Techsonic End Are Inspection Manual

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COM
OPERATIONS AND PARTS MANUAL
TechSonic-W™ Wedge-type UT End Area System
THE INDUSTRY’S LEADING MANUFACTURER

OF QUALITY PIPE INSPECTION SYSTEMS
TechSonic-W™ Powered by TRX
Wedge-Type Ultrasonic End Area Inspection System (UTEA)
ii
Introduction………….………………………………………………………………...................................... 2
Scope……..……………………………………………………………........................................................... 3
Manual Storage…………………………………………………………………………………………..……... 3
Warranty Information………………………………………………………………………………..…………... 4
Safety Section……….………………………………………………………………………………….………. 6
General Information……………………………………………………………………………………...……… 6
Operation and Calibration Procedures….…………………………………………………………………. 8
General Information…………………..…………………………………………………………………...……. 9
System Components….……………………………………………………………………...…….…...……… 9
Operation……..…………………..……………………………………………………………………………… 12
Calibration………………………..……………………………………………………………………………… 13
TechSonic TRX Connection Guide………………………………………………………………………….. 14
TechSonic TRX Quick Operation Guide……………………………………………………………………. 16
Maintenance and Troubleshooting………………………………………………………………………….. 18
Parts Listings………………………………………………..……………………………...……………………. 22
Contact Information………………………………………………..…………………………...……………….. 26
iii
Introduction 1
INTRODUCTION
Introduction 2
Introduction
Welcome:
Congratulations on your purchase of a state of the art TechSonic-W™ Wedge-type Ultrasonic End Area In-
spection System. The TechSonic-W Powered by TRX is the latest improved version of our Wedge-type Ultra-
sonic End Area Inspection System. We appreciate your business and confidence in New Tech Systems’ prod-
ucts.
Contents:
This TechSonic-W™ manual contains the Operation Procedures for the Calibration, Operation, and Software
Usage. Also includes the Safety, Warranty, Product Information and Specifications, and Maintenance Recom-
mendations as needed to make owning the TechSonic-W™ a rewarding experience.
Scope:
The purpose of this manual is to provide the operator with a sample guide of performing an ultrasonic end
area inspection on drill pipe. This procedure is NOT meant to be followed verbatim or to be construed as the
specific way an inspection operation is to be carried out. As with any other inspection operation, it is the re-
sponsibility of the inspection company to develop a service and equipment operating procedure (including
safety procedures); then acquire the acceptance criteria for the product under inspection.
Manual Storage:
This Manual is to be stored in a clean, dry environment, and be easily accessible to the personnel operating
the equipment covered in the manual.
Introduction 3
Warranty
LIMITED WARRANTY
This New Tech Systems product is warranted to be free from defects in materials or workmanship for 90 Days
from the date of shipment. Within this period, New Tech will, at its sole option, repair or replace any compo-
nents that fail in normal use. Such repairs or replacement will be made at no charge to the customer for parts
and labor, provided that the customer shall be responsible for any transportation cost.
This warranty does not cover failures due to abuse, misuse, accident, or unauthorized alterations or repairs.
THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OTH-
ER WARRANTIES EXPRESS OR IMPLIED OR STATUTORY, INCLUDING ANY LIABILITY ARISING UN-
DER ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, STATU-
TORY OR OTHERWISE. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, WHICH MAY VARY
FROM STATE TO STATE.
IN NO EVENT SHALL NEW TECH BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT OR CONSE-
QUENTIAL DAMAGES, WHETHER RESULTING FROM THE USE, MISUSE, OR INABILITY TO USE THIS
PRODUCT OR FROM DEFECTS IN THE PRODUCT.
Some states do not allow the exclusion of incidental or consequential damages, so the above limitations may
not apply to you.
New Tech retains the exclusive right to repair or replace the unit or software, or to offer a full refund of the
purchase price, at its sole discretion. SUCH REMEDY SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY
FOR ANY BREACH OF WARRANTY.
To obtain warranty service, contact your local New Tech Authorized Service Center. For assistance in locating
a Service Center near you, visit the New Tech Web site at “http://www.NewTechSystems.com” or contact
New Tech Customer Service at 817-779-6262.
Introduction 4
Introduction 5
SAFETY
Safety Information 6
Important Safety Information

Please read the following Safety Instructions BEFORE Operating Equipment
The inspection equipment is designed to inspect Oil Country Tubular Goods (OCTG) tubulars. Failure to ob-
serve certain basic safety habits in the presence of these elements or incorrect usage of the equipment may
result in a injury to the operator or bystanders.
Although every effort has been made to design and construct safe and dependable equipment. It is impossi-
ble to foresee all circumstances under which the equipment may be utilized or to anticipate all possible combi-
nations of factors which may trigger an accident. It is therefore imperative that the equipment operator, as well
as all others engaged in any phase of set-up or maintenance of the unit, consider Safety-First an important
part of the job.
The following general safety considerations are offered as an aid to users of this inspection equip-
ment to assist them in becoming safety oriented:
READ all operations / maintenance manuals before attempting to lift, move, operate, or perform
maintenance on any piece of equipment! Become intimately familiar with all equipment controls, their loca-
tions, their operation, and their effect on equipment functions. Keep the Operation and Parts Manual in a
clean location immediately adjacent to the equipment for quick reference. Educate all employees to the cor-
rect operation and possible safety hazards associated with this type of equipment. Have all employees read
all associated manuals.
Safety Notifications
All Safety information provided in this Operation and Parts Manual include visual icons, bold lettered words
and description of danger and how to proceed.
 READ ALL OPERATION / MAINTANANCE MANUALS before attempting to lift move, operate or perform
maintenance on any piece of equipment! Become familiar with all equipment controls, their locations, their
operation, and their effect on equipment functions. Keep the Operation Manual in a clean location immediately
adjacent to the equipment for quick reference. Educate all employees on the correct operation and possible
safety hazards associated with this type of equipment. Have all employees read the manual.
PRACTICE GOOD HOUSEKEEPING: Maintain the area adjacent to the equipment for tool and or accessory
storage, do not store tools or accessories on canister. Remove all oil spills and potential trip points from the
operating areas around the equipment to prevent slipping or falling into the working zone.
SAFETY GLASSES AND SAFETY SHOES must be worn at all times.
SERVICE CABLES regularly, replace as needed.
WHEN CHANGING SET-UP or performing maintenance work, cleaning equipment, etc., main power supply
or supplies must be shut off to avoid accidental operation and possible resultant injury. This is particularly
important in the event more than one person is involved in such duties.
ONLY QUALIFIED / AUTHORIZED PERSONNEL should attempt to diagnose and repair equipment control
and power system. Serious or fatal injuries can result from tampering with electrical system without adequate
instructions!
Safety Information 7
OPERATION AND
CALIBRATION PROCEDURES
Operation and Calibration Procedures 8

General Information
The TechSonic-W™ (UTEA) Ultrasonic Inspection System has been specifically designed for critical end area
inspection on used drill pipe. The 4-channel system allows the inspector to perform a 100%, 360 degree, I.D./
O.D. inspection of the ends of drill pipe to detect service-induced fatigue cracks. The specific areas targeted
for this advanced inspection systems are:
 The slip areas
 The Upset transition zone
A LIST OF SYSTEM COMPONENTS :

 TRX UT scope with TRX software, 110 Volt Input
 Desktop computer, monitor, mouse, and keyboard
Part Stock Code

CONSOLE, TRX- 58872
3.M4
COMPUTER, TRX 58847
-3 INDUSTRIAL
MONITOR, 19IN, 58870
1920 X 1080 W/
SPEAKERS, VGA
AND 1/8" AUDIO
INPUT
WIRELESS KEY- 55396
BOARD AND
MOUSE
 Inspection Wedges
Part Stock Code

WEDGE, 2-3/8” 58850
WEDGE, 2-7/8” 58851
WEDGE, 3-1/2” 58852
WEDGE, 4” 58853
WEDGE, 4-1/2” 58854
WEDGE, 5” 58855
WEDGE, 5-1/2” 58856
WEDGE, 5-7/8” 58857
WEDGE, 6-5/8” 58858

OPERATION
 Inspection wedge-holder
Part Stock Code

ASSEMBLY, 58826
UTEA-W, WEDGE
HOLDER
 Transducers
Part Stock Code

TRANSDUCER, 58879
TRX UTEA

OPERATION
 Set of cables
Part Stock
Code
25 FT. ASSEMBLY, 58875
CABLE, WEDGE SIG-
NAL AND WATER
SUPPLY
60 FT. ASSEMBLY, 58884
CABLE, WEDGE SIG-
(OPTION-
NAL AND WATER
SUPPLY AL)
 Operations Manual

OPERATION
TechSonic-W™ (UTEA)
This is a sample set-up and not intended to take the place of a proper calibration by a qualified technician
for a specific inspection.
TechSonic-W™ Wedge Assembly

1. Mount the proper wedge for the pipe size that will be inspected into the wedge holder. The
wedge is attached to the wedge holder by four stainless steel thumb screws.
2. Insure that the transducers are clean prior to installation. It is important to carefully handle
the transducers so that damage is not caused to the to the connector of the face of the
transducer.
3. Apply UT couplant to the transducer ports on the wedge. Press the transducers firmly down
to push out any air bubbles between wedge and transducer. Lock the transducers in place
by tightening the transducer locking screws.
4. Remove any excess couplant on the top of the wedge after seating the transducers.
5. Install the cable connections by twisting each connector on the back of the transducer.
6. Secure the waterline to the port on the back of the wedge.
7. Turn on the TRX scope, desktop computer, and monitor.
WARNING: DO NOT connect or disconnect the unit while electronics are “ON” as damage to electronics could result!
For best results always power on the scope prior to opening the TRX software.
8. Open the TRX program on the computer.
The computer is intended to operate with the TRX software only, no other software should be ran concurrently with the software.
For best results the TRX software operates at a desktop resolution of 1280 x 1024 pixels.
9. Enter the “Start”., “Target”, and “End” settings.
10. Set the I.D. and O.D. Gates.
More detailed software setup information can be found in the TechSonic TRX Quick Operation Guide section of this manual.
Wedge Holder
Transducer
Wedge
Cable Connections
Thumb Screw

CALIBRATION
TechSonic-W™ Calibration
1. Place proper size standard for wedge being used on set-up stand, place wedge on standard,
and turn water supply “on”.
The standerds have both notches on the same plane. Typical notch dimensions are .5” long x .040” wide x 5% deep, and each
notch is located approximately 6” from either end of the test piece.
2. Change the “Signal Start” on the software to 0.600” (this setting may vary).
3. Peak the signal of either notch by maneuvering the wedge with the notch at 0 degrees.
4. Adjust the Gain knob as necessary to peak the signal.
5. Adjust the Ohm knob to determine if any noise can be removed from the signal.
6. Adjust the Pulse Tune knob to peak the signal to noise ratio of the signal.
7. Again, adjust the Gain knob until the desired screen percentage is achieved.
Example: I.D. (90%) and O.D. (60%)
8. Use the Channel Select knob to switch to the next channel.
9. Repeat steps 1-8 for each channel.

TechSonic TRX
Connection Guide
14
15
TechSonic TRX
603 S. Wisteria
Mansfield, Texas 76063
Phone: (817) 779-6262 / Fax: (817) 549-9299
Rev: 130716 TechSonic TRX www.newtechsystems.com

Connection Guide
 Connect AC power (Image A)
Image A
 Connect TRX’s “Source” to computer’s “TRIG” (Image B)
Image B
 Connect TRX’s “OUTPUT” to computer’s “CH0” (Image C)
Image C

Connection Guide
 Optional: Connect primary TRX-2’s “SYNC” to secondary TRX-2’s “SYNC” (Image D)
Image D
 Switch in “S” position: Connect scanning device to “RCV” (Image E)
Image E
 Switch in “D” position: Connect scanning device to correct “RCV” or “TMT” (Image F)
Image F

Connection Guide
17
TechSonic TRX
Quick Operation Guide
16
TechSonic TRX
603 S. Wisteria
Mansfield, Texas 76063
Phone: (817) 779-6262 / Fax: (817) 549-9299
120716.rev0 TechSonic TRX www.newtechsystems.com

Scope
The TechSonic TRX Series is an ultrasonic system designed specifically for oilfield
pipe inspection. The TRX is a computer controlled pulser/receiver unit with an
onboard real-time data-acquisition function.
 Make all necessary connections between TRX, computer, and scanning devices. Refer to
TechSonic TRX Connection Guide – Appendix A
 Activate power to TRX by switching “Line In” switch, located on rear panel, to the ON position.
The green light should illuminate once power is applied. (Image 1)
Image 1
 If computer doesn’t automatically turn on when power is applied, then turn on computer by
locating fan cover on the front of the computer, then rotate silver thumb screw counter-clockwise
until access is granted to fan compartment. The power switch is the black switch located in the
lower right corner. Once black button is located, Press and release button. Computer should beep
and lights should illuminate if steps are performed correctly. Re-secure fan cover by rotating
thumb screw clockwise until secure. (Image 2)

Image 2
 Once computer has fully booted, then use the computer’s mouse to double left click the “NTS
TRX.exe” icon located on the computer’s desktop screen. The Inspection screen should appear
with the chart and scope already active. (Image 3)
Image 3
 Maximize inspection screen if necessary. (recommended)
 Enter the “Start” value located under the “Inspection Area” label by using the computer’s mouse
to either left click the up or down arrows located to the left of the maximum numerical display or
by highlighting the numerical value, entering the correct value using the numbers on the
computer’s keyboard, and press the enter button. (Image 4)
Image 4
The Inspection Area “Start” is the beginning of the inspection coverage area determined by the
inspector. This setting initially sets the start of the gate.
 Enter the “Target” value located under the “Inspection Area” label by using the computer’s
mouse to either left click the up or down arrows located to the left of the nominal numerical
display or by highlighting the numerical value, entering the correct value using the numbers on
the computer’s keyboard, and press the enter button. (Image 5)
Image 5
The Inspection Area “Target” is the middle of the inspection coverage area determined by the
inspector. Once the “Target” value is correctly entered, the yellow vertical lines located within the
scope window (Image 6) will adjust to illustrate the proper location of the ID and OD indications
in respect to the “Target” value entered. (Image 7)
Image 6

Image 7
 Enter the “End” value located under the “Inspection Area” label by using the computer’s mouse
to either left click the up or down arrows located to the left of the minimum numerical display or
computer’s keyboard, and press the enter button. (Image 8)
Image 8
The Inspection Area “End” is the end of the inspection coverage area determined by the
inspector. This setting initially sets the end of the gate and the overall range of the instrument.
 Enter the “Velocity” value located under the “Signal Controls” label by using the computer’s
mouse to either left click the up or down arrows located to the left of the velocity numerical
display or by highlighting the numerical value, entering the correct value using the numbers on
the computer’s keyboard, and press the enter button. (Image 9)

Image 9
 Enter the “Signal Start” value located under the “Signal Controls” label, by positioning the
reference indication on the corresponding yellow vertical line by using the computer’s mouse to
either left click the up or down arrows located to the left of the signal start numerical display or
computer’s keyboard, and press the enter button. This setting initially sets the delay of the
instrument. (Image 10)
Image 10
 The TRX is equipped with two gates. The controls for these gates are located under the “Gate
Controls” label. The first gate is designated by the color green. The two green cursors, located on
the scope window, illustrate the beginning and the end of the first gate coverage area. (Image 11)
Image 11

The green level control is used to control the green cursors height within the scope window. To
adjust the height of the green cursors, enter the correct “Gate Level” value located under the
“Gate Controls” label by using the computer’s mouse to either left click the up or down arrows
located to the left of the gate level numerical display or by highlighting the numerical value, then
entering the correct value using the numbers on the computer’s keyboard, and press the enter
button. (Image 12)
Image 12
The second gate is designated by the blue color. The two blue cursors, located on the scope
window, illustrate the beginning and the end of the second gate coverage area. (Image 13)
Image 13
The blue level control is used to control the blue cursors height within the scope window. To
adjust the height of the blue cursors, enter the correct “Gate Level” value located under the
“Gate Controls” label by using the computer’s mouse to either left click the up or down arrows
located to the left of the gate level numerical display or by highlighting the numerical value, then
entering the correct value using the numbers on the computer’s keyboard, and press the enter
button. (Image 14)

Image 14
 Enter the “Identification” for each gate located under the “Gate Controls” label by using the
computer’s mouse to left click the label directly above either the green level control or the blue
level control. (Image 15)
Image 15
Once the “Identification” control is activated, a drop-down menu will appear with two choices.
One choice will be “ID”, inside diameter, and the other choice will be “OD”, outside diameter.
(Image 16)
Image 16
The choice can be selected by using the computer’s mouse to left click the appropriate choice.
(Image 17)

Image 17
 An “Alarm” can be activated or deactivated by using the computer’s mouse to left click the
“ON/OFF” control located under the “Gate Controls” label. (Image 18)
Image 18
 The TRX-2 is equipped with two gate output options. The output option selected is displayed
within the chart window. The color of the trace designates what gate the indication is sourced.
(Image 19)
Image 19
The selected output can be altered or activated/deactivated by the “Output” control located
under the “Gate Controls” label. The output control can be accessed by using the computer’s
mouse to left click within the border of the control located to the left of the “Output” label.
(Image 20)

Image 20
Once the “Output” control is properly accessed, a drop-down menu will appear with three
choices. One choice will be “OFF”, which turns the outputs off. The second choice will be Analog,
which displays all activity within the gate areas. The third, and final, choice will be Event, which
displays all what exceeds the gate height. (Image 21)
Image 21
The choice can be selected by using the computer’s mouse to left click the appropriate choice.
(Image 22)
Image 22
 Enter the “Date” by using the computer’s mouse to left click inside the box located to the right of
the “Date” label, and using the computer’s keyboard to enter the correct information. Once
correct information is entered, then press the enter button. (Image 23)

Image 23
 Enter the “Pipe Diameter” by using the computer’s mouse to left click inside the box located to
the right of the “Pipe Diameter” label, and using the computer’s keyboard to enter the correct
information. Once correct information is entered, then press the enter button. (Image 24)
Image 24
 Enter the “Nominal Wall” by using the computer’s mouse to left click inside the box located to the
right of the “Nominal Wall” label, and using the computer’s keyboard to enter the correct
Image 25
 Enter the pipe “Weight” by using the computer’s mouse to left click inside the box located to the
right of the “Weight” label, and using the computer’s keyboard to enter the correct information.
Once correct information is entered, then press the enter button. (Image 26)

Image 26
 Enter the pipe “Grade” by using the computer’s mouse to left click inside the box located to the
right of the “Grade” label, and using the computer’s keyboard to enter the correct information.
Once correct information is entered, then press the enter button. (Image 27)
Image 27
 Enter the “Customer” name by using the computer’s mouse to left click inside the box located to
the right of the “Customer” label, and using the computer’s keyboard to enter the correct
Image 28
 Enter the “Job Number” by using the computer’s mouse to left click inside the box located to the
right of the “Job Number” label, and using the computer’s keyboard to enter the correct

Image 29
 Enter any “Job Remarks” by using the computer’s mouse to left click inside the box located to the
right of the “Job Remarks” label, and using the computer’s keyboard to enter the correct
Image 30
 Enter the “Operator” name by using the computer’s mouse to left click inside the box located to
the right of the “Operator” label, and using the computer’s keyboard to enter the correct
Image 31
 Enter the pipe “Serial Number” by using the computer’s mouse to left click inside the box located
to the right of the “Serial Number” label, and using the computer’s keyboard to enter the correct

Image 32
 Enter comments by using the computer’s mouse to left click inside the box located under the
“Operator’s Comment” label, and using the computer’s keyboard to enter the correct
information. Once the information is entered, than use the mouse to left click outside the box.
Comments will be saved and cleared after each inspection screen is saved, when the “Create
Image” control shows “ON”, otherwise the information will remain on the inspection screen.
(Image 33)
Image 33
 To stop the inspection program, press the “Esc” button located on the computer’s keyboard, or
by using the computer’s mouse to left click the “Stop” control located to the left of the “Run
Stop” label under the “Program Controls” label. (Image 34)
Image 34

 The inspection program may be temporally halted by pressing the “F1” button located on the
computer’s keyboard or by using the computer’s mouse to left click the “Chart Pause” control
located to the left of “Chart Pause” label under the “Program Controls” label. (Image 35)
Image 35
 The chart window length may be altered by entering a value in the numerical control located to
the left of the “Chart Length” label under the “Program Controls” label. The value can be entered
by using the computer’s mouse to either left click the up or down arrows located to the left of the
“Chart Length” numerical display or by highlighting the numerical value within the box, entering
the correct value using the numbers on the computer’s keyboard, and press the enter button.
(Image 36)
Image 36
Keep in mind the larger the entered value, the slower the chart window will appear and the less
resolution the chart window will have between indications. The smaller the entered value, the
faster the chart window will appear and the more resolution the chart window will have between
indications.
 To save an image of the inspection screen, Activate or Deactivate “Create Image” control located
to the left of the “Create Image” label under the “Program Controls” by using the computer’s

mouse to left click on the “ON”/“Off” control located to the left of the “Create Image” label under
the “Program Controls” label. (Image 37)
Image 37
 To activate or deactivate the “PIN END” label, press the “F3” button located on the computer’s
keyboard or use the computer’s mouse to press the “PIN END” icon located to the right of the
chart window. (Image 38)
Image 38
 To activate or deactivate the “BOX END” label, press the “F4” button located on the computer’s
keyboard or use the computer’s mouse to press the “BOX END” icon located to the right of the
chart window. (Image 39)
Image 39

 To start the inspection program, press the “Ctrl” and the “R” buttons located on the computer’s
keyboard or use the computer’s mouse to left click the “Arrow” icon located at the top left hand
corner of the inspection screen. (Image 40)
Image 40
 When the “Create Image” control displays “On” and the run command is given, then a Windows’
dialog box will appear on the inspection screen. A file path must be selected to the location the
file needs to be saved. A file name entered in the file name box and enter pressed or “OK”
selected before the inspection program will continue. These steps will occur of every inspection
screen saved until the program is closed or the Save “OFF” icon shows. (Image 41)
Image 41
The file name and path are located in the long box located at the bottom of the inspection screen.
This information will change each time an operator enters a new file name within the Window’s
dialog box. (Image 42)

Image 42
 Completely exit the inspection screen by using the computer’s mouse to left click the red “X”
located at the top left hand corner of the inspection screen. (Image 43)
Image 43
 The “Gain” control adjusts the amplitude of the received transducer signal. (Image 44)
Image 44
 The “D/S” control configures the instrument for use with dual or single element transducers.
(Image 45)

Image 45
 The “Pulse On/Off” control activates or deactivates the instrument’s pulser. (Image 46)
Image 46
 The “OHM” control adjusts the output impedance of the instrument for different transducers.
(Image 47)
Image 47

 The “Pulse Tune” control adjusts the instrument’s pulser for different transducer frequencies.
(Image 48)
Image 48
 The “Clock” control adjusts the instrument’s time between transmit pulses. (Image 49)
Image 49

MAINTENANCE AND
TROUBLESHOOTING
Maintenance and Troubleshooting 18

Maintenance and Troubleshooting
Program Will Not Run

Check BNC Cable and
Locations, OK?
Replace BNC Cable Close and reopen program.
Yes No
Run as normal
Check all connections,

OK?
Correct connection
Yes No issues
Check Power On Elec-

tronics, OK?
Close Program and Reboot After
Yes No Electronics are Powered On
If OK, call Tech

Support
No Signal Displayed
Check cable leading
to console. OK?
Yes No Replace Cable
Call Tech Support

Unit Will Not Turn On
Make sure supply voltage is

connected and correct
Yes No Repair Supply Voltage
Check all connections.

If OK, call Tech Support

No Transducer Signal
Check Cable Connections,

OK?
Yes No Secure Cable Connections
Check condition of Cables, OK?
Yes No Repair or Replace Cables
Check condition of transducer, OK?

Yes No Replace Transducer
Check coupling between transducer

and wedge. OK?
Yes No Add Coupling and remove air bubbles
Check settings on Software and Refer to example setup procedure

Multiplexer, OK?
Yes No
Call Tech Support

PARTS LISTINGS
Parts Listings 22
ASSEMBLY, UTEA-W, WEDGE HOLDER— PART # 58826
ITEM NO. PART NO. DESCRIPTION QTY.

1 58830 SIDE PLATE, RIGHT, UTEA-W, WEDGE HOLDER 1
2 58831 SIDE PLATE, LEFT, UTEA-W, WEDGE HOLDER 1
3 58836 SCREW, THUMB 10-32UNF X .75 X .5 HEAD 4
4 58840 SCREW, BUTTON HEAD CAP 10-32 UNF X .75 8
5 58841 SCREW, BUTTON HEAD CAP .375-16 UNC X 1.0 1
6 58844 ASSY, MANIFOLD, UTEA-W, WEDGE HOLDER 1

7 58845 ASSY, UTEA WEDGE HANDLE PLATE 1
8 58846 ASSY, UTEA WEDGE HANDLE 1
9 58833 HOSE FITTING, .25M BARB X .25M NPT 1
Parts Listings 23
ITEM NO. PART NO. DESCRIPTION QTY.

1 58850 WEDGE, 2-3/8” 1
2 58851 WEDGE, 2-7/8” 1
3 58852 WEDGE, 3-1/2” 1
4 58853 WEDGE, 4” 1
5 58854 WEDGE, 4-1/2” 1
6 58855 WEDGE, 5” 1
7 58856 WEDGE, 5-1/2” 1
8 58857 WEDGE, 5-7/8” 1
9 58858 WEDGE, 6-5/8” 1
10 58872 CONSOLE, TRX-3.M4 1
11 58847 COMPUTER, TRX-3 INDUSTRIAL 1

MONITOR, 19IN, 1920 X 1080 W/ SPEAKERS, VGA AND
12 58870 1
1/8" AUDIO INPUT
13 55396 WIRELESS KEYBOARD AND MOUSE 1
14 58826 ASSEMBLY, UTEA-W, WEDGE HOLDER 1
15 58879 TRANSDUCER, TRX UTEA 1

ASSEMBLY, CABLE, WEDGE SIGNAL AND WATER
16 58875 1
SUPPLY
17 58877 TUBING, CLEAR VINYL, .25 ID X .375 OD 1
18 58875 CABLE, TRX UTEA 1
19 58878 COVER, F6 WOVEN WRAP, 25FT CUT LENGTH 1
Parts Listings 24
Parts Listings 25
CONTACT INFORMATION
Contact Information 26
Contact Information:
Please feel free to contact

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New Tech Systems, Inc.
Corporate & Manufacturing Louisiana Gulf Coast

Headquarters Service Center
603 S. Wisteria 200 Rue Napoleon
Mansfield, Texas 76063 Broussard, Louisiana 70518
Phone: 817-779-6262 (24hrs/365days) Phone: 337-839-2674
Fax: 817-549-9299 Fax: 337-839-2650
contact@newtechsystems.com louisiana@newtechsystems.com
Houston Area Research Facility West Texas Service Center

houston@newtechsystems.com 4601 North FM 1788
Midland, Texas 79706
Phone: 432-561-5393 (24hrs/365days)
Fax: 432-561-5395
service@newtechsystems.com
WWW.NEWTECHSYSTEMS.COM
OPERATIONS AND PARTS MANUAL
TechSonic-W™ Wedge-type UT End Area System
THE INDUSTRY’S LEADING MANUFACTURER

OF QUALITY PIPE INSPECTION SYSTEMS
09/2017
REV.
Wedge-Type Ultrasonic End Area Inspection System

Techsonic End Are Inspection Manual

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Techsonic End Are Inspection Manual

Enviado por

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Formatos disponíveis

WWW.NEWTECHSYSTEMS.

OPERATIONS AND PARTS MANUAL

TechSonic-W™ Wedge-type UT End Area System

THE INDUSTRY’S LEADING MANUFACTURER

Important Safety Information

SAFETY GLASSES AND SAFETY SHOES must be worn at all times.

SERVICE CABLES regularly, replace as needed.

Operation and Calibration Procedures 8

A LIST OF SYSTEM COMPONENTS :

Part Stock Code

Part Stock Code

Operation and Calibration Procedures 9

Part Stock Code

Part Stock Code

Operation and Calibration Procedures 10

Operation and Calibration Procedures 11

TechSonic-W™ Wedge Assembly

Operation and Calibration Procedures 12

Operation and Calibration Procedures 13

Mansfield, Texas 76063

Phone: (817) 779-6262 / Fax: (817) 549-9299

Rev: 130716 TechSonic TRX www.newtechsystems.com

 Connect TRX’s “Source” to computer’s “TRIG” (Image B)

 Connect TRX’s “OUTPUT” to computer’s “CH0” (Image C)

Rev: 130716 TechSonic TRX www.newtechsystems.com

 Switch in “S” position: Connect scanning device to “RCV” (Image E)

Rev: 130716 TechSonic TRX www.newtechsystems.com

Mansfield, Texas 76063

Phone: (817) 779-6262 / Fax: (817) 549-9299

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

 Maximize inspection screen if necessary. (recommended)

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

120716.rev0 TechSonic TRX www.newtechsystems.com

Maintenance and Troubleshooting 18

Maintenance and Troubleshooting

Program Will Not Run

Check all connections,

Check Power On Elec-

If OK, call Tech

Call Tech Support

Maintenance and Troubleshooting 19

Maintenance and Troubleshooting

Unit Will Not Turn On

Make sure supply voltage is

Yes No Repair Supply Voltage

Check all connections.

Maintenance and Troubleshooting 20

Maintenance and Troubleshooting