X Series Interconnect Guide IR Compressors 80443864

Ingersoll Rand
X-Series System Automation

Interconnect Guide
Ingersoll Rand Compressors
Before installing or starting this unit for the first

time, this manual should be studied carefully to
obtain a working knowledge of the unit and/or the
duties to be performed while operating and
maintaining the unit.
RETAIN THIS MANUAL WITH UNIT. This Technical
manual contains IMPORTANT SAFETY DATA and
should be kept with the unit at all times.
C.C.N. : 80443864
More Than Air. Answers. REV. : '
Online answers: http://www.air.irco.com DATE : $8*867 200
1
SECTION 1 — TABLE OF CONTENTS
SECTION 1 — TABLE OF CONTENTS.................................2
SECTION 2 — INTRODUCTION.........................................3
SECTION 3 — SAFETY......................................................3
INSTALLATION ................................................................3
OPERATION.....................................................................3
MAINTENANCE AND REPAIR ............................................4
SECTION 4 — X4I SYSTEM OVERVIEW ..............................5
SECTION 5 — X8I SYSTEM OVERVIEW ..............................6
SECTION 6 — VSD OVERVIEW ..........................................7
SECTION 7 — ASSISTANCE ..............................................8
SECTION 8 — INTERCONNECT DRAWINGS .......................8
INTELLISYS CONTROLLER E-PROM
RECOMMENDATIONS.......................................................8
INTELLISYS CONTROLLER INTERCONNECT
RECOMMENDATIONS.......................................................8
APPENDIX A — ir-485, irV-485, and RS485 Direct
Interconnect Drawings To Ingersoll Rand Intellisys
Controlled Compressor ............................................9
APPENDIX B — ir-PCB Interconnect Drawings To
Ingersoll Rand Intellisys Controlled And CMC Sierra
Compressors ..........................................................17
APPENDIX C — ir-PCB Interconnect Drawings To
Ingersoll Rand Pressure Switch Controlled
Compressors ..........................................................51
APPENDIX D — VSD Box Interconnect Drawings To
Ingersoll Rand Non-Nirvana VSD Compressors .......98
2
SECTION 2 — INTRODUCTION
The X - SERIES AUTOMATION is a family of specialized X8I
controllers designed to provide safe, reliable, and
The X8I is an advanced system controller designed to
energy-efficient control of your compressed air system.
provide safe, reliable, and energy-efficient management
X4I of your compressed air system. The X8I is capable of
controlling up to eight (8) positive displacement air
The X4I is capable of controlling positive displacement
compressors. The compressors may be fixed speed,
air compressors. The compressors may have electro-
variable speed or multi-step and have electro-pneumatic
pneumatic or microprocessor based controls. The X4I is
or microprocessor based controls. The X8I is uniquely
completely customizable to meet the specific needs of
configurable and customizable to meet the specific
your compressed air system.
needs of some of the most complex compressed air
system. Additionally, the X8I control network can expand
to include monitoring and control of various compressed
air system components.
SECTION 3 — SAFETY
access without obstruction or hazard
WARNING : Risk of Danger
! and to allow clear visibility of indicators
at all times.
WARNING : Risk of Electric Shock • If raised platforms are required to
provide access to the X-Series
Automation System, they must not
WARNING : Risk of High Pressure interfere with normal operation or
! obstruct access. Platforms and stairs
should be of grid or plate construction
WARNING : Consult Manual with safety rails on all open sides.
• Before installing or operating the X- OPERATION

Series Automation System, take time to
carefully read all the instructions • The X-Series Automation System must
contained in this manual, all compressor only be operated by competent
manuals, and all manuals of any other personnel under qualified supervision.
peripheral devices that may be installed • Never remove or tamper with safety
or connected to the unit. devices, guards or insulation materials
• Electricity and compressed air have the fitted to the X-Series Automation System.
potential to cause severe personal injury • The X-Series Automation System must
or property damage. only be operated at the supply voltage
• The operator should use common sense and frequency for which it is designed.
and good working practices while • When main power is switched on, lethal
operating and maintaining this system. voltages are present in the electrical
All applicable codes should be strictly circuits and extreme caution must be
adhered to. exercised whenever it is necessary to
• Maintenance must be performed by carry out any work on the unit.
adequately qualified personnel that are • Do not open access panels or touch
equipped with the proper tools. electrical components while voltage is
applied unless it is necessary for
INSTALLATION measurements, tests or adjustments.
Such work should be carried out only by
• Installation work must only be carried a qualified electrician equipped with the
out by a competent person under correct tools and wearing appropriate
qualified supervision. protection against electrical hazards.
• A fused isolation switch must be fitted • All air compressors and/or other
between the main power supply and the equipment connected to the unit should
X-Series Automation System. have a warning sign attached stating
“THIS UNIT MAY START WITHOUT
• The X-Series Automation System should WARNING” next to the display panel.
be mounted in such a location as to
allow operational and maintenance
3
• If an air compressor and/or other on electrical power or attempt to
equipment connected to the unit is to be start the X-Series Automation
started remotely, attach two warning System if such a warning label is
signs to the equipment stating “THIS attached.
UNIT CAN BE STARTED REMOTELY”.
• Make sure that all instructions
Attach one sign in a prominent location
concerning operation and maintenance
on the outside of the equipment, and
are strictly followed and that the
the other sign inside the equipment
complete unit, with all accessories and
control compartment.
safety devices, is kept in good working
order.
MAINTENANCE AND REPAIR
• The accuracy of sensor devices must be
• Maintenance, repairs or modifications checked on a regular basis. They must
must only be carried out by competent be calibrated when acceptable tolerances
personnel under qualified supervision. are exceeded. Always ensure any
pressure within the compressed air
• If replacement parts are required, use system is safely vented to atmosphere
only genuine parts from the original before attempting to remove or install a
equipment manufacturer, or an sensor device.
alternative approved source.
• The X-Series Automation System must
• Carry out the following operations only be cleaned with a damp cloth, using
before opening or removing any access mild detergents if necessary. Avoid the
panels or carrying out any work on the use of any substances containing
X-Series Automation System: corrosive acids or alkalis.
i. Isolate the X-Series Automation • Do not paint the control faceplate or
System from the main electrical obscure any indicators, controls,
power supply. Lock the isolator instructions or warnings.
in the “OFF” position and remove
the fuses.
ii. Attach labels to the isolator
switch and to the unit stating
“WORK IN PROGRESS - DO NOT
APPLY VOLTAGE”. Do not switch
4
SECTION 4 — X4I SYSTEM OVERVIEW
It is recommended that installation and commissioning be carried out by an authorized and trained product supplier.
Ingersoll Rand Automation
Model X4I
SPECIFICATIONS The Maximum Number of Compressors Controlled By The X4I Is Four (4).
Dimensions 11.45” x 9.45” x 6.0”
The Maximum Number Of Direct ir-PCB Connections To The X4I is Four (4).
291mm x 241mm x 152mm
Weight 14lb (6.4kg)
Mounting Wall, 4 x screw fixings
Enclosure IP65, NEMA 4
Supply 230Vac +/- 10%, 50 Hz
115Vac +/- 10%, 60 Hz
Power 50VA
Temperature 32°F to 115°F
(0°C to 46°C)
Humidity 0% to 95% RH
(non-condensing)
Supply ir-PCB COMPRESSOR CONTROL CABLE

Voltage 7 Conductor Cable, 18 Gauge, Stranded, Earth Shielded
Local Disconnect (Breaker) Box OR
On/Off Cable
Fused for 50VA Single Conductor Wire, 18 Gauge Stranded, Quantity (7)
Switch
In Grounded Conduit No Greater Than 330FT (100M)
Power Cable 24VAC Control Voltage
3 conductor (N, L, E) Pressure
(Sized in accordance with local Transducer
electrical and safety regulations). Cable
PRESSURE TRANSDUCER CABLE

2 Conductor Cable, 18 Gauge Stranded
Earth Shielded
No Greater Than 330FT (100M)
24VDC Control Voltage
X4I X05 CONNECTOR PT CONNECTOR

25 +VDC Pin #3
26 Signal Pin #1
Reference X4I Operations Manual for Pressure ir-PCB ir-PCB
Sensor Connection Details
PRESSURE TRANSDUCER
To Plant Air
System
RECEIVER
Ir-PCB Compressor #1 Ir-PCB Compressor #2
Control Cable Control Cable
DRIP LEG
ir-PCB ir-PCB
From Air
Compressors

Reference X4I Application and Interconnect Guide For
Wiring Connections Between The X4, The ir-PCB, and
The Compressor
5
SECTION 5 — X8I SYSTEM OVERVIEW
Model X8I
SPECIFICATIONS The Maximum Number of Compressors Controlled By The X8I Is Eight (8).
Dimensions 13.4” x 9.45” x 6.0” The Maximum Number Of Direct ir-PCB Connections To The X8I is Four (4).
340mm x 241mm x 152mm Any Combination Of Compressor Connection Methods May Be Used As Long As
Weight 16.5lb (7.5kg) the Maximum Number Of Compressors (8) Is Not Exceeded.
Mounting Wall, 4 x screw fixings
Enclosure IP65, NEMA 4
Supply 230Vac +/- 10%, 50 Hz
115Vac +/- 10%, 60 Hz
Power 100VA The EXP Box Will Add Another
Temperature 32°F to 115°F (4) Direct ir-PCB connections.
(0°C to 46°C) The X8I Supports 1 EXP Box.
Humidity 0% to 95% RH
This Would Allow A Total Of (8)
(non-condensing)
Compressors To Be Connected
And Controlled Via The ir-PCB.
Supply
Voltage
Local Disconnect (Breaker) Box OPTIONAL
On/Off Cable EXP RS485 Network Cable
Fused for 100VA
Switch
Power Cable EXP RS485 NETWORK CABLE
3 conductor (N, L, E) Pressure Belden 9841 or Equivalent
(Sized in accordance with local Transducer In Grounded Conduit
electrical and safety regulations). Cable No Greater Than 33FT (10)
RS485 Network Cable
PRESSURE TRANSDUCER CABLE

RS485 NETWORK CABLE
2 Conductor Cable, 18 Gauge Stranded
Belden 9841 or Equivalent
Earth Shielded
In Grounded Conduit
24VDC Control Voltage
X8I X05 CONNECTOR PT CONNECTOR

25 +VDC Pin #3
26 Signal Pin #1
Reference X8I Operations Manual for Pressure ir-PCB ir-PCB
Sensor Connection Details
PRESSURE TRANSDUCER
To Plant Air
System
RECEIVER
ir-PCB COMPRESSOR CONTROL CABLE

7 Conductor Cable, 18 Gauge, Stranded, Earth Shielded
OR
DRIP LEG Reference X8I Application and Interconnect Guide For Single Conductor Wire, 18 Gauge Stranded, Quantity (7)
Wiring Connections Between The X8I, The ir-PCB, In Grounded Conduit No Greater Than 330FT (100M)
and The Compressor 24VAC Control Voltage
From Air Reference X8I Application and Interconnect Guide For

Compressors The RS485 Network is a Serial, Point to Point
Wiring Connections Between The X8I, The ir-485 or irV-
Communication Network Refer to the X8I Application and
485 Gateway and The Compressor, S3 Direct Connects, and
Interconnect Guide For Wiring Details and Connectivity.
Optional Special Application Interface Boxes
Ingersoll
Rand ir-485 Gateway
102 psi
For All
ir-485 IR (Non- Nirvana) Compressors
IntelliSys “Red Eye”, SG and SE
ir-485 OR
Direct To
S3 irV-485 Gateway
From VSD Pressure For All
Transducer
irV-485 Nirvana Compressors
To VSD Pressure
Transducer Input 20HP (15KW) and Above
1
2D
LE
D
LE
3 4
ir-
PCB
6
SECTION 6 — VSD OVERVIEW
VSD Box
From VSD Box

To ir-PCB
To Intellisys Controller
LE
LE
D
2D
1
ir-PCB
1 > Intellisys Discharge

Pressure Transducer
1 2
2 > VSD Discharge
Pressure Transducer
From Pressure Transducer

To VSD Box
From VSD Box

To IR-5000 Pressure Transducer Input
LE
LE
D
2D
1
7
SECTION 7 — ASSISTANCE
Contacting Technical Support Services or Service Bulletins listed on the IR ServiceNet can provide further assistance if there
are other questions or concerns during Installation and Start-up. Also, additional Application and Compressor Interconnect
Guides will be posted and available on the IR ServiceNet as they are developed and created.
SECTION 8 — COMPRESSOR INTERCONNECT DRAWINGS

The following Appendix’s contain reference drawings designed to assist with the connection of the X – Series Automation
System to Ingersoll Rand Air Compressors as well as Non-Ingersoll Rand Air Compressors. These drawings are for
Guidance Only; connections may differ with date, model, type, variant, special, custom or concession builds. This
information is intended to be used in conjunction with the compressor’s original control circuit diagram.
INTELLISYS CONTROLLER E-PROM RECOMMENDATION REFERENCE LIST

Minimum Recommended E-prom Levels - IntelliSys Controllers
IntelliSys - First Generation Redeye IntelliSys - Second Edition SE
SSR 50 - 450HP 2.4 SSR 15 - 100HP (DSA) 1.75
Sierra 100 - 200HP 2.7 SSR - UP (Pegasus) 1.23
Recip 1.62 SSR 22 - 150kW (ESA) 1.93
Sierra 50 - 100HP 1.3
IntelliSys - Second Generation SG IntelliSys - Nirvana SGN
SSR 50 - 450 (1 & 2 Stage) 1.5 Nirvana CC 100 - 200HP 1.45
SSR 75 - 350kW (ESA) 1.5 IntelliSys - Nirvana SGNe
Sierra 125-400HP 1.35 Nirvana CC 50 - 300HP 2.4
Recip 1.28 Nirvana OF 50 - 200HP 1.2
INTELLISYS CONTROLLER INTERCONNECT RECOMMENDATION

When using the X8I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method when
interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-
30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications
When using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG (redeye),
SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for
interconnect drawings for these applications
8
APPENDIX A
ir-485, irV-485, and RS485 DIRECT TO INGERSOLL RAND
INTELLISYS, NIRVANA 15-30KW (20-40HP) AND R-SERIES
COMPRESSOR INTERCONNECT DRAWINGS
IR-485, IRV-485, AND RS485 DIRECT to Ingersoll Rand
Intellisys, Nirvana 15-30kw (20-40hp) and R-Series...... A1
irV-485 Interconnect To Ingersoll Rand Intellisys
SGN / SGNe Controlled Compressors ........................... A2
ir-485 Interconnect To Ingersoll Rand Intellisys
SG Controlled Compressors ......................................... A3
SE Controlled Compressors.......................................... A4
Redeye Controlled Compressors .................................. A5
RS485 Direct Interconnect To Ingersoll Rand Intellisys
S3 Controlled Compressors ......................................... A6
irV-485 Interconnect To Ingersoll Rand Nirvana 15-30kw
(20-40HP) .................................................................... A7
9
ir-485, irV-485, and RS485 DIRECT To Ingersoll Rand
Intellisys, Nirvana 15-30KW (20-40HP), and R-Series Compressors
NIRVANA 15-30KW (20-40HP)

DanFoss Controller
Redeye Controller Modbus Functionality in Controller
No Modbus Functionality in Controller Set Modbus To ON
ir-485 Operates in irbus mode irV-485 Set Modbus Address To Unique
Set Sequence Control To “ON” Modbus Address
Set Remote Start / Stop To “OFF” 1-8 For X8I 1-12 For x12I
Set Remote Control To “ON”
Set Remote Start / Stop To “OFF”
NIRVANA
SGN / SGNe Controller
SE Controller Modbus Functionality in Controller
No Modbus Functionality in Controller Set Modbus To ON
ir-485 Operates in irbus mode irV-485 Set Modbus Address To Unique
Set Sequence Control To “ON” Modbus Address
Set Remote Start / Stop To “OFF” 1-8 For X8I 1-12 For x12I
Set Sequence Control To “ON”
SG Controller
Modbus Functionality in Controller
SG Recip Controller
Set Modbus To ON
No Modbus Functionality in Controller
Set Modbus Address To Unique
ir-485 irV-485 Operates in irbus mode
Modbus Address
1-8 For X8I 1-12 For x12I
R-Series
S3 Controller
Modbus Functionality in Controller Redeye Recip Controller
RS485 Direct No Modbus Functionality in Controller
Set Modbus To ON
From X8I or X12I irV-485 Operates in irbus mode
Set Modbus Address To Unique
Automation Set Sequence Control To “ON”
Modbus Address
System Set Remote Start / Stop To “OFF”
1-8 For X8I 1-12 For x12I
Set Remote Control To “ON”
All Compressors Controllers Must Have Automatic Start / Stop Set To ON
Appendix A - Page A1
From Previous X8I or X12I To Next
Automation Network irV-485 To INTELLISYS SGN / SGNe X8I or X12I Automation
Component Network Component
RS485 RS485
RJ11 Modbus Cable

X04 Supplied With The
And X02 irV-485 Gateway
X05 Modify As Shown By
Removing The RJ11 Plug.
L2 L1 L2 L1
SHIELD GROUND
SHIELD SGN/SGNe
Mounting Bolt
GROUND
0VDC WIRE
+24VDC
1 2 1 2
P10
P8
2 1 2 1 2 1
SGN / SGNe
NC
-V +V
3 2 1 3 2 1 3 2 1 3 2 1
As Viewed From
The Back Side Of
LED #6
LED #7
LED #8
LED #9
Phoenix 6Pin
OUTPUT 24VDC 0.3A X04 X02
The Controller CONNECTOR
LED #2
LED #3
LED #5
LED #4
L1
L1
screen
screen
L2
L2
irbus /
idec X05 ir485 X03
1 2 3 4 5 6
Modbus
irV-485
P7
L2
DC ON 7.5 W OUTPUT
2
+24Vac/dc
POWER SUPPLY
0Vac/dc
PS5R-A24 SW1 SW2 SW3

V.ADJ
LED #1
1
12
10
11
4
9
1
2
3
5
6
7
L1
ON
X01
INPUT 50/60HZ 1 2 OFF
100/240 VAC 0.17A
L N SGN / SGNe
Phoenix 6Pin
Place Ground COM PORT
Wire Lug Behind On Right Side
SGN/SGNe As Viewed From
Mounting Bolt The Back
+24 0
V V
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
Automation Network ir-485 To INTELLISYS SG X8I or X12I Automation
RS485 RS485
X04 RJ11 Modbus Cable

And X02
Supplied With The
X05 irV-485 Gateway
L2 L1 L2 L1
SHIELD GROUND
SHIELD SG
Mounting Bolt
GROUND
0VDC WIRE
+24VDC
1 2
P10
P9
2 1 2 1 2 1
SG
SG
NC RJ11 COM PORT
-V +V
3 2 1 3 2 1 3 2 1 3 2 1
As Viewed From On Right Side
The Back Side Of
LED #6
LED #7
LED #8
LED #9
As Viewed From
The Controller The Back
LED #2
LED #3
LED #5
LED #4
L1
L1
screen
screen
L2
L2
1 2 3 4
irbus /
idec X05 ir485 X03 Modbus
P8
ir-485 RJ11
CONNECTOR
L2 (4)
DC ON 7.5 W OUTPUT
6
5
+24Vac/dc
POWER SUPPLY
P7
4
3
0Vac/dc

V.ADJ
2
LED #1
1
12
10
11
4
9
1
2
3
5
6
7
ON
X01
INPUT 50/60HZ 1 2 OFF L1 (2)
100/240 VAC 0.17A
L N
Place Ground
Wire Lug Behind
SG Mounting Bolt
+24 0
V V
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
Automation Network ir-485 To INTELLISYS SE X8I or X12I Automation
RS485 RS485
X04 RJ11 Modbus Cable

And X02
Supplied With The
X05 irV-485 Gateway
L2 L1 L2 L1
SHIELD GROUND
SHIELD SG
Mounting Bolt
GROUND
0VDC WIRE
RJ11
L2 (4)
+24VDC CONNECTOR
6
5
4
3
J8
2 1 2 1 2 1 2
1
L1 (2)
NC
-V +V
3 2 1 3 2 1 3 2 1 3 2 1
LED #6
LED #7
LED #8
LED #9
SE
OUTPUT 24VDC 0.3A X04 X02 As Viewed From SE
LED #2
LED #3
LED #5
LED #4
L1
L1
screen
screen
L2
L2
irbus / The Back Side Of RJ11 COM PORT

idec X05 ir485 X03 Modbus The Controller On Right Side
ir-485 As Viewed From
The Back
DC ON 7.5 W OUTPUT
+24Vac/dc
POWER SUPPLY
0Vac/dc

V.ADJ
LED #1
J11
12
10
11
4
9
1
2
3
5
6
7
ON
X01
100/240 VAC 0.17A
L N
Place Ground
Wire Lug Behind
SE Mounting Bolt
+24 0
V V
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
Automation Network ir-485 To INTELLISYS REDEYE X8I or X12I Automation
RS485 RS485
X04
And RJ11 Modbus Cable
X05
irV-485 Gateway
L2 L1
L2 L1
SHIELD
GROUND
SHIELD
L2 (4) L1 (2) Place Ground

GROUND Wire Lug Behind
0VDC WIRE Starter Interface
Redeye Board Mounting
+24VDC Starter Interface Screw
Board
Mounting Bolt RJ11
2 1 2 1 2 1 CONNECTOR
65432 1
NC
-V +V
3 2 1 3 2 1 3 2 1 3 2 1
LED #6
LED #7
LED #8
LED #9

LED #2
LED #3
LED #5
LED #4
J2
L1
L1
screen
screen
L2
L2
irbus /
idec X05 ir485 X03 Modbus Sequencer Port
ir-485 Test Port
7.5 W
J3
DC ON OUTPUT
+24Vac/dc
POWER SUPPLY BTS

0Vac/dc

V.ADJ
LED #1
REDEYE STARTER
12
10
11
4
8
5
6
7
9
1
2
3
ON INTERFACE BOARD
X01
INPUT 50/60HZ 1 2 OFF RJ11 COM PORT
100/240 VAC 0.17A On Top Center
L N As Viewed Facing Board
REDEYE STARTER
+24 0 INTERFACE BOARD
V V As Viewed Facing Board
L N G +24VDC DC DC
From Compressor
0VDC
110 / 230VAC
X01
X01
X02
X02 X03
X03
X04
X04 X09 X07
X07 X08 X06 X05
GND
RxD
Vcc
TxD
IntelliSys S3
As Viewed From
The Back Side Of
The Controller
2 1 2 1
SHIELD
RS485 RS485

Automation Network
Component
RS485 To INTELLISYS S3 X8I or X12I Automation
Network Component
Automation Network irV-485 To NIRVANA 15-30KW (20-40HP) X8I or X12I Automation
RS485 RS485
X04
And RJ11 Modbus Cable
X05
irV-485 Gateway
L2 L1
L2 L1 NIRVANA 15-30KW
(20-40HP)
SHIELD CONTROL BOARD
GROUND
As Viewed Facing Board
SHIELD
GROUND
0VDC WIRE
+24VDC
2 1 2 1 2 1
NC
-V +V
3 2 1 3 2 1 3 2 1 3 2 1
LED #6
LED #7
LED #8
LED #9

LED #2
LED #3
LED #5
LED #4
L1
L1
screen
screen
NIRVANA
L2
L2
irbus / 15-30KW
idec X05 ir485 X03 Modbus (20-40HP)
ir-485 COM PORT
DC ON 7.5 W OUTPUT
On Right
Side As
+24Vac/dc
POWER SUPPLY
0Vac/dc
PS5R-A24 SW1 SW2 SW3 Viewed

V.ADJ
LED #1
From The
12
10
11
L2 L1
4
8
5
6
7
9
1
2
3
ON Back
X01
100/240 VAC 0.17A 2 1
L N
61 68 69 61 68 69
+24 0
V V
L N G +24VDC DC DC Phoenix 3Pin Place Ground Wire Lug
From Compressor CONNECTOR Behind
0VDC
110 / 230VAC NIRVANA 15-30KW
(20-40HP) Mounting Bolt
APPENDIX B
ir-PCB TO INGERSOLL RAND INTELLISYS CONTROLLED
ir-PCB Interconnect Requirements For Ingersoll Rand ir-PCB Interconnect Requirements For Ingersoll Rand CMC
Unigy & Nirvana 15-30KW (20-40HP) Compressors .......B1 Sierra 1of2.................................................................. B32
Unigy 1 1of2.................................................................B2 ir-PCB Interconnect Requirements For Ingersoll Rand CMC
Sierra 2of2.................................................................. B33
Unigy 1 2of2.................................................................B3
Unigy 2/3 1of2 .............................................................B4
Unigy 2/3 2of2 .............................................................B5
Nirvana 15-30KW (20-40HP) 1of2..................................B6
Nirvana 15-30KW (20-40HP) 2of2..................................B7
ir-PCB Interconnect Requirements For Ingersoll Rand
Intellisys Redeye Controlled Compressors ....................B8
SSR Redeye 1of3 ...........................................................B9
SSR Redeye FV 2of3 ....................................................B10
SSR Redeye SD 3of3 ....................................................B11
Intellisys SE Controlled Compressors ..........................B12
SE UP 1of2 ..................................................................B13
SE UP 2of2 ..................................................................B14
SE ESA 1of2 ................................................................B15
SE ESA 2of2 ................................................................B16
SE DSA 1of2................................................................B17
SE DSA 2of2................................................................B18
Intellisys SG Controlled Compressors..........................B19
SG SSR 1of2 ................................................................B20
SG SSR 2of2 ................................................................B21
SG Sierra 1of2.............................................................B22
SG Sierra 2of2.............................................................B23
Intellisys SGN / SGNe Controlled Compressors ........B24
Nirvana SGN/SGNe 1of3..............................................B25
SI1 Interface to Redeye, SE, SG Controllers..................B28
Intellisys S3 ................................................................B29
Intellisys S3 1of2 ........................................................B30
Intellisys S3 2of2 ........................................................B31
17
ir-PCB Interconnect To Ingersoll Rand
Unigy & Nirvana 20-40 HP Compressors
FOR UNIGY COMPRESSORS:
All Unigy Phase 1 compressors “MUST” be converted to Phase 2 or higher. Contact Technical Support Services for the
CCN's required for this conversion.
FOR NIRVANA 20-40HP COMPRESSORS:
When using the X8I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method
when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and
Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications
When using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG
(redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See
Appendix B for interconnect drawings for these applications
Remote Control “MUST” be set to “ON”.
Remote Start / Stop must be set to “OFF”.
Check the Nirvana Software revision level. It “MUST” be updated to Version 1.10 or greater. Contact Technical Support
Services to acquire the update.
DRAWING NOTES FOR UNIGY PHASE 1 MACHINES:
Note: All Unigy Phase 1 compressors “MUST” be converted to Phase 2 or higher. Contact Technical Support Services
for the CCN's required for this conversion. The Drawing “Unigy Phase 1 1of2” is a representation for “AFTER” the
conversion is completed.
Note: The Unigy Target Pressure “MUST” be set equal to the “midpoint” of the X - Series Automation pressure control
band.
DRAWING NOTES FOR UNIGY PHASE 2/3 MACHINES:
Note: The Unigy Target Pressure “MUST” be set equal to the “midpoint” of the X - Series Automation pressure control
band.
DRAWING NOTES FOR NIRVANA 20-40HP MACHINES:
Note: Remote Control “MUST” be set to on.
Note: The Nirvana Target Pressure “MUST” be set equal to the “midpoint” of the X - Series Automation pressure
control band.
Appendix B Page B1
Unigy Phase 1
X - SERIES AUTOMATION
COMPRESSOR #1 10 D13
+VDC HATS
X01 TERMINAL SA1
C01 VFD/fixed
V1 V V
Load Enable 13 +24VDC
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
E-STOP
3 3 GND C03 14 EN
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
12 DI-4
LED 5 V C
IN
LED 2 LOAD
NC
LED 1 SEQ
11 +24VDC
VFD/FIX
READY
LED 4
ALARM
RUN
LED 3
9 DI-2
C05
C04 RUN
1
2 5 0V
READY
IR-PCB
17 NO
Unigy 1
7.5 - 15 HP
5.5 – 11 kW
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressor’s original control circuit diagram.
Appendix B Page B2
Unigy Phase 1
Appendix B Page B3
Unigy Phase 2/3
COMPRESSOR #1 10 D13
+VDC HATS
X01 TERMINAL SA1
C01 VFD/fixed
V1 V V
Load Enable 13 +24VDC
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
E-STOP
3 3 GND C03 14 EN
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
12 DI-4
LED 5 V C
IN
LED 2 LOAD
NC
LED 1 SEQ
11 +24VDC
VFD/FIX
READY
LED 4
ALARM
RUN
LED 3
9 DI-2
C05
C04 RUN
1
2 5 0V
READY
IR-PCB
17 NO
Unigy
7.5 - 15 HP
5.5 – 11 kW
Appendix B Page B4
Unigy Phase 2/3
Appendix B Page B5
Nirvana 15 – 30KW
(20 – 40HP)
COMPRESSOR #1 12 +24VDC
+VDC
X01 TERMINAL
Remote
C01 VFD/fixed 18 VFD / FIXED
V1 V V
Load Enable
1 1 SEQ CONT Remote
Load/Unload 32 LOAD ENABLE
2 2 LOAD UNL
Remote
3 3 GND C03 33 LOAD / UNLOAD
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 V C
IN
LED 2 LOAD
NC
LED 1 SEQ
37 SAFE
READY
LED 4
ALARM
RUN
LED 3
4 C
C05
C04 RUN
1
2 20 COM
READY
IR-PCB
6 NC
Nirvana
20 - 40 HP
15 – 30 kW
Alternate Connection Metthod For 37 SAFE

READY Input If Alarm Contacts Are
Being Used
READY
Appendix B Page B6
Nirvana 15 - 30KW
(20-40HP)
Appendix B Page B7
First Generation IntelliSys “Redeye” Controlled Compressors
FOR REDEYE INTELLISYS CONTROLLED MACHINES:
The ‘MASTER CONTROL’ setting of the Intellisys controller must be set to ‘ON’
The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'.
Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X - Series
Automation.
The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS.
Check the Intellisys software revision level. Always update to the latest revision prior to operation.
FOR DSA REDEYE CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 39225099
FOR DSA REDEYE CONTROLLERS, the 'REMOTE START / STOP Option’ must be purchased and Installed to enable
MASTER CONTROL. CCN: 39479423
FOR ESA REDEYE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the Redeye to
be controlled by the X - Series Automation
FOR SIERRA REDEYE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the Redeye
Controller to be sequenced/controlled by the X - Series Automation
DRAWING NOTES FOR REDEYE INTELLISYS CONTROLLED MACHINES:
Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.
Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be
connected directly to the Intellisys BTS1-28 terminal.
Appendix B Page B8
SSR Redeye
Analog Barrier Board

BTS3-
Remote Load/Unload
X - SERIES AUTOMATION 11 (was Remote Start)
COMPRESSOR #1
+VDC 12
X01 TERMINAL
C01 VFD/fixed
V1 V V Remote Load Enable
Load Enable 16 (was Remote Stop)
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL 18
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
BTS1-
READY
LED 4
ALARM
RUN
LED 3
0VAC 1M 1
C05
C04 RUN
1
BTS1-
2 READY HATS
110VAC 34
E-STOP
IR-PCB
BTS2-
1
2
3
Starter Interface Board
BTS2
HATS
110VAC 34
Alternate Connection Metthod For E-STOP
Being Used
READY
Appendix B Page B9
SSR Redeye FV
Appendix B Page B10

SSR Redeye SD
Appendix B Page B11

Second Edition Intellisys “SE” Controlled Compressors
FOR ALL SE INTELLISYS CONTROLLED MACHINES:
Automation.
FOR UP SE INTELLISYS CONTROLLERS,
Minimum Software Version 1.11
CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
When installing the Sequence Option to enable Remote Load/Unload, the Remote Start/Stop input terminals
are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710)
can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload
and Remote Start Stop.
Software Version 1.20 and Greater
The 'CONTACT SEQUENCE' setting of the Intellisys controller must be set to 'ON'.
DRAWING NOTES FOR UP SE INTELLISYS CONTROLLED MACHINES:
connected directly to the Intellisys J5-1 terminal.
Note: For Pegasus machines wiring may be factory installed connecting the Intellisys Alarm Relay J5-9, J5-10 and J5-11
to a terminal strip but unused. Remove any factory installed wiring from the Intellisys Alarm Relay contacts and connect
the X - Series Automation Interface board wiring directly to the Intellisys Alarm Relay terminals J5-9 and J5-10.
FOR ESA SE INTELLISYS CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals
DRAWING NOTES FOR ESA SE INTELLISYS CONTROLLED MACHINES:
FOR DSA SE INTELLISYS CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 22179238
DRAWING NOTES FOR DSA SE INTELLISYS CONTROLLED MACHINES:
Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be
connected directly to the Intellisys terminal 42.
FOR SIERRA SE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the SE Controller to
be sequenced/controlled by the X - Series Automation
Appendix B Page B12

SE UP
X - SERIES AUTOMATION J1
COMPRESSOR #1 Remote Load/Unload
+VDC 11
X01 TERMINAL (was Remote Start)
C01 VFD/fixed 12
V1 V V Remote Enable
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
J5
0VAC 1M 1
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
J5
2 READY
110VAC 7
E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
UP Series
J5
110VAC 7
Being Used
READY
Appendix B Page B13

SE UP
Appendix B Page B14

SE ESA
+VDC 11
C01 VFD/fixed 12
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
J5
0VAC KM1 1
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
J5
2 READY
110VAC 7
MCB2 HAT E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
ESA Series
J5
110VAC 7
Being Used
READY
Appendix B Page B15

SE ESA
Appendix B Page B16

SE DSA
+VDC 6
C01 VFD/fixed 5
1 1 SEQ CONT
Load/Unload 3
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
J5
0VAC 1M 42
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
J5
2 READY 1ATS
110VAC 36
E-STOP
IR-PCB
J5
34
33
Intellisys SE
32 DSA Contact
Cooled
J5
110VAC 36.
Being Used
READY
Appendix B Page B17

SE DSA
Appendix B Page B18

Second Generation IntelliSys “SG” Controlled Compressors
FOR SG INTELLISYS CONTROLLED MACHINES:
Automation.
FOR SIERRA SG INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) can be used as an alternative to allow
the SG Controller to be sequenced/controlled by the X - Series Automation
DRAWING NOTES FOR SG INTELLISYS CONTROLLED MACHINES:
connected directly to the Intellisys P1-2 terminal.
Appendix B Page B19

SG SSR
X - SERIES AUTOMATION P3
COMPRESSOR #1
+VDC 25 Remote Load Enable
X01 TERMINAL
C01 VFD/fixed 26
V1 V V
Load Enable 27 Remote Load/Unload
1 1 SEQ CONT
Load/Unload 28
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
1Sb P1
0VAC 1M 2
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
P1
2 READY 1ATS
110VAC 1
E-STOP
IR-PCB
P2
3
2
1 Intellisys SG
P!
1ATS
110VAC 1
Being Used
READY
Appendix B Page B20

SG SSR
Appendix B Page B21

SG Sierra
X - SERIES AUTOMATION P3
COMPRESSOR #1
+VDC 25 Remote Load Enable
X01 TERMINAL
C01 VFD/fixed 26
V1 V V
1 1 SEQ CONT
Load/Unload 28
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
1Sb P1
0VAC 1M 2
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
P1
2 READY 1ATS
110VAC 1
E-STOP
IR-PCB
P2
3
2
1 Intellisys SG
P!
1ATS
110VAC 1
Being Used
READY
Appendix B Page B22

SG Sierra
Appendix B Page B23

Nirvana IntelliSys “SGN / SGNe” Controlled Compressors
FOR SGN/SGNE INTELLISYS CONTROLLED MACHINES:
The SI1 interface (CCN: 42425710) must be used to allow the SGN/SGNe Controller to be sequenced/controlled by the X -
Series Automation
Automation.
DRAWING NOTES FOR NIRVANA MACHINES:
Note: The Nirvana Target Pressure “MUST” be set equal to the Midpoint of the X - Series Automation pressure control
band.
Refer to the X - Series Automation Overview Drawing for the X - Series Automation Compressor 2 through 4 X01 to IR-
PCB terminal connections
Appendix B Page B24

Nirvana SGN/SGNe
Sequence Interface 1
X - SERIES AUTOMATION 1 Remote Load / Unload

COMPRESSOR #1
+VDC
X01 TERMINAL
2
C01 VFD/fixed
V1 V V
Load Enable
3 Run
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
4 Remote Load Enable
3 3 GND C03
NO
4 4 D11 5 Neutral
OUT
C
5 5 D12
NC 6 Neutral
6 6 +20V C02
NO
LED 5 VFD 7 Hot COM
C
IN
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4
ALARM
RUN
LED 3
N H
C05 110 VAC
C04 RUN COM
Supply
1
SGN/
2 READY SGNe
P1
HATS
IR-PCB 110VAC 1
E-STOP
SGN/
SGNe
P2
3
2
1
P!
1ATS
110VAC 1 Intellisys Controller
Being Used
READY
Appendix B Page B25

Nirvana SGN/SGNe
Appendix B Page B26

Nirvana SGN/SGNe
Appendix B Page B27

SI1 Interface to Redeye, SE, SG Controllers
Sequence Interface 1
X - SERIES AUTOMATION 1 Remote Load / Unload

COMPRESSOR #1
+VDC
X01 TERMINAL
2
C01 VFD/fixed
V1 V V
Load Enable
3 Run
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
4 Remote Load Enable
3 3 GND C03
NO
4 4 D11 5 Neutral
OUT
C
5 5 D12
NC 6 Neutral
6 6 +20V C02
NO
LED 5 VFD 7 Hot COM
C
IN
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4
ALARM
RUN
LED 3
N H
C05 110 VAC
C04 RUN COM
Supply
1 SE SE
2 READY Redeye DSA ESA/UP SG
BTS1- J5 J5 P1
HATS
IR-PCB 110VAC 34 36 7 1
E-STOP
SE SE
Redeye DSA ESA/UP SG
BTS2- J5 J5 P2
1 34 9 3
2 33 10 2
SE SE
Redeye DSA ESA/UP SG 3 32 11 1
BTS1- J5 J5 P1
1ATS
110VAC 34 36 7 1 Intellisys Controller
Being Used
READY
Appendix B Page B28

IntelliSys S3 Controlled Compressors
FOR ALL S3 INTELLISYS CONTROLLED MACHINES:
The 'REMOTE CONTROL' setting “RC” of the Intellisys controller must be set to 'ON'.
Remote Start / Stop must be set to “OFF”
Automation.
The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation.
DRAWING NOTES FOR INTELLISYS S3 MACHINES:
Note: R1 Relay - IR CCN: 39403290
Note: R1 Relay Base – IR CCN: 39125091
Appendix B Page B29

Intellisys S3
X - SERIES AUTOMATION X04

COMPRESSOR #1
+VDC 1
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable 7 Remote Load Enable
1 1 SEQ CONT
Load/Unload 8 Remote Load/Unload
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC KM2
LED 1 SEQ
Contact
X03
0VAC KM1 2
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB R1
Contact X02
110VAC 3
4 Intellisys S3
R1
Coil
Appendix B Page B30

Intellisys S3
Appendix B Page B31

CMC Sierra
Terminal BCM
Strip
X4I / X8I / X12I 2TB

COMPRESSOR #1
+VDC 1 +24VDC
X01 TERMINAL
C01 VFD/fixed 2TB
V1 V V
1 1 SEQ CONT
Load/Unload 2TB
2 2 LOAD UNL
6 Remote Load/Unload
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
1Sb 1TB
1TB12 1M 5
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
CMC
The CMC Controller must be updated with Release Version 1.42 or greater.
The file can be found on the ServiceNet. Select Centrifugal, then select CMC Files, then select V320.
The Executable file is 22458368.exe
Appendix B Page B32

Appendix B Page B33
APPENDIX C
ir-PCB TO INGERSOLL RAND PRESSURE SWITCH CONTROLLED
ir-PCB Interconnect Requirements For Ingersoll Rand EP 20-30 ESP SD 1of2 .................................................C34
Pressure Switch Controlled Compressors ..................... C1
EP 20-30 ESP SD 2of2 .................................................C35
SSR UP5 11-22 SD 1of2 ................................................ C2
SSR UP5 11-22 SD 2of2 ................................................ C3 Small Reciprocating Air Compressors ........................C36
SSR UP5 22-37 SD 1of2 ................................................ C4 UP6RE 7.5–15 175, UP6RX 7.5–15 175 1of3 ...............C37
SSR UP5 22-37 SD 2of2 ................................................ C5 UP6RE 7.5–15 175, UP6RX 7.5–15 175 2of3 ...............C38
SSR UP6 15-30 FV 1of2 ................................................ C6 UP6RE 7.5–15 175, UP6RX 7.5–15 175 3of3 ...............C39
SSR UP6 15-30 FV 2of2 ................................................ C7 Models 231, 7T2, 7T4, 15T2, 3 Phase ........................C40
SSR UP6 15-30 SD 1of2 ................................................ C8 Models 231, 7T2, 7T4, 15T2, 3 Phase ........................C41
SSR UP6 15-30 SD 2of2 ................................................ C9 Models 2340, 2475, 2545, 7100,
SSR UP6 40-50 FV 1of2 .............................................. C10 15T & 3000 10f3 ........................................................C42
SSR UP6 40-50 FV 2of2 .............................................. C11 Models 2340, 2475, 2545, 7100,
SSR UP6 40-50 SD 1of2 .............................................. C12 15T & 3000 20f3 ........................................................C43
SSR UP6 40-50 SD 2of2 .............................................. C13 Models 2340, 2475, 2545, 7100,
UP6 5-15 FV 1PH 60Hz 1of2 ...................................... C14 15T & 3000 30f3 ........................................................C44
UP6 5-15 FV 1PH 60Hz 2of2 ...................................... C15 Excessive Pressure Shutdown Switch Example Before
Installation ................................................................C45
UP6 5-15 FV 3PH 60Hz 1of2 ...................................... C16
Excessive Pressure Shutdown Switch Example After
UP6 5-15 FV 3PH 60Hz 2of2 ...................................... C17
Installation ................................................................C46
UP6 5-15 SD 3PH 60Hz 1of2 ...................................... C18
UP6 5-15 SD 3PH 60Hz 2of2 ...................................... C19
UP6 5-15 FV 3PH 50Hz 1of2 ...................................... C20
UP6 5-15 FV 3PH 50Hz 2of2 ...................................... C21
UP6 5-15 SD 3PH 50Hz 1of2 ...................................... C22
UP6 5-15 SD 3PH 50Hz 2of2 ...................................... C23
SSR M15-22c 20-30HP XF EP HP HXP
50-60Hz 1of2 ............................................................ C24
SSR M15-22c 20-30HP XF EP HP HXP
50-60Hz 2of2 ............................................................ C25
M11-18.5 1of2........................................................... C26
M11-18.5 2of2........................................................... C27
M37-50 1of2.............................................................. C28
M37-50 2of2.............................................................. C29
M55-75 1of2.............................................................. C30
M55-75 2of2.............................................................. C31
EP 20-30 ESP FV 1of2 ................................................. C32
EP 20-30 ESP FV 2of2 ................................................. C33
51
Pressure Switch Controlled Compressors
FOR ALL COMPRESSORS:
Compressors to be connected must have automatic Start / Stop capability .
DRAWING NOTES FOR PRESSURE SWITCH CONTROLLER MACHINES:

Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch. An increase in pressure
differential across air treatment equipment can result in excess compressor discharge pressure. See Appendix A, Page
70 and 71 for application drawings. In most applications, the model and type of pressure switch supplied with the
compressor can be used as the Excessive Pressure Shutdown Switch. If this is specific model/type of pressure switch
is not readily available, any pressure switch can be utilized as long as it equals or exceeds the specifications of the
pressure switch found on the compressor.
Set the Excessive Pressure Shutdown Switch to “OPEN” 5 PSI less than the maximum discharge pressure
recommended by the compressor manufacturer.
Appendix C Page C1
SSR UP5 11-22 SD
Restart TD
MOL HATR Relay
E-STOP Contact SS Contact Contact
110VAC
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload To TM2 Relay
2 2 LOAD UNL P To KM1 Contact
3 3 GND C03
NO
4 4 D11
To KM2 Contact
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
READY
LED 4
ALARM Contact
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load
To Avoid Potential Wiring Issues, Always Break / Make ir-PCB

Wire Connections At The Pressure Switch Or Cut / Splice The
Actual Pressure Switch Wires
Wire Per The Above Schematic
Appendix C Page C2
SSR UP5 11-22 SD
Appendix C Page C3
SSR UP5 22-37 SD
KM1 TM3
Relay Relay
Contact Contact
Restart TD
MOL MMS HATR Relay
E-STOP Contact Contact SS Contact Contact
110VAC
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
3 3 GND C03
NO
4 4 D11
To KM2 Contact
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
READY
LED 4
ALARM Contact
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C4
SSR UP5 22-37 SD
Appendix C Page C5
SSR UP6 15-30 FV
Restart TD
HATR Relay
E-STOP COL ON OFF Contact Contact
110VAC
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable To TR Relay
1 1 SEQ CONT To M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
To 1SV
OUT
C
5 5 D12 To 3SV
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
M 0 VAC
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C6
SSR UP6 15-30 FV
Appendix C Page C7
SSR UP6 15-30 SD
Restart TD
HATR Relay
E-STOP OL ON OFF Contact Contact
110VAC
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
1 1 SEQ CONT To 1M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
C To 2M Contact
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC 1M
LED 1 SEQ
Contact
1M 0 VAC
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C8
SSR UP6 15-30 SD
Appendix C Page C9
1M TDRI
SSR UP6 40-50 FV Relay Relay
Contact Contact
Restart TD
MMS HATR Relay
SS
E-STOP OL Contact Contact Contact
ON OFF
110VAC
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
C To TDRI Contact
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
1M 0 VAC
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C10

SSR UP6 40-50 FV
Appendix C Page C11

1M TDRI
SSR UP6 40-50 SD Relay Relay
Contact Contact
Restart TD
MMS HATR Relay
SS
E-STOP OL Contact Contact Contact
ON OFF
110VAC
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
C To 2M Contact
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C12

SSR UP6 40-50 SD
Appendix C Page C13

UP6 5-15 FV 1PH 60Hz
To 1M Contact
To CR Relay
COMPRESSOR #1 OL E-STOP ST
+VDC
X01 TERMINAL To HM
HATS
C01 VFD/fixed 110VAC To EDV
V1 V V To M
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4
ALARM
RUN
LED 3
0 VAC
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C14

Appendix C Page C15

To 1M Contact
To CR Relay
+VDC
X01 TERMINAL To HM
HATS
V1 V V To M
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4
ALARM
RUN
LED 3
0 VAC
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C16

Appendix C Page C17

UP6 5-15 SD 3PH 60Hz
To 1M Contact
To CR Relay
+VDC
X01 TERMINAL To HM
HATS
V1 V V To 1M/1S/2M Contacts
Load Enable
1 1 SEQ CONT To TD Relay
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
1M
READY
LED 4
ALARM Contact
RUN
LED 3
0 VAC
C05 1M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C18

Appendix C Page C19

To KM1 Contact
X - SERIES AUTOMATION MOL To CR Relay
COMPRESSOR #1 Contact E-STOP ST
+VDC
X01 TERMINAL To HM
HATS
C01 VFD/fixed 110VAC
To EDV
V1 V V KM1/KM2/KM3 Contacts
Load Enable
1 1 SEQ CONT To KM1
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD P
C
IN
LED 2 LOAD
NC
LED 1 SEQ
KM1
READY
LED 4
ALARM Contact
RUN
LED 3
0 VAC
C05 KM
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C20

Appendix C Page C21

To KM1 Contact
X - SERIES AUTOMATION MOL To CR Relay
COMPRESSOR #1 Contact E-STOP ST
+VDC
X01 TERMINAL To HM
HATS
To EDV
V1 V V KM1/KM2/KM3 Contacts
Load Enable
1 1 SEQ CONT To KM1
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD P
C
IN
LED 2 LOAD
NC
LED 1 SEQ
KM1
READY
LED 4
ALARM Contact
RUN
LED 3
0 VAC
C05 KM
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C22

Appendix C Page C23

SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz
MCB2 MOL K3
Contact HAT Contact E-STOP Contact SS ST
To TM3 Contact
To AS Switch
110VAC
K2 Contact
ST TM2 Contact
X - SERIES AUTOMATION CR
COMPRESSOR #1 (OPT) Contact
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL P To TM2 Relay
3 3 GND C03
NO
4 4 D11
To KM2 Contact
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ TM2
Contact
READY
LED 4
ALARM KM1 0 VAC

RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C24

SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz
Appendix C Page C25

M11 -M18.5
COMPRESSOR #1
+VDC
X01 TERMINAL
From Intellisys SS To Intellisys
C01 VFD/fixed Controller Controller
V1 V V
Load Enable Terminal 24 Terminal 9
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD PS
C
IN
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4
ALARM From Intellisys

RUN
LED 3
Controller
C05 Terminal 3
KM1
C04 RUN
1 From Intellisys
2 READY Controller
Terminal 4
IR-PCB
UnLoad
1PS Load

Appendix C Page C26

M11 -M18.5
Appendix C Page C27

M37-50
K1
Contact
To 2TR Contact
48VAC
To 1VAC Contact
To 3OP Contact
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL P To 2TR Relay
3 3 GND C03
NO
4 4 D11
To KM2 Contact
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
KM1 Contact
KM1 0 VAC
READY
LED 4
ALARM
RUN
LED 3
C05 KM3 Contact

C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C28

M37-50
Appendix C Page C29

M55-75
1CR
Contact
To 2TR Contact
48VAC
To 1VAC Contact
To 3OP Contact
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL P To 2TR Relay
3 3 GND C03
NO
4 4 D11
To DC Contact
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
MC Contact
MC 0 VAC
READY
LED 4
ALARM
RUN
LED 3
C05 SC Contact
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C30

Appendix C Page C31
EP 20-30 ESP FV PUSH PULL
STOP START
HATS To 1CR Relay
110VAC
CR CR
Contact Contact
1TD Contact
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
To 1TD Relay
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
C To 1M Contact
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C32

EP 20-30 ESP FV
Appendix C Page C33
EP 20-30 ESP SD PUSH PULL
STOP START
HATS To 1CR Relay
110VAC
CR CR
Contact Contact
1TD Contact
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
To 1TD Relay
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
C To 2M Contact
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C34

EP 20-30 ESP SD
Appendix C Page C35
Small Reciprocating Air Compressors

differential across air treatment equipment can result in excess compressor discharge pressure. See Apendix A Page
Note: R1 and R2 Relay - IR CCN: 39403290
Note: R1 and R2 Relay Base – IR CCN: 39125091
Appendix C Page C36

UP6RE 7.5–15 175, UP6RX 7.5–15 175
COMPRESSOR #1 SS
+VDC ON OFF To M
X01 TERMINAL
To ETM
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL LOLS
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD P
C
IN
LED 2 LOAD
NC
LED 1 SEQ
OL
Contact
READY
LED 4
RUN ALARM
LED 3 0 VAC
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C37

UP6RE 7.5–15 175, UP6RX 7.5–15 175
Appendix C Page C38

UP6RE 7.5–15 175, UP6RX 7.5–15 175
Appendix C Page C39

Models (231, 7T2, 7T4, 15T2) 3 Phase
COMPRESSOR #1 SS
+VDC ON OFF
X01 TERMINAL
HATS To M
C01 VFD/fixed X1
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload LOLS
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD P
C
IN
LED 2 LOAD
NC
LED 1 SEQ
OL
Contact
READY
LED 4
RUN ALARM 0 VAC

LED 3 X2
C05 M
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C40

Models (231, 7T2, 7T4, 15T2) 3 Phase
Appendix C Page C41

Models 2340, 2475, 2545, 7100, 15T & 3000
COMPRESSOR #1 SS
+VDC ON OFF
X01 TERMINAL
HATS To M
C01 VFD/fixed L1
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload LOLS
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC R2
6 6 +20V C02
NO
LED 5 VFD P
C
IN
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4
RUN ALARM
LED 3
To Customer Supplied
C05
C04 RUN External Neutral
1
R1
2 READY To Customer Supplied
External 110VAC
IR-PCB R2
OL
Contact
L2
M
R1
UnLoad
1PS Load

Appendix C Page C42

Models 2340, 2475, 2545, 7100, 15T & 3000
Appendix C Page C43

Models 2340, 2475, 2545, 7100, 15T & 3000
Appendix C Page C44

Excessive Pressure Shutdown Switch Example Before Installation
SSR UP5 11-22 SD
Restart TD
MOL HATR Relay
110VAC
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
3 3 GND C03
NO
4 4 D11
To KM2 Contact
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
READY
LED 4
ALARM Contact
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C45

Excessive Pressure Shutdown Switch Example After Installation
SSR UP5 11-22 SD
Restart TD
MOL HATR Relay
110VAC
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V To TM2 Relay
Load Enable
1 1 SEQ CONT To KM1 Contact
Load/Unload
2 2 LOAD UNL P
3 3 GND C03
NO To KM2 Contact
4 4 D11
OUT
C
5 5 D12 Excessive
NC
6 6 +20V C02 Pressure
NO Shutdown
LED 5 VFD C
Switch
IN
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
READY
LED 4
ALARM Contact
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix C Page C46

APPENDIX D
ir-PCB TO INGERSOLL RAND NON-NIRVANA VSD
Wiring The VSD Box To The Ingersoll Rand Non-Nirvana
VSD.............................................................................. D1
Intellisys SG Controlled Compressors........................... D2
VSD Box Interconnect To Ingersoll Rand Intellisys
SG Controlled VSD Compressors 1of2.......................... D3
SG Controlled VSD Compressors 2of2.......................... D4
Intellisys SE Controlled Compressors ........................... D5
SE UP Controlled VSD Compressors 1of2 ..................... D6
SE UP Controlled VSD Compressors 2of2 ..................... D7
SE ESA Controlled VSD Compressors 1of2.................... D8
SE ESA Controlled VSD Compressors 2of2.................... D9
SE DSA Controlled VSD Compressors 1of2 ................. D10
SE DSA Controlled VSD Compressors 2of2 ................. D11
Pressure Switch Controlled Compressors ................... D12
VSD Box Interconnect To Ingersoll Rand Pressure Switch
Controlled VSD Compressors 1of2............................. D13
VSD Box Interconnect To Ingersoll Rand Pressure Switch
Controlled VSD Compressors 2of2............................. D14
Excessive Pressure Shutdown Switch Example Before
Installation ................................................................ D15
Excessive Pressure Shutdown Switch Example After
Installation ................................................................ D16
VSD Box Interconnect To Ingersoll Rand CMC Controlled
Sierra VSD Compressors 1of2 .................................... D17
VSD Box Interconnect To Ingersoll Rand CMC Controlled
Sierra VSD Compressors 2of2 .................................... D18
98
Wiring The VSD Box To The Ingersoll Rand Non-Nirvana VSD
VSD Box
XPM-Ao2
4-20mA(1)
ANA1
ANA1
X07
+
25 26 27 28 29 30
#1
X02
Pressure
Transducer
+VDC
+
-
Signal
Case Ground
+VDC
+24 13
Signal
A1 60
IR-5000
COM 55
39
Appendix D Page D1
Second Generation IntelliSys “SG” Controlled Compressors
FOR SG INTELLISYS CONTROLLED MACHINES:
When using the X8I or X12I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred”
method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors
and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications
When using the X4I Automation System, the ir-PCB is the “recommended and preferred” method when interfacing and
connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP)
Compressors. See Appendix B for interconnect drawings for these applications
Automation.
FOR SIERRA SG INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) can be used as an alternative to allow
the SG Controller to be sequenced/controlled by the X - Series Automation
DRAWING NOTES FOR SG INTELLISYS CONTROLLED MACHINES:
connected directly to the Intellisys P1-2 terminal.
Appendix D Page D2
Ingersoll Rand Intellisys Controlled VSD Compressors To VSD Interconnect
SG SSR
VSD BOX P3
X01 TERMINAL +VDC 25 Remote Load Enable
C01 VFD/fixed 26
V1 V V
1 1 SEQ CONT
Load/Unload 28
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11 To Existing
OUT
C Blowdown
5 5 D12
NC Solenoid
6 6 +20V C02 2CR Relay P1
NO
5
LED 5 VFD C
IN
LED 2 LOAD XCR
NC
LED 1 SEQ
1Sb P1
0VAC 1M 2
READY
LED 4
ALARM
RUN
LED 3
C05 XCR
C04 RUN
1
P1
2 1ATS
READY 110VAC 1
E-STOP
IR-PCB
P2
3
2
1 Intellisys SG
P!
1ATS
110VAC 1
Being Used
READY
Appendix D Page D3
Appendix D Page D4
Second Edition Intellisys “SE” Controlled Compressors
FOR ALL SE INTELLISYS CONTROLLED MACHINES:
When using the X8I or X12I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred”
method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors
and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications
When using the X4I Automation System, the ir-PCB is the “recommended and preferred” method when interfacing and
connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP)
Compressors. See Appendix B for interconnect drawings for these applications
Automation.
FOR UP SE INTELLISYS CONTROLLERS,
CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
When installing the Sequence Option to enable Remote Load/Unload, the Remote Start/Stop input terminals
Software Version 1.20 and Greater
The 'CONTACT SEQUENCE' setting of the Intellisys controller must be set to 'ON'.
DRAWING NOTES FOR UP SE INTELLISYS CONTROLLED MACHINES:
Note: For Pegasus machines wiring may be factory installed connecting the Intellisys Alarm Relay J5-9, J5-10 and J5-11
to a terminal strip but unused. Remove any factory installed wiring from the Intellisys Alarm Relay contacts and connect
the X - Series Automation Interface board wiring directly to the Intellisys Alarm Relay terminals J5-9 and J5-10.
FOR ESA SE INTELLISYS CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
DRAWING NOTES FOR ESA SE INTELLISYS CONTROLLED MACHINES:
FOR DSA SE INTELLISYS CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on.
CCN: 22179238
DRAWING NOTES FOR DSA SE INTELLISYS CONTROLLED MACHINES:
connected directly to the Intellisys terminal 42.
FOR SIERRA SE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the SE Controller to
be sequenced/controlled by the X - Series Automation
Appendix D Page D5
SE UP
+VDC 11
C01 VFD/fixed 12
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C To Existing
5 5 D12
NC 1SV
6 6 +20V C02 3SV
NO 2CR Relay
LED 5 VFD C J5
IN
LED 2 LOAD 4
NC
LED 1 SEQ
XCR
XCR J5
0VAC 1M 1
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
J5
2 READY
110VAC 7
E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
UP Series
J5
110VAC 7
Being Used
READY
Appendix D Page D6
Appendix D Page D7
SE ESA
+VDC 11
C01 VFD/fixed 12
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C To Existing
5 5 D12
NC 1SV
6 6 +20V C02 3SV
NO
2CR Relay
LED 5 VFD C J5
IN
LED 2 LOAD
NC 4
LED 1 SEQ
XCR
XCR J5
0VAC 1M 1
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
J5
2 READY 110VAC 7
MCB2 HAT E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
ESA Series
J5
110VAC 7
Being Used
READY
Appendix D Page D8
Appendix D Page D9
SE DSA
+VDC 6
C01 VFD/fixed 5
1 1 SEQ CONT
Load/Unload 3
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C To Existing
5 5 D12
NC 1SV
6 6 +20V C02 3SV
NO 2CR Relay
LED 5 VFD C J5
IN
LED 2 LOAD 39
NC
LED 1 SEQ
XCR
XCR J5
0VAC 1M 42
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
J5
2 1ATS
READY 36
110VAC
E-STOP
IR-PCB
J5
34
33
Intellisys SE
32 DSA Contact
Cooled
J5
110VAC 38
Being Used
READY
Appendix D Page D10

Appendix D Page D11
Pressure Switch Controlled Compressors

differential across air treatment equipment can result in excess compressor discharge pressure. See Appendix A, Page
Appendix D Page D12

Ingersoll Rand Pressure Switch Controlled VSD Compressors To VSD Interconnect
SSR UP6 20-30 FV

Restart TD
HATR Relay
110VAC
VSD BOX
X01 TERMINAL +VDC
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO To 1SV
4 4 D11
OUT
C To 3SV
5 5 D12
NC To 2CR
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4
XCR
ALARM
RUN
LED 3
110VAC
C05 XCR M 0 VAC
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix D Page D13

Appendix D Page D14
Excessive Pressure Shutdown Switch Example Before Installation
SSR UP6 20-30 FV

Restart TD
HATR Relay
110VAC
VSD BOX
X01 TERMINAL +VDC
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO To 1SV
4 4 D11
OUT
C To 3SV
5 5 D12
NC To 2CR
6 6 +20V C02
NO
LED 5 VFD C
IN
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4
XCR
ALARM
RUN
LED 3
110VAC
C05 XCR M 0 VAC
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix D Page D15

Excessive Pressure Shutdown Switch Example After Installation
SSR UP6 20-30 FV

Restart TD
HATR Relay
110VAC
VSD BOX
X01 TERMINAL +VDC
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12 To 1SV
NC To 3SV
6 6 +20V C02 Excessive
NO Pressure To 2CR
LED 5 VFD C Shutdown
IN
LED 2 LOAD Switch
NC
LED 1 SEQ
READY
LED 4
XCR
ALARM
RUN
LED 3
110VAC
C05 XCR M 0 VAC
C04 RUN
1
2 READY
IR-PCB
UnLoad
1PS Load

Appendix D Page D16

CMC Sierra
Terminal BCM
Strip
X - SERIES AUTOMATION 2TB

COMPRESSOR #1
+VDC 1 +24VDC
X01 TERMINAL
C01 VFD/fixed 2TB
V1 V V
1 1 SEQ CONT
Load/Unload 2TB
2 2 LOAD UNL
6 Remote Load/Unload
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12 To
NC 1SV
6 6 +20V C02
NO 4CR Relay
LED 5 VFD C 1TB
IN
LED 2 LOAD 7
NC
LED 1 SEQ
1CR-A 1TB
1TB12 1M 5
READY
LED 4
ALARM
RUN
LED 3
C05
C04 RUN
1
2 READY
IR-PCB
CMC
The CMC Controller must be updated with Release Version 1.42 or greater.
The file can be found on the ServiceNet. Select Centrifugal, then select CMC Files, then select V320.
The Executable file is 22458368.exe
Appendix D Page D17

Appendix D Page D18

X Series Interconnect Guide IR Compressors 80443864

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X Series Interconnect Guide IR Compressors 80443864

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Ingersoll Rand

X-Series System Automation

Before installing or starting this unit for the first

• Before installing or operating the X- OPERATION

Supply ir-PCB COMPRESSOR CONTROL CABLE

PRESSURE TRANSDUCER CABLE

X4I X05 CONNECTOR PT CONNECTOR

Ir-PCB Compressor #4 Ir-PCB Compressor #3

RS485 Network Cable

PRESSURE TRANSDUCER CABLE

X8I X05 CONNECTOR PT CONNECTOR

ir-PCB COMPRESSOR CONTROL CABLE

From Air Reference X8I Application and Interconnect Guide For

From VSD Box

1 > Intellisys Discharge

From Pressure Transducer

From VSD Box

SECTION 8 — COMPRESSOR INTERCONNECT DRAWINGS

INTELLISYS CONTROLLER E-PROM RECOMMENDATION REFERENCE LIST

IntelliSys - First Generation Redeye IntelliSys - Second Edition SE

SSR 50 - 450HP 2.4 SSR 15 - 100HP (DSA) 1.75

Sierra 100 - 200HP 2.7 SSR - UP (Pegasus) 1.23

Recip 1.62 SSR 22 - 150kW (ESA) 1.93

Sierra 50 - 100HP 1.3

IntelliSys - Second Generation SG IntelliSys - Nirvana SGN

SSR 50 - 450 (1 & 2 Stage) 1.5 Nirvana CC 100 - 200HP 1.45

SSR 75 - 350kW (ESA) 1.5 IntelliSys - Nirvana SGNe

Sierra 125-400HP 1.35 Nirvana CC 50 - 300HP 2.4

Recip 1.28 Nirvana OF 50 - 200HP 1.2

INTELLISYS CONTROLLER INTERCONNECT RECOMMENDATION

NIRVANA 15-30KW (20-40HP)

All Compressors Controllers Must Have Automatic Start / Stop Set To ON

RJ11 Modbus Cable

PS5R-A24 SW1 SW2 SW3

X04 RJ11 Modbus Cable

PS5R-A24 SW1 SW2 SW3

X04 RJ11 Modbus Cable

irbus / The Back Side Of RJ11 COM PORT

PS5R-A24 SW1 SW2 SW3

L2 (4) L1 (2) Place Ground

OUTPUT 24VDC 0.3A X04 X02

POWER SUPPLY BTS

PS5R-A24 SW1 SW2 SW3

From Previous X8I or X12I To Next

OUTPUT 24VDC 0.3A X04 X02

PS5R-A24 SW1 SW2 SW3 Viewed

Alternate Connection Metthod For 37 SAFE

Analog Barrier Board

Appendix B Page B10

Appendix B Page B11

Appendix B Page B12

Appendix B Page B13

Appendix B Page B14

Appendix B Page B15

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Appendix B Page B17

Appendix B Page B18

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Appendix B Page B20

Appendix B Page B21

Appendix B Page B22

Appendix B Page B23

Appendix B Page B24