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INTERACTIVE SCHEMATIC

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UENR2490-05
May 2018

390F Excavator
Hydraulic System
HJD1-UP
TYE1-UP
MGF1-UP
HSM1-UP
GAY1-UP
FEH1-UP
HNG1-UP

© 2018 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION

Part Machine Schematic


Description
Number Location Location
Accumulator & MTG Gp - Hydraulic (Charged) 335-0546 1 D-2
Filter Gp - Oil (Hydraulic) 185-0336 2 A-7
Filter Gp - Oil (Hydraulic) (Case Drain) 6E-5534 3 A-7
Filter Gp - Oil (Hydraulic) (Return) 188-4145 4 A-8
Manifold Gp - Control (Pilot Oil Supply) 417-8013 5 D-2
Motor Gp - Fan 364-0983 6 B-8
Motor Gp - Swing (Front) 295-9447 7 F-4
Motor Gp - Swing (Rear) 295-9446 8 F-2
Motor Gp - Travel (LH) 209-5895 9 F-8
Motor Gp - Travel (RH) 209-5895 10 F-7
Pump Gp - Fan 448-9705 11 B-6
Pump Gp - Main Hydraulic 369-9655 12 A-2
Pump Gp - Pilot 369-9658 13 B-5
Sensor Gp - Pressure (Boom Extend) 344-7392 14 C-4
Sensor Gp - Pressure (Boom Pump) 344-7392 15 D-4
Sensor Gp - Pressure (Boom Retract) 344-7392 16 C-6
Sensor Gp - Pressure (Bucket Extend) 344-7392 17 D-4
Sensor Gp - Pressure (Bucket Retract) 344-7392 18 D-6
Sensor Gp - Pressure (Stick Extend) 344-7392 19 F-4
Sensor Gp - Pressure (Stick Pump) 344-7392 20 E-4
Sensor Gp - Pressure (Stick Retract) 344-7392 21 F-6
Sensor Gp - Pressure (Swing) 344-7392 22 E-4
Sensor Gp - Pressure (Travel LH) 344-7390 23 C-8
Sensor Gp - Pressure (Travel RH) 344-7390 24 C-7
Swivel Gp 295-9595 25 E-7
Valve Gp - Check (Fan) 369-8475 26 E-6
Valve Gp - Fan Reversing 360-4604 27 C-7
Valve Gp - Main Control 381-1859 28 C-6
Valve Gp - Pilot (Travel, Shuttle) 369-8502 29 D-7
Valve Gp - Solenoid (Manifold) 447-1041 30 C-2
Valve Gp - Swing Cushion 315-4394 31 E-3
Valve Gp - Travel (Counterbalance) (LH) 155-9200 32 E-8
Valve Gp - Travel (Counterbalance) (RH) 155-9200 33 E-7
Note: Check Part Number In The Part Manual For Your Specific Machine.
TAP LOCATION

Tap Schematic
Description
Number Location
AA Boom Pump Output Pressure B-4
BB Stick Pump Output Pressure B-1
CC Power Shift Pressure C-2
DD Stick Pump NFC PRV Pressure C-2
EE Boom Pump NFC PRV Pressure C-3
PG Pilot Pressure A-7
SOS Oil Sampling Port A-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT


or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
8 7 6 5 4 3 2 1
(9) MOTOR GP (10) MOTOR GP
TRAVEL (LH) TRAVEL MOTOR (LEFT) TRAVEL (RH) TRAVEL MOTOR (RIGHT) (8) MOTOR GP
IDENT VALVE ECM CONNECTOR
209-5895 209-5895 PM2-SW SWING (REAR)
295-9446
1 BOOM HE PC PRV+ (EXTEND)
34
Pi4 PM2-CV3 DB SWING MOTOR (FRONT) PG1 PG2 DB SWING MOTOR (REAR) 2 BOOM HE CT PRV+ (EXTEND)
Pi5 Dr4
Pi PMDr-CV3 PG 46 PR 3 BOOM RE PC PRV+ (RETRACT)
Pi PD
Pi (HEAD) L6a R6 (ROD) 4 BOOM RE CT PRV+ (RETRACT)
F Pi (HEAD) L6b
14 13 15 16
F
Dr 30 7 BUCKET HE PC PRV+ (EXTEND)
Dr
Dr 8 BUCKET HE CT PRV+ (EXTEND)
Dr
PG PG (21) SENSOR GP 9 BUCKET RE PC PRV+ (RETRACT)
(19) SENSOR GP
PRESSURE PB PA
STICK PRESSURE (STICK EXTEND) PA PB 10 BUCKET RE CT PRV+ (RETRACT)
(STICK RETRACT) 344-7392
344-7392 (7) MOTOR GP M M 13 STICK HE PC PRV+ (EXTEND)
SWING (FRONT)
295-9447 A1 B1 TS A B 14 STICK HE CT PRV+ (EXTEND)
AG BG BG AG
15 STICK RE PC PRV+ (RETRACT)
A B B A (31) VALVE GP
(20) SENSOR GP SWING CUSHION 16 STICK RE CT PRV+ (RETRACT)
P P PRESSURE (STICK PUMP) 315-4394
344-7392
Pi3b IDENT MACHINE ECM CONNECTOR
L5 (LEFT)
BYPASS PS 29 BOOM ANTI DRIFT VALVE
A(LOWER) B(UPPER) A B B(LOWER) A(UPPER)
TRP1
pR4f
TRAVEL (R) 31 (R) (L) 30 STICK ANTI DRIFT VALVE
P-S A B
(32) VALVE GP D C 31 SWING LEFT PRV
(FWD)
E TRAVEL COUNTERBALANCE (LH)
(BKWD)
(33) VALVE GP R4 32 SWING RIGHT PRV E
155-9200 (FWD) (BKWD) TRAVEL COUNTERBALANCE (RH) STR TRAVEL
SHPi
L3 R3 L4 R4 155-9200 L4 (22) SENSOR GP 33 BOOM SIDE WARM-UP SOL
(25) SWIVEL GP SWING PRESSURE (SWING) R5 L5
TRP2
295-9595 pL4b 344-7392 34 STICK SIDE WARM-UP SOL
35 FLOW COMBINER PRV
(26) VALVE GP K PM2-TRL
2 SPEED DRAIN CHECK (FAN) X 36 STRAIGHT TRAVEL PRV
H
TRAVEL FILTER PM2-CV3
CONTROL
369-8475
T1 A TR COMBINER 38 37 PUMP 1 BYPASS CUT PRV
Pi3a PM1-BYP
B TL PM1-BYP PM2-CV2 38 PUMP 2 BYPASS CUT PRV
T2 J
BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER PM1-FAN PM2-SW 41 PUMP 1 DISP SENSOR (ANALOG)
W L

BHPi PM2-CV1 42 PUMP 2 DISP SENSOR (ANALOG)


(1) ACCUMULATOR & MTG GP

PSA3
PSA4
PSA5

PSA2
PSA1
TLP2
pL3b (15) SENSOR GP
HYDRAULIC (CHARGED)
43 PS PRESS EPRV

Pi3
Pi2

Pi1
PRESSURE (BOOM PUMP)
335-0546
L3 Dr3
344-7392 44 PUMP 1 NFC PRV
PMDr-BYP 48
R3
35 36
32
45 PUMP 2 NFC PRV
37
46 SWING BRAKE SOL
pR3f P-BT
TLP1
D TRAVEL (L) BYPASS PBT R5 (RIGHT)
(5) MANIFOLD GP 47 TRAVEL SPEED CHANGE SOL D
TS CONTROL (PILOT OIL SUPPLY)
PMDr-CV2 417-8013 48 HYD LOCK SOL
Dr2
(ROD) L2 PAC
Pi2 PM2-CV2
L2 R2 R6 L6a L6b L1 R1 10 9 7 8

DR1
DR5

DR3

DR2
DR4
DR-OUT
P-IN

T-OUT
R2
(HEAD)
(18) SENSOR GP PMDr-CV2
PM2-TRL TRL-T PRESSURE (BUCKET RETRACT)
(29) VALVE GP 344-7392 (17) SENSOR GP PM-T PMDr-T PMDr-CV3
TP PILOT (TRAVEL, SHUTTLE) PRESSURE (BUCKET EXTEND)
BUCKET
369-8502 344-7392 PMDr-BYP
TT
(28) VALVE GP
TRAVEL (L) TRAVEL (R) MAIN CONTROL PMDr-CV1
381-1859
54 47 44 45 43
T
5SOL-T

(ROD) L1 R1 (HEAD)
4 3 1 2
29 B5 P
BHPi (30) VALVE GP
C (FWD) (BKWD) (BKWD) (FWD) SOLENOID (MANIFOLD) C
SHPi A5 447-1041
T2 T5 T1 T3 T6 T4 (16) SENSOR GP
PRESSURE (BOOM RETRACT)
TLP1 TLP2 TRP2 TRP1 344-7392 (14) SENSOR GP B4 A4 B3 A3 B2 A2 B1 A1
2 SPEED
(23) SENSOR GP (24) SENSOR GP
BOOM
PRESSURE (BOOM EXTEND) TRAVEL CC
344-7392
PRESSURE PRESSURE (TRAVEL RH) CONTROL EE DD
(TRAVEL LH) 344-7390
344-7390
(27) VALVE GP
FAN REVERSING
360-4604 33

A A1 P H3(A) CR(A) L5(A) L5(B) CR(B) H3(B)


BB
L2
PMDr-CV1 PM2-CV1

L3 Pi1 Dr1
DR B B1 T
(6) MOTOR GP
FAN
364-0983 LINE PATTERNS
B A A2 X
P-BT P-S B
Pressure Line
L3
AA Pilot / Load Sensing Pressure

Drain / Return Lines


L2 Dr Pi Component Group
MA A PA PB B MB
DR B B2
(13) PUMP GP Air Line
(11) PUMP GP PILOT
PM1-FAN FAN P.P.O CALLOUTS
369-9658
448-9705 YY Taps (Pressure, Sampling, Sensor - by letter)

MB1 B DL DL D Connectors (By letter)


DRAIN
FILTER Callout Number Component
P.P.I (Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name

138-1234 Part Number

(3) FILTER GP
OIL (HYDRAULIC) (CASE DRAIN) PG HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
6E-5534
41 G G
PILOT PUMP OUTPUT
BOOM & BUCKET PUMP OUTPUT
PM-T COOLING FAN PUMP CONTROL CIRCUIT

M1A T2 S M1B
SUPPLY LINE

(2) FILTER GP T1 T2 (12) PUMP GP 42 STICK CONTROL CIRCUIT


TRL-T LEFT TRAVEL MOTOR CIRCUIT
OIL (HYDRAULIC) MAIN HYDRAULIC SWING MOTOR CIRCUIT
5SOL-T 185-0336 DRAIN / RETURN LINE
A PMDr-T
S
369-9655 SWING BRAKE CIRCUIT A
L1 L STICK PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
BUCKET CONTROL CIRCUIT
RIGHT TRAVEL CONTROL CIRCUIT
BOOM CONTROL CIRCUIT
POWER SHIFT CONTROL CIRCUIT

SOS THIS SCHEMATIC IS FOR THE 390F EXCAVATOR HYDRAULIC SYSTEM


MEDIA NUMBER: UENR2490-05
SCHEMATIC PART NUMBER: 349-1967, CHANGE: 06, VERSION: HE
(4) FILTER GP Components are shown installed on a fully operable machine with the key and engine off and with parking brake set.
OIL (HYDRAULIC) (RETURN) Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
6E-55346 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE - TOP RIGHT VIEW
VIEW ALL CALLOUTS

27
32

33

10
MACHINE VIEW - FRONT RIGHT
VIEW ALL CALLOUTS

31

25
7

29

23

24
MAIN CONTROL VALVE- REAR VIEW
VIEW ALL CALLOUTS

26 21 22 20 19

18 16 5 28 15 1 17 14
PUMP - TOP RIGHT VIEW
VIEW ALL CALLOUTS
11 3 4

PG

2
SOS

13

AA

12
CC

DD

BB
30 EE