
15
DOCK_IO[8] DOCK_IO[8] SG1130
18
16
DOCK_IO[9] DOCK_IO[9] SG1141
19
17
DOCK_IO[10] DOCK_IO[10] SG1131
20
18
SG1105
21
19
22 +5V_DKSW 20
23
21
SG1148
24
22
25 +3_3V 23
26
24
SG1136
27
25
+5VA3
28
26
DGND
29
27
SG1142
30
28
DOCK_IO[11] SG1143
DOCK_IO[11]
31
29
32
30
DOCK_IO[12] DOCK_IO[12] SG1133
33
31

B 34 DOCK_IO[13] DOCK_IO[13]
SG1106
32 B
35 DOCK_SPI_CS 33
36
34
37 DOCK_SPI_SIMO 35
38
36
39 DOCK_SPI_SOMI 37
40
38
41 DOCK_SPI_CLK 39
SG1146 SG1149 SG1160
DOCK_IO[14] DOCK_IO[14]
42
40
SG1150 SG1161
43

DOCK_IO[15] DOCK_IO[15] DGND SG1151 SG1162


44

SG1115 SG1152 SG1163


45
+3_3VS DGND
SG1153 SG1164
46 VIDEO
SG1154 SG1165
47 VIDEO_RTN
SG1155 SG1166
48

SG1156 SG1167
49 DOCK_WAKEUP
SG1157 SG1168
50 DOCK_DETECT1
R1105 SG1158 SG1169
SG1126

A A
SG1122
SG1135

SG1144

SG1145
SG1134

SG1121

51
SG1109

SG1118

R
DGND SG1159 SG1170

FRAMINGHAM, MA 01701-9168
DGND

DGND
SoundDock 10 DIGITAL MUSIC
SYSTEM, PCB, DSP/IR
PCB P/N: 322292
Sheet 11 of 12

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322292
SH

12 1

+3_3V

D D
R1202
47
+6V
TSOP34838
RR1200
3 1
VS OUT
GND
C1200 2 2
1.0uF
DS1200 C1203
GND PT301111-001 0.1uF
DOCK
GND 1
D1201
BAV99DW
+3_3V 1 6
GND Q1200
MMBT3904
2 +3_3V

3 4 R1201 R1200
2.0K 75
GND +6V
C +3_3V +6V
C
GND
GND
1 D1203 2
DS1201
R1207 BAV99DW
2 IR_IN PT301111-001 C1204
1 6 AUX 0.1uF
3 51 1
4 2
R1206
LED_DOCK
5
51 5 Q1201
6
MMBT3904
7 R1205 3 4
LED_AUX
8
51
J1200 D1202
C1201
PT319448-006 GND SG1200 SG1201 SG1202 SG1203 SG1204 BAV99DW
1.0uF R1203 R1204
+3_3V 1 6 2.0K 75
GND
+6V
2

GND
5 GND

3 4

B C1202
0.1uF B

GND

D1204
WT1
1 EXPOSED SILVER REFLECTOR

BAV99
GND

SG1205 SG1206 SG1207 SG1208 SG1209 SG1210


BOARD EDGE

4 SPARKS GAPS MADE OF COPPER PLANE

A R
A
SG1211 SG1212 SG1213 SG1214 SG1215 SG1216 SG1217 SG1218 SG1219 SG1220 SG1221
BOARD EDGE FRAMINGHAM, MA 01701-9168
GND BOARD EDGE GND

SoundDock 10 DIGITAL MUSIC


PC BOARD,IR SYSTEM, PCB, DSP/IR
PCB P/N: 322292
Sheet 12 of 12

8 7 6 5 4 3 2 1
FB900
C913 C911

J1000
C923
R921 C902
R920 R919

C908
32 17

R930
33 16

R901
R929
R918

R907
R931
C918
R903

C922
R914

U900

R916
C901 R902

R1001
C1000 R917

R1000
C904

C919
C905 JP1000

C921

C900
C1001 C909
R915 JP1001

X900
C912
C916
1

R913
48

C907
J20
R900 R923

R910

C920

R932
49 64 R911
R922
R906 C906
C903

C925
C209
R218

R905

R904
R908

R220
J 10

0
C211
C234

R230

C219

C221

R212
C240

8 C222

R232
C228

R933

R912
C239
R222
8
07

C230

U901
R215

R209
C217

U202
FB200

C215
FB207

R224
C212

C924
C223
C213

U201

FB209

FB208

FB206

FB201
15
C917

C205 28

C226
R205

R227

R219
R201

R225
R211
R228
FB1007

FB1006

C201

C236
C206 R210 C214

C208

R214
U200
R206
R202 1 C238
C305

R234
R223 C202
1 C237
C301
C233 C229 C224

C231

R304
R203 C203 C207 R229
C304

R207
R1002 R213

R233
C300 C420 R217

U401
C204

C1002

C1003
R200 C200 C232 R221
1 R231
C210

R208

R204
FB204 FB205 FB203 14 C306 C302

FB202
C225

R305

R414

R415
C235 R300
C307 C303
C227 C216

C419

C220

C218
C320

R309
C315 C312
R613
C601
8 C308
C602 R310
R424
R605 R602
20 11 C311
C618

R420
R612

C329
VR401
C617
C600 R614

C432
R419
144 C744 C722 C730 C743 C731 C742
109 C327 C326

C323
C609
C316 C431
R611

U300
R616
1 108
C324
R311
C317

C711

C704

C710

C702
X600

C328
C325
C321 C417 R615
C313 C318
1
C613

R617
C619
C614
C741

C608

C322
C616
C319
U603

C314
C716

1 10 R423 R603

R607

C610
C607

C701
R425
U601

C409

R428
C729

C615
FB700
C732

C309

C605
C611 C310 1 FB701
C740
C717

R301
C700

C703

R608

C612
R609 R606

C712
C728

Q600

FB600
C719

C604
R604
C727

C715
C706

C603
C739

C714
C733

J1003

U600
C720

C606
C421

C713
C404
C721

D404
73
C738

ZR401 C705 C709 C708


R405

36
R803 C835 C707

R601

R600
R413
C423 R412
72
R827 C836

37

J1002
C734 C723 C735 C724 C725 C736 C726 C737

R404 1 14 Q402
C839

C841
C838 R829 C415
C867

C402

R416
R836 R828 C837 R837
FID7

U400

C403
R411 R831 R832
36 1
Q405
C823 C822 C821

R408
37 144

R409

C866
R403
R835

C422
R802 C407

C405
C880

C800
C801

C809
R808 C401 R402 C810
R426
Q401
C883

C868
R400
C815 R855 C400
U800

C406
R830

C834
C885
C832

C840
C813 C808

Q400
R856

C802
R401
C824

R804
R834 LK1000 R406
8
C882

D401

JP1002
C812
C831

C887
R407
C825

C811
C881

R909

R851

R850
C804

R806
C886
R807
30

C884
T400
U801

C879
C878 C408
FB800

C877
C875
C874 C814
C826

C876
C873

R857
C830

Q403

R801
C430

C872 C806 R854

C860
C861
C803
D400

C871
C416 R800 C842

C865
1

C852
C410
C870

1
C864

R418
R417

109
C863

72
C807
C805 R833

FB801
R826

R825

R824
R841
C816

R805 R840
VR400

R846
C429
73 108 C817
C862

C844

ZR400
C827 C828 C829 C869

R842
C848

C847
C845

C854
C846

C850
C859 C851
Q406

R431 R818
C858
R810
R811

R812

R839

R838
C853
R432

C413

C414

C411
R823
R410
C849
R859 R809
R813

R814

U802 R815 R820 C412


R822
C833

R816
Q407
C857

C856
8

C888
C428 R430 C855 R817

C843
R819
R821
R429
C820

C818

ZR402 R427
D405
D402

D403

C819
C427

R1100

R1101
1
R1102 R1005
R1105
D1002 D1001 ZR1000
LASER_CODE1

C418
VR402

R1103 R1004 FB1004

C1004

FB1001

FB1005
R1104 R1003
D1003 D1000
C1005

C434

R421

J1100

C433
FB1002 C1007 FB1003
C1100
J 1 0 01 C1006 FB1000 R422
8

SoundDock 10 DIGITAL MUSIC SYSTEM SoundDock 10 DIGITAL MUSIC SYSTEM


DSP/IR PCB TOP SIDE P/N: 322292 DSP/IR PCB BOTTOM SIDE P/N: 322292
(1) U603 PIN 2 (AUDIO_MASTER_CLK) (2) U7000 PIN 24 (AUDIO_BIT_CLK) (3) U2 PIN 6 (PS_SYNCH_CLK1)
CLASS
8 7 6 5 4 3 SD
DWG NO.

322642
SH

1 1
REVISIONS
REV DESCRIPTION CHK ENG DATE

01 CHANGE PER ECN 46082 DS FH 07/14/09


02 CHANGE PER ECN 46114 DS FH 07/20/09

D D
VARIANTS

REFDES US/JAPAN EURO/ASIA/PAC DUAL-VOLTAGE

R400 NO-POP NO-POP 124894-6810


R401 NO-POP NO-POP 124894-6810

R402 NO-POP NO-POP 124894-6810


R405 NO-POP NO-POP 191465-2002
R406 NO-POP NO-POP 124894-3403

R408 NO-POP NO-POP 191465-9092


R409 NO-POP NO-POP 124894-3403
C R410 NO-POP NO-POP 124894-3403 C
R411 NO-POP NO-POP 124894-3650
C401 NO-POP NO-POP 310415-224MF

C403 NO-POP NO-POP 191470-101


C408 NO-POP NO-POP 306245-470EE
C421 NO-POP NO-POP 286499-104

D400 NO-POP NO-POP 268381-004

U400 NO-POP NO-POP 254187-001


Q400 NO-POP NO-POP 314923-001

VR400 NO-POP 311141-151BK 311141-151BK

VR401 NO-POP 311141-115BK 311141-151BK


JP401 319408-001 NO-POP NO-POP
B B

A R
A
FRAMINGHAM, MA 01701-9168

SoundDock 10 DIGITAL MUSIC


SYSTEM, PCB, SPS
PCB P/N: 322642
Sheet 1 of 6

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322642
SH

2 1
+24V C213
0.1uF
BINN FAIL OPEN +24V
C205 C254 C255
C246 C245 68pF 68pF
0.0022uF 22pF
22pF NoPop NoPop
C214
BINP C239 C240 C241
GND 1.0uF 1.0uF C242
0.1uF 1.0uF
FAIL OPEN GND 314443-450 1.0uF
U201 VDDD L209A
D 302183
ERF28 FERRITE CORE
FAIL OPEN FAIL OPEN FAIL OPEN FAIL OPEN
D
450 nH/N^2
R200 C210 C247
1_IN1+ GNDD/HW_36 C216 GND C224 GND
1.00K 0.1uF 22pF
AMP_STANDBY 2_IN1- VDDD_35 1.0uF
C248 0.1uF
3_IN2+ VSTAB1_34 GND
22pF GND
VDDD
4_IN2- OUT1-_33 FAIL OPEN
GND
5_ACGND BOOT1-_32
R213
C217 C225 R207

10
100K

7
6
6_EN VP1_31

8
R201 NoPop 0.015uF BOUTN
C220
MUTE 7_ON PGND1_30 0.015uF 10.0 C235

4 layer, 4 turn
220pF C233
1.00K C249 GND 1.0uF
8_SVRR BOOT1+_29 1.0uF
22pF

450 nH/N^2
C232 FAIL OPEN
FAIL OPEN

L209
9_AGND OUT1+_28 1.0uF
C203 C243 GND FAIL OPEN
0.015uF 10_VDDA OUT2+_27 GND GND
.47uF
11_ADS BOOT2+_26
GND C218 C226 R208
GND 12_MOD PGND2_25 0.015uF BOUTP
GND C209 C250 C221 C236
C207 13_CLIP VP2_24 10.0 GND

3
4
5
0.1uF 22pF 0.015uF 220pF 1.0uF
47uF C234 FAIL OPEN
14_DIAG BOOT2-_23 1.0uF C237 C238
15_SDA OUT2-_22 0.1uF 0.1uF
FAIL OPEN

16_SCL VSTAB2_21
C GND
+24V
17_SSM DCP_20
C219 GND GND
FAIL OPEN FAIL OPEN
C
1.0uF
FAIL OPEN
18_OSCSET OSCIO_19
C201 GND
R211
1.0uF GND 33
FAIL OPEN

R202 GND
1.00K GND
CLIP U200
R203 U200 324043-0010
1.00K 324043-0010 R209
DIAG PA_SYNCH_CLK
R206 9 C230 100
1.00K 1 220pF
3 10
SDA NoPop
8 R210
220K
2 GND
SCL
GND
GND GND
C202 C204 C208 C211 U200
220pF 220pF 0.015uF 0.015uF 324043-0010 7
NoPop NoPop

GND GND GND GND LOUTN

B C244 LOUTP
B
14 +5V
1.0uF
R212
L201
220 Ohm
10.0
FAIL OPEN LOUTN
NoPop
BOUTN
C253 C252 C251 C229
283142-001104 LOUTP 27pF 1uF 56pF 0.1uF
BOUTP J201
C222 C227
1 0.1uF 0.1uF
134290-02 GND
J200 2 FAIL OPEN FAIL OPEN
1 BOUTN 3 NoPop NoPop

2 BOUTP 4 GND
C206
C200 0.1uF
SG1 SG2 0.1uF FAIL OPEN
ROUTN

FAIL OPEN
NoPop ROUTP
GND GND
NoPop
C223
0.1uF C228
0.1uF
GND SG3 SG4 SG5 SG6
FAIL OPEN NoPop
NoPop FAIL OPEN
GND GND GND GND

A GND R
A
FRAMINGHAM, MA 01701-9168
LEGEND ROUTN

DIGITAL AUDIO PATH SoundDock 10 DIGITAL MUSIC


ROUTP
ANALOG AUDIO PATH SYSTEM, PCB, SPS
ON VOLTAGES
OFF VOLTAGES
PCB P/N: 322642
Sheet 2 of 6

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322642
SH

3 1
R302
AMP_STANDBY
10.0K R303
AMP_MUTE 314442-160
L300A
R301 100 160nH/N2 160nH/N^2
FAULT_AMPA
1.00K
C319
C336 C337
D 100pF 100pF MUTE
C310
C312
470pf
D
+24V 220nF
C307 220nF
1.0uF

1
2
3

4
5

6
Q300 R309
GND ROUTP
2SC4146 10.0 NoPop
GND
192603 C328

160nH/N^2
GND FAIL OPEN
C326
1.0uF

160nH/N2
L300
GND_37
AVCC_48
AVCC_47

MUTE_45

BSRP_43

BSRN_38
FAULT_46

ROUTP_42
ROUTP_41

ROUTN_40

ROUTN_39
GND

SHUTDOWN_44
1.0uF FAIL OPEN
FAIL OPEN
GND GND

ROUTN
+24V
C329

12
11

10
9

8
7
RINN C332 C334
1.0uF
0.1uF 0.1uF
FAIL OPEN
C305 C338
1_GND GND_36
220pF 68pF
2_RINN PVCCR_35 GND FAIL OPEN FAIL OPEN

RINP 3_RINP PVCCR_34 C320


U300 C314
4_AGND 298092-001 PGNDR_33 1.0uF 470pf
FAIL OPEN R317
LINP 5_LINP PGNDR_32 33

C306 6_LINN VCLAMPR_31 C315


1.0uF GND
220pF 7_GAIN0 VCLAMPL_30 FAIL OPEN R310
C 8_GAIN0 PGNDL_29
10.0 C
LINN C316
GND 9_GAIN1 1.0uF
PGNDL_28
FAIL OPEN GND
10_MASTER_SLAVE PVCCL_27
R300 C317
1.0uF 314442-160
PA_SYNCH_CLK 11_SYNC PVCCL_26 L301A
FAIL OPEN 160nH/N2
THERMAL_GND_PAD
100 12_GND GND_25
C304 160nH/N^2
100pF AGND&PGND_49 C339
GND
68pF
C321
GND 470pf

19_LOUTP
20_LOUTP

21_LOUTN

22_LOUTN
14_ROSC
15_VREG
16_VBYP
17_AGND

18_BSLP

23_BSLN

1
2

4
5

6
13_GND

24_GND
LOUTN
NoPop
RT300 C330
R311 C327

160nH/N^2
10K 1.0uF

160nH/N2
10.0 1.0uF

L301
FAIL OPEN
FAIL OPEN
TEMP_MON GND
GND GND GND
GND C313
NoPop GND C311
R304 220nF LOUTP
220nF
100K
C331

12

11
10

8
7
C308
PLACE AS CLOSE AS POSSIBLE TO U300 1.0uF C333 C335
0.01uF
FAIL OPEN 0.1uF 0.1uF

B C309
1.0uF C322 GND FAIL OPEN FAIL OPEN
B
470pf
GND

R318
33
R312
10.0
85 GND
84
83 GND
82
81
80
+24V 79
U300 78
298092-001 77
76
75 ROUTN ROUTP
74
73 LOUTN LOUTP
C300 C301 C302 C303 72
1.0uF 1.0uF 1.0uF 1.0uF R308
71
70 BOUTN 221K BOUTP
GND_SLUG_CONN
FAIL OPEN FAIL OPEN FAIL OPEN FAIL OPEN 69 R307
68 R306 R314 R315 R316
67 221K
66 221K 221K 221K 221K
65
GND 64
63 DCF_AMP2 DCF_AMP1
62
A 61
60
R305
C318
1uF R313
C323
R
A
59 10.0K
51 53 55 57 10.0K 1uF
50 52 54 56 58 FRAMINGHAM, MA 01701-9168
LEGEND
DIGITAL AUDIO PATH GND GND GND SoundDock 10 DIGITAL MUSIC
ANALOG AUDIO PATH SYSTEM, PCB, SPS
ON VOLTAGES
OFF VOLTAGES
PCB P/N: 322642
Sheet 3 of 6

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322642
SH

4 1

C423
+5V 100pF

+24V
U401
R418 313374-050
1
1 8
D Out Input D
C422 2 7
Sense FB
1uF
3 6
R404 V_HV ShutDn VTAP
GND
C402
499K 4 5
150pF Gnd Error
GND
R403 R407 BR400 325 R412
499K 499K GND 311102-0600 4
KM01002A-P 249K
J400 90 - 270 VAC F400 GND
1 C409 150V J401 +24V
2 3 470uF VR400
2 4.0A C406 1
250V
150pF 1 R413 2
AC_GND 249K
C404 C407 3 C412

10mH
162

L400
0.33uF 170189 GND 0.1uF
150pF MID 4
VR402 FAIL OPEN

5 BIGMAX_OFF
GND
GND
RT400 6
VR401 7 OL_PS_SYNCH_CLK
C410 150V
470uF 8
C400 250V
25 Ohm 9 PA_SYNCH_CLK
C 150pF
10
C
AC_GND AC_GND
11 AMP_MUTE
GND FAULT_AMPA
12
C416
13 SDA
0.015uF
14

15 CLIP GND
16 DIAG
JP401
0 Ohm 17 TEMP_MON
SCL
18 AMP_STANDBY
JP402 C415
R406 R409 R410
0 19 0.015uF
R400
681 340K 340K 340K NoPop 20

21 DCF_AMP2 GND
Q400
A1
AVS12 22 DCF_AMP1

A1
2 R417
1 100ohm

A2
R401 A2 23
681

G
3 1 8
G1 24 LINN
C403 25 2 7 LINP
100pF
26 3 6 RINP
R402 R405
B 681 20.0K U400 27 4 5 RINN B
R408 1_Vss Vm_8 28 C420 C418 C414 C413
90.9K 2_Osc/In Mode_7 C408 100pF 100pF 100pF 100pF
29
C401 47uF
3_Osc/Out NC_6 30
0.22uF R411
MTG R416
C421 4_Vdd Vg_5 31 GND 100ohm
0.1uF 365 MTG
FAIL OPEN
AVS12 32
1 8 BINN

GND 2 7 BINP
3 6
D400 C419 C417
4 5
BAT54SW 100pF 100pF
NoPop NoPop

GND
GND

A R
A
FRAMINGHAM, MA 01701-9168
LEGEND
DIGITAL AUDIO PATH SoundDock 10 DIGITAL MUSIC
ANALOG AUDIO PATH SYSTEM, PCB, SPS
ON VOLTAGES
OFF VOLTAGES
PCB P/N: 322642
Sheet 4 of 6

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322642
SH

5 1

D D
R512

10 NoPop
250 - 380 VDC L501 R564
V_HV
22uH C571 750
GND
330pf
C512 C513 C516 NoPop
0.10uF 0.10uF 0.10uF
+15V D503
258432-087 NoPop
C570
U506 R519 330pf
D509 3
317128-001 R534 AC_GND
8.6
1_NC VDD_5
R563 22.1ohm
C526 HS1
1.21K 10.0 2
1 7.5 317066-600 0.047uF 310759-001
OUT 2_IN_A OUT_X_4
HEAT_SINK C518
FAIL OPEN L502
3_VSS U504 470pf
1 28.75uH
C569 317085-001
OUT 7.3 200
3 1
1_LIN VB_14 D504 R565
AC_GND R527
16.2 30 60.4ohm C544
68pF 2_SD HO_13
2 NoPop +24V
270
470pf
1 10.0
3_HIN VS_12 148582
R510 R540
Vcc 16.2 Q500 T502
4_VDD NC_11 1 100K 310519-001 240uH C558
C 60.4ohm
C
15.8
5_FO NC_10 C515 560pf C545 C525
8.6
13.6 0.1uF SEC 5 0.1uF C553
Q509 PRI NoPop 470pf C521
R535 6_CSC LO_9 2 56pF
258025 220K FAIL OPEN 3300uF
NoPop
-0.5 7_Gnd VSL_8 D505 C554 35V
R528 HS2 400V

11T
560pf

30T
310759-001
NoPop C519
HEAT_SINK
148582 10.0 470pf
AC_GND 7
R508 R541 1 11 GND
68.1k
8.6
R511 GND
100K 3
4
1
301 Q501 C559
2
R556 310519-001 SELF_SUPPLY 560pf

5T
NoPop
R520

7T
49.9K
VIn
12 C555 22.1ohm
R516 8 560pF
R514 0.066 10 NoPop +24V

U505 200 SHIELD


317119-002 9
R515 NC9
2 5.4 0.066 3 6
1_COMP SS_8 NC3 NC6
21 2 24 R561
2_VIN RT_7 R560
R553 AC_GND 6.04K
8.6 0.2 ISENSE R566 909
3_VCC CS_6 60.4ohm 24
1 1.00K NoPop
4_OUT GND_5 +24V
C509 C527 C546 C507 C529 +5V
R509 R505 24
100pF 1uF 220pF C511 1uF 100pF
18.2K 21.5K R517 24
0.0027uF Q510
OUT 10.0K 13.7 Q502
148596
B AC_GND C538
R533
258025
2.5
24
B
20pF AC_GND U501 +24V
AC_GND C502 2.2K Q504
C500 C550
0.1uF R554 310589-001 192603
33uF 4.7uF 5
FAIL OPEN 10.0 R524
LED 1
AC_GND 8 R532
R542 Q511 NC8 13.7
R513 10.0K R521 1.62K U200
AC_GND 146819 1.00K 10.2K
2.2K 7 C R558 324043-0010
CMP 2 R518 BIGMAX_OFF
R503 AC_GND 4.02K
OL_PS_SYNCH_CLK C567 1.4 R559 4
100 12.7
11 27pF 49.9K C517 4.02K 6
C508 0.0047uF
C551 13 6 E
BIGMAX_OFF 1uF GND 3 C539
12 1200pF
1 2
C566 GND 390pF C549 5
D502 R555 C537 C568 5
147239 27pF 27pF AC_GND NC5 FB 4 1uF GND
U200 C552 10.0 0.1uF
324043-0010 NoPop GND
R502 C504 56pF 2.5
R562
220K 220pF R522
220K AC_GND
1.18K
4 3

T501
AC_GND GND
GND

A R
A
FRAMINGHAM, MA 01701-9168
LEGEND
DIGITAL AUDIO PATH SoundDock 10 DIGITAL MUSIC
ANALOG AUDIO PATH SYSTEM, PCB, SPS
ON VOLTAGES
OFF VOLTAGES
PCB P/N: 322642
Sheet 5 of 6

8 7 6 5 4 3 2 1
8 7 6 5 4 3
CLASS

SD
DWG NO.

322642
SH

6 1

D D

VIn

Vcc
R506 R507
MID
221K 221K

R552
100K

C R551
49.9K
C
Q506
148596
D501
1
C524
0.1uf AC_GND R549
300287-001
FAIL OPEN
U503 +15V 100K
R530 R500 310726-001
D506 2.2 OHMS 100 45.8 Q507
1 VIn NC 8
21.2
146819
SELF_SUPPLY 321276-001
21.2
2 VOut VOut 7
C535
R544 C531 2 3 VOut VOut 6 R546
1.0uF C536 R548 R550
1Meg 47uF Z500 19.9 100K
4 Adj NC 5 FAIL OPEN
3.2V to 200V
100pF 10.0K 100
1
Q505
146819
R526 R525
R545 C532
1Meg 47uF 1.33K 20.0K AC_GND R547
3.92K

B AC_GND B

A R
A
FRAMINGHAM, MA 01701-9168
LEGEND
DIGITAL AUDIO PATH SoundDock 10 DIGITAL MUSIC
ANALOG AUDIO PATH SYSTEM, PCB, SPS
ON VOLTAGES
OFF VOLTAGES
PCB P/N: 322642
Sheet 6 of 6

8 7 6 5 4 3 2 1
J200

C206
J40 0

C244
R212

C200
C4 0 4

R403
R407
F400
R404

C
40
2

C 4 00
LASER_CODE1

L400
C410

C238
C403 R405

C226
L209A
C219

R208
C236
C202
C234
18 19

L209
C204
R408

C246

C4
C421
U400

C201

C218
VR401 C242

VR 4 0 2
C208

U201
C221
C255
R203

07
C211

C213
R202
C239

C232
C250

Q 4 00
R410
C254
C241 R411

C209
C249
R201
C203

C4
C214
RT40
C248

C220
C245

C217
R200 C247

C205
C243
JP401

C240
VR400

06
C210
C233
36
C513
R409

C216
JP402
R213

C225
R207
C224
R406

C545
R520

C519
R512 L501

D503
C417
30
C516

R416
C409
C235
C419
0
R40

C413
C237

C544
C414

C518
R519
R211

R417
C418
R401
R412 R413 C420

C401
C570
C512

J401
R402

C571
D400
C336 8
R564
R302

C207
C553

C422

U401
BR4
R418 R544
Q300

L502 C531

U501
R554

T501
C538

C509 C507
8 1
00
C252

C229
C253

1 8 1 14
C337
R303
R509 C251
L201 C423

R206
U505 R505
C304
C552
U200

R300
C502
R
R553

51

C527 C546 R210


7

C525
C230 R209
R522

C508
R518
R521

C517

C539

R524

C511
1
C529

C567
R508
R542

R556

Q500
U506

C504 R503 R502


R513

Q509
D502
C521 C408
R559

C415
C551 R562

C302
C566 R555
D509
C416

C309
C537

R301
Q511
C568

R540 R527

R545
R534

R312
1
R563

C569
C500
C549
1 14 C550
C554
C526

R304

C412
D504
R510

R500 R558 R532 C319


U504

D506

C532
C308 C306 C305
R530

R309 C322
C558
C535
R535

12 1

T502
Q502
C524

C338
C310

L301A
C331
L300A
C328

C311
13 48

L301

L300
Q504

C307

C301
R533

Z500
R318
R565

C335

C333

R541
R561

U300 Q501

C515
R515 Q510
C326

C327
R560
Q506

D505
R511
R506

C314

C300

D501 1 8 37
R546

R549

R552

24
U503 R516 RT300
R514

25 36
Q507

R528

07
C339

R566
C329

R5
C555

C559

C330
C536

R550
R548

R551

C312
R526
C303
C317

C313
R310 C320
R525

C316

C315
R547

Q505 R311
C321

C334

R317
C332
R308

R3

C323

C318
R307

R306

R305

R313

1
R314

6
R315

C222

J201 C227

C223

C228

SoundDock 10 DIGITAL MUSIC SYSTEM SoundDock 10 DIGITAL MUSIC SYSTEM


SPS PCB BOTTOM SIDE P/N: 322642 SPS PCB TOP SIDE P/N: 322642
U504 PIN 12
SoundDock 10 Theory of Operation

Power Amplifier
„ Power Amplifier electronics integrated into same PCB as 24V switching power
supply
„ Class ‘D’ switching amplifiers drive 3 audio channels
„ TI TPA3100D2 drives stereo “twiddler” transducers
„ NXP TDF8599TH drives single woofer channel
(dual channel amplifier configured for mono operation with paralleled outputs)

Block Diagram

Audio Path
„ Continuous analog differential audio inputs from DSP (3 channels)
„ Power Amp ICs provide effective voltage gain of 20x for bass channel, 10x for
twiddler channels
„ Outputs of amplifiers are Pulse-Width-Modulated, requires 2nd order low-pass L-C
filters to reconstruct continuous signals prior to speaker loads

1
SoundDock 10 Theory of Operation

Amplifier Characteristics
„ Supply voltage: +24V
„ Full scale output (after filter):
„ 18V peak into 1.5 ohms for bass
„ 14V peak into 3.5 ohms for twiddlers
„ Full scale input from DSP:
„ 0.95V for bass
„ 1.5V for twiddler channels
„ PWM switching frequency: 288kHz
„ Synchronized to PA_SYNCH_CLK provided by DSP
„ PWM modulation mode: ‘BD’

Bass Amplifier Configuration


„ Slave mode for externally supplied clock
„ Internal PLL disabled
„ BD modulation
„ I2C bus disabled
„ Paralleled outputs
„ Load detection and DC offset protection disabled

Twiddler Amplifier Configuration


„ Slave mode for externally supplied clock
„ Gain set to 20dB (GAIN0 and GAIN1 pins grounded)
„ Uses internal PLL (cannot be disabled)

Output Filters
„ 2nd order low-pass L-C
„ Inductor is “planar” construction – inductor windings formed by PCB traces, ferrite
core is glued to PC board
„ Provide large common mode inductance (20 to 50uH) needed for attenuation of
large common mode voltage swing present in BD modulated output stage

2
SoundDock 10 Theory of Operation

Output Filters
Twiddler channels:

• Nominal diff mode inductance: 11.5uH


• Capacitance: 0.5uF
• Resonant frequency: ~66kHz
• DM attenuation at 288kHz: >20dB
• CM attenuation at 288kHz: >40dB
• C332, C334, and R317 provide damping for common-mode transients on start-up

Bass channel:

• Nominal diff mode inductance: 7.5uH


• Capacitance: 2uF
• Resonant frequency: ~40kHz
• DM attenuation at 288kHz: >30dB
• CM attenuation at 288kHz: >40dB

3
SoundDock 10 Theory of Operation

Sync Clock Distribution


„ DSP supplies PA_SYNCH_CLK, a 3.3V, 50% duty cycle clock for synchronizing
switching amplifiers to 6x 48kHz audio sample rate (288kHz)
„ PA_SYNCH_CLK routed directly to TPA3100
„ TDF8599 needs 4V minimum level for sync clock, requires buffering through HCT
NOR gate (U200) to provide a 5V logic swing.

Low Power Modes


„ Charging Standby
„ Supply voltage controlled to +24V
„ Amplifiers muted (AMP_MUTE held high by DSP)
„ AMP_STANDBY held high (amps active)
„ TDF8599 continues to switch, TPA3100 does not
„ Low Power Standby
„ Supply voltage controlled to +7V
„ AMP_STANDBY held low (amps inactive)

Fault Detection
„ Both Amplifier ICs employ internal fault detection
„ TDF8599
„ Pulls DIAG signal low on short circuit detect, over-current, over-
temperature, or over/under-voltage
„ Exact cause of fault reported on I2C bus (not available on SoundDock 10)
„ TPA3100
„ Sets FAULT pin high on short circuit detect
„ FAULT detect may also be caused by overheating
„ Both ICs clear faults when fault-producing condition is removed
„

4
SoundDock 10 Theory of Operation

DC Offset Detection
„ DC Offset Detection protects against unsafe transducer overheating caused by
excessive DC voltages across voice-coil
„ Simple resistor summing circuit adds outputs of all three amplifier channels
together, DCF_AMP1 and DCF_AMP2 signals routed to ADC on DSP board
„ Microcontroller with built-in ADC continuously monitors DC voltage between
DCF_AMP1 and DCF_AMP2
„ Amplifiers will be disabled and unit will be placed into low power standby if voltage
on any single transducer exceeds 3 to 4V threshold for more than 2 seconds.

DSP Block Diagram

DSP Power Management


„ +3.3V linear regulator directly from +24V to run PIC
„ +3.3VS to run remainder of 3.3V logic
„ +5VA,B,C to run DACs, ADCs, and op-amps
„ +5V_DKSW to charge iPod
„ +6V unregulated to drive LEDs

5
SoundDock 10 Theory of Operation

DSP power modes


„ Normal- flyback running off +24V powering DSP board
„ Low Power standby- +24V reduced below 7V; flyback controller off
„ Charging standby- flyback running off +24V powering DSP board, but all
processes idle except for iPod charging

6
SoundDock 10 Theory of Operation

Flyback supply

Flyback operation
V Flyback
= 24V + (1.2V + 0.5V(V schottky ) )• 15Turns = 49.5V

„ 24V is the SPS supply voltage


„ 1.2V is the regulated output
„ 15 is the turns ratio
„ 0.5V is the forward drop of the Schottky diode

7
SoundDock 10 Theory of Operation

Microcontroller supply voltage

„ +3.3V supply for PIC micro-controller


„ Always on
„ +24V reduced to below 7V in low power mode

iPod Charging

„ +5V_DKSW is the iPod charging voltage


„ ZR400, R431-432 and Q406-407 are the over voltage protection for iPhone
compatibility

8
SoundDock 10 Theory of Operation

+3.3VS & +5Va,b,c supplies

„ U401-403 are basic low-dropout linear regulators


„ +5Va,b,c to run DACs, ADCs, and op-amps
„ 3.3VS run all 3.3V logic except PIC and some dock functions

AUX ADC

9
SoundDock 10 Theory of Operation

ADC Signal conditioning

„ U201 takes signal & subtracts AUX_COM to reduce noise


„ U202 inverts U201’s output & creates a differential signal to drive the ADC
„ U202’s noise is common mode, & subtracted out by the ADC’s own differential
input

I2S test points


„ ADC
„ Master Clock- TP650
„ Bit Clock- TP226
„ LR Clock- TP227
„ Data- TP231
„ DAC
„ Master Clock- TP650
„ Bit Clock- TP226
„ LR Clock- TP227
„ Data- TP645 (Woofer), TP646 (L), & TP637 (R)

10
SoundDock 10 Theory of Operation

18 MHz system clock found at TP610

4 MHz PIC clock found at TP646 & TP956

11
SoundDock 10 Theory of Operation

iDock ADC

„ IPOD_COMM is connected to both “+” op-amp inputs so that the iPod ground
noise is subtracted from the L & R signals

12
SoundDock 10 Theory of Operation

SoundDock 10 Theory of Operation


SPS Board

AC Connector (J400)
The AC Connector is our standard polarized connector with enclosed leads. Care has
been taken to put extra holes in the board to increase spacing from line to neutral and to
expel liquids should they be spilt on the board.

Line Filtering
The line filtering is comprised of a common mode chokes (L400), 4 150pF Y capacitors
(C400, C402, C406, and C407), an X capacitor (C404). These components work to
reduce conducted (and radiated) emissions. C404 is especially critical in reducing the
192kHz switching frequency differential mode emissions. The Y caps and common mode
choke work together to reduce common mode emissions.

R403, R404, and R407 are there to dissipate power and reduce the voltage seen at the
AC connector after AC power is removed.

VR402 is used to suppress line surges and especially protects C404. If the line surge is
large enough the fuse (F400) will open before anything is damaged.

Fuse (F400) and NTC (RT400)


The fuse is a 4A rated slow blow fused. It was chosen for its high I^2T value to avoid
false tripping due to spurious line spikes etc. The NTC provides inrush current suppression.

Bridge Rectifier (BR400)


BR400 is a standard thru-hole bridge rectifier. It is easily able to dissipate just over 1W of
power under worst case conditions.

Voltage Doubler or Auto Switch


The Auto Switch components are only populated in the dual voltage variant which looks at
the AC input line voltage and decides if it should double this voltage (< ~160Vac) or not.
In countries where the input voltage will never exceed 160Vac, the circuit is configured to
always double the input voltage. The dual voltage systems can be used in any country,
however it was decided that it was not cost effective to populate the auto switch
components in countries where the line voltage always stays within a certain range.

The voltage doubler works by charging each bulk cap (C409 and C410) one half cycle at
a time. It works by applying a short at JP401. Note that in this configuration only 2 of the
4 diodes in the bridge rectifier are used.

The Auto switch looks at the input line voltage at pin 8 through the R406, R409, R410/
R405 resistor divider to determine if it should double the voltage by turning on the triac

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SoundDock 10 Theory of Operation

(Q400). R406, R409, and R410 are 3 discrete resistors in series rather than a single
resistor so that we do not exceed the maximum voltage rating of the resistors.

R400, R401, R402, and C401 AC couple the line voltage into the D400 rectifying diode
which charges C408. This circuit works with U400’s internal voltage clamp to create a
~9V supply rail. Note that this is negative with respect to pin 1 of the triac. U400 pulses
pin 5 to turn on the triac. It uses pulses rather than a constant voltage to minimize power
dissipation. C403, R408 work together to generate clock pulses for U400.

DC Set Point Resistors (R412, R412, R506, and R507)


DC set point resistors are needed when the bulk capacitors are charged in series which is
the case in the 240V variant or the dual voltage variant with a 240Vac input. These
resistors work to set the voltage on each bulk capacitor. Without them the DC voltage
would be set solely by the leakage current on each bulk capacitor which could result in
asymmetric charging which could cause an overvoltage condition in one of the capacitors.

Switching MOSFETS (Q500 and Q501)


Q500 and Q501 work together to send a square wave into the primary side of T502. The
duty cycle of each is controlled by the PWM controller and is proportional to the input
voltage and output voltage. It is critical that Q500 and Q501 are never on at the same
time.

These MOSFETS have a surface mount heat spreader attached to them to keep their
temperature down. These devices actually run hotter at lower output power levels
because they are run more into hard switching (switching while the voltage across them is
non-zero).

Transformer (T502)
The transformer is a key component in the asymmetrical half bridge. It takes the square
wave generated by Q500 and Q501 through the C515 DC blocking cap and sends it out
of the secondary windings as well as another primary side winding used to generate the
“self supply”. This transformer has been carefully designed to ensure there is no cross
conduction and to minimize Q500 and Q501 switching losses. The transformer has
asymmetric secondary windings in order to minimize voltage ripple on the secondary/
keep the output inductor and capacitor size to a minimum. This comes at the expense of
generating a slight DC magnetizing current which has to be kept well away from the
saturation level of the core. Asymmetric half bridges work best when there is a fixed input
and output voltage. Our system has this to some degree but deviates when the AC line
voltage changes.

Output Diodes (D503)


The output diodes work to half wave rectify the square wave pulses sent out by the
transformer. They are rated at 400V because they need to block nearly 200V plus
derating and there are little to no 300V rated diodes. These diodes require heat sinking to
perform over full range of output power. Care should be taken to heatsink the TO-220

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SoundDock 10 Theory of Operation

package when the SPS board is operated on a lab bench at higher (>1A/25W) power
levels.

Output Inductor (L502)


The output inductor works in conjunction with the output capacitor (C521) to filter the
output voltage. This inductor works well away from its saturation point and is adequately
sized to keep the output voltage ripple to a minimum.

Voltage Feedback Circuitry


The combination of U200 (1/4 of quad NOR gate), Q504, Q510, Q502 and associated
resistors and capacitors provide the capability for the DSP to control the DC voltage for
the +24V bus over a range of +7V to +24V. The capability to reduce the +24V rail to +7V
is necessary to meet low power requirements in standby mode, and the capability to ramp
the voltage slowly and continuously between these two voltages is necessary for proper
operation of the PWM controller (U505) between transitions.

The basic function of this circuit is to synthesize two variable resistors, one connected
between the node at TP536 and +24V, and one connected between the node at TP530
and +24V, with the value of the resistors controlled by the duty cycle of the BIGMAX_OFF
3.3V CMOS logic signal from the DSP module. One of the synthesized resistors is in
parallel with R521, the value of which determines the setpoint of the +24V rail, and the
second synthesized resistor is in parallel with R517, the value of which determines the
bias level for the LED internal to the optocoupler, U501. Refer to the optocoupler and
PWM controller sections on the operation of the main switching power supply voltage
control loop for an explanation of how R521 and R517 control the voltage and LED
bias….

When Big Max is playing audio or in charging standby, the +24V rail is controlled to +24V.
In this condition, BIGMAX_OFF is logic LOW. This results in +5V at node TP595
(through the inversion of the NOR GATE), resulting in zero emitter current in Q504. The
node at TP546 is thus pulled high by R561, keeping Q510 and Q502 turned off. With the
collectors of these two transitors essentially infinite impedance, the optocoupler
essentially sees a 10.2k resistor for the top side of the setpoint divider and a 10k resistor
to +24V for the LED bias. This is the static condition necessary for controlling the supply
rail to +24V.

When Big Max is in low power standby, the +24V rail is controlled to approximately +6.9V.
In this condition, BIGMAX_OFF is logic HIGH. This results in 0V at node TP595. With
the base of Q504 held at +5V, the voltage between Q504’s emitter and TP595 results in
approximately 0.53mA emitter and collector current, which is sufficient to pull the base of
both Q510 and Q502 to low enough voltages with respect to their emitters such that they
are both in saturation. Under this condition, the optocoupler sees 10.2k in parallel with
909 ohms + 1.62k (R560 and R532 in series), or a combined resistance of 2.0k for the
top side of the setpoint divider, and 10k in parallel with 2.2k or a combined resistance of
1.8k for the LED bias. This is the static condition necessary for controlling the supply rail
to +6.9V.

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SoundDock 10 Theory of Operation

When Big Max transitions from playing audio (or charging standby) to low power standby,
the DSP module begins to pulse width modulate BIGMAX_OFF with a duty cycle that
ramps continuously from 0% to 100%. The pulse width modulated signal is low-pass
filtered by R559 and C549 to provide a DC voltage at TP577 that is proportional to the
duty cycle of BIGMAX_OFF. Q504 can be described as a common-base current source,
with the collector current set by the voltage across R558 (between the fixed emitter
voltage of Q504 and TP577). As the duty cycle of BIGMAX_OFF increases from 0%, the
collector current in Q504 increases, which biases Q510 into linear constant-current mode.
In this condition, the combination of Q504, Q510, R561, and R560 act as a current source
controlled by the duty cycle of BIGMAX_OFF. This current is injected into the feedback
node of the opto-coupler.

Optocoupler (U501)
The optocoupler closes the asymmetric half bridge control loop by sending the output
voltage from the secondary side to the PWM controller on the primary side. The
optocoupler modulates the LED output according to the comparison of the voltage on pin
4 to an internal 2.5V regulator. The higher pin 4 with respect to 2.5V, the more we turn on
the PNP transistor on the primary side (pins 6 and 7). This in turn lowers the current
sense comparator threshold on the PWM controller.

The optocoupler is equipped with a CMP pin which is proportional to the output of the
comparison of pin 4 to the 2.5V regulator. This configuration can be thought of as an
inverting opamp. R518 and C517 create a low pass filter.

PWM Controller (U505)


The PWM controller in short outputs a PWM signal proportional to the ratio of the output
to input voltage ratio. This signal is then used to turn on and off the MOSFETS through
IC’s that will be talked about shortly.

The PWM controller has a built in comparator that turns on the output until the Isense pin
voltage exceeds that of pin 1 (COMP). The PWM controller therefore uses current mode
feedback.

Inverter (U506)
The inverter is necessary to generate a pulse stream opposite of the output of the PWM
controller. This is necessary because the gate driver requires separate input signals to
drive each of the MOSFET’s. In theory one could put the inverter at the output of the gate
driver, however the special voltage levels required to drive the upper MOSFET (Q500)
render this impractical. This inverter needs to be able to run at 8.5V because this voltage
supply is readily available from the PWM controller. If we wanted to use a standard 5V
inverter part we would have to generate a separate 5V supply on the primary. The RC
combination (R563 and C569) provide additional delay that results in increased deadtime
between lower FET (Q501) turn off and upper FET (Q500) turn on.

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SoundDock 10 Theory of Operation

Gate Driver (U504)

Simply takes the PWM inputs and translates them into an output voltage that each of the
MOSFET’s can use. It also makes sure that both MOSFET’s are never turned on at the
same time. It does this by inserting a dead time between the turn off of one MOSFET to
the turn on of the other. This is true even if the input signals call for both MOSFET’s to be
turned on at the same time.

The gate driver has a built in high voltage section that allows the circuitry to float at the
source voltage of Q500. The gate driver uses a charge pump to generate a voltage
higher than that of the source of Q500 to be able to turn the MOSFET on at the
appropriate time.

Self Supply Circuitry


The self supply circuitry has several functions. First, the dc set point resistor divider is
used to charge C500 on Vin. When Vin gets above approximately 20V, the PWM
controller turns on it’s 8.5V regulator at Vcc and starts to operate. This Vcc signal is then
fed into the self supply circuitry via R551 which in turn turns on Q507. Second, once
Q507 is on, Q505 and Q506 along with associated resistors (and capacitor) act as a Vbe
multiplier to generate a rough 15V. This 15V then is fed to the gate driver which allows
the supply to start to work. As the primary is switched, the other winding on the primary
provides power to this self supply circuitry and is half wave rectified through D506.
Thirdly, this self supply waveform is rectified and fed to U503 which generates ~21V on
the Vin line. The power supply is at steady state at this point and the PWM controller will
be supplied through self supply and U503 rather than through the dc set point resistor
dividers.

5V LD Regulator (U401)
U401 is a low drop 5V regulator. It is used to power the NOR gate even when the system
is in low power mode and the +24V rail is at 6.9V.

NOR gate (U200)


Pins 11, 12, and 13 of the NOR gate are used to drive a signal from one side of the pulse
transformer to the other. The inputs NOR together both BIGMAX_OFF and
OL_PS_SYNCH_CLK. Under normal conditions, OL_PS_SYNCH_CLK toggles at
384kHz which synchronizes the PWM controller. When the +24V output is PWM’d down
through BIGMAX_OFF, OL_PS_SYNCH_CLK is turned off (low) and BIGMAX_OFF
sends a pulse through the pulse transformer. The reason for this is explained below in
the peak detect circuitry section.

Isolation Pulse Transformer (T501)


The isolation pulse transformer takes the AC couples pulses from the NOR gate on the
secondary side and outputs pulses on the secondary side through D502 which also
serves to reset the windings. This pulse is AC coupled to the sync pin of the PWM
controller through a 100pF capacitor (C529). The PWM controller operates at
approximately 150kHz (output switching frequency = input sync/2) in freerun mode which

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SoundDock 10 Theory of Operation

is set by R505. The sync pulse, when applied through the DSP to OL_PS_SYNCH_CLK,
sets the output switching frequency to 192kHz.

Peak Detect Circuitry


This circuitry peak detects the output of the isolation pulse transformer on the primary
side and uses the absence or presence of pulses to shift a threshold in the PWM
controller. When the sync pulses are present (either through OL_PS_SYNCH_CLK or
BIGMAX_OFF), Q508 turns on which in turn switches in R556 in parallel with R508. This
shifts the DC set point of Isense which effectively switches the threshold at which the
PWM controller enters pulse skip mode. We do this to ensure that the PWM controller is
not in pulse skip mode when the power amps are on. This is done to avoid both acoustic
noise from the transformer itself caused by pulse skip mode (the amount of this noise is
proportional to the load) and noise created from the beat frequencies of the power amp
and power supply switching at different frequencies.

The power supply is required to be in pulse skip mode in low power mode to reduce the
power drawn from the wall by reducing switching losses. Acoustic noise from the
transformer is less of a problem in this mode because there is less current through the
windings of the transformer. We also pot the transformer to reduce the acoustic noise
emitted in this mode.

Quick Half Bridge Details:


Input voltage range 212VDC (75Vac (Japan low line) *2 *1.414) to 423VDC (299Vac (India
high line) * 1.414)
Turns ratio, magnetizing inductance, leakage inductance (30/11/7, 220uH, 5.3uH)
Output inductor value 28.75uH
Output capacitor value 3300uF
DC blocking capacitor value. .1uF

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SoundDock 10 Theory of Operation

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SoundDock 10 Theory of Operation

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SoundDock 10 Theory of Operation

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