Sandwich Panels: Speedhouse

SPEEDHOUSE
PROFILE
Sandwich panels
Manufacturer’s Catalogue
Founders Message Group General Manager
I take great pleasure in presenting to you this catalogue of our company and hope From a humble beginning to a leading group SPEED HOUSE GROUP OF COMPANIES
you are interested in the products illustrated. “Speed House” Group of Companies has gone through several different stages. Today SPEED HOUSE GROUP OF COMPA-
was established in 1974 and today it is well known as a multi-dimensional conglom- NIES is a ‘Total value provider’ and is determined to continue its growth momentum
erate employing over 2000 well trained workforce, qualified in their respective fields by bringing the best Thermo Insulation Panel technologies & solutions to the region.
of specialization and constantly ensuring quality awareness in the manufacturing SPEED HOUSE GROUP OF COMPANIES can trace its origins back to 1974 and since
Dib Edmond Hanna Michel Dib Hanna
Founder and Chairman process. then, we’ve been adding innovative solutions to our portfolio which has made SPEED Group General Manager
Our products have made a mark all over the local markets of U.A.E., Middle East, HOUSE GROUP OF COMPANIES one of the market leaders in Thermo Insolated
South Asia and Russia. The groups’ strive for quality and market leadership, with panels solutions.
great emphasis on research, development, and procurement of quality materials SPEED HOUSE GROUP OF COMPANIES now is one of the preferred business partners
from Europe, U.S.A. and the Far East, has helped us maintain our strong market to a number of renowned companies. We’re committed to transparency & excel-
leadership and goodwill, resulting in our products being listed in the “Guinness Book lence which has not only enabled us to win our customer’s trust but has also been
Of World Records“ in 1993 and the record has not been broken since then. With inspiring us to offer even better solutions.
“SPEEDHOUSE” we are always with you to deliver your needs.
ABOUT
SANDWICH PANEL
Together with the developing production technology
and good quality materials, the sandwich panels with high
bearing capacity can be manufactured. The bearing capacity
depends on the form of the metal surfaces in addition to the
density and thickness of the filling material of the panel, and the
panels can easily carry the loads that are heavier than their own
weights. With this capability, they are preferred as the coating material
for the roof and walls of the buildings. In fact, it is the most ideal construc-
tion material that can be applied in all buildings with steel, wood or reinforced
concrete construction. Furthermore, by means of the purlin distances to be
increased with an appropriate sandwich panel preference, it is possible to economize
from both construction material and the total assembly time.
The number of the joint points will reduce in addition to the assembly workmanship of the
surface being coated by using the sandwich panels, manufactured in lengths up to 12 meters, in
the buildings. With the developed transportation and carriage means, the greater wall and roof
surfaces can be coated in a short time, 10 min./m2 assembly time for the walls and 8 min./m2 assembly
time for the roofs can be used as data. Whilst the sandwich panel does not restrict the volume of the struc-
ture or the height of the building, the limit values are determined according to the bearing construction.
Although the standard component and limited length opportunities of the sandwich panels, unlimited design
opportunities are offered to the designers. The walls gain visual mobility by means of using variable colors or
coating the panels in vertical, horizontal or angled positions. Even with the aid of the multi-purposed panels in the
interior parts, the design possibilities of the designers improve. The joint details cover the points connected from
panel to panel and from panel to the bearing construction. Tight joints that fulfill the insulation functions can be
provided through using double lamp-bush form in the wall panels and generally using lamp-bush form in the roof
panels as well as using lateral overlay. What is expected from the joint points indeed is the air-tightness, thermal
insulation and easy assembly possibility. What is required with easy assembly is the full settlement of the elements
to each other without difficulty. As a result of the performed searches, it has been found out that the panels have
100 times better air-tightness capability than the most qualified windows.
SINGLE SKIN 07
35/200 Single Skin 08
45/200 Single Skin 08 BENEFITS OF PIR SANDWICH PANEL
17/21 Single Skin 09
Tile Profile 09
General Data 10 Thermal insulation.Thermal conductivity of panels with polyisocyanurate or rigid poly iso
THERMAL foam core is 0,020 W/mK.
INSULATION
INSULATED PANEL 11
35/200 Insulated panel 12
45/200 Insulated panel 13 Durability. Protection against weather conditions, maintaining properties and appearance
17/21 Insulated panel 14 DURABILITY
for many years. When coating is properly selected for local conditions, several years’
durability of panels may be reached without any problem.
35/205-1025 Tile Profile 15
SH Ceiling and Wall Panel 16
Waterproofness. Water, snow and damp will not get through. Perfectly finished joints
COLD STORAGE PANEL 17
WATER ensure complete waterproofness for many years, if installation standards are followed.
PROOF
Cold Room Panel 18
General Data 19
Sound absorption. Properly selected core material can give very good noise insulation
STANDARD COLORS 20 parameters.They are particularly important if insulation of outside noise, reduction of indus-
SOUND trial noise propagation to the outside of the building or noise reduction within the building
Specification 20 ABSORPTION
is required.
ACCESSORIES 21
Fire resistance. Properties according to the needs. Proper type of core can ensure reaching
Purlins 22
fire resistance class up to EI120 (mineral wool). This enables protection of escape routes and
Flashings and Gutter System 27 FIRE
RESISTANCE
separation of fire compartments from each other. And is made through irreversable chemi-
Gutter and Downspouts 32 cal reaction which prevents melting.
Skylight 33
Fasteners 35
$
$ $ Easy and quick installation, low construction costs. Operating costs lower than in other
HANDLING & INSTALLATION 38 buildings. mm thick IPR-PIR foam panel has the same heat-transfer coefficient U as a 75 cm
COST
EFFECTIVE thick aerated concrete wall, 60 cm thick structural clay tile wall or a 190 cm thick brick wall.
Handling and Storage 39
General Recommendations 42
SH 35 / 200 SINGLE SKIN
TECHNICAL DATA
Available Thickness : Imperial Guage Range

Panel Length : Minimum of 1.5m up to a maximum of 12m
Panel Width : 1000mm
Profile Height : 35 mm
Pitch : 200mm
Available Materials : Aluminium, AluZinc, Galvanized Iron
Panel Application : Roof , Wall and Gable Cladding
Available colors : RAL Range
SH 45 / 250 SINGLE SKIN
SH single skin roof and wall systems consist of coated steel sheets rolled to six
different profiles; they may be used to form roofs - down to 4° pitch (6° if roof
lights are required) - and walls. The system includes a comprehensive range of
SINGLE SKIN
TECHNICAL DATA
spacers, fixings, sealants, guttering, flashings and roof lights. The single skin
system offers rapid coverage and swift completion of a weatherproof building Available Thickness : Imperial Guage Range
envelope to give a high performance building. Panel Length : Minimum of 1.5m up to a maximum of 12m
Pitch : 250mm
Available Materials : Aluminium, AluZinc, Galvanized Iron
Panel Application : Roof , Wall and Gable Cladding
07 08
SH 17 / 21 SINGLE SKIN GENERAL DATA
Requirements
Single skin roof and wall profiles are manufactured in a process certified to ISO 9001:2008 . Installation warranty
Speed House Group of Companies offer an independent audit-based warranty for the single skin roofing and
TECHNICAL DATA cladding system. The QA + warranty, from Auditing Workmanship & Materials Division, provides pre-site and
on-site quality inspections and audits to ensure the high standards of construction and finishing which will
Available Thickness : Imperial Guage Range maximize service life and reduce maintenance costs. The QA+ warranty can be extended to a ten year insurance
backed warranty covering defects arising from poor workmanship, defective materials and damage resulting from
design defects.
Profile Height : 17 mm Durability
Pitch : 21mm The profiles have a predicted service life of 30 years. Time to first maintenance depends upon the finish and the
Available Materials : Aluminium, AluZinc, Galvanized Iron environmental conditions but can be as high as 20 years. Coatings will degrade more rapidly in industrial or coastal
Panel Application : Roof air conditions and darker finishes will fade more rapidly than light ones
Life to first full repainting for coated profiles
Colors Wall profiles Roof profiles

Table based on data from
Inland Costal Inland Costal suppliers. Steel from other
producers may have different
Group 1 30 25 25 20 durability values.
SH 35/205 TILE PROFILE Group 2 25 20 20 15
Structure
Single skin systems are designed to be supported by steel (Z & C) or timber purlins. Roof profiles are usually laid
with the broad valley resting on the purlin: wall profiles will usually have the narrow valley against the side rail. All
0.7mm thick trapezoidal profiles are suitable for spanning purlins at 1.8m centers. Consult Speed House' Technical
Department for guidance on using the profiles on purlins at centers greater than 1.8m. Steelwork for single skin
TECHNICAL DATA
systems should be within the tolerances given in BS EN 1090-2:2008+A1:2011: fixing planes on adjacent purlins
Available Thickness : should be less than L/600 apart (where L is the purlin spacing).
Imperial Guage Range
Fixings
Fixings for roof profiles provide restraint against wind uplift forces; those for wall profiles provide restraint and
Profile Height : 35 mm support. Whilst profiles may be fixed through valleys or crowns, Speed House recommend valley fixing: accurate
Pitch : 205mm fixing is easier to achieve, loads on the fixings are smaller, the fixings are less likely to distort the profile, and better
Available Materials : Aluminium, AluZinc, Galvanized Iron compression of the sealant is achieved at end laps. Fixings should be stainless steel or carbon-steel self drilling
Panel Application : Roof screws, have press-on or integral caps to match the color of the profile and a 16mm diameter EDPM washer to
prevent water penetration. Fixings to light and heavy section steel should pass through the steel and leave 5mm of
thread exposed on the underside of the section. Fixing to timber must achieve a minimum 40mm embedment.
09 10
SH 35/200 ROOF PANEL
32 200
32
32
17 26 17 104 16 16 104 Panel Roof Cladding
Applications
32 32 22 22
1110
Gable Cladding
TOP AND LINEAR SKIN SPECIFICATION
Available Thickness : Imperial Guage Range / 0.4, 0.5, 0.68

Profile Height : 35mm
Pitch : 200mm
Available Materials : Aluminium, AluZinc, P.P.G.I
INSULATION SPECIFICATION
Top and
Tensile StressLinear Skin Specification : 150 kpa
Compression Resistance : 100 kpa
Sandwich panel construction techniques have experienced considerable develop- Shear Resistance : 100 kpa
ment in the last 40 years. Previously, sandwich panels were considered products K Value (Thermal Conductivity pf PU) : 0.022 W/mK
suitable only for functional constructions and industrial buildings. However, their Tolerance : +/- 0.002
THERMO good insulation characteristics, their versatility, quality and appealing visual
appearance, have resulted in a growing and widespread use of the panels across a
Water Absorption (After 24 Hrs)
Fire Property
:
:
(0.032-0.035) gm / cm3
PIR - B2 - Class E (BS EN 13501-1) (BS EN 13501-5)
INSULATED huge variety of buildings. As a new material in structure, the polyurethane roof
panel has been the most suitable choice for many users. The polyurethane roof
PANEL panel is divided into two types: The three waves of polyurethane composite roof
Available Form Thickness in mm
panel, and the four waves of polyurethane composite roof panel. The characters Overall Heat Transfer Coefficient “ U “ Value
of PU roof panel are heat insulation, waterproof, soundproof, and easy to install. 50 75 100
The excellent function is the reason that so many people choice it as roof board.
W / M2 K 0.420 0.290 0.210
KCAL / M2 h K 0.361 0.247 0.181
BTU / F t 2 h of 0.074 0.050 0.037
11 12
45/250 INSULATED PANEL SH 17 / 21 PROFILE
Panel Roof Cladding Panel Roof Cladding

Applications Gable Cladding Applications Gable Cladding
TOP AND LINEAR SKIN SPECIFICATION TOP AND LINEAR SKIN SPECIFICATION
Available Thickness : Imperial Guage Range / 0.4, 0.5, 0.68 Available Thickness : Imperial Guage Range / 0.4, 0.5, 0.68
Panel Length : Minimum of 1.5m up to a maximum of 12m Panel Length : Minimum of 1.5m up to a maximum of 12m
Panel Width : 1000mm Panel Width : 1025mm
Profile Height : 45mm Profile Height : 35mm
Pitch : 250mm Pitch : 205 mm
Available Materials : Aluminium, AluZinc, P.P.G.I Available Materials : Aluminium, AluZinc, P.P.G.I
INSULATION SPECIFICATION INSULATION SPECIFICATION
Top and
Tensile Linear Skin Specification :
Stress 150 kpa Top and
Compression Resistance : 100 kpa Compression Resistance : 100 kpa
Shear Resistance : 100 kpa Shear Resistance : 100 kpa
K Value (Thermal Conductivity pf PU) : 0.022 W/mK K Value (Thermal Conductivity pf PU) : 0.022 W/mK
Tolerance : +/- 0.002 Tolerance : +/- 0.002
Water Absorption (After 24 Hrs) : (0.032-0.035) gm / cm 3
Water Absorption (After 24 Hrs) : (0.032-0.035) gm / cm3
Fire Property : PIR - B2 - Class E (BS EN 13501-1) (BS EN 13501-5) Fire Property : PIR - B2 - Class E (BS EN 13501-1) (BS EN 13501-5)
Available Form Thickness in mm Available Form Thickness in mm

Overall Heat Transfer Coefficient “ U “ Value Overall Heat Transfer Coefficient “ U “ Value
50 75 100 50 75 100
W / M2 K 0.420 0.290 0.210 W / M2 K 0.420 0.290 0.210

KCAL / M2 h K 0.361 0.247 0.181 KCAL / M2 h K 0.361 0.247 0.181
BTU / F t 2 h of 0.074 0.050 0.037 BTU / F t 2 h of 0.074 0.050 0.037
13 14
SH 35/205 - 1025 TILE PROFILE SH CEILING AND WALL PANEL
Ceiling Cladding
Panel Roof Cladding Panel
Wall Cladding
Applications Gable Cladding Applications
Gable Cladding
TOP AND LINEAR SKIN SPECIFICATION TOP AND LINEAR SKIN SPECIFICATION
Available Thickness : Imperial Guage Range / 0.4, 0.5, 0.68 Available Thickness : Imperial Guage Range / 0.4, 0.5, 0.68
Panel Length : Minimum of 1.5m up to a maximum of 12m Panel Length : Minimum of 1.5m up to a maximum of 12m
Panel Width : 1070 mm Panel Width : 1180mm
Profile Height : 17 mm Profile Height : 3 mm
Pitch : 21 mm Pitch : 130 mm
Available Materials : Aluminium, AluZinc, P.P.G.I Available Materials : Aluminium, AluZinc, P.P.G.I
INSULATION SPECIFICATION INSULATION SPECIFICATION
Top and
Tensile StressLinear Skin Specification : 150 kpa Top and
Compression Resistance : 100 kpa Compression Resistance : 100 kpa
Shear Resistance : 100 kpa Shear Resistance : 100 kpa
K Value (Thermal Conductivity pf PU) : 0.022 W/mK K Value (Thermal Conductivity pf PU) : 0.022 W/mK
Tolerance : +/- 0.002 Tolerance : +/- 0.002
Water Absorption (After 24 Hrs) : (0.032-0.035) gm / cm 3
Fire Property : PIR - B2 - Class E (BS EN 13501-1) (BS EN 13501-5) Fire Property : PIR - B2 - Class E (BS EN 13501-1) (BS EN 13501-5)
Available Form Thickness in mm Available Form Thickness in mm

Overall Heat Transfer Coefficient “ U “ Value Overall Heat Transfer Coefficient “ U “ Value
50 75 100 50 75 100
W / M2 K 0.420 0.290 0.210 W / M2 K 0.420 0.290 0.210

KCAL / M2 h K 0.361 0.247 0.181 KCAL / M2 h K 0.361 0.247 0.181
BTU / F t 2 h of 0.074 0.050 0.037 BTU / F t 2 h of 0.074 0.050 0.037
15 16
COLD ROOM PANEL
Ceiling Cladding
Panel
Wall Cladding
Applications
Gable Cladding
TOP AND LINEAR SKIN SPECIFICATION
Available Thickness : Imperial Guage Range / 0.4, 0.5, 0.68

Pitch : 130 mm
Available Materials : Aluminium, AluZinc, P.P.G.I
Cam Lock : With / Without
INSULATION SPECIFICATION
Top and
Compression Resistance : 100 kpa
SH Cold Storage Panel is a long spanning insulated panel which is light in weight and
Shear Resistance : 100 kpa
easy to install for external walls, partitions and ceilings. Speed House cold storage
K Value (Thermal Conductivity pf PU) : 0.022 W/mK
panels function as walls, ceilings and roofs for coolers, freezers and food processing
COLD buildings. In addition, SH panels are ideal for dry goods warehouses and other
Tolerance : +/- 0.002
STORAGE
controlled-environment buildings where temperature control and insulation values
Fire Property : PIR - B2 - Class E (BS EN 13501-1) (BS EN 13501-5)
are critical. SH designs and manufactures cold storage panels, which comprise of two
PANEL steel skins that are injected with high pressure polyurethane foam, with a double
tongue and groove jointing method. This design gives a 100% reliable thermal perfor-
Available Form Thickness in mm
mance and insulation continuity, no cavities, no gaps, no cold bridges or interstitial Overall Heat Transfer Coefficient “ U “ Value
condensation risk. 100 150
W / M2 K 0.290 0.210
KCAL / M2 h K 0.247 0.181
BTU / F t 2 h of 0.050 0.037
17 18
GENERAL DATA STANDARD COLORS
Requirements
Temperature Type Panel Thickness (mm)

Refrigeration cold room PU
panel /cold room panel
0~`10C PU sandwich panel 50, 75,100, 150 manufacture Specifications
Walk in freezer, and can do any
-25C to -10C PU sandwich panel 150 size and temperature according
RAL 1014 RAL 9002 RAL 5012 RAL 9003
to the customers' requirements.
-40C to-25C PU sandwich panel 150,200 (Ivory) (Off White) (Light Blue) (White)
Detailed Product Description

Polyurethane insulated panel, customized size
Standard hinge door
Mono block refrigeration unit.
Use 100%polyurethane insulation panel, density about 44~46kg/m3, with gasket, with flame retardant. Panel
thickness: 100mm, 150mm
RAL 1001 RAL 3002 RAL 9003 RAL BS12B21
(Beige) (Red) (PVC coated) (Emirates
Feature of modular cold room Green)
Temperature range : -40~+15c are all available
Size : Customization
Functions : Fresh-keeping, quick-freezing, Fire-proof, Air-conditioning are all available
Operation : Fully automatic control system Specification
Aluminum profile sheet is 0.46mm up to 0.63mm thick Alloy A3105 – H16 Temper from tension leveled coils –
Components Different alloys can be supplied on request.
Condensing unit : Blitzer, Copeland, Maneurop and Fusheng
Evaporator : Air-cooler GI & Alu. Zinc coated steel profile sheets 0.38, 0.48 to 0.63mm thick as per ASTM A 656 for GI & ASTM A 792
for Alu. Zinc – Different grades can be supplied on request.
Insulation panel : Polyurethane (density is up to 40~46kg/m3 )
Other accessories : World-famous brands, like Danfoss, castle, every control, Siemens
Paint is baked regular modified enamel polyester, with 5 micron primer and 20 micron coat on the weathering
side and 5/7 micron primer on the revers – PVDF, Silicon, Modified Polyester, Plastisol & ARS coating on request
Application is applicable.
Metal sheet can be with painted steel sheet and stainless steel for choice. Plastisol is a liquid substance that can be converted into a solid plastic simply by heating, consisting of particles of
With electric heating wire around doorframe to void icing. synthetic resin dispersed in a nonvolatile liquid. Some products, called Plastisols , contain no solvent and consist
Safe doorknob inside. of polymers dispersed in a liquid plasticizer.
Positive plastic seal fixed to door to avoid cooling air losses.
We can do customized dimension according to customers' requirements.
19 20
PURLINS
General Data
The "Z"- and "C" shaped sections of SPEED HOUSE are accurately roll-formed via cold forming from high-strength
zinc-alloy coated steel in order to provide an efficient, lightweight and cost efficient roofing, cladding and walling
support system, for framed structures. (Purling and girt system)
Applications
The SPEED HOUSE "Z" shaped section may be used over single spans, un-lapped continuous spans and lapped
continuous spans in multi-bay buildings. Lapped spans result in a considerable load bearing capacity increase in
the system. The SPEED HOUSE "C" shaped section may be used over single spans and un-lapped continuous spans
in multi-bay buildings. They are ideal as eave purlins or where compact sections are required. The "C" shaped
section cannot be used in overlapping structures.
Range of products and services
The full range of "Z" and "C"- shaped profiles.

Technical information for cleat less connections.
Bolting systems to suit all project requirements.
Corrosion protection warranty.
Technical advice on improving the life expectancy of purling systems in corrosive environments.
Access to a network of experienced engineers.
Material specifications - standards

The "Z" and "C" shaped section structural elements are manufactured through cold forming procedure from
zinc-alloy coated steel Zinc-hi-ten® which minimum yield stress is by 60% higher than the respective profiles
formed through hot forming. This means that we can use sections of minimum thickness and weight, resulting in
reduction of the time and the cost of the construction. They are classified as "thin gauge member" profiles and the
study as well as the analysis concerning their application is conducted according to the provisions of the European
Z & C PURLINS &
Speed House manufacture a complete range of structural C and Z
standard EN 1993-1.3.
section purlins and girts for a wide range of applications. Made from
ACCESSORIES quality, high tensile galvanized steel, Speed House purlins and girts
can be supplied plain or punched.
Base Metal Thickness (BMT) 1.5mm - 2.0mm - 2.5mm - 3.0mm
Steel Quality: G450 (according to AS 1397-93) or S450GD (according to EN 10147-2000) with guaranteed minimum
yield stress of 450 N/mm2 .
Corrosion protection
In standard production the material used is hot-dipped galvanized, type Z275, zinc-alloy coated (with a minimum
coating density of 275 gr./m2 ) steel (according to AS 1937-93 & EN 10147-100). Upon request, purlins can also be
manufactured from hot dipped galvanized, type Z350, zinc-alloy coated (with a minimum coating density of 350
gr/m2 ) steel, for applications in aggressive and severely corrosive environments.
21 22
Dimensions C Purlin
The SPEED HOUSE "Z" and "C" shaped section are produced in standard dimension and length upon request from C Purling are horizontal structures that are used to support the load from the
2.000mm to 12.000mm according to the engineering design data. Are produced according to the desired hole roof deck or the sheathing. The plane surface of this purling on one side has
punching with the following restriction: made it a preferred material for cladding due to its easy installation on concrete
Minimum distance from the end section 35mm. structures or steel. Our range purling are light in weight and perfect for simple
Minimum centre holes distance in perpendicular axe 65mm. span construction
“Z”- shaped profiles

SPECIFICATION
The "Z" shaped sections structural elements of SPEED HOUSE feature two flanges of different width so that two
Web Flange Lip Thickness
elements with the same static height can overlap, fitting perfectly to each other. In this way, we achieve to bridge
multiple spans with continuous purlins. This purlin fixing method is called continuous and provides the advantage 100 50 20 1.5 to 2mm
of practically doubling the purlin thickness at its fixing points, where bending moments and shear forces have 140 70 20 1.5 to 2mm
maximum values, thus improving the load bearing capacity as well as the rigidity of the system. The structural
elements of "Z" profiles with the same static height but different thickness can be overlapped in any combination. 180 70 20 1.5mm/2mm/2.5mm
Other fixing methods: 210 80 20 1.6 to 3mm
Sleeve system 250 80 20 1.6 to 3mm
Freely supported continuous fixing
300 80 20 1.6 to 3mm
“C” shaped sections

The "C" shaped sections structural elements of SPEED HOUSE feature two equally sized flanges and are ideal for
use as purlins, girths as well as door and window frames. They cannot be overlapped and they are only installed Z Purlin
freely supported over single spans or continuous spans with the ends butted.
Z Purlin are made using cold-formed or rolled sheets for supporting roof. The
flexible shape of these beams facilitates various designs solutions. These
purling are extensively used in huge roofing solutions such as godowns, work-
shops, industrials sheds and many more. The range is known for saving up to
50% on structural sheet in comparison with hot rolled angles. Our purling are
crisp and clean in design and do not allow the scope of inaccurate lengths
SPECIFICATION
Web Flange Lip Thickness
100 50 54 20 1.5 to 2mm
140 70 60 20 1.5 to 2mm
180 70 60 20 1.5mm/2mm/2.5mm
210 80 70 20 1.6 to 3mm
250 80 70 20 1.6 to 3mm
300 80 70 20 1.6 to 3mm

Z and C Purlin profile Mechine
23 24
Z & C Purlins Rail Cleats data sheet Standard cleats are normally supplied back bare metal suitable for welding to rafters. By arrangement cleats can
be supplied with additional holes in the base leg of angle cleats for bolting to rafters on site and supplied with a
Purlins, Both C and Z, are available in various sizes rolled. They can be ordered plain or with Holes pre-punched, as
finish hot dipped galvanized/or painted with standard primer.
per standard end punching or punched to any layout required. The standard maximum length for delivery of
purlins is 12 meters. Lengths that are greater than 12 meters long are obtainable. However they then require
special delivery vehicles, pre-arranged delivery times and on-site handling capabilities
C PURLINS: Sections have flanges which are equal in size and are

commonly used for simple supported spans. C sections are not
lapped together, for continuous spans they are end butted.
B
GAP
C purlin Standard
Z PURLINS: Sections are made with one flange broader than the Z & C Fastners data sheet
other. When one purlin is rotated 1800 two sections can be
bolted together enabling them to be lapped. Lapping the purlins
SET SCREWS - ZINC PLATED CLASS 8.8 METRIC FINE
over interior supports improves the load capacity and rigidity of
X the purlins. Z sections purlins can also be used, like C sections, Top
Nameand Linear Skin Specification : ASTM F593 bolt
in the application of simple spans.
Size : M4-M100 1/4 - 4" or non-standard (as request & design)
GAP
B Standard Purlin/Rail Cleats Finish : Plain, Zinc Plated, Black Oxide, Hot Dip Galv.et
All holes 14 mm for 12 mm bolts . Head Type : Hex head
Material : Carbon steel, stainless steel, alloys steel etc.
Z purlin Standard Grade : a2,a4,4.8,8.8,10.9,12.9.etc, A2 -70, A4 -80 ect.
Standard : GB, DIN, ISO, ANSI/ASTM, BS, BSW, JIS etc.
Non-Standards : OEM is available, according to drawing or samples
SIZE
M12 X 35
M12 X 40
M12 X 45
M12 X 50
M12 X 60
M12 X 90
M12 X 100
25 26
FLASHINGS & GUTTER SYSTEM
Flashings are made using cold-formed or rolled sheets for supporting roof. The flexible shape of these beams
facilitates various designs solutions. These purling are extensively used in huge roofing solutions such as godowns,
workshops, industrials sheds and many more. The range is known for saving up to 50% on structural sheet in
comparison with hot rolled angles. Our purling are crisp and clean in design and do not allow the scope of inaccu-
Panel joint, bare section without A ridge capping (NP170) is Behind the KFK fascia bracket are
rate lengths. mounted on a seal profile. A
filling 300 mm with compriband a front flashing (SFB) and a
sealing tape. fill-in insulation strip between z-shaped eaves profile (STFP), and
the two panels and an interior a sill flashing (SUBL) up against
ridge plate (NPI200) under the the wall panel on the outside.
panels.
From left to right: gable flashing Corner flashing Wall panels mounted on Below: an exterior base cover
(SGB) as bargeboard with angled (SHBY) and a steel framework with flashing (SUSB). A 10 mm thick
gable flashing (SVGB) underneath, gable compriband sealing seal in the sill runner (S20)
and at the point where the wall and tape. A fill-in insulation with a 10 mm sill seal under-
roof panels meet sill flashing strip between the neath. On the inside an
(SUBG) mounted externally and sill panels and sealing tape interior base cover flashing
flashing (TFBI) mounted internally. on the outside. A (SISB).
pilaster (SPIL) is mount-
ed on the panels with
compriband sealing
27 28
NP170 Ridge capping SUBL Sill flashing long side
NPI200 Interior ridge plate SGB Gable flashing
STFP Eaves profile SVGB Angled gable flashing

(1.2 mm galv)
SFB Front flashing

SISB Base cover flashing interior
SHBY Corner flashing TFBI Sill flashing interior
29 30
SPIL Pilaster GUTTER AND DOWNSPOUTS
GUTTER DETAILS
Specification Flashing manufactured from same

material of roof and wall panels
Gutter Drop
SUSB Base cover flashing exterior
Thickness Guage 22
Length 1000 mm
MECHANICAL PROPERTIES
Tensile Strength 80 Mpa Elbow
Flexural Strength 120 Mpa

SFOB Case flashing
Impact Strength (Izod notched) 45 Kj/m2
Tensile Modulus 8000 Mpa
Flexural Modulus 7000 Mpa Extended Elbow
Hardness (Barcol 934 - 1) 40-45
Tensile Elongation 1.8 %
SOB Drip flashing

THERMAL PROPERTIES
Joint Adapter
Co-efficient of Linear Expansion 26 x 10 -6 / oC
Thermal Co-efficent (k) 0.2 W/ mk
Operating Temperature Up to 80o C
PHYSICAL PROPERTIES Offset Adapter

SUB Sill ledge
Water Absorption (7 Days) 31 mg.
(BS 2782, Part 4: Method 430 A-83)
Dimensional tolerance 120 Mpa
Internal Finish Plain semi gloss UV resistant gelcoat

finish to grey/ white colour
External Finish Resonably smooth flow coat finish Downspout
31 32
SKYLIGHT SOLUTIONS
DIMENSION
The Polycarbonate SH Skylight is a great way to shed some natural light into the factory, home, garage, garden shed
Cover length of panel ‘L’ To be advised by client as per site requirement.
and farm building. It offers a way to achieve the best combination of heat and light transmission. SPEED HOUSE
manufactures polycarbonate skylights using UV stabilized resins to allow optimal radiation filtering and durability. Cover Width of panel ‘W’ Shall be equal to the cover width of top profiled sheet.
We offer high quality performance polycarbonate skylights which are developed for UV (Ultraviolet) protection. Length of end lap ‘a’ Standard size is 200mm, but can be varied as per requirement.
Our polycarbonate skylights can be customized according to your length specifications.
Distance between GRP spaces ‘b’ Shall be equal to the pitch of the purlins.
Thickness of panel ‘t’ Shall be equal to the thickness of composite panel in use.
MECHANICAL PROPERTIES
Tensile Strength 80 Mpa
Flexural Strength 120 Mpa
Impact Strength (Izod notched) 45 Kj/m2
Tensile Modulus 8000 Mpa
Flexural Modulus 7000 Mpa
Hardness (Barcol 934 - 1) 40-45
Tensile Elongation 1.8 %
THERMAL PROPERTIES
*Standard Colors : Clear, Green, Blue, Opal white, Blue Brown, Red,Yellow, Silver-Blue Translucent, Opaque Co-efficient of Linear Expansion 26 x 10 -6 / oC
Thermal Co-efficent (k) 0.2 W/ mk

Advantages
Operating Temperature Up to 80o C
SH Series Skylights are distinguished by their easy installation and their long-wearing durability.
SH Skylights are 50 times more impact resistant than acrylic skylights, 200 times more impact resistant than
glass and UV stabilized for long lasting protection. PHYSICAL PROPERTIES
Polycarbonate skylights resist temperature extremes from a frigid - 60° below zero to an oven baking +250°. Light Translucency 85-90% (for 1mm thick single skin)
Available in a bronze exterior with a clear or frosted interior finish
Light Translucency 70-75% (for normal double skin)
Each layer of air between domes enhances thermal protection.
Light Diffusion Moderately diffusing
Bronze and white metal curbs available for appropriate models.
Curb mount design can be used on any roof type and requires minimal time and effort, making installation Water Absorption (7 days) 30mg. (BS 2782, Part 4: Method 430 A-83)
easier. Light Diffusion Length: +5mm Width: +10mm
20-year limited warranty protects your investment and gives you peace of mind.
33 34
FASTENERS Secondary Fasteners
These fasteners are used to connect side laps, flashings etc. and they are not normally considered as structural.
However, where the fasteners are providing lateral restraint or in a stressed skin design, their strength would have
Primary Fasteners to be considered in the structural calculations.
These fasteners are designed to transfer all loads on the cladding system back to the supporting structure so their
strength is particularly important. If the fasteners are exposed they must also provide a weather tight seal. They are
normally used in the valley of the profile. If crown fixing is recommended by the manufacturers, saddle washers TYPE APPLICATION
are usually required.
Metal sheet to hot
Self-Tapping rolled steel
TYPE APPLICATION
Self- Drilling & Mini-zed to purlin

through ferrule Self-Tapping Metal sheet to timber
Tapping
Self- Drilling &

Bracket to purlin
Tapping
Self- Drilling & METAL CAP

Tapping
Self- Drilling &

Outer sheet to spacer
Tapping
Self- Drilling & Composite and site- STOM WASHER + SEALING WASHER
Tapping assembled composite APPLICATION
Self- Drilling
Stitcher Screws
Self- Drilling & INSTRUCTION FOR CORRECT

Tapping TIGHTENING
LOOSE CORRECT OVER-TIGHTENED
35 36
Roof Installation
Roof panels should be secured on roof structure as per fixing scheme indicated below.
Fixing positions:
1 Panels’ downstream edge

(gutter). One screw withorigi-
nal saddle cap, on each rib.
2 Intermediate supports.One
screw with original saddle cap,
on joint rib, plus one more on
alternating internal ribs.
3 Eventual overlapping position.

One screw with original saddle
cap, on each rib.
4 Panels’ upstream edge (ridge).

One screw with metal washer
and EPDM gasket, on each low
rib (between main ribs),
underneath ridge flashing
element.
HANDLING & We offer a wide range of versatile accessories, including fasteners

for fixing the panels and flashings, profiles, flashings as well as
In addition to primary fixing (securing panels on structure), INSTALLATION sealants and insulation.
secondary fixing elements should also be applied along panels’

joint, in order to improve joint tightness, and ensure a uniform
effect of panels. Such fixing elements (e.g. 6.3x25mm plus
saddle cap), are placed on joint rib, between supporting
purlins, and at maximum distance 1200mm
37 38
1. Packing Unloading with crane
Panels are delivered in packages, each of them consisting of a certain number of piled-up panels. The number of Lift the packages with at least 2 nylon straps/belts.
panels per package is defined taking into consideration: Make sure straps are not twisted.
Panel’s type Make sure straps remain at their position (one apart from the other) by using a spreading truss of adequate
Panel’s thickness length.
Panels’ length Protect panels’ edges (tongue and groove joint configuration) from getting damaged by the straps, by placing
Type of transportation means wooden planks between package and straps, both at bottom and top of the package. Wooden planks should
Optimization of loading plan be of adequate strength, width minimum 200mm, and longer than packages’ width by approx. 2cm.
Each package is supported by polystyrene spacers thickness 70mm, along package’s length, every 900/1000mm. Never unload more than one package at a time.
Packages are wrapped – together with the polystyrene spacers – with several layers of polyethylene film, and are
labeled with the necessary information (package identification number, packing list, handling instructions, etc.).
2. Transportation
Loading and off-loading packs by crane or fork-lift should be carried
out with care to avoid damage to the outermost sheets or panels in
the pack. Never off-load with chains, use only wide soft slings for
lifting. Use lifting beams, if recommended by the manufacturer.
Loading and off-loading packs by crane or fork-lift should be carried
out with care to avoid damage to the outermost sheets or panels in
the pack. Some sheets and panels are supplied with a protective
plastic film on the weather face to help prevent minor damage to the
coating. This must be removed as soon as possible after the cladding
has been installed because if it is left in place for long periods the film Lifting
will become very difficult to remove.
The manual handling of the single element must be made by at least two persons, and held on their side as illustrat-
ed. The handling must be done by using appropriate protective equipments (gloves, safety shoes, coveralls, etc), in
conformity with the applicable standard. The manual handling of the single element must be done by elevating the
3. Handling element without slithering it on the lower one and turning it sideways beside the panel. Handling equipments, like
gloves, should be cleaned to not cause damage to the panels.
Panels’ packages handling (unloading and movement) and storage at project site is a delicate phase during which
panels might get damaged. For this reason, the following instructions should be thoroughly observed:
Unloading with forklift
Recommended only for short (<6.00m) and light packages, and only in case of leveled and smooth terrain.
Forks should be longer than packages width.
Forks should be spread apart as much as possible.
Forks’ upper surface should be clean and smooth, in order to avoid damages on panels’ surface.
Never unload more than one package at a time.
39 40
For panel of a certain dimension (over 4 meters for a 80-100 mm thick panel), the handling must be done with a
GENERAL RECOMMENDATIONS
special hoist or crane (as the excessive weight of the panel makes it impossible for the manual handling).
As in all building work, good safety standards are essential to prevent accidents. In accordance with the Health and
The panel is anchored to the handling mechanisms provided by lifting Safety at Work Act and the Construction (Design and Management) or CDM Regulations, the building should now
beam with two or more clamps, connected with ropes, agents on the side be designed with safety in mind, not only for the construction period itself but also throughout the normal life of
of the panel. A valid alternative is also the handling by lifting beams the building. This must include considering the safety of people involved in maintenance, repair and even demoli-
equipped with suction cups. tion. It might mean providing permanent access to the roof via a fixed ladder and hatch, walkways and parapets,
for example.
N.B.: For anything not expressly stated, you should apply the AIPPEG rules.
Inspection and maintenance
Construction of the roof is one of the most hazardous operations because of the potential for falls or material
Moving long and heavy panels on the roof by hand, could be difficult or even dangerous. In such cases it is recom- dropping onto people below. The contractors must plan and document a safe system of work before starting
mended that packages are not lifted on the roof structure, but left on the ground, and panels are lifted one by construction. This would take the fragility of the cladding materials into account, but initially, safety nets are
one on the structure, by means of crane and special lifting clamps . normally used. Whilst fully fixed metal roof sheeting is regarded as non fragile, roof lights and profiled metal liners
must be treated with more care.
Lifting clamps should be applied
on the full rib of the panels. In addition to the basic safe system of working the following specific precautions should be taken when using
Lifting clamps are connected with metal cladding:
ropes on a spreading truss, which
is lifted by crane. At least two (2) Take care when handling sheets to avoid cuts from the edges of the sheets. Wear gloves to protect hands.
clamps should be used. In this
way, roof panels are transferred Take normal precautions when lifting heavy awkward objects to avoid lifting injuries, in accordance with the
manual handling operations regulations.
directly to their final installation
position. When cutting wear goggles and dust masks.
The strength and visibility of some roof lights can deteriorate during the normal life of a building and present a
hazard to maintenance workers, particularly if they have not been trained. The roof lights are usually fixed with
4. Storage
fasteners with red plastic heads, to highlight their positions. This sort of information must now be detailed in a
Stacks should be carefully positioned and stored on site to prevent damage or deterioration. Particular attention safety file prepared by the planning supervisor (using information provided by the designer) and passed on to the
should be paid to the following points: client at handover. If in doubt about safety issues, guidance can be obtained from the construction section of the
local Health and Safety Executive.
Position away from vehicle and pedestrian routes
Site on bearers on firm flat ground
Roof cladding and gutters should be inspected at regular intervals and any deposits such as leaves, soil or litter
Cover and ventilate
must be removed. Any areas of corrosion or damage should be repaired in accordance with the manufacturer’s
Ensure labeling is intact
maintenance manual.
Some sheets and panels are supplied with a protective plastic film on the weather face to help prevent minor
damage to the coating. This must be removed as soon as possible after the cladding has been installed because if Roof traffic should be kept to a minimum and must be restricted to authorised trained personnel only, using appro-
it is left in place for long periods the film will become very difficult to remove. Individual manufacturers’ instruc- priate safety measures.
tions should always be followed.
41 42
Speed House composite panels range
represent a complete system of pre-insulat-
ed monolithic metallic panels used for
Factory
building roof and wall for various kinds of
industrial and civil structures. Our Profile
Division has the daily capacity to produce
1850 m2 of Insulated Composite panels
and 3600 m2 of Single Skin sheets.
CONTRACTING PREFAB
CIVIL, INFRASTRUCTURE & CONTRACTING PREFABRICATED BUILDINGS
QUBES THE POD COMPANY

CONTAINER CONVERSION KITCHEN & BATHROOM POD
SH INTERIOR TEMCOPPAD
WHY
INTERIOR FIT-OUTS & FURNITURE GRC ELEMENTS
SH PROFILE DIVISION
SH Profiles exists in a complete synergy with rest of the speed house group companies. The
idea of having a common manufacturing facility is to compliment each others production
successfully. keeping the same in mind we offer a complete turnkey solution. The entire
energy brings forth an atmosphere of a single point of contact for client and also make quali-
ty control economical and easier. A basic project executed by speed house group will look
something like this :-
ICC SH PROFILE
GRP ELEMENTS & TANKS THERMO INSULATED PANEL DIVISION
SPEEDHOUSE
PROFILE
Head Office
P.O. Box: 627, Ajman, United Arab Emirates
Tel: +971 (6) 748 2929, Fax: +971 (6) 748 2268
Email : info@speedhouse.com
Web : www.speedhouse.com
Branches
LEBANON KSA sp eedhousegroup DOWNLOAD BROCHURE

Sandwich Panels: Speedhouse

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SPEEDHOUSE

Available Thickness : Imperial Guage Range

SH 45 / 250 SINGLE SKIN

Colors Wall proﬁles Roof proﬁles

SH 35/205 TILE PROFILE Group 2 25 20 20 15

TOP AND LINEAR SKIN SPECIFICATION

Available Thickness : Imperial Guage Range / 0.4, 0.5, 0.68

BTU / F t 2 h of 0.074 0.050 0.037

Panel Roof Cladding Panel Roof Cladding

INSULATION SPECIFICATION INSULATION SPECIFICATION

Available Form Thickness in mm Available Form Thickness in mm

W / M2 K 0.420 0.290 0.210 W / M2 K 0.420 0.290 0.210

BTU / F t 2 h of 0.074 0.050 0.037 BTU / F t 2 h of 0.074 0.050 0.037

INSULATION SPECIFICATION INSULATION SPECIFICATION

Available Form Thickness in mm Available Form Thickness in mm

W / M2 K 0.420 0.290 0.210 W / M2 K 0.420 0.290 0.210

BTU / F t 2 h of 0.074 0.050 0.037 BTU / F t 2 h of 0.074 0.050 0.037

TOP AND LINEAR SKIN SPECIFICATION

Available Thickness : Imperial Guage Range / 0.4, 0.5, 0.68

BTU / F t 2 h of 0.050 0.037

Temperature Type Panel Thickness (mm)

Detailed Product Description

Range of products and services

The full range of "Z" and "C"- shaped proﬁles.

Material specifications - standards

“Z”- shaped profiles

“C” shaped sections

Web Flange Lip Thickness

100 50 54 20 1.5 to 2mm

140 70 60 20 1.5 to 2mm

210 80 70 20 1.6 to 3mm

250 80 70 20 1.6 to 3mm

300 80 70 20 1.6 to 3mm

C PURLINS: Sections have ﬂanges which are equal in size and are

NPI200 Interior ridge plate SGB Gable flashing

STFP Eaves profile SVGB Angled gable flashing

SFB Front flashing

SHBY Corner flashing TFBI Sill flashing interior

Speciﬁcation Flashing manufactured from same

Tensile Strength 80 Mpa Elbow

Flexural Strength 120 Mpa

Tensile Modulus 8000 Mpa

Flexural Modulus 7000 Mpa Extended Elbow

Hardness (Barcol 934 - 1) 40-45

Tensile Elongation 1.8 %

SOB Drip flashing

Thermal Co-eﬃcent (k) 0.2 W/ mk

Operating Temperature Up to 80o C

PHYSICAL PROPERTIES Offset Adapter

Dimensional tolerance 120 Mpa

Internal Finish Plain semi gloss UV resistant gelcoat

External Finish Resonably smooth ﬂow coat ﬁnish Downspout

Tensile Strength 80 Mpa

Flexural Strength 120 Mpa

Impact Strength (Izod notched) 45 Kj/m2

Tensile Modulus 8000 Mpa

Flexural Modulus 7000 Mpa

Hardness (Barcol 934 - 1) 40-45

Tensile Elongation 1.8 %

Thermal Co-eﬃcent (k) 0.2 W/ mk

Self- Drilling & Mini-zed to purlin

Self- Drilling &

Self- Drilling & METAL CAP