1+2 26+2 .

EPC RELOKASI FLARE BPP II & NEW FLARE H

TECHNICAL PROPOSAL DESCRIPTION

NO. TAG NO. DETAIL EQUIPMENT SPECIFICATION

BPP-II & HCC RDMP

1 (A-319-01-V1) NEW BPP-II FLARE STACK Case Description :

Design :
Smokeless Operation Required :
Flow rate :
Molecular weight :
Supply pressure :
Gas temperature :
Design temperature :
Normal :
Smokeless Operation Required :
Flow rate :
Molecular weight :
Supply pressure :
Gas temperature :
Design temperature :
Alternate :
Smokeless Operation Required :
Flow rate :
Molecular weight :
Supply pressure :
Gas temperature :
Design temperature :
Riser diameter :
 2+2 26+2 .
EPC RELOKASI FLARE BPP II & NEW FLARE H

TECHNICAL PROPOSAL DESCRIPTION

NO. TAG NO. DETAIL EQUIPMENT SPECIFICATION

Riser material :
Flare tip diameter :
Flare tip length :
Flare tip material :
Windshield Type/Material :
Burnback detector :
Pilots number :
Material :
Thermocouple :
Pilot ignition :

Note : New BPP II Flare & HCC Flare share same derrick structure
Estimate Weight
Dry (Ton) :
Operating (Ton) :
Test (Ton) :

2 (A-319-01-V2) RDMP HCC FLARE STACK Case Description :

Design :
Smokeless Operation Required :
Flow rate :
Molecular weight :
Supply pressure :
Gas temperature :
Design temperature :
Normal :
 3+2 26+2 .
EPC RELOKASI FLARE BPP II & NEW FLARE H

TECHNICAL PROPOSAL DESCRIPTION

NO. TAG NO. DETAIL EQUIPMENT SPECIFICATION

Smokeless Operation Required :

Flow rate :
Molecular weight :
Supply pressure :
Gas temperature :
Design temperature :
Alternate :
Smokeless Operation Required :
Flow rate :
Molecular weight :
Supply pressure :
Gas temperature :
Design temperature :
Riser diameter :
Riser material :
Flare tip diameter :
Flare tip length :
Flare tip material :
Windshield Type/Material :
Burnback detector :
Pilots number :
Material :
Thermocouple :
Pilot ignition :

Note : New BPP II Flare & HCC Flare share same derrick structure
 4+2 26+2 .
EPC RELOKASI FLARE BPP II & NEW FLARE H

TECHNICAL PROPOSAL DESCRIPTION

NO. TAG NO. DETAIL EQUIPMENT SPECIFICATION

Estimate Weight
Dry (Ton) :
Operating (Ton) :
Test (Ton) :

3 (G-319-01 A/B) NEW BPP-II FLARE KO DRUM PUMP Standard :

Rated Flow :
Diff. Head :
NPSHa :
Suction Pressure Rated :
Discharge Pressure Rated :
Starting Conditions :
Liquid Characteristic :
Liquid Name :
Pumping Temperature (max.) :
Vapor pressure (max.) :
Specific gravity (max.) :
Viscosity :
Type :
Material Class :
Connection Nozzle :
Location :
Accessories :
Driven :
Type Driven :
Voltage : 380 V :
 5+2 26+2 .
EPC RELOKASI FLARE BPP II & NEW FLARE H

TECHNICAL PROPOSAL DESCRIPTION

NO. TAG NO. DETAIL EQUIPMENT SPECIFICATION

Phase : 3 :
Hertz : 50 Hz :
Winding Temperature rise :
Enclosure :
Loaction :
Estimate Weight
Dry (Ton) :
Operating (Ton) :
Test (Ton) :

4 (C-319-01) NEW BPP II FLARE KO DRUM Code & Standard :

Orientation :
Dimension :
Shell ID :
Length TL to TL :
Design Pressure :
Design Temperature :
Media :
Support :
Fluid Level
HHLL :
HLL :
LLL :
HLLL :
Material
Heads and shell :
 6+2 26+2 .
EPC RELOKASI FLARE BPP II & NEW FLARE H

TECHNICAL PROPOSAL DESCRIPTION

NO. TAG NO. DETAIL EQUIPMENT SPECIFICATION

Estimate Weight
Dry (Ton) :
Operating (Ton) :
Test (Ton) :

5 Fire Hydrant Pillar Standard :

Type :
Size :

Material :
:
Min. capacity :

6 Fire Monitor (Gun Monitor) Size

Type
Capacity

Material:

7 Clean agent foam pemadam api (Mobile Foam Equipment) Type

Capacity
 7+2 26+2 .
EPC RELOKASI FLARE BPP II & NEW FLARE H

TECHNICAL PROPOSAL DESCRIPTION

NO. TAG NO. DETAIL EQUIPMENT SPECIFICATION

TOTAL
 8+2 26+2 .

LARE BPP II & NEW FLARE HCC RDMP RU V BALIKPAPAN

DESCRIPTION CONSTRUCTION WEIGHT

Unit Weight Total Weight
SPECIFICATION Qty. Remarks
kg kg

No
1,026,855 kg/hr
33.1.2 g/mol
0.07 barg
183 °C
220 °C

Yes
50,000 kg/hr
33.1 g/mol
0.07 barg
183 °C
220 °C

No
842,118 kg/hr
89.0 g/mol
0.07 barg
161.6 °C
220 °C
90 inch
 9+2 26+2 .
LARE BPP II & NEW FLARE HCC RDMP RU V BALIKPAPAN

DESCRIPTION CONSTRUCTION WEIGHT

Unit Weight Total Weight
SPECIFICATION Qty. Remarks
kg kg
SA-516 Gr 60N + 3 mm CA with PWHT (Sour)
90 inch
3 m (VTC)
SS 310
SS310 if Applicable (VTA)
Required (Removable)
as per API 537
SS 310
Two simplex per pilot, Fixed
electric system + Flame Front Generator (FFG) as back up

752.5
827.75
827.75

1 Include BPP II Include BPP II

No
758,929 kg/hr
13.23 g/mol
0.40 barg
121 °C
220 °C
 10+2 26+2 .
LARE BPP II & NEW FLARE HCC RDMP RU V BALIKPAPAN

DESCRIPTION CONSTRUCTION WEIGHT

Unit Weight Total Weight
SPECIFICATION Qty. Remarks
kg kg
Yes
38,000 kg/hr
13.23 g/mol
0.40 barg
121 °C
220 °C

No
1,322,121 kg/hr
83.0 g/mol
0.40 barg
119 °C
220 °C
90 inch
SA-516 Gr 60N + 3 mm CA with PWHT (Sour)
60 inch
3 m (VTC)
SS 310
SS310 if Applicable (VTA)
Required (Removable)
as per API 537
SS 310
Two simplex per pilot, Fixed
electric system + Flame Front Generator (FFG) as back up
 11+2 26+2 .
LARE BPP II & NEW FLARE HCC RDMP RU V BALIKPAPAN

DESCRIPTION CONSTRUCTION WEIGHT

Unit Weight Total Weight
SPECIFICATION Qty. Remarks
kg kg

Include BPP II
Include BPP II
Include BPP II

API 610 2 730 1460

45 m3/h
60 m
2.72 m
0.57 kG/cm2G
4.99 kG/cm2G
Open Valve Start Up

Light HC
73.81 °C
1.23 kg/cm2 a @73.81 °C
0.75
0.3 Cp @73.81 °C
Centrifugal OH2
S-1
300# RF
Electric Area Classification Class I Zone II T3, Tropicalization
Drain, Vent, Coupling

Electric Motor
380 V
 12+2 26+2 .
LARE BPP II & NEW FLARE HCC RDMP RU V BALIKPAPAN

DESCRIPTION CONSTRUCTION WEIGHT

Unit Weight Total Weight
SPECIFICATION Qty. Remarks
kg kg
3
50 Hz
Class B
IP 55
Outdoor

0.9
0.96
1.08

ASME Section VIII Div.1 1 98,000 98,000

Horizontal

6000 mm
17000 mm
3.52 kg/cm2g
220°C
BPP
Saddle

1200 mm
1100 mm
900 mm
800 mm

SA 561 Gr. 70N

 13+2 26+2 .
LARE BPP II & NEW FLARE HCC RDMP RU V BALIKPAPAN

DESCRIPTION CONSTRUCTION WEIGHT

Unit Weight Total Weight
SPECIFICATION Qty. Remarks
kg kg

98
TBA
663.2

NFPA 14 1
Wet barrel type, Four-way, c/w pumper connection
Inlet 4 inch ANSI 150 lb, RF Flange,
Four Outlet 2 ½ inch BS336 instantaneous female coupling
(oblique pattern of hydrant valve),
c/w 4" round thread male of pumper connection
Cast Iron (barrel) , bronze (hydrant valve)
brass/ bronze (coupling), copper alloy (pumper connection )
500 gpm at 100 psig nozzle pressure

Inlet 4 inch ANSI 150 lb, RF Flange, Outlet 2 ½ inch male thread. 1
Monitor Nozzle type constant flow, combination fog & straight
Min. capacity 500 gpm at 100 psig nozzle pressure.
Min. Control feature of Horizontal/Vertical Rotation, Spray, Running/Faul
Brass/ Bronze (Body), Brass (Nozzle).

Foam AFFF (Aqueous Film Forming Foam) 1

100 liter c/w foam monitor and standard hose with length 2x15 meter.
 14+2 26+2 .
LARE BPP II & NEW FLARE HCC RDMP RU V BALIKPAPAN

DESCRIPTION CONSTRUCTION WEIGHT

Unit Weight Total Weight
SPECIFICATION Qty. Remarks
kg kg

98,730 99,460
 1+2 26+2 .

EPC RELOKASI FLARE BPP II & NEW FLARE H

TECHNICAL PROPOSAL DESCRIPTION

NO. TAG NO. DETAIL EQUIPMENT SPECIFICATION

NORT ACID FLARE

1 (V-319-05) ACID FLARE STACK DIAMETER :
HEIGHT :
CASE I
Hydraulic Capacity
Static Inlet Pressure
CASE II
Hydraulic Capacity
Static Inlet Pressure
CASE III
Hydraulic Capacity
Static Inlet Pressure
DESIGN TEMPERATURE :
DESIGN PRESSURE :

Estimate Weight
Dry (Ton) :
Operating (Ton) :
Test (Ton) :

2 (C-319-05) NORTH ACID GAS FLARE KO DRUM Code & Standard :

Orientation :
Dimension :
Shell ID :
 2+2 26+2 .
EPC RELOKASI FLARE BPP II & NEW FLARE H

TECHNICAL PROPOSAL DESCRIPTION

NO. TAG NO. DETAIL EQUIPMENT SPECIFICATION

Length TL to TL :
Design Pressure :
Design Temperature :
Media :
Support :
Fluid Level :
HHLL :
HLL :
LLL :
HLLL :
Material :
Heads and shell :

Estimate Weight
Dry (Ton) :
Operating (Ton) :
Test (Ton) :

3 (G-319-05 A/B) NORTH ACID FLARE KO DRUM PUMP Standard :

Rated Flow
Diff. Head
NPSHa
Suction Pressure Rated
Discharge Pressure Rated
Starting Conditions
Liquid Characteristic
 3+2 26+2 .
EPC RELOKASI FLARE BPP II & NEW FLARE H

TECHNICAL PROPOSAL DESCRIPTION

NO. TAG NO. DETAIL EQUIPMENT SPECIFICATION

Liquid Name
Pumping Temperature (max.)
Vapor pressure (max.)
Density (max.)
Viscosity
Type
Material Class
Connection Nozzle
Location
Accessories
Driven
Type Driven
Voltage : 380 V
Phase : 3
Hertz : 50 Hz
Winding Temperature rise
Enclosure
Loaction

4 Fire Hydrant Pillar Standard :

Type :
 4+2 26+2 .
EPC RELOKASI FLARE BPP II & NEW FLARE H

TECHNICAL PROPOSAL DESCRIPTION

NO. TAG NO. DETAIL EQUIPMENT SPECIFICATION

Size :

Material :
:
Min. capacity :

5 Fire Monitor (Gun Monitor) Size

Type
Capacity

Material:

TOTAL
 5+2 26+2 .

LARE BPP II & NEW FLARE HCC RDMP RU V BALIKPAPAN

DESCRIPTION CONSTRUCTION WEIGHT

Unit Weight Total Weight
SPECIFICATION Qty. Remarks
kg kg

20 inch 1
70 m

1,632 kg/hr
0.4 kg/cm2g

61,632 kg/hr
0.35 kg/cm2g

89,299 kg/hr
0.35 kg/cm2g
154°C
3.5 kg/cm²g

54.1
59.51
59.51

ASME Section VIII Div.1 1

Horizontal

1200 mm
 6+2 26+2 .
LARE BPP II & NEW FLARE HCC RDMP RU V BALIKPAPAN

DESCRIPTION CONSTRUCTION WEIGHT

Unit Weight Total Weight
SPECIFICATION Qty. Remarks
kg kg
2700 mm
3.5 kg/cm2g
200°C

Saddle

1200 mm
1100 mm
900 mm
800 mm

SA 561 Gr. 70N

3
TBA
6.3912

API 610 2
5.5 m3/h
40.84 m
2.33 m
0.535 kG/cm2G
4.309 kG/cm2G
TBA
 7+2 26+2 .
LARE BPP II & NEW FLARE HCC RDMP RU V BALIKPAPAN

DESCRIPTION CONSTRUCTION WEIGHT

Unit Weight Total Weight
SPECIFICATION Qty. Remarks
kg kg
Condensate Water
1.352 °C
1.352 kg/cm2
924 kg/m3
0.563
Centrifugal OH2
S-6
300# RF
Electric Area Classification Class I Zone II T3, Tropicalization
Drain, Vent, Coupling

Electric Motor
380 V
3
50 Hz
Class B
IP 55
Outdoor

NFPA 14 1
Wet barrel type, Four-way, c/w pumper connection
 8+2 26+2 .
LARE BPP II & NEW FLARE HCC RDMP RU V BALIKPAPAN

DESCRIPTION CONSTRUCTION WEIGHT

Unit Weight Total Weight
SPECIFICATION Qty. Remarks
kg kg
Inlet 4 inch ANSI 150 lb, RF Flange,
Four Outlet 2 ½ inch BS336 instantaneous female coupling
(oblique pattern of hydrant valve),
c/w 4" round thread male of pumper connection
Cast Iron (barrel) , bronze (hydrant valve)
brass/ bronze (coupling), copper alloy (pumper connection )
500 gpm at 100 psig nozzle pressure

Inlet 4 inch ANSI 150 lb, RF Flange, Outlet 2 ½ inch male thread. 1
Monitor Nozzle type constant flow, combination fog & straight
Min. capacity 500 gpm at 100 psig nozzle pressure.
Min. Control feature of Horizontal/Vertical Rotation, Spray, Running/Faul
Brass/ Bronze (Body), Brass (Nozzle).

0 0
 MANPOWER SCHEDULE
NO DESCRIPTION W
A. STAFF - INDIRECT 1 2 3 4 5 6 7 8

1 PROJECT MANAGER 1 1 1 1 1 1 1 1
2 SITE MANAGER 1 1 1 1 1 1 1 1
3 PIPING SUPERINTENDENT
4 ERECTION SUPERINTENDENT
5 ELECTRICAL SUPERINTENDENT
6 COMMISSIONING SUPERINTENDENT
7 MECHANICAL ENGINEER
8 ELECTRICAL ENGINEER
9 COMMISSIONING ENGINEER
10 QA/QC ENGINEER 1 1 1 1 1 1 1 1
11 PLANNING ENGINEER 1 1 1 1 1 1 1 1
12 MATERIAL CONTROLLER 1 1 1 1 1 1 1 1
13 SAFETY OFFICER 1 1 1 1 1 1 1 1
14 SURVEYOR
15 MECHANICAL TECHNICIAN
16 ELECTRICAL TECHNICIAN
17 QA/QC TECHNICIAN 1 1 1 1 2 2 2 2
18 COMMISSIONING TECHNICIAN
19 DRAFTSMAN 1 1 1 1 1 1 1 1
20 CAMP MANAGER
21 DRIVER 1 1 1 1 1 1 1 1
22 STORE KEEPER 1 1 1 1 1 1 1 1
23 GUARD 1 1 1 1 1 1 1 1
24 OTHER
25 ....
26 ....
27 ....
28 ....

TOTAL 11 11 11 11 12 12 12 12

B. MANPOWER - DIRECT

1 STEEL STRUCTURE FOREMAN

2 EQUIPMENT ERECTION FOREMAN
3 PIPING FOREMAN 1 1 2 2 3 3 3 3
4 ELECTRICAL ERECTION FOREMAN
5 INSTRUMENTS ERECTION FOREMAN
6 INSULATION FOREMAN
7 STEEL ERECTORS
8 MILLWRIGHTS
9 RIGGER 2 2 2 2
10 WELDERS 5 10 20 30 35 38 40 45
11 FITTERS 10 10 40 45 55 58 60 70
12 ELECTRICAL FITTER
13 INSTRUMENTS FITTER
14 INSULATOR
15 FABRICATOR 5 5 9 9 11 12 12 13
16 METAL WORKER 5 5 13.5 13.5 16.5 18 18 19.5
17 OPERATOR
18 TECHNICIAN 5 10 20 30 30 35 40 45
19 HELPERS 10 20 40 60 60 70 80 90
20 SCAFFOLDER 4 4 4 4
21 PAINTER 8 8 8 10
22 UNSKILLED LABOR
23 OTHER
24 ....
25 ....
26 ....
27 ....

TOTAL 41 61 144.5 189.5 224.5 248 267 301.5

MANPOWER HISTOGRAM
0 TOTAL 11 11 11 11 12 12 12 12
0 TOTAL 400 41 61 144.5 189.5 224.5 248 267 301.5
52 72 155.5 200.5 236.5 260 279 313.5
350
MANPOWER

300

250

200

150

100

50

0
1 2 3 4 5 6 7 8 9 10 11
WEEK
OWER SCHEDULE
WEEKS
9 10 11 12 13 14 15 16 17 18 19 20 TOTAL

1 1 1 1 1 1 1 1 1 1 1 1 20
1 1 1 1 1 1 1 1 1 1 1 1 20
0
0
0
0
0
0
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 20
1 1 1 1 1 1 1 1 1 1 1 1 20
1 1 1 1 1 1 1 1 1 1 1 1 20
1 1 1 1 1 1 1 1 1 1 1 1 20
0
0
0
2 3 3 3 3 2 2 2 1 1 1 1 36
2 2 2 2 2 2 2 2 16
1 1 1 1 1 1 1 1 1 1 1 1 20
0
1 1 1 1 1 1 1 1 1 1 1 1 20
1 1 1 1 1 1 1 1 1 1 1 1 20
1 1 1 1 1 1 1 1 1 1 1 1 20

12 13 13 13 16 15 15 15 14 14 14 14 260

0
0
3 3 3 3 3 3 3 2 2 1 1 1 46
0
0
1 1 1 1 4
0
0
2 2 2 2 2 2 2 2 2 2 2 2 32
50 50 50 60 60 50 40 40 30 20 20 10 703
75 75 75 75 75 75 60 60 40 30 30 20 1038
0
0
0
15 15 15 15 15 15 12 9 9 6 6 4 212
22.5 22.5 22.5 22.5 22.5 22.5 18 13.5 13.5 9 9 5 312

48 50 50 50 50 50 40 30 30 20 20 10 663
96 100 100 100 100 90 80 60 60 50 40 20 1326
 4 4 4 4 4 4 4 4 4 4 4 2 62
10 10 10 10 8 8 8 6 6 6 5 5 126
0

325.5 331.5 331.5 341.5 340.5 320.5 268 227.5 196.5 148 137 79 4524

WER HISTOGRAM
12 13 13 13 16 15 15 15 14 14 14 14 260
325.5 331.5 331.5 341.5 340.5 320.5 268 227.5 196.5 148 137 79 4524
337.5 344.5 344.5 354.5 356.5 335.5 283 242.5 210.5 162 151 93 4784

8 9 10 11 12 13 14 15 16 17 18 19 20
WEEK