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RULES
FOR THE CLASSIFICATION
AND CONSTRUCTION OF
SEAGOING STEEL SHIPS
VOLUME I
RULES
FOR CLASSIFICATION AND SURVEYS
EDITION 2010
The following Rules come into force on 1st December 2010
Table of Contents
Page.
Section 1 General Conditions 1–1
A. Interpretation 1–1
B. Protective Rights 1–1
C. Confidentiality 1–1
D. Fees 1–1
E. Payment of Invoices 1–1
F. Liability 1–1
G. Jurisdiction 1–1
Section 1
General Conditions
The interpretation of the Rules for Classification and Fees for all services rendered by BKI are due for
Construction remains the exclusive prerogative right of payment immediately upon receipt of the invoice but
Biro Klasifikasi Indonesia (BKI). not later than four weeks after the date of invoice. On
default BKI is entitled to withhold Certificates and
B. Protective Rights other documents and to withdraw the classification.
Application of the Rules for construction of BKI does F. Liability
not infringe possible rights for protection of their
products on part of the manufacturers. BKI will use their best endeavors to ensure that their
Surveyors and all other personnel employed for the
C. Confidentiality proper execution of the functions of BKI, will be
selected carefully. It is, however, to be understood that
BKI will treat as confidential any documentation and BKI is in no circumstances whatever to be held
information received in connection with orders placed responsible or liable for any damage arising in
with BKI. Such documentation and information may be consequence of any act or omission of these persons,
passed on to third parties solely with prior written and the responsible of BKI shall be limited in its
consent of the party entitled thereto. amount up to maximum of the fee for that particular
service.
The above is without prejudice to any obligations
towards the authorities of the State of the Flag. G. Jurisdiction
D. Fees The place of jurisdiction is Pengadilan Negeri Jakarta
Utara and the governing law is Indonesian Law.
For services rendered by BKI fees are to be paid in
accordance with the BKI’s Tariffs of Fees, even if no
classification is granted. In addition to these fees, BKI
will charge for any expenses incurred in connection
with the services rendered
Section 2
Classification
Provided that the refrigerating installations are Some examples of Class Notations and Certificate
permanently installed and form an integral part of the entries as per C.1.2 are quoted in 2.l (hull),
ship. 2.2 (machinery), 2.3 (anchoring equipment) and
2.4 (special equipment).
The refrigerating installation includes the technical
installations required for power supply. 1.2 Class designation
2.5.2 Reefer units which can be connected to a The following example shows a Class designation for
container and transported in combination therewith, and hull, machinery and anchoring equipment :
containers with or without a reefer unit, are subject to
BKI Regulations for the Construction, Repair and
Testing of Freight Containers.
Characters of Notations
B. Classification and Register Classification
1.2 BKI reserve the right to add special remarks 2.1 Hull
in the Class Certificates, such as information regarding
operation of the ship which is of relevance for the A100 The ship's hull fully comply with the
vessel's Class. requirements of the BKI Construction
Rules or other rules considered to be
1.3 The Certificates of Classification are issued equivalent.
by BKI Head Office and they are to be kept on board
ship. A90 The ship's hull does not fully comply or no
longer fully comply with the requirements
2. Register of the BKI Construction Rules, however
the Class may be maintained for a shorter
2.1 General period and/or with shorter survey intervals.
The Classification data of each ship classified will be The figures 100, 90 indicate the maintenance
included in the BKI data file. An extract these ship data condition of the ship's hull in relation to the
will be entered in the Register published by BKI. During requirements of the Construction Rules, taking into
the period of Class BKI will update these details on the account the permissible corrosion and wear tolerances.
basis of relevant reports submitted by the Surveyors.
2.2 Machinery
2.2 Refrigerating installations
SM The machinery including electrical
The refrigerating installations classed by BKI are installations comply with the requirements
recorded in the Register, with indication of the Character of the Construction Rules of BKI or other
of Classification, and are entered in the list of ships rules considered to be equivalent.
holding Refrigerating Installation Certificates.
A-SM The machinery including electrical
C. Characters of Classification, Notations, installations of non-self propelled vessels
Class Assignment and Validity of Class and other floating units comply with the
requirements of the Construction Rules of
1. General BKI or other rules considered to be
equivalent.
1.1 Within the scope of Classification, the
Characteristic features of hull, machinery and anchoring σµ The machinery including electrical
equipment are reflected in the Character of Classification installations does not fully comply with the
and Notations affixed to the Character of Classification. requirement of the Construction Rules of
See 3. BKI. but functional safety and sea-
worthiness are fulfilled for the envisaged
service.
Section 2 – Surveys - General Requirements
C 2–3
A-SM The machinery including electrical σµπφ The cargo refrigerating installation of
installations for non-self propelled vessel fishing vessels do not fully comply with
and other floating unit do not fully comply the requirements of the Rules for
with the requirements the Construction Rules Refrigerating Installations, Volume VIII,
of BKI but the safety function and the sea but functional safety and seaworthiness are
worthiness are fulfilled. fulfilled for the envisaged service.
Η The ship’s anchoring equipments i.e. anchors, 2.5.1 Ships constructed under the supervision of
anchor chain cables and windlass fully and in accordance with Construction Rules of BKI or
comply with the requirement of the BKI recognized Classification Societies, as follows:
Construction Rules.
Ε Hull, machinery installation, anchoring
Ι The ships anchoring equipments do not fully equipments and/or special equipment (e.g.
comply with the requirements of the BKI refrigerating installation) have been
Construction Rules, but functional safety and constructed:
seaworthiness are fulfilled for the envisaged
− under the supervision of BKI at the
service.
shipyard and/or at sub-contractor
The ships without anchoring equipments, supplying components / hull section.
without any sign. − and with certification by BKI of
materials and components, subject to
Therefore the Character of Classification will be e.g., BKI Construction Rules required to be
A100 Η or A100 Ι certified.
Κρor ϑ Anchoring Equipment Characters for fishing ((Ε)) Hull, machinery and/or special equipment
vessel complying with BKI Rules for Fishing (e.g. refrigerating installation) have been
Vessels. constructed:
Ο Special service vessel provided with − under the supervision of BKI at the
anchoring equipment according to Table shipyard and/or at sub-contractors
13.1 BKI Rules for High Speed Vessel. supplying construction components /
hull sections
2.4 Special equipment − and without certification by BKI of
components and materials requiring
2.4.1 Cargo refrigerating installations of cargo
inspection, subject to the BKI
vessels
Construction Rules
SMP Both in respect of hull and machinery, the
Note
cargo refrigerating installation fully comply
with requirements of the Rules for For hull, this Character of Classification can only be
Refrigerating Installations, Volume VIII, or assigned, if proof of damage stability, see 3.1.2, is not
other rules considered to be equivalent. required and/or dispensed with.
σµπ The cargo refrigerating installation does not Β Hull, machinery installation, anchoring
fully comply with the requirements of the equipment or special equipment have been
Rules for Refrigerating Installations, Volume constructed under the supervision of and in
VIII, but functional safety and seaworthiness accordance with the rules of another
are fulfilled for the envisaged service. recognized Classification Society and have
later on been classed with BKI. Deviations
2.4.2 Cargo refrigerating installations of fishing
from the BKI Rules may be accepted.
vessels
2.5.2 Ships which are constructed not under the
ΣΜΠΦ Both in respect of hull and machinery, the
supervision by BKI or recognized Classification
cargo refrigerating installations of fishing
Societies will have no construction supervision
vessels fully comply with the requirements of
markings
the Rules for Refrigerating Installations,
Volume VIII.
Section 2 – Surveys - General Requirements
2–4 C
3. Notations Affixed to the Character of BKI may, on application, agree to the range of service
Classification Entries in the Certificate being extended for a limited period and/or with certain
reservations. This will have to be documented.
3.1 Hull (design, special dimensioning and/or
equipment) 3.1.2 Subdivision, damage stability
3.1.1.1 Ships built in accordance with the For the hull proof of subdivision and
Construction Rules for unlimited ocean service will have damage stability has been furnished.
no Service Notation.
Χ, , Γ As for example, hull, which has been
3.1.1.2 Ships built in accordance with the Rules for constructed under supervision as stated in
Restricted Service, will have the following Notations i.e: 2.5, and for which proof of subdivision and
damage stability has been furnished, one of
P = Restricted Ocean Service the two markings, shown on the left are
assigned.
L = Coasting Service
3.1.2.2 Special markings
T = Shallow Water Service
The proof of damage stability is specified by an
D = Inland Waterway Service additional marking indicated in the Register.
affixed to the Character of Classification. BKI reserve The first letter represents the ship type, the first
the right to assign the Notations subject to the conditions number the damage stability regulations to be applied,
of the seaway (official data on seaway statistic) see Table 2.1.
prevailing in the respective service area.
The second letter indicates whether the deterministic
P Restricted Ocean Service (D) or the probabilistic (P) damage stability
assessment method has been applied. The second
This range of service is limited, in general, to the trade
number specifies the procedure applied, see Table 2.2:
for limited ocean service, provided the distance to the
nearest port of refuge and the offshore distance are not − For ship assessed according to the
exceeding 200 nautical miles, or the trade within South deterministic method the figures define the
East Asian waters, as well as trade within enclosed seas subdivision status assumed in the damage
such as Mediterranian Sea, Black Sea, Caribbean Sea stability calculation
and waters with similar sea conditions.
− For ship assessed according to the
L Coasting Service probabilistic method the figures state, in
percent, the required survival probability.
This range of service is limited, in general, to the trade
along the coast, provided the distance to the nearest port 3.1.3 Ice strengthening
of refuge and the offshore distance are not exceeding
Ship and machinery installations, which comply with
50 nautical miles, as well as to the trade within enclosed
the requirements of the Construction Rules relating to
seas, such as Riau Islands Sea Territory.
strengthening for navigation in ice, will have one of
T Shallow Water Service the ”Ice Class" Notations specified below affixed to
the Character of Classification. Except for Notation
This range of service is limited to the trade in calm seas, ES which on application may be assigned to the hull
bays, harbors or similar waters where there is no running or the machinery installation only, hull and machinery
of heavy seas. shall always be assigned the same ice Class. If the hull
is constructed such as to comply with a higher ice
D Inland Waterway Service Class.
This range of service applies to vessels intended for ES, ES1, ES2, ES3, ES4
operation in inland waters only. Inland waters shall
comprise : Hull and machinery have been designed such as to
comply with the requirements for navigation in ice,
− all Indonesian inland water ways with index 4 representing the highest Notation.
− other waters showing comparable conditions.
PC7, PC6, PC5, PC4, PC3, PC2, PC1: Hull and
Observance of the boundaries generally fixed by official machinery have been designed such as to comply with
regulations is a prerequisite for validity of the Class. the requirements for navigation in ice, with index 1
Section 2 – Surveys - General Requirements
C 2–5
representing the highest Notation. Notations PC7 to PC1 3.1.4 Ship type / kind of cargo carried
are based on the IACS Unified Requirements for Polar
Ships (UR I1, UR I2 and UR I3, Rev. 1. Jan. 2007). 3.1.4.1 Ships of a special type, design or
construction, or designed to carry defined cargo, will
have a relevant descriptive Notation affixed to their
Character of Classification, as illustrated by the
following examples.
Table 2.1
P2--- SOLAS 60 C2--- SOLAS Amendments 90/91, Chap. II-1, Reg. 25-1
P3--- IMO Resolution A.265 C3--- SOLAS Amendments 97, Chap. XII, Reg. 4
P4--- SOLAS 74
P5--- SOLAS Amendments 88, Chap. II-1, Reg. 8 S1--- Code of Safety for Dynamically Supported Craft
P7--- SOLAS Amendments 94, Chap. II-1, Reg. 8 S3--- IMO Resolution A.469
P8--- Special Trade Passenger Ships Rules, 1971 S4--- Code of Safety for Special Purpose Ships
T1--- Bulk Chemical (BCH) Code S6--- Code of Safety for High Speed Craft, 1994
T2--- Gas Carrier (GC) Code S7--- Code of Safety for High Speed Craft, 2000
T5--- Intern. Gas Carrier (IGC) Code **--- Other, not precisely defined damage stability
regulations
The letters have the following significance: P - Passenger ships C - Cargo vessels
Table 2.2
--D21 = 2 - Comp.-Status, partial 1-Comp. status for specified compartments (e.g. engine room)
Accordingly, ships which owing to their suitability for different kinds of service have been assigned several type markings are
likewise assigned several markings for their damage stability
Section 2 – Surveys - General Requirements
2–6 C
3.1.4.2 Dry cargo vessels BC-C: for bulk carriers designed to carry dry bulk
cargoes of cargo density less than 1,0 t/m3.
CONTAINER SHIP
BC-B: for bulk carriers designed to carry dry bulk
A container ship is characterized by fixed stowage cargoes of cargo density of 1,0 t/m3 and above with all
appliances in the form of cell guides at the bulkheads as cargo holds loaded in addition to BC-C conditions.
well as fixed container foundations on the inner bottom.
BC-A: for bulk carriers designed to carry dry bulk
In addition fixed appliances for stowage and lashing are cargoes of cargo density of 1,0 t/m3 and above with
provided on the upper deck and/or hatch covers. specified holds empty at maximum draught in addition
to BC-B conditions.
The transport of break bulk on the inner bottom may be
accepted in special cases; the transport of bulk cargo is Depending on the limitations to be observed during
excluded. operation as a consequence of the design loading
conditions applied during the design phase, the
OPEN TOP following additional Notations may be assigned:
Hatch coverless Container Ships equipped with the {no MP} for bulk carrier Notations BC-A, BC-B and
appropriate facilities. BC-C, when the vessel has not been designed
for loading and unloading in multiple ports in
EQUIPPED FOR CARRIAGE OF CONTAINERS accordance with the conditions specified in
Rules for Hull, Volume II, Section 23.
General Cargo Ships carrying containers occasionally or
as part cargo only, and equipped with the appropriate {maximum cargo density … t/m3} for bulk carrier
facilities. Notations BC-A and BC-B if the maximum
cargo density is less than 1.0 t/m3.
The validity of the aforementioned Notations affixed to
the Class Character depends on the exclusive use of {holds a, b, … may be empty} for bulk carrier Notations
container stowage and lashing elements approved by BC-A.
BKI and/or tested in accordance with BKI Rules, as well
as on the approval of the container stowage and lashing In addition, for bulk carrier contracted for new
plan with parts lists. construction on or after 1st April 2006 having a length
of 90 m or above and complying with IACS Common
GENERAL CARGO SHIP Structural Rules, the following Notations will be
assigned:
Ships constructed for the carriage of general cargo
which will not be carried in containers CSR Notation for bulk carrier complying with
IACS Common Structural Rules
MULTI PURPOSE DRY CARGO SHIP
GRAB (X) Mandatory Notation for ships having one of
Ships constructed for the carriage of general and bulk
the Class Notations BC-A or BC-B. For
cargo.
these ship the requirements for GRAB (X)
EQUIPPED FOR CARRIAGE OF RO-RO CARGO Notation are to be complied with for an
unladen grab weight X equal to or greater
Notation for Multi-Purpose Dry Cargo Ships which are than 20 tons.
also equipped for the transport of trailers and motor
vehicles without fuel in the tanks and which are for this Typical example for a bulk carrier : Χ A100 Η “BULK
purpose fitted with ramps and if applicable shell doors CARRIER, CSR, BC-A, GRAB (30 t), ESP, IW, {holds
and strengthened according to the Rules. 2,4 and 6 may be empty}”
The Notation BULK CARRIER will be assigned to all Ships specially designed for the carriage of bulk cargo
ships complying with Rules for Hull Volume II, and ore respectively and strengthened in accordance
Section 23. with the BKI Construction Rules. See also 3.1.6.1 and
3.1.6.2.
For bulk carriers contracted for new construction on or
after 1 July 2003, having a length of 150 m or above,
one of the following Notations will be assigned,
depending on the loading conditions, filling ratios of the
cargo holds etc.:
Section 2 – Surveys - General Requirements
C 2–7
3.1.4.3 Tankers for liquid cargo, special cargoes CHEMICAL TANKER TYPE 1
and for alternative carriage of oil and dry
cargo as an example for several designations as used in
IMO Codes, see Section 4, see also 3.1.4.9.
Ships constructed for the carriage of liquid cargo and
complying with the respective BKI Construction Rules EQUIPPED FOR CARRIAGE OF CHEMICAL IN
may e.g. have one of the following Notations: BULK
OIL TANKER Notation for supply vessels equipped for the carriage of
dangerous or corrosive substances.
NOT SUITABLE FOR CARGO WITH FLASH
POINT ≤ 60 °C Ships intended to alternatively carry dry cargo or liquids
in bulk and complying with the respective Rules may
CTC Notation for Oil Tankers, the cargo tanks of e.g. have one of the following Notations:
which comply with Rules for Materials,
Volume V. BULK CARRIER OR OIL TANKER (OBO)
For definition of “Oil Tanker” and “Product Notations for tankers in shuttle service and of one of
Tanker”, see Rules for Hull, Volume II, three different single point mooring designs meeting the
Section 24. requirements of Rules for Hull, Volume II, Section 24 –
Oil Tankers.
CSR For Oil Tanker and Product Carrier having a
length L of 150 m and above, contracted for STL Notation for tankers in shuttle service and
construction on or after 1st April 2006 and designed with a submerged turret loading
being compliance with IACS Common arrangement meeting the requirements of
Structural Rules. Rules for Hull, Volume II, Section 24 – Oil
Tankers.
Typical example for an oil tanker Χ A100 Η “OIL
TANKER, CSR, ESP, IW, VEC” VEC This Notation may be assigned to tankers
equipped with vapour return installations for
CHEMICAL TANKER the return of volatile organic compounds to
shore during loading operation complying
For definition of “Chemical Tanker”, see Rules for Ship either with
Carrying Dangerous Chemical in Bulk, Volume X,
− USCG Regulation for foreign flag
Section 1.
vessels Title 46 CFR, Part 39 Vapour
LNG CARRIER Control System, or
− IMO MSC/Circ. 585. Standards for
LPG CARRIER vapour emission control systems.
CNG CARRIER DOUBLE HULL
Tankers for special cargoes and complying with the DOUBLE BOTTOM
respective Rules may e.g. have one of the following
Notations: 3.1.4.4 Passenger ships
ASPHALT TANKER PASSENGER SHIP
SPECIAL TANKER Ships complying with the construction rules for the
carriage and/or accommodation of passengers and with
EDIBLE OIL TANKER the applicable requirements of the Chapters II-1 and II-2
of the SOLAS Convention.
WINE TANKER
Exemption from these requirements may be granted
The suitability for the carriage of defined (dangerous)
only within the framework of options given therein and
cargoes and/or compliance with relevant Rules will be
are subject of approval by the competent
specially indicated, e.g.:
Administration.
Section 2 – Surveys - General Requirements
2–8 C
FERRY OR
Ships specially designed for engaged in short services Oil recovery and transportation
between two or three harbours regularly.
CR
RO RO SHIP
Chemical recovery and transportation
Ships equipped with ramps and possibly shell doors and
strengthened in accordance with the BKI Construction SPS
Rules, to enable motor vehicles to enter/out.
Special purpose
EQUIPPED FOR CARRIAGE OF CARS
WTIS
Ships provided with special equipment e.g. floating
decks for the carriage of non-loaded motor vehicles. Wind turbine installation and maintenance support
Ships designed for the transportation of motor vehicles Other types of ships and/or craft which have been
(and possibly also passengers) engaged in the ferry specially designed dimensioned and/or equipped for
service. their intended purpose, will have a relevant descriptive
Notation affixed to their Character of Classification,such
3.1.4.6 Fishing vessels as:
Fishing vessels constructed in accordance with the Rules Tug actively assisting a vessel during ahead voyage and
for Fishing Vessels, possibly with supplementary maneuvering by means of a permanent rope connection
Notations for specification of type. to the stern of the escorted vessel, see Rules for Hull,
Section 27.
3.1.4.7 Offshore Service Vessels
AHTS
The Notation OFFSHORE SERVICE VESSEL is to be
assigned to ships designed for support service to Anchor Handling Tug Services
offshore installations and built to the requirements of the
BKI Rules for Offshore (1-6-1). At the request of the BARGE
owner, ships having functional equipment as required
below may be assigned an additional notation according Notation for ships according to the Rules for Hull
to : Volume II, Section 31.
Carrying hazardous and noxious liquid substances Notation for vessels complying with Rules for Chemical
Recovery Vessels.
AH
DREDGER
Anchor handling
Notation for ships according to the Rules for Hull
TOW Volume II, Section 32
Well stimulation Notation for ships according to the Rules for Hull
Volume II, Section 32.
FF(x)
HYDROFOIL
Fire fighting
STANDBY
Section 2 – Surveys - General Requirements
C 2–9
Notation for ships having an operational profile that Notation for ships equipped for the carriage of solid
includes escort or ice management functions and having bulk cargoes in accordance with the BKI Rules for
powering and dimensions that allow it to undertake Machinery Installations and the IMSBC Code.
aggressive operations in ice-covered waters.
INF 1, INF 2, INF 3
OIL RECOVERY VESSEL
Notations for ships equipped for the carriage of high
Notation for vessels complying with Rules for Oil level radioactive goods in accordance with the
Recovery Vessels. INF Code.
PONTOON HSC-PASSENGER A
Notation for ships according to the Rules for Hull Notation for craft (up to 450 passengers) meeting the
Volume II, Section 31. requirements of category A in Rules For High Speed
Craft.
RESCUE VESSEL
HSC-PASSENGER B
RESEARCH VESSEL
Notation for craft (over 450 passengers) meeting the
SPECIAL PURPOSE SHIP requirements of category B in Rules For High Speed
Craft.
Notation for ships according to the Rules for Hull
Volume II, Section 29. HSC-CARGO
SUPPLY VESSEL Notation for cargo craft meeting the requirements of the
cargo craft category in Rules For High Speed Craft.
Notation for ships according to the Rules for Hull
Volume II, Section 34. HSDE
TUG Notation for craft constructed in essential part according
to Rules For High Speed Craft and which are not subject
Notation for ships according to the Rules for Hull to the IMO HSC Code. Details regarding rule
Volume II, Section 27. application are specified in the Class Certificate.
3.1.4.9 Floating docks / Ship Lift Notations for maximum permitted operating condition
expressed in terms of significant wave height are added
The Notations affixed to the Character of Class are : to the Notations HSC-PASSENGER A, HSC-
PASSENGER B, HSC- CARGO and HSDE as follows:
FLOATING DOCK, with indication of the nominal
lifting capacity (t). OC 1 Smooth sea service Hs ≤ 0,5 m
SHIP LIFT, with indication of the lifting capacity (t). OC 2 Moderate environment service Hs < 2,5
3.1.4.10 Carriage of dangerous goods OC 3 Restricted open sea service Hs < 4,0 m
DG OC 4 Open sea service Hs ≥ 4,0 m
Notation for ships equipped for the carriage of Hs = significant wave height
dangerous goods in accordance with the BKI Rules for
Machinery Installations and SOLAS II-2, Reg. 19. 3.1.5 Freeboard
DG (HSC Code 7.17) With freeboard ... m
Notation for high speed craft equipped for the carriage The ship's hull is dimensioned for a draught of less than
of dangerous goods in accordance with the BKI Rules the maximum draught permissible according to the Load
for High Speed Craft and the HSC Code. Line Convention.
Section 2 – Surveys - General Requirements
2 – 10 C
3.1.6 Special strengthening AHCTS The ship has been equipped with an approved
additional hatch cover tightness system.
3.1.6.1 Heavy cargo
EQUIPPED WITH BOW RUDDER
STRENGTHENED FOR HEAVY CARGO
EC (Equipment Certified)
Notation for ships provided with strengthening
recommended by BKI in accordance with the BKI Characteristic implements and/or equipment have by
Construction Rules, unless complying with the agreement been constructed in accordance with the
requirements of the Notations BULK CARRIER or Rules or Regulations of and under supervision by BKI.
ORE CARRIER. See 3.1.4.2. This does not apply to the anchor equipment, which is
always covered by Classification, or to equipment, such
3.1.6.2 Use of grabs as container lashing elements, which according to A.2.4
above is also in any case covered by Classification.
G Notation for ships with inner bottoms and or
coaming and longitudinal bulkheads 3.1.10 Dynamic Positioning Systems
strengthened for the use of grabs in
accordance with the BKI Rules for Hull EQUIPPED WITH DYNAMICAL POSITIONING
Volume II, Section 23.
DP 0 Loss of position may occur (only
3.1.6.3 Deck loads functionality)
Data on permissible deck loads or container weights are DP 1 Loss of position may occur, meets IMO
recorded in the form of entries in the Class Certificate, Class 1 (non-redundant)
as well as in the approved design documentation.
DP 2 No loss of position in the event of a single
3.1.6.4 Strengthening for collisions fault in an active component, meets IMO
Class 2 (redundant)
COLL The hull side structures are specially
strengthened to resist collision impacts as DP 3 No loss of position in the event of a single
stipulated in the BKI Construction Rules. fault in an active or static component, meets
The index added to the Notation (e.g. IMO Class 3 (redundant installation in
COLL 2) reflects the degree of strengthening separate compartments)
provided.
3.1.11 Bridge design on Seagoing Ships
3.1.7 Enhanced Surveys
BRIDGE DESIGN ON SEAGOING SHIPS
ESP (Enhanced Survey Programme)
NAV The bridge is designed in compliance with
The ship's hull and piping in way of cargo area will be the Special Requirements for Bridge Design
surveyed according to an enhanced survey programme. on Seagoing Ships.
Notation for all Oil Tankers, Product Tankers, Chemical
Tankers, of 500 GRT/GT and above. Bulk carriers of NAV-O Ocean Area
500 GRT/GT are affected there from only if these ships
are constructed generally with single deck, double NAV-OC Ocean Areas and Coastal Waters.
bottom, hopper side tanks, topside tanks and with single
or double side skin construction in cargo length area and 3.1.12 Material
intended primarily to carry dry cargoes in bulk.
If ships are constructed of mild steel, this will not be
3.1.8 In-Water Surveys specially indicated. If other materials are employed for
the entire hull, this will be indicated in the Ship Register
IW The ship's hull is specially equipped for in- and in the Class Certificate, e.g.:
water surveys as per Section 3, C.1.7. and
Rules for Hull, Volume II, Section 37. HTS (Higher Tensile Steel)
Special systems (e.g. propulsion systems) or equipment FRP (Fibre Glass Reinforced Plastics)
covered by Classification may be referred to by a
Other materials used for structure parts of the hull will
Notation affixed to the Character of Classification, such
be indicated into the Register
as :
Section 2 – Surveys - General Requirements
C 2 – 11
BWM Notations for ships complying with FF3 Corresponding to FF2, but with greater fire
Guidelines on Ballast Water Management. extinguishing capacity and more compre-
hensive fire extinguishing equipment.
3.2 Machinery (special equipment)
FF1/2 or FF1/3 Equipment corresponding to FF2 or FF3
3.2.1 Automation and additionally suited for rescue operation as per FF1.
Machinery installations which comply with the Rules of 3.2.4 Ice strengthening
BKI for automated and/or remote controlled systems,
will have the Notations affixed to the Character of ES, ES1, ES2, ES3, ES4
Classification as follows (not applicable if Class
Notations High Speed Craft (HSC) have been assigned). As Notation affixed to the Character of
Other Notations for a detailed description are possible. Classification for the machinery installation
see 3.1.3
OT The machinery installation is fitted with
equipment for unattended machinery spaces, 3.2.5 Reliquefaction plants (liquefied gas
so that it does not require to be operated carriers)
and/or maintained for periods of at least
24 hours. SMPG Notation affixed to the Character of
Classification for the machinery installation
OT-nh The period during which attendance to and of ships carrying liquefied gases and
maintenance of equipment is not required, is equipped with systems for cooling
less than 24 hours, with nh indicating that the (reliquefaction) of their cargo in accordance
machinery space may remain unattended for with the BKI Construction Rules.
n hours.
3.2.6 Redundant propulsion and steering
OT-S The machinery installation is operated with systems
the engine control room permanently
attended (centralized control) and is Ships with propulsion and steering systems which meet
equipped with a system for remote control of the redundancy requirements of BKI for these systems
the main propulsion plant from the bridge or obtain one of the following Notations affixed to the
arrangements for maneuvering from the Character of Classification:
engine control room.
RP1x% The ship has at least two propulsion
OT-F Fishing vessel : the installation is provided machines, which are independent or can be
with a system for remote control of the main disconnected from each other. This also
propulsion plant from the bridge applies to the auxiliary systems which are
needed to operate the propulsion machines.
3.2.2 Inert gas systems No redundancy of propeller, shaft line,
gearbox and steering system is required.
INERT The ship is equipped with an inert gas system
Section 2 – Surveys - General Requirements
2 – 12 C
RP2x% The ship has at least two propulsion systems 5. Validity of Class
and two steering systems, each of which is
independent or can be disconnected from 5.1 Period of Class
each other. This also applies to each of the
auxiliary systems which are needed to The hull, the machinery and any special equipment
operate the propulsion and/or steering classed have the same period of Class (duration of one
systems. Class period). The Class continues to be valid, provided
that the hull and the machinery are subjected to all
RP3x% The ship has at least two propulsion systems surveys stipulated and that any repairs required are
and two steering systems, each of which is carried out to the satisfaction of BKI, see Sections 3 and
independent or can be disconnected from 4 For ship with Class Character A100 the validity of
each other and are installed in separate Class is not to exceed 5 years and 4 years for A90.
compartments. This also applies to each of
the auxiliary systems which are needed to 5.2. Prerequisites for validity of Class
operate the propulsion and/or steering
systems. 5.2.1 The Class assigned by BKI is valid only
subject to the conditions stated in the Class Certificate
The additional index x% denotes what percentage of the (e. g. range of service, freeboard, main engine output).
main propulsion power of the ship is provided by the Class assignment is conditional upon the ship, including
redundant ship’s propulsion system. her machinery, being loaded and operated such as to
comply with the design concept, and with the applicable
3.2.7 Condition monitoring of propeller shaft at rules and regulations.
stern tube
This also applies to the distribution of cargo and ballast,
CM-PS Where the propeller shaft runs within the if necessary to the securing of cargo, as well as to the
stern tube in oil, the possibility exists, to operation of the ship in heavy weather.
prolong the intervals between shaft
withdrawals, if the requirement according to 5.2.2 If the hull and/or machinery are not subjected
BKI Rules for Machinery Installations, to the prescribed surveys on their due dates, vessel's
Volume III, Section 4, D.5.6, are fulfilled. Class will be suspended for both hull and machinery.
3.3 Special Equipments and Installations The Class Certificate will become invalid and the Class
Protection of refrigerated cargoes in will be automatically suspended in any one of the
integral reefer containers following cases:
− when the Special Survey has not been
RCP x/y (Refrigerated Container Stowage Positions)
completed base in the period of time
Class Notation for ships for which the suitability of the stipulated in the Rules and extention is not
carriage of refrigerated containers is proved. The Class granted by BKI unless the vessel is under
Notation RCP is supplemented by two figures. The first attandance for completion prior to resuming
figure x stands for the total number of certified trading, by the due date
refrigerated container stowage positions on deck and in − when the Annual Survey has not been
container holds and is related to FEU (forty foot completed within 3 (three) months of the due
equivalent units). The second figure y indicates the date of the annual survey, unless the vessel is
percentage of containers carrying fruit/ chilled cargoes under attandance for completion of the
for which the ship is certified. Details concerning Annual Survey
container size, stowage positions and special conditions
will be indicated in the Register, if required. − when the Intermediate Survey has not been
completed within 3 (three) months of the due
4. Assignment of Characters of Classification date of the third Annual Survey in each
and Notations 5 year special cycle, unless the vessel is
under attandance for completion of the
See B.1.1 Intermediate Survey
Section 2 – Surveys - General Requirements
C 2 – 13
− when the ship is operating beyond the service 5.2.5 The spare parts as stipulated in the
limitation defined by its Class Notation and Construction Rules are to be carried on board and shall
other additional conditions as approved be in condition ensuring usability.
− when the ship is failed to submit any 5.2.6 In exceptional cases, following inspection of
damage, defect, breakdown or grounding, hull and machinery, performance of the repairs required
which could invalidate the conditions for for maintenance of the original Class may be dispensed
which a Class has been assigned, for with, if owners agree to the Class and/or the range of
examination upon the first opportunity or, if service being restricted, or possibly a higher freeboard
proposed repairs have not been submitted to being assigned.
BKI and agreed upon prior to
commencement 5.2.7 Apart from the Class Certificates any other
− when outstanding recommendations are not documentation of significance for Classification is to be
deleted by the due date and no extension has kept on board and made available to the Surveyor on
been granted request, such as:
− when Continuous Survey items which are − reports on surveys previously performed
due or overdue at the time of Annual, − approved drawings and other documentation
Intermediate or Special Surveys, are not handed out to owners together with the Class
carried out by the due date and no extension certificates and containing particulars or
has been granted instructions of significance in respect of the
− when repairs to any damage, defect, Classification requirements (e. g. use of
breakdown or grounding has not been higher strength hull structural steel or lists of
completed as recommended and submitted spare parts).
for survey.
5.3. Repairs, conversions
5.2.3 BKI Head Office / Branch Office are to be
5.3.1 Where parts are damaged or worn to such an
immediately informed about any average or deficiencies
extent that they no longer comply with the requirements
and damages to hull and machinery or other equipment
of BKI, they are to be repaired or replaced.
classed, where these may be of relevance to the vessel's
Class. A survey will have to be arranged for a date not 5.3.2 Maintenance work, repairs and conversions
later than that of vessel's arrival at the next port. If the of classed ships and special equipment have to be
survey reveals that vessel's Class has been affected, the carried out under the supervision of BKI to ensure
vessel's Class will be maintained only on condition that maintenance or reassignment of Class.
the repairs or modifications demanded by BKI will be
carried out within the period specified by the Surveyor. 5.3.3 The areas affected by the repair and
Until full settlement of these conditions, Class will be conversion are to be treated in the same way as new
restricted. building, irrespective of whether the hull, the machinery
including the electrical installation, the inert gas system,
5.2.4 Any damage or excessive wastage beyond automated systems or other classed equipment are
allowable limits to side shell frames, their end concerned, see also D.3.1.2.
attachments and/or adjacent shell plating, the deck
structure and deck plating, the bottom structure and 5.3.4 If following major conversions a new
bottom plating, the watertight or oil-tight bulkheads and Character of Class and/or new Notations are assigned so
the hatch covers or hatch coamings that affect a vessel's that new Certificates have to be issued, commencement
Class, is to be permanently repaired immediately after of a new period of Class may be agreed about.
the survey.
6. Class Withdrawn
For locations where adequate repair facilities are not
available, consideration may be given to allow a vessel 6.1 Where hull and machinery are found to no
to proceed directly to a repair yard. This may require longer comply with the requirements on which Class
discharging of the cargo and/or temporary repairs for the assignment had been based, or where owners refuse to
intended voyage. have repairs or modifications required by BKI carried
out within a period to be determined from case to case,
Damages or excessive wastage at the areas noted above vessel's Class will cease to be valid. The same applies to
and not immediately affecting the vessel's structural or the Class of special equipment.
watertight/weathertight integrity may be temporarily
repaired for a period to be defined.
Section 2 – Surveys - General Requirements
2 – 14 D
6.2 If owners are not interested in maintenance 7.2 Upon expiry of the Class, a survey
of, or readmission to Class of the vessel or any of its substituting the Class Renewal Survey will have to be
classed equipment, BKI will have to be informed performed. An entry on the Class Renewal will be made
accordingly. The Class Certificates will have to be in the Class Certificate, with the Notation “LAID UP
returned to BKI. SHIP”, and indicated in the Register.
6.3 If for some reason the Class has expired or 7.3 At the time of recommissioning a thorough
has been withdrawn or suspended by BKI, this will be survey of the entire machinery will have to be
indicated in the Register. performed in addition to the outstanding periodical
surveys. Depending on the duration of the laying up
6.4 Where following withdrawal of vessel's period, a sea trial and/or recommissioning trials of
Class the repairs required by BKI have been carried out specific installations and/or components will have to be
and the ship has been subjected to a survey for carried out.
readmission to Class, the original Class may be
reassigned with a new period of Class. Such surveys are D. Classification of Newbuildings
to be carried out in accordance with the requirements for
a Class Renewal Survey. 1. Application for Classification
6.5 BKI will withdraw or cancel the Class of the 1.1 The application for Classification is to be
ship in any one of the following cases : submitted to BKI in writing by the shipyard or the ship
owner, using the form provided by BKI. The application
− at the request of the owner has to be given by client, who on the basis of the
− if the circumstances leading to suspension of building contract has the duty to observe the Rules of
Class are not corrected within the time BKI.
specified
1.2 Where application for the production of
− a vessel’s Class is withdrawn immediately components are placed with subcontractors, BKI should
when a vessel proceeds to sea without having be advised about it, also indicating the scope of
completed recommendations or conditions of production. The client will be responsible for
Class which were required to be dealt with observance of the BKI Rules by the subcontractors.
before leaving port
− when Class has been suspended for a period 1.3 Where the application considers particulars
of 6 (six) months due to overdue Annual, already having been approved by BKI (for previous new
Intermediate, Special or other surveys building) to be used for the Classification, this will have
required for maintenance of Class or overdue to be specifically stated in the application. Amendments
outstanding recommendations, conditions of to the Constructions Rules having been introduced
Class, Class will be withdrawn. A longer meanwhile shall be taken into account. See A.1.1.
suspension period may be granted for vessels
2. Examination of Construction Particulars
whish are either laid up, awaiting disposition
of a casualty or under attendance for 2.1 Particulars for examination (construction
reinstatement plans, proofs by computation, details on materials, etc.)
− where hull, equipment or machinery are to be submitted to BKI for examination in
(including electrical installations) is so badly Indonesian or English in triplicate2 in due time prior to
damaged or in other conditions (e.g. sinking, commencement of construction, as detailed in the
scrapping, etc.) that continuing operation of Construction Rules.
the ship is confirmed as not possible.
The particulars to be submitted in Indonesian or English
7. Laid Up Ships have to contain all details required for examination in
accordance with the Construction Rules. BKI reserve the
7.1 The period of Class of hull and machinery right to request additional information and particulars to
will not be interrupted throughout the laying up period. be submitted.
This means that periodical surveys will have to be
carried out as before; surveys due, for which dry 2.2 The particulars and drawings of components
docking is required, may be postponed until subject to approval, to be submitted to BKI for
recommissioning. examination. Where applicable, they will be provided
with a mark of approval and returned in one copy.
Apart from this, the requirements of the preceding
paragraphs are to be applied.
2
For ships flying Indonesian flag in quadruplicate, one of which
intended for the Indonesian Government
Section 2 – Surveys - General Requirements
D 2 – 15
2.3 Any deviation from approved drawings and only be delivered and installed, if the
documents required to be approved by BKI before work appropriate Test Certificates have been
is commenced. issued, see 4.1)
3.2 Supervision of construction During a final survey, checks will be made to ensure
that any deficiencies found, for instance during the sea
During the phase of construction of a vessel or trial, have been eliminated.
installation BKI will satisfy themselves by surveys and
inspections that : 3.5 Refrigerating installations
− parts for hull and machinery and/or special 3.5.1 Refrigerating machines are to be subjected to
equipment requiring approval have been operational tests at manufacturers.
constructed in compliance with the approved
drawing and particulars 3.5.2 Fitting of the refrigerating installation will be
supervised by the Surveyor, who will examine the
− all tests and trials stipulated by Construction
workmanship and perform the prescribed tightness and
Rules are performed satisfactorily
operational tests.
− workmanship is in compliance with current
Engineering Standards and/or BKI rule 3.5.3 Upon completion the entire installation will
requirements be subjected to operational trials in accordance with the
requirements of the BKI Construction Rules.
− welded parts are produced by qualified
welders having undergone tests 3.5.4 For refrigerating installations deviating in
− test Certificates have been presented for design from installations in common use, BKI reserve
components requiring approval (the the right to require additional tests to be performed,
manufacturer will have to ensure that any schedule special survey dates and make special entries
parts and materials requiring approval will in the Refrigerating Installation Certificate and Register.
Section 2 – Surveys - General Requirements
2 – 16 E
2.2 For Admission to Class the extent of the 2.5 If the ship complies with the requirements of
Classification Survey for the hull and machinery BKI, a Certificate of Classification will be issued in
installation respectively the special equipment will be accordance with the Surveyor's Report on the condition
especially determined by BKI depending on the vessel’s of the ship. Once a ship and/or her equipment have been
age and type. If the result of the survey is satisfactory, classed with BKI, the Rules in force as well as
the Class of BKI will be effective as of the date of procedures applicable to ships and/or special equipment
performance of the concluded survey. constructed under supervision by BKI will apply.
2.3 If the ship and/or her special equipment 2.6 If a sufficient proof of the loosing society
holds the valid Class of another recognized regarding the ship’s previous Class status is not as yet
Classification Society and if sufficient proof has been available the Survey Status information provided by the
furnished regarding the Class status, BKI may dispense owner may be used. A Provisional Class Certificate may
with examination of drawings and computations. In such be issued after completion of the surveys requested for
cases, the period of Class will remain as assigned by the Admission to Class with a statement that
previous Classification Society. recommendations which are overdue, if received after
issuance of the Provisional Class Certificate are to be
2.4 A ship will not be admitted to Class if the dealt with at the next port of call.
relevant drawings and computations are not submitted.
Section 3 – Surveys - General Requirements
A 3–1
Section 3
1.2 Surveys required for maintenance of the In extraordinary cases and with BKI Head Office
Class, e.g. in the case of repairs of, or modifications to agreement, it is possible to call for an external expert,
any parts subject to Classification, are to be agreed with whose report is, however, subject to examination by
the BKI in due time, so that the measures envisaged BKI, who will decide on whether or not the ship will
may be assessed and supervised, as required. have to be re-surveyed.
1.3 The Surveyors are to be given access at any 2. Selection of Surveyors
time to the ship and/or to the workshops, so that they
may perform their duties. See also Section 2.D.3.1.4. On principle, the acting Surveyors will be chosen by
BKI. However, the operator of a ship and/or an
In this connection all areas to be surveyed have to be installation classed is free to have any findings of
cleared, cleaned and to be made free from gas, as surveys or decisions which he deems to be doubtful
deemed necessary by the Surveyor. checked by other BKI Surveyors upon his request.
The Class Certificates and other particulars relating to 3. Documentation, Confirmation of Class
Classification are to be made available to the
Surveyor on request. 3.1 The records of each survey, as well as any
requirements upon which maintenance of the Class has
1.4 Surveys conducted during a voyage may be been made conditional, will be stated in the relevant
agreed and credited to periodical surveys due (e.g. Certificate of Classification. By his signature in the
inspection of large holds by boat). The prerequisites, Certificate and other documents the Surveyor only
procedures and specific (e.g. weather) conditions to be certifies what he himself has seen and checked during
met will be fixed from case to case. The decision as to the particular survey.
feasibility of the survey may only be taken in agreement
with the Surveyor. 3.2 The reports prepared by the Surveyor will be
checked at BKI Head Office to acquire final validity.
1.5 BKI will inform the owner or operator about
the status of Class, indicating the last recognized 3.3 Records on periodical repeat tests on steam
surveys and the next due dates. However, even if not boilers and thermal oil heaters will in the case of
provided with such information, the operator is obliged seagoing ships be also entered in special Test
to have the surveys stipulated by the present Rules Certificate, which are to be kept on board.
performed.
3.4 A confirmation of Class effected by the
1.6 BKI may agree to test and analysis Surveyor relates to the kind of survey referred to in the
procedures as a supplement to or equivalent substitute report and is valid under the reservation that
for conventional survey and inspection such as by examination by BKI Head Office will not give cause for
uncovering/opening up of components, see also B.1.3.7. any objections, see 3.2.
1.7 BKI reserve the right for given reasons, e.g. 3.5 On request, the Class may be confirmed in
in the light of special experience gained during writing by a separate Certificate. However, such
operation, to extend the scope of survey and/or Certificates are valid only if issued by BKI Head Office
Section 3 – Surveys - General Requirements
3–2 B
or if, in exceptional cases, Head Office has expressly 5. External Service Suppliers
authorized the Branch Offices to do so.
The personnel or firms engaged in service effecting
3.6 Where defects are repaired provisionally Classification and Statutory work are subject to
only, or where the Surveyor does not consider approval by BKI.
immediate repairs or replacements necessary, the
vessel's Class may be confirmed for a limited period by The inspection, measuring and test equipment used in
making an entry in the Certificate of Classification. workshops, shipyards and on board ships, which may
Cancellation of such limitations will also have to be form the basis for Surveyor's decisions affecting
indicated in the Certificate of Classification. Classification or Statutory work, shall be appropriate
for the services to be performed. The firms shall
4. Surveys in Accordance with Flag State individually identify and calibrate each unit of such
Regulations equipment to a recognized national or international
standard.1
4.1 Where surveys are required on account of
international conventions and of corresponding B. Surveys for Maintenance of Class,
laws/official ordinances of a flag state, BKI will Definitions, Due Dates
undertake them on application, or by official order,
acting on behalf of the authorities concerned, based on 1. Periodical Surveys
the respective provisions; this includes surveys
according to: 1.1 Annual Surveys (seagoing ships)
− the International Convention on Load Lines 1.1.1 For seagoing ships, Annual Surveys are to
(ICLL 1966) be conducted for the hull and the machinery, including
− the International Convention for the Safety the anchoring equipment, and, where applicable, for
of Life at Sea (SOLAS 74) special equipment classed, at intervals of 12 months, as
from the date of commencement of the Class period
− the International Convention for the indicated in the Certificate. See C.1.1.
Prevention of Pollution from Ships
(MARPOL 73/78) 1.1.2 Survey period (time window)
− the IMO Codes, e.g. on Chemical and Gas The survey has to be carried out within a time
Tankers interval of 3 months before to 3 months after the day
− the related Conventions of the International at which the current Class period will complete one
Labour Organization (ILO). year of validity. This time window also applies to the
periodical Annual Class survey for ships with the
Where possible, such surveys will be carried out Notation HSC- PASSENGER A or HSC -
simultaneously with the Class surveys. PASSENGER B as defined in Section 2.C.3.1.4.10.
4.2 BKI will also undertake on request other For ships with accommodations for more than
surveys and checks stipulated by additional regulations 12 passengers, the Annual Survey has to be carried
and requirements of the flag state. Such surveys are out not later than the due date entered.
subject to agreements made in each individual case
and/or to the regulations of the country concerned. 1.2 Intermediate Surveys
4.3 All activities as outlined in 4.1 and 4.2 and, Extended Annual Surveys are referred to as
where applicable, issuance of relevant certificates are Intermediate Surveys, see C.1.2 and D.2.2,
likewise subject to the general conditions of Section 1. respectively.
4.4 If for some reason a vessel's Class has The Intermediate Survey falls due nominally,
expired or has been withdrawn by BKI, all Statutory 2.5 years after commissioning and each Class
Certificates issued by BKI will automatically become Renewal and may in the case of seagoing ships be
void. If subsequently the Class is renewed or carried out on the occasion of the second or third
reassigned, validity of these Certificates will be revived Annual Survey.
within the scope of its original period of validity,
provided that all surveys meanwhile having fallen due Refrigerating Installations, see D.
have been carried out.
Special ship types see Section 4.
1
For requirements, see UR Z19 of IACS
Section 3 – Surveys - General Requirements
B 3–3
1.3 Class Renewal Surveys Intermediate Survey and once within scope of the
continuous Class Renewal Survey (hull).
1.3.1 Class Renewal Surveys are to be carried out
for the ship's hull, machinery, including the electrical The survey in dry-dock for Continuous Class
plant, and, for any special equipment classed, at the Renewal (hull) may be held at any time within the
intervals indicated by the Character of Classification for five-year Class period provided all the requirements
the hull. See C.1.3 and Section 4, Special Ship Types. of 1.6 are also complied with.
For avoiding loss of Class, in exceptional cases Exception for hulls of oil tankers/product carriers,
extension of the Class period by 3 months at the most chemical tankers and bulk carriers with Class
may be granted by BKI upon application. Notation ESP. See Section 4, A.4.1.5, C.4.1.6 and
E.4.1.3. For general dry cargo ships, see C.3.7.5.
1.3.2 A Class Renewal may be carried out in
several parts. The Class Renewal Survey may be 1.3.6.2 Continuous Class Renewal may be applied
commenced at the 4th Annual Survey and shall have separately for the hull, the machinery, and the special
been completed by the end of the Class period. The equipment.
total survey period shall not exceed 15 months.
1.3.6.3 Regarding the duration of the period of
1.3.3 The periodical surveys and inspections of Class and due dates of surveys, the requirements as
propulsion systems and machinery as per 1.4 and 1.5 per 1.3.1 and 1.3.5 continue to be applicable.
form an integral part of the surveys required for Class
Renewal, unless otherwise specified in the following. 1.3.6.4 At the end of a period of Class, for the
purpose of Class Renewal, a final survey at least in the
1.3.4 Class Renewals for the hull are numbered in scope of an Annual Survey will be performed, during
the sequence I, II, III, etc. Class Renewal IV and which the Surveyor will satisfy himself as to whether
subsequent ones correspond to Class Renewal III. all areas required to be surveyed have been surveyed
Regarding their scope See C.1.3.2. A survey planning throughout, and with satisfactory results. If there are
meeting is to be held prior to the upcoming survey, see special reasons, the Surveyor may inspect individual
also C.2.1.2. parts again.
1.3.5 The new period of Class will commence: 1.3.6.5 Ships surveyed subject to the continuous
Class Renewal system are not exempted from other
− with the following day, after which the
periodical surveys (such as Annual and Intermediate
previous Class expires, provided that the
Surveys) prescribed.
Class Renewal Survey has been completed
within 3 months preceding that date. This 1.3.7 Surveys based on Planned Maintenance
applies also to a granted extension of the Systems
Class period by 3 months at the most
− with the date on which the surveys for Class 1.3.7.1 On owner’s request, an optimized
Renewal have been completed, if this is the continuous Class Renewal system may be agreed upon
case more than 3 months before expiry of as outlined below for ships the machinery of which is
the previous Class. maintained with the aid of an approved, computer
assisted maintenance system.
1.3.6 Continuous Class Renewal Surveys
1.3.7.2 Owners will introduce a preventive
1.3.6.1 On owner's request, the surveys required for maintenance system (Planned Maintenance System)
Class Renewal may be split, according to a schedule to comprising at least the survey scopes/systems as
be agreed, such as to extend over the entire period of covered by the normal continuous Class Renewal
Class so that about 20% of all surveys required for system.
Class Renewal will be completed every year.
1.3.7.3 This maintenance system will have to be
This means that all areas subject to survey as defined approved by BKI, to this effect, owners will submit the
by BKI Head Office are to be surveyed at least once following documentation, in Indonesian or English :
per Class period, unless closer intervals are − detailed description of the system, indicating
prescribed elsewhere. The period between two the information flows
subsequent surveys of each area shall not exceed
5 years. − list of components/systems to be covered by
the optimized continuous Class Renewal
For ship more than 10 years of age, the ballast tanks system (Inventory Content)
are to be internally examined twice in each five-year
− indication of intervals for each of the
Class period, i.e. once within the scope of the
maintenance measures in general
Section 3 – Surveys - General Requirements
3–4 B
− list of instructions (Maintenance Procedures) 1.3.9.3 At the Class extension survey, the ship is to
underlying the maintenance concept. be inspected, if practicable, when it is not loaded, so
that the hatches, the cargo holds, the twin deck spaces,
− maintenance documentation (reports
the watertight doors, can be examined; if necessary,
containing important operational
tanks will also be examined.
information, component condition, offset
sheets, measures carried out) In the case of oil tankers and ships carrying combined
− documentation on the maintenance strategy cargoes (e.g. OBO-ships) the ballast tank located in
applied prior to filling of the application. the cargo area will be subjected to a general condition
survey. An inspection of the machinery, including the
1.3.7.4 Within the scope of a shipboard survey the electrical plant is to be made to verify, in particular,
BKI Surveyor will have to confirm that: satisfactory operation. Automatic / remote control
system are to be examined, taking into account
− the current maintenance system complies
records of operation.
with the approved documentation
− the current maintenance system takes into If the ship has been dry docked for the Class
account, without reservation, the specific Extension Survey, the scope of examinations as
service conditions outlined in C.1.6 is to be considered.
− the maintenance documentation permits 1.4 Periodical surveys of propeller shafts and
conclusions to be drawn as to be tube shafts, propellers, vane wheels and
construction condition and operability of the other systems
machinery
− the personnel in charge of operation of the For maintenance of the Class, periodical surveys and
machinery are properly qualified and hold test of propeller shafts and tube shafts, propellers,
the necessary qualification Certificates. vane wheels and other systems of seagoing ships are
to be carried out. The scope of surveys and tests
1.3.8 Surveys based on Condition Monitoring unless specifically restricted is defined in C.1.4.
Systems
1.4.1 Propeller shafts and tube shafts
Machinery or technical installations, which are subject to
a Condition Monitoring System, may be surveyed in The following surveys are applicable :
line with the requirements and prerequisites − normal survey
described in Guidelines for Machinery Condition
Monitoring. Prerequisite for this special Survey − modified survey
Arrangement CM is the existence of a computerized − partial survey
Planned Maintenance System (PMS). The elements of
the PMS considering the machinery components or 1.4.1.1 Normal Survey
part of them covered by Condition Monitoring shall
be approved by BKI according to B.1.3.7. Propeller shafts and tube shafts are to be sufficiently
drawn to permit entire examination at the following
The Condition Monitoring System is not limited to the intervals unless alternative means are provided to
equipment used to determine the machinery's assure the condition of the shafts.
condition, but also in addition consists of the applied
procedures and schedules for data collection and 1.4.1.1.1 Where the propeller shafts and tube shafts
analysis. are fitted with continuous liners or approved oil sealing
If the Condition Monitoring information are giving glands, or are made of corrosion resistant materials, the
evidence to the Surveyor that the machinery, or part of it, interval of survey is to be:
is in an acceptable running condition, he may grant a − 3 years for single shafting arrangement
waiver from dismantling of the machinery, or part of it,
for direct inspection. Any item of the installation or − 4 years for multi-shafting arrangement
machinery not covered by the Survey Arrangement
CM shall be surveyed and credited in the conventional The interval of drawing may be raised to :
way. − 5 years for single shafting arrangement
Section 3 – Surveys - General Requirements
B 3–5
at the most, in any of the following three cases : − the clearances and wear down of the
bearings
− where
− the records of lubricating oil
− the design details are approved analysis, oil consumption and
− the propeller is fitted to a keyed bearing temperature
shaft taper − the visible shaft areas
− the shaft is protected from seawater
are examined and found satisfactory. The crack
− a non-destructive examination is detection test of the aft flange fillet area may be
made at each survey by an approved dispensed with for the solid flange couplings fitted at
crack detection method of the after the end of the shaft, see also 1.4.1.1.1
end of the cylindrical part of the
shaft (from the after end of the liner, Lubricating oil and bearing temperature controls are
if any), and of about one third of the to be performed as specified in 1.4.1.2.2. For further
length of the taper from the large details See C.1.4.1.1.2. Where any doubt exists
end, or regarding the findings of the above, the shaft is to be
sufficiently drawn to permit an entire examination.
− where
− the design details are approved 1.4.1.2 Modified Survey
− the propeller is fitted to a solid 1.4.1.2.1 For single and multi-shafting arrangements a
flange coupling at the aft end of the modified survey may be accepted instead of the normal
shaft survey at alternate 5 yearly survey intervals, at the
− the shaft and its fittings are not most, subject to :
exposed to corrosion − the design details are approved
− a non-destructive examination of the − the shaft is fitted with oil lubricated bearings
fillet radius of the aft propeller shaft and oil sealing glands
flange may be required if the visual
examination of the area is not − the shaft and its fittings are not exposed to
satisfactory, or corrosion
In all other cases the nominal interval of survey is to − where the propeller is fitted to a solid flange
be 2,5 years with an admissible time window of coupling at the end of the shaft, or
± 6 months. − where the propeller is fitted keyless to the
shaft taper
1.4.1.1.2 Propeller shafts and tube shafts are to be
sufficiently drawn to permit entire examination. For The maximum interval between two successive
further details See C.1.4.1.1.1. normal surveys is not to exceed 10 years.
For oil lubricated arrangement, the shaft need not be 1.4.1.2.2 The shaft is to be sufficiently drawn to
drawn at the occasion of the normal survey, provided permit examination of the aft bearing contact area of the
that all exposed areas of the after shaft area as shaft. For further details see C.1.4.1.2.1.
described in 1.4.1.1.1 are examined by an approved
crack-detection method, Drawing of the shaft to expose the aft bearing contact
area of the shaft may not be required where a
lubricating oil analysis is carried out regularly at
Section 3 – Surveys - General Requirements
3–6 B
intervals not exceeding 6 months, and the oil 1.4.4 Other systems
consumption and bearing temperature are recorded
and considered to be within permissible limits. The Other systems for main propulsion purposes, such as
documentation on lubricating oil analysis is to be rudder and steering propellers, pod propulsion
available on board and be checked. Each analysis systems, pump jet units, etc., are subject to the same
should include the minimum parameters : survey intervals as propeller shafts and tube shafts.
− water content 1.5 Periodical surveys and tests of individual
− chloride content machinery items
1.4.1.3.1 Upon request by the Owner for shafts where Boilers are to be subjected at annual intervals to an
the modified survey is applicable and a prolonged external inspection in accordance with the BKI
service fatigue life of seals is expected due to the inspection programme.
appropriate combination of materials and controlled
pressures in way of seals consideration may be given to For the external inspection a time window of
a prolongation of the 5-yearly interval between normal ± 3 months is admissible.
surveys, provided a partial survey is performed.
1.5.2.3 Internal inspection
In no case shall the interval between normal surveys
exceed 1,5 times the due interval. Steam boilers are to be subjected to internal
inspections at least twice in every Class period. On
1.4.1.3.2 The partial survey consists of checking the no account the maximum interval between two
oil sealing glands and the clearance of the bearings. internal inspections shall exceed 3 years. For ships
with one main boiler only, internal inspections are to
For keyed propellers, the propeller is to be dismantled be performed every 2,5 years until 10 years after
to expose the forward part of the taper and a non- commissioning and every year thereafter. Boiler
destructive examination by an approved crack installations with one main boiler only and one
detection method is to be performed. For further auxiliary boiler powerful enough to operate the
details see C.1.4.1.3. propulsion plant in an emergency (take-home boiler),
count as multi-boiler plants.
1.4.2 Propellers
1.5.2.4 An extension of the internal examination of
During normal or modified surveys of the propeller the boiler up to 3 months beyond the due date can be
shafts and tube shafts, the propellers as well as the granted in exceptional circumstances2. The extension
remote and local control gear of controllable pitch may be granted by BKI after the following is
propellers are to be surveyed at the Surveyor’s satisfactorily carried out:
discretion, depending on the findings.
− external inspection of the boiler
1.4.3 Vane wheels − functional test of the boiler safety valves
Vane wheels are to be examined in dismounted − functional test of the boiler protective
condition in intervals of nominally 2,5 years with an devices
admissible time window of ± 6 months.
2
"Exceptional circumstances", e.g. means unavailability of repair
facilities, unavailability of essential materials, equipment or
spare parts, or delays incurred by action taken to avoid severe
weather conditions.
Section 3 – Surveys - General Requirements
B 3–7
− review of the following records since the last At least 10 % of the gas cylinders provided are to be
internal inspection: subjected to an internal inspection and hydrostatic
test. If one or more gas cylinders fail, a total of 50 %
− operational documentation
of the gas cylinders provided are to be subjected to an
− maintenance documentation internal inspection and hydrostatic test. If further gas
cylinders fail at the extended test, all gas cylinders are
− repairs carried out
to be subjected to foregoing tests. In any case, all gas
− records of water analysis cylinders having failed shall be replaced by new ones.
1.5.3 Thermal oil plants Halon containers of existing fixed Halon fire-
extinguishing systems are exempted from this
1.5.3.1 External inspection requirement.
Thermal oil plants are to be subjected to an external Irrespective thereof, on the occasion of recharging
inspection once a year. Proof of continued usability CO2 cylinders, Halon containers and other gas
of the thermal oil shall be furnished yearly by a cylinders are to be tested, if the last test dates back
competent testing agency. See C.1.5.3. 10 years or more.
For the external inspection a time window of 1.5.5.4 Low pressure CO2 bulk storage containers
± 3 months is admissible. are subject to internal survey if the content has been
released and the container is more than 5 years old but
1.5.3.2 Internal inspection not more frequently than once within five years.
An internal inspection, including a tightness test of 1.5.5.5 In the case of vessels for powder
the whole plant, is to be performed at intervals of extinguishing agents, periodical pressure tests may be
5 years, counting from commencement of initial dispensed with, provided that their internal inspection
operation, and possibly in connection with a Class does not reveal any deficiencies.
Renewal Survey.
1.5.5.6 Receivers in hydraulic or pneumatic control
1.5.4 Steam pipes systems are to be examined during maintenance and
repairs at the system; air receivers with a product of
1.5.4.1 Steam pipes are to be examined regularly pressure by cubic capacity p x ℓ > 1000 (p in bar, ℓ in
every 5 years, possibly in connection with a Class liter) are to be subjected to an internal inspection at
Renewal Survey. Starting from Class Renewal II, the least once during each Class period and/or at intervals
steam pipes are to be examined as to their internal and, not exceeding 5 years.
where advisable, as to their external condition as well,
employing non-destructive testing methods, where 1.5.5.7 The intervals between surveys as referred to
necessary. See C.1.5.4. may be reduced, depending on the findings.
1.5.4.2 Steam pipes with service temperatures 1.5.6 Automation equipment
exceeding 500°C are to be examined for expansion at
5 years intervals, starting from Class Renewal II, at the For confirmation of the Class Notation, machinery
latest. having been assigned the Notations OT, OT-nh, OT-S
or OT-F is to be inspected in accordance with BKI
1.5.5 Pressure vessels Survey programmes during Annual, Intermediate or
Class Renewal Surveys, respectively.
1.5.5.1 Pressure vessels which are subject to survey
by BKI according to the Construction Rules, are to be 1.5.7 Inert gas systems
examined internally and externally every 5 years,
possibly in connection with a Class Renewal Survey. Inert gas installations of the cargo tank area of
tankers are to be checked annually as to their
1.5.5.2 Pressure vessels having a product of pressure operability. Tankers with the Class Notation INERT
[bar] by cubic capacity [l] of p x l < 200 are to be are to be surveyed in accordance with BKI survey
surveyed on the occasion of checking of the pertinent programme, at intervals of nominally 2.5 years,
piping system. preferably on the occasion of each Class Renewal and
Intermediate Survey. See Section 4, A. to D.
1.5.5.3 Periodical tests of CO2 cylinders and other
gas cylinders for fire-extinguishing purposes are to be 1.6 Dry Docking Surveys
carried out at intervals not exceeding 10 years, as
follows : 1.6.1 Dry Docking Surveys serve the purpose of
periodical checking of the underwater hull (bottom
survey), of the openings and closures in the shell related
Section 3 – Surveys - General Requirements
3–8 B
to the machinery, and of externally arranged Exemption from the above mentioned point is
components of the steering and propulsion system. the"Extended dry-dock interval", see 1.8.
See C.1.4 and C.1.6. 1.7.2 The In-Water Survey is to provide the
information normally obtained from a Docking Survey.
1.6.2 For seagoing ships carrying the Character of Special consideration shall be given to ascertaining
Class A100 there is to be a minimum of two rudder bearing clearances and stern bush clearances of
examinations of the outside of the ship's bottom and oil stern bearings based on a review of the operating
related items during each five year Class Renewal history, on board testing and stern oil sample reports.
Survey period. One such examination is to be carried These considerations are to be included in the proposals
out in conjunction with the Class Renewal Survey. In for In-Water Survey which are to be submitted in
all cases the interval between any two such advance of the survey so that satisfactory arrangements
examinations is not to exceed 36 months. can be agreed with BKI.
In exceptional circumstances3, an extension of ex- 1.7.3 On request of the owner an In-Water Survey
amination of the ship's bottom of 3 months beyond in lieu of every second periodical Dry Docking Survey
the due date can be granted. may also be carried out for ships without the Class
Notation IW with the assistance of an approved diving
1.6.3 Seagoing ships having a Character of firm. The final permission will be given by BKI Head
Classification other than A100 to be subjected to Dry Office.
Docking Surveys at interval 18 months.
1.7.4 In general, Bottom Survey for seagoing
1.6.4 Seagoing ships with accommodations for ships with accommodation for more than 12 passengers
more than 12 passengers are to be presented for Dry shall be carried out in dry-dock. The final permission
Docking Survey at intervals of 1 year. for substitution with an In-water Survey is subject to
BKI Head Office approval and is valid for one
1.6.5 It is expected that also for each Dry Docking substitution only. More extensive Flag State
Survey perform in addition to the Dry Docking Survey, Requirements regarding the substitution of the Bottom
stipulated by the Classification requirements the Survey in dry dock shall be observed, see 1.6.4 and
Surveyor will be called to attend. C.1.1.1.3.
1.6.6 The surveys may be carried out on the 1.7.5 Special consideration should be given to
occasion of a scheduled Intermediate Survey, see 1.2 vessels of 15 years of age or over prior to permission
and for ships referred to in 1.6.4, on the occasion of the being granted to carry out an In-Water Survey in lieu of
Annual Survey. a Dry Docking Survey.
1.6.7 If a Dry Docking Survey is intended to be For ships subject to ESP Surveys, see Section 4,
credited to a Class Renewal, all test of hull and A.3.1.2, C.3.1.2 and E.3.1.2.
machinery prescribed for the respective Class Renewal
and usually requiring dry docking will have to be 1.8 Extended dry-dock interval
carried out.
1.8.1 The "Extended dry-dock interval" applies to
A Dry Docking Survey for Class Renewal may be Container, General Cargo and Multi-Purpose Dry Cargo
carried out up to 15 months before completion of the Ships.
Class Renewal.
1.8.2 The "Extended dry-dock interval" for 7,5
1.6.8 Bottom Surveys at an "Extended dry-dock years is limited from the delivery of the vessel to the
interval" can be credited as IW Survey during age of 15 years.
Intermediate and Class Renewal Surveys in terms of the
7,5 years interval, see 1.8. 1.8.3 At the 7,5 years interval it is possible to
perform the first two forthcoming Bottom Surveys as
1.7 In-Water Surveys (seagoing ships) Underwater Survey in the scope of an In-Water Survey.
The third Bottom Survey at 7,5 years has to be
1.7.1 For ships assigned the Class Notation IW, an performed in dry-dock. The interval is independent
In-Water Survey performed with the assistance of an whether the Bottom Survey will be performed at an
approved diving firm may be recognized as a substitute Intermediate or Class renewal Survey.
for every second periodical Dry Docking Survey.
See C.1.7. 1.8.4 The owner has the possibility to join the
3
"Extended dry-dock interval" from delivery of the
"Exceptional circumstances", e.g. means unavailability of dry
docking facilities, unavailability of repair facilities, unavailability
vessel or between the years to an age of 10 years. The
of essential materials, equipment or spare parts, or delays incurred interval of Bottom Survey will be adapted according
by action taken to avoid severe weather conditions
Section 3 – Surveys - General Requirements
C 3–9
to the date of entry. The necessary Bottom Surveys 2.3 Conversion Surveys
with In-Water Survey and dry-docking will be
performed in accordance with interval created by date In the case of conversions of a ship's hull or
of entry. machinery, surveys are to be conducted in accordance
with the relevant approved particulars, as in the case
1.8.5 Necessary requirements for implementation of of newbuildings. See Section 2, C.5.3.
the "Extended dry-dock interval":
2.4 Occasional Surveys
− Planned Maintenance System Hull
according to the BKI Guidelines for BKI reserve the right to require Occasional Surveys
Extended Dry-Dock Interval to be held independently of any regular surveys. Such
− Planned Maintenance System Machinery surveys may become necessary for examining a
according to "Instructions for Planned vessel's technical condition and are understood to
Maintenance System" form a part of the BKI Quality Assurance System.
1.1.1.2 The following applies to seagoing ships in − condition of container supports welded into
general. Section 4 for special ship types is to be the ship's structure or the hatch covers.
observed.
1.1.2.6 For ballast tanks, in the case of substantial
1.1.1.3 For ships with accommodations for more corrosion6 damages, Annual Surveys may be required,
than 12 passengers, the Annual Surveys shall always see 1.2.2.
include a Dry Docking Survey. If requested by the
owner, the final permission for substitution with an In- 1.1.2.7 Passenger vessels: in addition to the Annual
Water Survey is subject to Flag State Administration Surveys prescribed for all seagoing ships and the
and BKI Head Office approval and this shall be valid surveys to be conducted during dry docking, all
for one substitution only, see B.1.6.4. closures on the weather deck, the watertight bulkheads,
including all closures, all bow visors, bow, side and
1.1.2 Hull, equipment stern doors, fire doors and similar closures, the escapes
and any cross- flooding arrangements are to be checked
1.1.2.1 The main structural elements of the hull are every year as to their general condition and operability.
to be subjected to a general visual inspection, as far as
accessible, on the occasion of the Annual Survey. Cargo 1.1.3 Machinery
holds and engine rooms are to be surveyed at random,
depending on the ship type and the age and condition of The machinery, including the electrical installations,
the ship. In the case of suspected damages affecting the will be subjected to the following surveys and
Class, the Surveyor is entitled to carry out further operational checks:
investigations. Suspect areas, see 3.5.2. − general inspection of the machinery and
boiler rooms, with special regard to the
1.1.2.2 The hatches, hatch cover and coaming,
propulsion system, the auxiliary engines, fire
bulkhead doors, ramps, bow visors, bow, side and stern
and explosion sources, and checking of
doors, etc., of all ships have to be surveyed at each
emergency exits as to their free passage
opportunity arising, but at least once a year, regarding
the tightness and operability of all closures. − external inspection of boilers, pressure
vessels with their appliances and safety
Additionally to the overall-survey the following devices
structural members of visors and doors are to be
thoroughly inspected: − inspection and checking of the remote
control, quick-closing/stopping devices of
− all hinges and the pertinent hydraulic pumps, valves, ventilators, etc
cylinders in way of their securing points
− random checking of the remote control and
− all securing elements of the locking devices automation equipment
and stoppers
− inspection and checking of the main and
Bow, side and stern doors with a clear opening of less auxiliary steering gear, including their
than 12 m2 are to be checked as per the Surveyor’s appliances and control systems
instructions for their operability and unobjectionable − checking of all communication systems
technical condition. Car decks are to be surveyed in between bridge and machinery, boiler and
respect of operational safety, technical condition and steering gear rooms
accident prevention.
− inspection of the bilge system, including
1.1.2.3 The steering gear and the anchor equipment remote control actuators and bilge filling
are to be checked for visible damages. For operability, level monitor
see 1.1.3.
− checking of the main and emergency power
1.1.2.4 If parts of the cargo hold area are discharged supply systems, including the switch-gear
with grabs, these parts are to be surveyed, respectively and other electrical installations
the survey is to be extended to the discretion of the − survey of explosion-proof installations
Surveyor.
− checking of further permanently installed
1.1.2.5 On ships equipped for carriage of containers, installations to the Surveyor’s discretion,
the Annual Survey shall include random checks of: e.g. provision cooling plant, air
conditioning, incinerating plant, etc
− condition and origin/identity of (loose)
lashing/securing elements, against
documentation on board (approved container
6
stowage plan) “Substantial Corrosion” is an extent of corrosion such that
assessment of corrosion pattern indicate a wastage in excess of
75% of allowable margins but within acceptable limits.
Section 3 – Surveys - General Requirements
C 3 – 11
− For Class Notation CM-PS the correct Fixed fire extinguishing systems, such as gas-, foam-,
performance of oil sampling, evaluation of dry powder, water spray or water mist fire
the temperature of the stern tube bearing and extinguishing systems are subject to maintenance by
the evaluation of the oil consumption as well approved specialists every 2 years.
as the results of the required measurements
according CM-PS record file have to be On the occasion of these inspections all CO2 hose
checked and confirmed in the relevant forms assemblies must be subjected to a visual check. All CO2
of the record file. hose assemblies made of synthetic rubber must be
replaced by type approved CO2 hose assemblies not
1.1.4 Fire extinguishing and fire alarm systems later than 10 years from the date of manufacture.
The following is subject to inspections / testing: Portable fire extinguishers and mobile fire
extinguishers are subject to periodical inspections in
− fire mains system, including hoses and
accordance with the manufacturer's instructions and
nozzles
shall be serviced at intervals not exceeding one year.
− gas fire extinguishing system
Inspection and service shall only be undertaken by, or
− dry powder fire extinguishing system under the supervision of, a person with demonstrable
− foam fire extinguishing system competence and should follow the inspection guide in
Table 9.1.3 of IMO Res. A.951(23). Each fire
− sprinkler system, including water mist extinguisher is to be provided with a label showing the
sprinkler systems date of inspection and name and signature of the
− drencher system competent person.
− any other fixed fire extinguishing system At least one portable fire extinguisher of each type
− portable fire extinguishers, mobile fire manufactured in the same year shall be test discharged
extinguishers, including portable foam as part of a fire drill at 5 yearly intervals. Fire
applicator units. extinguishers used must be provided with a visual
indication of discharge. Instructions for recharging fire
− fire detection and alarm system extinguishers are to be supplied by the manufacturer
− emergency stop for ventilating fans, boiler and be available for use on board.
forced draft fans, fuel transfer pumps, fuel
oil purifiers, thermal oil pumps All portable fire extinguishers together with propellant
cartridges, if any, shall be hydraulically tested in
− quick closing fuel valves accordance with the recognized standard or the
− fire closures (fire dampers, engine room manufacturer's instruction at intervals not exceeding
skylights) 10 years.
Notation NAV-O or NAV-OC, an operational trial of 1.2.2.5 If the hard protective coating is to be
the relevant equipment is to be performed. renewed totally or partly, only approved coating is
applicable in case of a repair. The whole working
1.2 Intermediate Surveys procedure including the surface preparation has to be
documented.
1.2.1 General
1.2.3 Cargo holds
1.2.1.1 Intermediate Surveys are to be performed to
the extent of Annual Surveys. Additionally, the Depending on the ship's age and on the cargo carried,
following requirements are to be observed. selected cargo holds are to be closely examined in
accordance with the Surveyor's instructions in order
1.2.1.2 The requirements listed below apply to to ensure that the condition of all important structural
seagoing ships in general. Section 4 for special ship elements may be ascertained.
types is to be observed.
1.2.4 Bow visors and bow side and stern doors
1.2.2 Ballast tanks
Structural members inspected thoroughly as per
1.2.2.1 In ships aged 5 to 10 years, selected ballast C.1.1.2.2 are to be additionally crack tested.
tanks are to be examined for corrosion damages and/or
damages to their coatings. Depending on the survey Essentially, the crack tests will cover :
result, and in particular in the case of poor hard
protective coating condition, if soft coating has been − main joining welds and their interfacial areas
applied, or if when built, the tanks were not provided both on the vessel’s hull and on the visor
with a hard protective coating, the survey is to be and/or doors
extended to additional tanks of the same type. − highly stressed areas in way of the centers of
rotation of the hinges, at the Surveyor’s
1.2.2.2 If the hard protective coating in ballast discretion
tanks except the double bottom tanks is found to be in
poor condition8, but is not renewed, if soft coating9 has − highly stressed areas of the locking devices
been applied, or if when built, the tanks were not and their stoppers, at the Surveyor’s
provided with a hard protective effective coating, or if discretion
corrosion respectively other defects are found, − repair welding.
maintenance of Class is to be subject to the tanks in
question being examined at annual intervals, and For crack detection the dye penetration method or the
thickness measurements carried out as considered magnetic particle inspection method shall be
necessary. employed, and a test protocol is to be prepared.
Also in case of the double bottom tanks, Annual 1.2.5 Elastic mounting of deck houses
Surveys may have to be carried out.
Elastic mountings of deckhouses have to be
Semi-hard coatings in ballast tanks, if already thoroughly checked for the general condition and
applied, will not be accepted from the next special or operability of :
intermediate survey commenced on or after 1 July
2010, whichever comes first, with respect to waiving − the spring elements (possibly pre-stressing
the annual internal examination of ballast tanks as of screwed connections)
required in 1.2.2.2. − the insulations
1.2.2.3 In ships aged 10 years and over, during the − the securing devices to prevent shifting and
Intermediate Survey, all ballast tanks are to be lifting
examined for damages to the hull structural elements − the pipe and cable connections to the hull.
and to the hard protective coating, if applicable the
procedure as outlined in 1.2.2.2 shall be followed. If damages are suspected, mountings not easily
accessible are to be dismantled and examined in
1.2.2.4 If such inspections reveal no visible detail.
structural defects, the examination may be limited to
a verification that the corrosion protection system 1.2.6 Machinery and electrical installations
remains efficient.
1.2.6.1 The following measurements are to be
8
Poor condition : breakdown of coating over 20% or more of areas, performed and/or proved to have been performed by up-
or hard scale at 10% or more of areas under consideration. to-date protocols:
9
Soft coating means : Solvent free coating on base of wool grease,
grease, mineral oil and/or wax that remains soft so that it wears off − crank web deflection, main engine(s)
when touched
Section 3 – Surveys - General Requirements
C 3 – 13
Fuel oil, lubricating oil and fresh water tanks need heads, gas-freeing and safety arrangements of cargo
not be emptied, if their tightness can be verified by an tanks, life-boat davits, skylights, companionways,
external examination while they are completely filled hatches, scuppers and water drain pipes with their
and there is no reason for doubt as to their valves, fire protecting arrangements, masts, anchors,
unobjectionable condition. However, fore peak and anchor chains and hawsers.
after peak are in any case subject to internal
examinations at each Class Renewal Surveys, see Visors and doors, if any, are to be checked. See 1.2.4.
also Table 3.1
Elastic mountings of deck houses, if any, are to be
1.3.2.1.4 Tightness tests checked. See 1.2.5.
Each compartment of the double bottom and all For trials of the steering gear and possible
tanks, the boundary bulkheads of which form part of dismantling of the rudder, see 1.1.3 and 1.6.3.
the main structure of the ship, are to be subjected to a
pressure test. Fuel, lubricating oil and fresh water 1.3.2.1.7 Engine room
tanks may be tested by filling with the respective
liquid. The engine room structure is to be examined.
Particular attention is to be given to tank tops, shell
The test pressure applied is to correspond to a head of plating in way of tank tops, brackets connecting side
water up to the top of the hatch for cargo tanks or up shell frames and tank tops, and engine room
to the top of the overflow/air pipe of a tank, bulkheads in way of tank top and bilge wells. Where
whichever is higher. wastage is evident or suspected, thickness
measurements are to be carried out.
The tightness of pipe tunnels outside the inner
bottom, and of void spaces, can be tested by air 1.3.2.1.8 Container ships
pressure. Testing of other tanks, by air pressure, is to
be agreed with the Surveyor from case to case. The For ships equipped for the carriage of containers, the
overpressure shall not exceed 0,2 bar. following scope of survey is required for Class
Renewal:
1.3.2.1.5 Thickness measurements − checking for cracks and deformations of the
container supporting elements (weld-in
If the Surveyor has reason to suspect premature elements) in the inner bottom and in hatch
inadmissible corrosion, the Surveyor may require the covers, of supporting stanchions arranged on
rust to be removed from parts of the structure and deck, if any, and of the entire hatch covers
thickness measurements to be performed. See 2. − hatch survey of guide rails and supporting
frames if fitted (connection to hull,
1.3.2.1.6 Rudder, equipment, deck openings, etc. deformations)
The Class Renewal Survey also covers other parts − random checking of the (loose) stowage and
essential for the operation and safety of the ship, such lashing elements, comparison with the
as rudder and steering gear, watertight doors, sluice Certificates kept in the ship's files.
valves, air pipes and sounding pipes including their
Table 3.1 Minimum requirements for internal examination at Hull Class Renewal Surveys of structural
fuel oil, lube oil and fresh water tanks
Class Renewal Survey [No.] and ship's age [years]
Tank 1,2 I. age < 5 II. 5 < age < 10 III. 10 < age < 15 IV. and subsequent ,age > 15
Fuel oil bunker tanks
- Engine room None None One One
- Cargo area None One Two3 Half, minimum two3
1.3.2.1.9 Loading instruments and loading manual 1.3.2.3.2 Ceilings and insulations of holds are to be
removed, where necessary, to enable the condition of
Where necessary for the vessel, at each Class the bottom structure and the inner surfaces of the shell
Renewal, the satisfactory operation of the approved plating or of the tank tops to be assessed. For Class
loading computer systems is to be tested in the Renewal IV and subsequent ones the bottom ceiling of
presence of a BKI Surveyor using the approved test cargo holds are to be completely removed and the tank
conditions. top is to be carefully cleaned, such as to enable proper
assessment of their condition.
At least 3 test conditions are to be checked, and the
results may not deviate from the approved figures by 1.3.2.3.3 The wall lining underneath windows in the
more than 5 %. outer shell is to be lifted as required by the Surveyor so
that the structure behind may be examined.
The weights of the cargo, ballast, fuel etc. are to be
read in step by step. 1.3.2.3.4 All tanks are to be examined internally. The
fuel, lubricating oil and fresh water tanks are to be
Where necessary for the vessel, the Surveyor has to examined internally and tested to the maximum
check that the approved Loading Manual is on board. working overpressure, at the Surveyor's discretion,
see 1.3.2.1.3 and Table 3.1. In the case of ballast tanks
1.3.2.2 Class Renewal II the procedure as outlined in 1.2.2.2 shall be followed, if
applicable.
(Age of ship 5 to 10 years)
1.3.2.3.5 Cargo tanks of dry cargo vessels are to be
1.3.2.2.1 The requirements of Class Renewal II are
tested by filling with water to the level of the upper
identical to those of Class Renewal I; however, the
edge of the tank hatch, or if this is not possible, by air
requirements listed below are to be observed
pressure (max. 0,2 bar overpressure).
additionally.
1.3.2.3.6 The rudder body is to be examined. The
1.3.2.2.2 The structural parts behind ceilings and
connections to the rudder stock and - if fitted - to the
insulations are to be examined as required by the
pintle and pertinent securing devices are to be
Surveyor.
inspected. For clearances, see 1.6.3.
1.3.2.2.3 In principle, all tanks are to be examined
As far as accessible, the rudder stock is to be
internally. Lubricating oil and fresh water tanks are to
surveyed. If deemed necessary in view of the findings
be subjected at least to random examinations as
of the external inspection, the stock is to be
required by the Surveyor, see also Table 3.1.
dismantled. In way of the bearings, as far as
In the case of ballast tanks the procedure as outlined accessible, stock and pintle are to be examined for
in 1.2.2.2 shall be followed, if applicable. corrosion.
1.3.2.2.4 The chain cables are to be ranged so that 1.3.2.3.7 The weight of the anchors is to be checked.
they can be examined for wear and damages throughout
1.3.3 Machinery including electrical
their length. The mean diameter of the anchor chain
installation
cables is to be determined on at least 3 links per length.
1.3.3.1 General
1.3.2.2.5 For thickness measurements: See 2.
Except for individual machinery items as indicated
1.3.2.2.6 Where hull structural members are made of
in 1.5, the scopes of all Class Renewal Surveys for
steel with yield strength of 460 N/mm2 and above,
the machinery installation, including the electrical
additional ultrasonic testing of the butt welds is to be
installation, are identical. If the Continuous Class
carried out according to the provisions of the BKI.
Renewal system is applied, B.1.3.6 is to be observed.
Supplementary Rules for Application of Steel with
Yield Strength of 460 N/mm2. 1.3.3.2 Surveys requiring dry docking
1.3.2.3 Class Renewal III and subsequent ones While the ship is in dry dock, the sea inlet and
discharge valves are to be examined as to their
(Age of ship over 10 years)
condition and to be opened up and overhaul once
1.3.2.3.1 For Class Renewals III and subsequent within a period of Class.
ones the requirements of Class Renewal II are to be
Bow thrusters and positioning equipment are to be
complied with; however, the requirements listed
subjected to a general survey, and to trials, upon
below are to be observed additionally.
floating of the ship.
Section 3 – Surveys - General Requirements
3 – 16 C
If vessels are equipped with scoops, these are also to proved, possibly by regular checks during operation.
be covered by the Survey. Depending on the result obtained and as required by
the Surveyor, the turbine casings will have to be
For propellers, propeller and stern tube shaft, vane opened up.
wheels: see 1.4.
The safety devices of the turbines are to be tested.
1.3.3.3 Propulsion system
1.3.3.6 Auxiliary engines
1.3.3.3.1 Inspections of the propulsion system are to
mainly cover: For all essential auxiliary engines, the survey scope is
identical to that applying to main engines. A
− intermediate shafts and bearings, including
reduction in the scope of survey may be agreed upon
thrust bearings
examination of the maintenance protocols.
− gearings
1.3.3.7 Auxiliary machinery, equipment and
− mechanical and flexible couplings piping
− turning gear, and
The following machinery components are, if deemed
− the main propulsion engines ,see 1.3.3.4, necessary by the Surveyor, to be inspected and tested
1.3.3.5 and auxiliary engines, see 1.3.3.6 in the dismantled condition:
For electrically driven propellers, see 1.3.3.8. − all pumps of the essential systems
− air compressors, including safety devices
1.3.3.3.2 Spring elements made of rubber – with or
without plies of fabric– of rubber ring clutches with or − separators, filters and valves
without plies of fabric and under shear load, and other
− coolers, pre heaters, see 1.5.5
rubber or fiber reinforced, couplings, are to be renewed,
if required on account of negative inspection results. − main and auxiliary steering gear
1.3.3.4 Main propulsion engines − anchor and other windlasses, including their
drives
The components listed below are to be inspected and, − piping, pipe connections, compensators and
where deemed necessary by the Surveyor, checked in hoses
dismantled condition:
− emergency drain valves and bilge piping
− cylinders, cylinder covers, pistons, piston systems
rods and bolts, crossheads, crankshaft and
all bearings − tank filling level indicators
− camshaft, with drive and bearings − installations preventing the ingress of water
into open spaces
− tie rods, frame, foundation and fastening
elements − freshwater distillation plant
− injection system, attached pumps and − oil purifier and sewage systems and
compressors, superchargers, suction and − additional systems and components, where
exhaust lines, charging air coolers, filters, deemed necessary by the Surveyor.
monitoring, control, protective and safety
devices, starting, reversing and maneuvering 1.3.3.8 Electrical installations
equipment.
1.3.3.8.1 If the ship is propelled by electric
Note: machinery, the propulsion motors, the propulsion
generators, exciters, particularly the windings of these
In the case of medium-speed diesel engines, machines, and their ventilating systems are to be
dismantling and replacement of main and crank examined and tested. Checking of the electric switch
bearings may be postponed until the service life gear for operability is to also cover the protective,
limits have been reached. The acceptable intervals safety and interlocking devices. The electric cables and
between overhauls are determined by BKI Head their connections are to be inspected. The insulation
Office. resistance of all electric machinery and equipment is to
be tested.
1.3.3.5 Main propulsion turbines
1.3.3.8.2 Dynamic positioning systems according to
On the occasion of each Class Renewal the vibration Section 2, C.3.1.10 including control systems, are to be
behaviour of the main propulsion turbines is to be subjected to operational tests.
Section 3 – Surveys - General Requirements
C 3 – 17
Proof is to be furnished to the Surveyor of the entire 1.4.1 Propeller shafts and tube shafts
fire extinguishing equipment being ready for
operation. Details/trials as per 1.1.4. 1.4.1.1 Normal Survey
− overhaul of the shaft sealing glands 1.4.1.2.1 Survey with exposing the aft bearing
according to manufacturer’s instructions contact area of the shaft
(sealing rings, liners, etc.)
The scope of the modified survey consists in the
1.4.1.1.2 Survey without drawing of the shaft following :
− drawing the shaft to expose the aft bearing
Where the prerequisites as defined in B.1.4.1.1.2 apply,
for oil lubricating arrangement the scope of normal contact area of the shaft
survey without drawing of the shaft consists in the − examination of the forward bearing as far as
following : possible and of all accessible parts of the
− examination of all accessible parts of the shaft including the propeller connection to
shaft including the propeller connection to the shaft
the shaft − examination and overhaul of the oil sealing
glands according to manufacturer's
− non-destructive examination by an approved
instructions (sealing rings, liners, etc.)
crack-detection method of the aft end of the
cylindrical part of the shaft and of about one − examination of the bearing clearances and/or
third of the length of the taper from the large wear down of the shaft with recording of the
end and of the area of the keyway for keyed values measured
propellers, or of the forward part of the aft
− examination of the lubricating oil analysis
shaft taper for keyless propellers, or of the
and consumption to be within permissible
after fillet flange area of the shaft for solid
limits
flange coupling propellers. The crack
detection test of the aft flange fillet area may − for keyed propellers, performing a non-
be dispensed with for the solid flange destructive examination by an approved
couplings fitted at the end of the shaft, see crack-detection method of about one third of
also 1.4.1.1.1 the length of the taper from the large end,
for which dismantling of the propeller is
The area to be examined is to be sufficiently required, examination of the propeller fit.
exposed, if necessary by shifting of the
propeller shaft or backing-off of the Where doubts exist regarding the findings, the shaft
propeller is to be further dismantled, respectively drawn.
− examination of the bearing clearances,
1.4.1.2.2 Survey without exposing the aft bearing
respectively wear down of the aft bearing
contact area of the shaft
− overhaul of the shaft sealing glands
according to manufacturer’s instructions Where the prerequisites as defined in B.1.4.1.2.2
(sealing rings, liners, etc.) apply, the scope of the modified survey without
exposing the aft bearing contact area of the shaft
− examination of the records of all regularly consists in the following :
carried out lubricating oil analyses
− examination and overhaul of the oil sealing
− examination of the records of the oil glands according to manufacturer’s
consumption and the bearing temperatures. instructions (sealing rings, liners, etc.)
Where doubts exist regarding the findings, the shaft − examination of the bearing clearances and/or
is to be drawn to permit an entire examination. wear down of the shaft with recording of the
values measured
1.4.1.2 Modified Survey
− for keyed propellers, performing a non-
The prerequisites are defined in B.1.4.1.2. It is destructive examination by an approved
distinguished between : crack-detection method of about one third of
the length of the taper from the large end,
− survey with exposing the aft bearing contact for which dismantling of the propeller is
area of the shaft required, examination of the propeller fit.
− survey without exposing the aft bearing
contact area of the shaft. In addition to this the survey shall include the
following:
− examination of the records of all regularly
carried out lubricating oil analyses
Section 3 – Surveys - General Requirements
C 3 – 19
− examination of the records of the oil systems such as pod propulsion systems, pump jet
consumption and the bearing temperatures. units, etc. the scope of survey is to be agreed with
BKI Head Office. The maintenance according to
Where doubts exist regarding the findings, the shaft manufacturer’s instructions is to be checked. A
is to be further dismantled, respectively drawn. function test is to be carried out.
Where the propeller is fitted to a keyed shaft taper, in The operability and general condition of the entire
addition : boiler, including its valves and fittings, pumps,
piping, insulations, foundation, control and regulating
− dismantling of the propeller and systems, as well as its protective and safety
examination of propeller fit equipment, are to be examined. Also, the boiler
− non-destructive examination by an approved records, operational documentation and qualifications
crack-detection method of the aft end of the of the boiler operator are to be checked.
cylindrical part of the shaft and of about one
For exhaust gas boilers, the safety valves are to be
third of the length of the taper from the large
functional tested by the Chief Engineer at sea within
end and of the area of keyway
the boiler external survey window. This test is to be
− are to be performed. recorded in the log book for review by the attending
Surveyor prior to crediting the Annual Survey of
Where doubts exist regarding the findings, the shaft Machinery.
is to be further dismantled, respectively drawn.
1.5.2.2 Internal inspection
1.4.2 Propellers
Where deemed necessary by the Surveyor, the boiler is
Propellers are to be examined visually on the to be cleaned on the water, flue gas and exhaust gas
occasion of each propeller shaft or tube shaft survey. sides, and, if required, its outside surfaces are to be
exposed as well, so that all walls subject to pressure
Damages, such as cracks, deformation, cavitation may be examined.
effects, etc. are to be reported and repaired at the
Surveyor’s discretion. At each survey the boilers, superheaters and econo-
mizers are to be examined on water and steam side as
Controllable pitch propellers are to be checked for oil well as flue gas or exhaust gas side. Boiler mountings
leakages. The function of the controllable pitch and safety valves are to be examined at each survey.
propellers has to be tested. The maintenance They are to be opened up as considered necessary by
according to manufacturer's instructions has to be the Surveyor.
checked.
The set pressure and the function of the safety valves
1.4.3 Vane wheels are to be verified during each internal boiler
inspection. For exhaust gas boilers, if steam pressure
The scope of surveys is to be agreed with BKI Head
cannot be raised at port, the safety valves are to be
Office.
adjusted at the test bench. The correct set pressure is
1.4.4 Other systems to be verified by the Chief Engineer at sea and the
results to be recorded in the log book for review by
As far as practicable, the gearing and control BKI.
elements of rudder and steering propellers are to be
examined through inspection openings. For other
Section 3 – Surveys - General Requirements
3 – 20 C
Review of the following records since the last Boiler − the emergency switch-off devices (oil firing,
Survey is to be carried out as part of the survey: pumps)
– operational documentation − the safety switch-off devices for the oil
burner
– maintenance documentation
− lighting, emergency lighting and labelling.
– repairs carried out
– records of water analysis. Reference is to be made to the test reports on the
annual checks to be performed by an appropriate
Where the design of the boiler does not permit an testing institution for continued use of the thermal oil.
adequate internal inspection, a hydraulic pressure test This is to be confirmed in the report.
may be required additionally. It is left to the
Surveyor's discretion to have the internal inspection 1.5.3.2 Internal inspection
supplemented by hydraulic pressure test, if required
on account of the condition of the boiler. During the internal inspection the heating surfaces
and, where appropriate, the combustion chamber, are
In case of doubts concerning the existing thickness of to be examined for contamination, corrosion,
the boiler walls, the wall thickness is to be ascertained deformations and leakages. As a rule, tightness tests
by means of a recognized gauging method. On the are to be carried out to the admissible working
basis of the existing wall thickness the maximum pressure. Following repairs and renewals of plant
allowable working pressure at which the boiler may be components exposed to pressure, a pressure test is to
operated in future is to be decided on. be carried out to 1,5 times the admissible working
pressure.
The hydraulic pressure test is to be carried out to a test
pressure of 1,5 times the maximum allowable working 1.5.4 Steam pipes/heating coils
pressure. If this is less than 2 bar, then the test pres-
sure shall be at least 1 bar more than the maximum 1.5.4.1 Steam pipes with steam temperatures of up
allowable working pressure. In no case the test pres- to 350°C and with outside diameters of more than
sure may exceed the test pressure applied during the 75 mm, are to be examined at random. Examinations of
constructional check and hydrostatic pressure test of the internal condition of the pipelines, especially of
the boiler after completion. pipe bends, or additional more detailed examinations
may be required. Instead of the internal inspection, a
All accessible welded joints are to be subjected to a hydraulic test may be affected to a pressure equal to
visual examination for cracking. It is left to the discre- 1,5 times the design pressure, but not exceeding that of
tion of the Surveyor if non-destructive testing is the prescribed test pressure for the pertinent boiler
required for this purpose additionally. plant.
1.5.2.3 Occasional inspection 1.5.4.2 In the case of steam pipes with steam
temperatures exceeding 350°C (at least two) selected
Beyond the above mentioned periodical inspections, individual parts of pipes are to be dismounted from
occasional inspections including non-destructive tests each piping system (main steam pipe and auxiliary
and hydraulic pressure tests may be required at the steam pipes of each service group) having an outside
Surveyor's discretion, e.g. in case of damages, diameter exceeding 32 mm. Approximately 10% of the
repairs and maintenance work. welding seams at bends, flanges or tee-branches are to
be subjected to an inspection for cracks by recognized
1.5.3 Thermal oil plants non-destructive test methods.
1.5.3.1 External inspection Before being used again, removed screws of flanged
joints are to be inspected for their general condition
Thermal oil plants are to be subjected to functional and cracks and renewed, if necessary.
tests, while in operation. In detail, the following
items are to be examined: 1.5.4.3 Steam pipes designed to resist steam
− the entire thermal oil plant for leakages temperatures exceeding 500 °C and welded piping
systems are to be examined as follows:
− the condition of the insulation
− the functioning of the indication, control and Flanged pipes in accordance with 1.5.4.2; however,
safety equipment the inspection for cracks has to cover at least 20 % of
the welded seams.
− the remote controls for the shut-off and
discharge valves If internal examination of welded piping systems
through the inspection holes appears to be inadequate
− the leakage monitors for the heaters
Section 3 – Surveys - General Requirements
C 3 – 21
or if their reliable assessment is not possible even by 1.6 Dry Docking Surveys
ultrasonic testing or an equivalent examination
method, it may be necessary to cut out certain parts 1.6.1 General
of pipes. At least 20% of the welding seams are to be
inspected for cracks. For the survey, the ship is to be placed on sufficiently
high and secure blocks, so that all necessary
Removed screws of flanged joints, see above 1.5.4.2. examinations can be carried out. It may be necessary
to clean the bottom and outer shell and/or remove
1.5.4.4 Heating coils in oil tanks and vessels are to rust from some areas.
be subjected to a pressure test to 1,5 times the allowable
working pressure. 1.6.2 Hull (Dry Docking Survey)
The same applies to heating coils in cargo tanks. 1.6.2.1 The survey covers an examination of the
bottom and side plates of the shell plating, including
1.5.5 Pressure vessels any attachments, of the rudder, the scuppers and water
drain pipes, including their closures.
1.5.5.1 Subject to B.1.5.5, pressure vessels are to be
inspected internally and externally. 1.6.2.2 For Intermediate Surveys of tankers, to be
carried out in the form of Dry Docking Surveys,
1.5.5.2 Supplementary tests see Section 4, A. to D.
carried out with assistance by a diver whose The scope of thickness measurement as well as the
performance is controlled by the Surveyor, using an reporting shall be fixed in a survey planning meeting
underwater camera with monitor, communication and between the Surveyor(s), representatives of the owner
recording systems. and the approved thickness measurement operator /
firm well in advance of measurements and prior to
1.7.2.2 Surveys of the underwater body are to be commencing the survey.
carried out in sufficiently clear and calm waters.
The thickness measurements of structures in areas
The ship should be in light ship condition. where Close-Up Surveys are required shall be carried
out simultaneously with the Close-Up Surveys.
The shell sides below the water-line and the bottom
shall be free from fouling. 2.2 Authorization
1.7.2.3 The underwater pictures on the surface 2.2.1 The company entrusted with thickness
monitor screen shall offer reliable technical information measurements (as well as the procedure for
such as to enable the Surveyor to judge the parts and/or documentation) shall be approved by BKI for this
the areas surveyed. purpose.
1.7.2.4 Documentation suited for video 2.2.2 Validity of an approval granted will depend
reproduction including voice is to be made available to on the continued qualification. The approval will have
BKI. to be renewed after a period not exceeding 3 years.
2.3.4 Where special reasons exist, the Surveyor 2.3.7 For additional details on thickness
may demand thickness measurements to be carried out measurements for special ship types, see Section 4.
already on the occasion of Class Renewal I, also outside
the area of 0,5 L amidships, see 1.3.2.1.5. The same 2.4 Corrosion and wear tolerances
applies in the case of conversion or repair of a ship
2.4.1 Where thickness measurements according to
2.3.5 In order to be used as a basis for Class 2.3 result in corrosion and wear values exceeding those
Renewal, thickness measurements should, as far as stated in the following, the respective hull structural
practicable, be carried out already on the occasion of elements will have to be renewed.
the fourth Annual Survey.
BKI reserve the right where applicable to modify the
2.3.6 Equipment indicated values according to 2.4.3 and 2.4.5.3
referring to the maximum permissible large-surface
In Class Renewal II and all subsequent Class corrosion allowances.
Renewals the cross sectional areas of the anchor
chain cables are to be determined. The mean Where reduced material thickness was admitted for
diameters of the anchor chain cables are to be the new building (effective system of corrosion
determined by representative measurements, approx. prevention) , the permissible corrosion allowances are
3 links per length of 27,5 m, made at the ends of the to be based on the unreduced rule thickness.
links where the wear is greatest.
Maximum permissible reduction of midship section Where applicable, the maximum permissible large
modulus: 10 %. surface reduction tk of plate thickness and web
thickness of profiles is :
2.4.3 Local strength
for t < 10,5 mm: tk = 0,5 mm
Maximum permissible large-surface reduction of
plate thickness and web thickness of profiles: tk for t > 10,5 mm: tk = 0,03 t + 0,2 mm,
for t > 11,5 mm: tk = 0,09 t + 0,45 mm, Tank bottoms: tk = 1,0 mm
3.4 Unless otherwise regulated in the following 3.6.3 In case of ships exceeding 15 years of age
requirements of 3. the applicable provisions of this the Intermediate Survey shall be to the same extent as
Section shall be observed. the previous Class Renewal Survey according to 1.3
and 3.7. However, testing of ballast tanks and cargo
3.5 Annual Surveys holds used for ballast water as well as the maximum
permissible reduction of mean diameter of chain links
3.5.1 The survey is to ensure that the hull, hatch and weight of anchors is not required unless deemed
covers, coaming and piping are maintained in necessary by the Surveyor.
satisfactory condition, as stipulated in 1.1.
3.7 Class Renewal Surveys
3.5.2 In addition, suspect areas13 identified at
previous Class Renewal or Intermediate Surveys shall 3.7.1 In addition to the surveys and checks listed
be overall and Close-Up Surveyed. Thickness in 3.6 above and as stipulated in 1.3, the following
measurements shall be taken of the areas of substantial requirements are to be observed. For dry-docking see
corrosion and the number of thickness measurements also 1.3.1.3.
shall be increased to determine the extent of substantial
corrosion. 3.7.2 An overall survey of all tanks and spaces,
excluding fuel oil, lube oil and fresh water tanks, shall
3.5.3 For General Dry Cargo Ships over 10 years be carried out at each Class Renewal Survey, see also
of age, an overall survey of a representative forward Table 3.1. Each Class Renewal Survey shall include a
and aft cargo hold and their associated tween deck close-up examination of sufficient extent to establish
spaces shall be carried out. Where this level of survey the condition of the shell frames and their end
reveals substantial corrosion or the need for remedial attachments in all cargo holds and ballast tanks as
measures, the survey shall be extended as deemed indicated in Table 3.3. For ballast tanks see also 1.3.2
necessary by the Surveyor.
3.7.3 The minimum requirements for additional
3.5.4 For General Dry Cargo ships over 15 years thickness measurements at the Class Renewal Survey as
of age, an overall survey of all cargo holds and per Table 3.2 are given in Table 3.4. Thickness
tween deck spaces and a close up examination of measurements to determine both general and local level
minimum 25% of frames to establish the condition of of corrosion in the shell frames and their end
the lower one-third of the shell frames, adjacent shell attachments in all cargo holds and ballast tanks, as well
plating and lower frame connections in a forward lower as on the transverse bulkhead plating shall be carried
and one other selected lower cargo hold shall be carried out. The thickness measurement may be dispensed with
out. Where this level of survey reveals substantial provided the Surveyor is satisfied by the close-up
corrosion or the need for remedial measures, the survey examination, that there is no structural diminution, and
shall be extended, as deemed necessary by the the protective coating where applied remains efficient
Surveyor. Where the protective coating in cargo holds and in good condition7. The Surveyor may extend the
is found to be in good condition , the extent of the thickness measurements as deemed necessary.
Close-Up Surveys may be specially considered. All
piping and penetrations in cargo holds, including When thickness measurements indicate substantial
overboard piping, shall be examined. corrosion, the number of thickness measurements
shall be increased to determine the extent of
3.6 Intermediate Surveys substantial corrosion. Transverse sections shall be
chosen where the largest reductions are suspected to
3.6.1 In addition to the surveys and checks listed occur or are revealed from deck plating
in 3.5 and as stipulated in 1.2, the following measurements.
requirements are to be observed. For bottom surveys
3.7.4 All boundaries of ballast tanks and deep
12
Good condition: Condition with only minor spot rusting,
water tanks used for ballast within the cargo area length
see UR Z 7.2 (1.2.10). of IACS. shall be pressure tested. For fuel oil tanks, only the
13
Suspect Areas: Locations showing substantial corrosion and/or representative tanks shall be tested.
considered by the Surveyor to be prone to rapid wastage.
Section 3 – Surveys - General Requirements
3 – 26 C
The Surveyor may extend the tank testing as deemed 3.7.5 For Class Renewal Surveys of General
necessary. Tanks are to be tested with a head of liquid Dry Cargo Ships (hull), the Continuous Class
to the top of the air pipes for ballast tanks, deep tanks or Renewal procedure described in B.1.3.6 is excluded
fuel oil tanks. For tightness and pressure tests
see also 1.3.2.1.4.
Table 3.3 Class Renewal Surveys (Hull) of General Dry Cargo Ships
Minimum Additional Requirements for Close-Up Surveys
Table 3.4 Class Renewal Surveys (Hull) of General Dry Cargo Ships
Minimum Additional Requirements for Thickness Measurements
3.8 Additional requirements for single hold 4.3 Surveys conducted in the course of repairs
cargo ships after determining compliance are to be based on the latest technical knowledge and
with SOLAS II-1/23-3 and 25 instructions by BKI. In exceptional cases advice is to be
obtained from BKI Head Office, in particular where
For ships complying with the requirements of doubts exist as to the cause of damage.
SOLAS II-1/23-3 and 25 for hold water level
detectors, the Class Annual, Intermediate and 4.4 For older ships, in the case of repairs and/or
Renewal Surveys are to include an examination and a replacement of parts subject to Classification, as a
test of the water ingress detection system and their matter of principle, the Construction Rules in force
alarms. The requirements also apply to those cargo during their period of construction continue to be
ships, which although belonging to the ship types applicable.
listed in 3.1 that are excluded from the application of
these requirements, are fitted with a single hold. This does not apply in the case of modifications
required to the structure in the light of new
4. Damage and Repair Surveys knowledge gained from damage analyses, with a
view to avoiding recurrence of similar damages.
4.1 Where damage has occurred to the ship's
hull, machinery, including the electrical plant, the 4.5 Regarding the materials employed and
automatic/ remote control systems, etc., the damaged Certificates required, the requirements for new
parts are to be made accessible for inspection in such a buildings are applicable, see Section 2, C.5.3.
way that the kind and extent of the damage can be
thoroughly examined and ascertained, see also 4.6 Regarding damages or excessive wastage
Section 2, C.5.2.3. beyond allowable limits that affect the vessel’s Class,
see Section.2, C.5.2.4.
In the case of grounding, dry-docking or,
alternatively, an In-Water Survey is required. D. Refrigerating Installations
between Class Renewal Surveys; see 2.2 for a limited period or for one voyage by making a
corresponding entry in the Certificate of Classification.
− Class Renewal Survey every five years;
Upon withdrawal of such restrictions, a relevant note is
see 2.3
to also be entered in the Certificate of Classification.
− Continuous Class Renewal Survey where, at
ship owner's request and with BKI consent, 1.2.5 If a refrigerating installation has to be
the surveys required shall be spread over the surveyed in a port where, or near which, there is no
period of Class; see 2.4 Surveyor to BKI, the procedure outlined in A.1.9 will
be applicable.
− Damage Survey where the refrigerating
installation is defective or where the ship's 2. Regular Surveys, Procedures
hull or parts of the machinery have been
damaged such that the operability of the 2.1 Annual Surveys
refrigerating installation might be affected;
see 3.1 2.1.1 The refrigerating machinery is to be checked
in operation. During this check, the delivery and
− Conversion Surveys; see 3.3.
discharge temperatures at the air coolers and at the
1.1.2 BKI reserve the right to carry out brine coolers respectively, the temperatures of the
occasional surveys or to demand trials between the refrigerated cargo spaces, or refrigerated cargo
due dates of regular surveys, if considered necessary. containers, of the ambient air, the cooling water inlet
and outlet, the refrigerant in the condenser and
Such surveys may be credited to the regular surveys evaporator will be determined.
referred to above.
2.1.2 The entire plant for the power supply,
1.1.3 For ascertaining the operability of the including the part of the electrical plant necessary for
installation concerned for a defined purpose, in addition operation of the refrigerating installation, is to be
to the surveys for maintenance of the Class, on inspected externally. The Surveyor is to obtain the
application, the following - likewise Occasional information required on the condition of the installation
Surveys and tests will be conducted: from the operating data records for the refrigerating and
machinery installation and is then to decide whether
− surveys in the port of loading; see 3.4.1 individual machines will have to be opened up for
− safety surveys; see 3.4.2 inspection, see also 2.3.4
− specially agreed surveys (e.g., for confir- 2.1.3 Insulation resistance measurements are to be
mation of Class in the case of sale of the carried out at the electrical plant. Any measurement
ship); see 3.4.3 protocols prepared on board may be considered.
− refrigerating tests; see 3.2.
2.1.4 All pressure vessels, including valves,
1.2 Survey instructions fittings and safety devices, are to be inspected
externally.
1.2.1 BKI Branch office is to be informed in due
time about prescribed surveys or intended repairs or If ammonia is used as refrigerant, the covers of one or
alterations, so that all work may be suitably supervised. more heat exchangers are to be taken off for
inspection of the tube plates. Depending on the
1.2.2 The results of each survey - with the inspection result, the Surveyor may require further
exception of loading port surveys - as well as any parts of the installation to be opened up for
special recommendations of Class, on which inspection.
maintenance of Class has been made conditional, will
be entered in the Refrigerating Installation Certificate. 2.1.5 The refrigerant and brine pipes and their
The Character of Classification will be stated in the insulation are to be examined externally, and the pipes
Register. are to be tested for tightness during operation.
1.2.3 Any deficiencies and/or damages ascertained 2.1.6 In the refrigerated cargo spaces, the air
(also during surveys as per 1.1.3) may entail restrictions coolers, the brine grids and direct expansion
of Class and/or are to be followed up within the scope evaporators respectively, as well as circulating fans, are
of Classification. to be inspected during operation.
1.2.4 Where defects are repaired provisionally 2.1.7 The defrosting devices are to be externally
only, or where the Surveyor does not consider inspected. Where necessary, proof is to be furnished of
immediate repairs or replacements to be necessary, the their proper functioning.
Class of the refrigerating installation may be confirmed
Section 3 – Surveys - General Requirements
D 3 – 29
2.1.8 Bilge coverings are to be opened up. Bilges − examination of all parts of compressors and
are to be checked as to their perfect condition. The driving motors subject to wear, at the
drains of the upper spaces with their closing devices, Surveyor's discretion, see 2.3.4
the bilge pipes and their suction strums, as well as the
− inspection of the primary installation for
sounding pipes, are to be inspected. Hatches, doors,
power supply of the refrigerating
pipelines, thermometer tubes with their connections and
installation, as well as of the electrical
fastenings, as well as watertight doors and air ducts, are
installation
to be checked. Cemented parts where brine might seep
into the bilges are to be inspected with particular care. − inspection of the sea inlet and discharge
valves for cooling water supply to the
2.1.9 The insulations of all refrigerated cargo installation (possibly, within the scope of
spaces, apparatus and piping are to be checked as to Classification of the ship)
whether they are free from damages and dry, especially
at positions where moisture may collect, e.g. in the − internal inspection of the pressure vessels, as
bottom insulation underneath the hatches, underneath far as possible. The end covers of all heat
stringers and below decks. exchangers are to be removed, see. 2.2.3
− tightness tests on condensers, evaporators,
After repairs of the hold insulation, the Surveyor has refrigerant and brine pipes. Pipe coils (air
to satisfy himself that no cooling air enters the coolers) in the primary/secondary
insulation. refrigerating system are to be inspected,
removed at the Surveyor's discretion and/or
2.1.10 The proper operation of dehydrators,
subjected to a hydraulic pressure test.
thermometers and remote indicating thermometers is to
be checked. 2.3.2 In the case of new installations the above
mentioned tightness tests, as well as the removal of
The proper operation of air duct couplings for
parts of the piping insulation and dismounting of pipe
connecting refrigerated containers to the ship's own
coils, may be dispensed with at the time of the first
refrigerated installation has to be checked. Also, it is
Class Renewal Survey, at the Surveyor's discretion.
to be ascertained whether the air ducts are free from
defects. 2.3.3 Hydraulic pressure tests on pressure vessels
are to be carried out for the first time 10 years after
The results of checks conducted on board may be
initial operation, and subsequently, on the occasion of
considered.
each Class Renewal. In the case of pressure vessels
operated with refrigerants in closed circuit, the
2.2 Intermediate Surveys
periodical hydraulic pressure tests may be dispensed
2.2.1 As against the procedure outlined in 2.1, with. For surveys after repairs, see 3.1.
starting with the 2nd Class period, the second or third
Annual Survey within a Class period will as an 2.3.4 Where screw compressors or semi-hermetic
Intermediate Survey to be extended in scope as follows. piston compressors are fitted, for which manufacturers
have prescribed fixed intervals for maintenance or
2.2.2 Parts of compressors subject to wear, such as replacements, BKI may on application agree to
cylinders, pistons, piston rods, glands, bearings as well differing intervals between surveys, provided that the
as parts of auxiliaries, such as shafts, impellers and compressors are equipped with reliable working hour
diffusers of centrifugal pumps, etc., are to be inspected meters and that a sufficient number of units ready for
at random, unless the Surveyor considers a thorough installation or of complete rotor runner sets is available
examination to be necessary. The driving motors of on board.
compressors are to be inspected. Also, parts necessary
for operation of the driving motors are included, see A supplementary sheet or the Appendix to the
also 2.3.4. Refrigerating Installation Certificate contains more
detailed information as to whether such surveys will
2.2.3 At the Surveyor's discretion, the end covers be accepted.
of some heat exchangers are to be removed for
inspection of the tube plates and tubes. 2.3.5 Spare parts
2.4 Continuous Class Renewal Surveys report signed by two of the ship's engineers may be
accepted.
2.4.1 If application of the continuous Class
Renewal system has been agreed upon, it is to be 3.4.1.3 The Loading Port Survey is to be carried
ensured that the intervals between successive out as follows:
inspections of the same parts of the refrigerating
− the refrigerated spaces, scuppers and bilges
installation do not exceed the periods normally allowed
in the refrigerated cargo spaces are to be
for maintenance of the Class. In particular, the surveys
clean and dry, the cargo space ceilings and
according to 2.1 are to be conducted annually.
battens have to be in order, and the
2.4.2 Prior to expiry of the period of insulation and other fixtures are to be free
Classification, a final survey of the installation is to be from defects
conducted, even if all parts have already been surveyed − the bilge pipes, sounding and drain pipes of
during this period. If deemed necessary by the the refrigerated cargo spaces are to be in
Surveyor, individual parts may be re-inspected. good condition and effective
3. Occasional Surveys and Inspections − the Surveyor has to check whether the entire
refrigerating installation operates without
3.1 Damage Surveys objection, and to record the temperatures in
the cargo spaces or refrigerated cargo
3.1.1 In case of damage the refrigerating containers
installation is to be made accessible for inspection in
− the refrigerated cargo spaces and air ducts
such a way as to enable the damage to be thoroughly
are to be free of odour, so that no
examined for assessment of its kind and extent.
unfavourable effects upon the cargo to be
3.1.2 Following repair, the installation is to be loaded are to be expected
subjected to a trial in the presence of the Surveyor, who − the proper operation of air duct couplings for
will enter a relevant note in the Class Certificate. connecting refrigerated containers to the
ship's own refrigerating installation is to be
3.2 Refrigeration tests for ships in service checked, as is the intactness of the air ducts.
If refrigerated cargo containers are coupled
If there are any doubts in respect of the capacity of to the air ducts during the onboard survey,
the installation or the quality of the insulation, the the tight sealing effect of the couplings is
Society reserves the right to require an additional test also to be checked.
in the form of a refrigeration test. Also, a
refrigeration test may be carried out on application. 3.4.2 Technical safety surveys
3.3 Conversion Surveys 3.4.2.1 On application, BKI will perform technical
Safety Surveys in accordance with approved particulars
In the case of conversion of the refrigerating and, if appropriate, pressure tests on essential
installation or of equipment essential for operation components (e.g. apparatus and vessels under
of the refrigerating installation, like for new refrigerant pressure) of refrigerating installations for
buildings, surveys are to be performed in accordance provisions, air conditioning etc.
with approved particulars.
3.4.2.2 On application, BKI will also carry out the
3.4 Other Occasional Survey required periodical surveys of the pressure vessels and
apparatus exposed to refrigerant pressure, mentioned
3.4.1 Loading Port Survey
above.
3.4.1.1 Where the owner or any other interested
3.4.3 Specially agreed surveys
party applies for a loading port survey to be carried out
prior to taking over refrigerated cargo, this will be 3.4.3.1 Where surveys are required on account of
performed as stated below. The Certificate on such (National) official ordinances, international conventions
survey documents present the condition of the or other provisions, BKI will perform these on
installation. No relevant entry will be made in the application by or on behalf of operators, in accordance
Register. with the relevant regulations.
3.4.1.2 Where no Surveyor to BKI is available at the 3.4.3.2 Also, upon special agreement, BKI carry
Loading Port, the Loading Port Survey may be out condition surveys on the occasion of change of
conducted at one of the preceding ports of call. If no ownership.
Surveyor to BKI is available there either, the survey
report submitted by an expert or, failing that, a survey
Section 3 – Surveys - General Requirements
E 3 – 31
Section 4
of lighting, the ship is to be prepared such as to enable cargo handling installations and pertinent safety
it to be duly examined without any risk. equipment are in good working order. The surveys are
preferably to be carried out during loading or
Where “soft coating”3 or semi-hard coating has been discharging operations.
applied, safe access is to be provided for the surveyor to
verify the effectiveness of coating and to assess the For the aforementioned surveys normally access to
internal structure. When safe access cannot be provided, cargo holds or other spaces within the cargo area
it may be necessary to remove this soft or semi-hard necessitating gas-freeing is not required, unless
coating, at least partially. checking of the equipment for correct functioning is not
possible otherwise.
1.4.2 For Close-Up Surveys in cargo and ballast
tanks, one or more of the following means for access, 2.2 Installations on the weather deck
acceptable to the Surveyor, is to be provided:
2.2.1 On the weather deck the following
− permanent or temporary staging equipment, if fitted, will have to be surveyed and/or
− passages through structures checked:
− lifts and moveable platforms − cargo tank hatches, including seals and
covers
− boats or rafts
− other equivalent means. − cargo tank pressure/vacuum relief valves
and flame arresters
1.5 Survey at sea − air pipe heads/flame arresters of all bunker
tanks and the like
Upon prior agreement with the owner, BKI may carry
out surveys at sea or at anchorage, provided the − cargo, crude oil washing, bunkering, ballast
Surveyor is given the necessary assistance, including and cargo tank vent line systems, including
safety equipment, by the personnel on board. See also remotely controlled valves and safety
Section 3, A.1.4. equipment
− cargo tank gauging systems
1.6 Survey programme2
− for electrical equipment, see 2.4
For each Class Renewal as well as for Intermediate − for fire extinguishing equipment, see 2.5.
Surveys for oil tankers over 10 years of age, a survey
programme / planning document has to be worked out − emergency towing appliances for oil tankers
in advance. This planning document is prepared by BKI exceeding to 20.000 tdw
Head Office and adjusted to the actual situation found − safe access to tanker bow
on board by the owner in cooperation with the Surveyor
during the Intermediate Survey. The completed 2.2.2 The cargo handling installations (including
planning document is then reviewed by BKI Head spool pieces of the loading and unloading system, spray
Office. shields and drip trays, cargo hoses, etc.) arranged on the
weather deck, possibly in the fore or aft area, are to be
2. Annual Surveys visually examined.
− fire extinguishing systems, see also 2.5. Regarding the renewal of protective coating see
Section 3, C.1.2.2.5.
2.4 Electrical installations
If considered necessary by the Surveyor, thickness
In gas-dangerous spaces and zones the electrical measurements are to be carried out, which are to be
equipment, including cables and their supports is to be extended if substantial corrosion4 is found.
visually examined, particularly regarding explosion
protection. 2.8 Miscellaneous
2.5 Fire extinguishing systems On the occasion of the Annual Survey also the
following items are to be checked:
The survey of the fire extinguishing systems covers:
− special arrangements related to damage
− external inspection of all systems for the control, e.g. sliding bulkhead doors in
cargo tank area, including the pump room accordance with the approved damage
− checking of the foam fire extinguishing control plan
and/or water spraying system on deck. See − cargo sample stowage spaces
Section 3, C.1.1.4.
− gas detection instruments
2.6 Inert gas systems − cargo information, safety instructions,
see 1.3.
A survey of the inert gas system covers :
− external checking of important system 3. Intermediate Surveys
components for wear and corrosion
3.1 General
− external checking of piping, fittings and
safety equipment, including operational test 3.1.1 In addition to the surveys and checks listed
of the blowers in item.2 above, on the occasion of the second or the
third Annual Survey the checks mentioned below will
− checking of the soot blowers as to
be carried out. If deemed necessary by the Surveyor,
interlocking
functional test, pressure test or thickness measurements
− checking of the alarm, recording and safety are to be carried out in additional to the survey.
equipment.
3.1.2 For oil tankers exceeding 15 years of age the
2.7 Ballast tanks Intermediate Survey is to be carried out in dry dock.
Ballast tanks shall be surveyed, within Annual Surveys, For oil tankers of 15 years of age or less, BKI may
as a consequence of findings on the occasion of an agree to a bottom In-Water Survey according to
Intermediate or Class Renewal Survey, see 3.3.3 and Section 3, C.1.7.
Section 3, C.1.2.2.
3.1.3 In case of ships exceeding 10 years of age
Ballast tanks are to be examined at annual intervals the Intermediate Survey is to be enhanced to the scope
where: of previous Class Renewal Survey according to 1.6
− a hard protected coating has not been and 4. Pressure testing of ballast and cargo tanks and
applied from the time of construction, or the requirements for longitudinal strength evaluation of
hull girder according to 4.2.3.4 are not required unless
− a soft or semi-hard coating has been applied, deemed necessary by the attending Surveyor.
or
− substantial corrosion4 is found within the 3.1.4 Concurrent crediting for surveys and thick-
tank, or ness measurements to both Intermediate and Class
Renewal Survey is not acceptable.
− the hard protective coating is found in less
than good condition and the hard protective 3.2 Installations in the cargo area
coating is not repaired to the satisfaction of
Surveyor, or 3.2.1 Irrespective of the vessel's age the condition
− additionally on ships exceeding 15 years of
age: the tank has a common plane boundary 4
Substantial corrosion is an extent of corrosion such that
with a cargo tank with any means of heating. assessment of corrosion pattern indicate a wastage in excess of
Such tanks, where the protective coating was 75 % of allowable margins, but within acceptable limits. For
found to be in good condition at the previous vessels built under the IACS Common Structural Rules,
substantial corrosion is an extent of corrosion such that the
intermediate or renewal surveys, may be assessment of the corrosion pattern indicates a gauged (or
specially considered by the Surveyor measured) thickness between tnet + 0,5 mm and tnet
Section 4 – Surveys – Special Ship Types
4–4 A
of the cargo, tank cleaning, bunkering, ballast, steam 3.3.2 Vessels more than 10 years of age:
and venting systems, as well as of the ventilation and
ventilator heads is to be checked. In cases of doubt For the Intermediate Survey of ships exceeding 10 years
pressure tests and/or wall thickness measurements may of age, see 3.1.3.
be demanded.
3.3.3 For double hull oil tankers, see Table 4.1.
Cargo tank high velocity vent and pressure/vacuum
valves are to be function tested, and if deemed 3.4 Thickness measurements
necessary by the Surveyor, to be opened up and
readjusted. Thickness measurements shall be carried out in areas
found to be suspect during the previous Class Renewal
3.2.2 Beyond this, the following is to be checked: Survey. In case of ships exceeding 10 years of age
please refer also to 3.1.3.
− drainage of cargo tank vent lines
− bonding devices of all piping systems and Where substantial corrosion is found, the extent of the
cargo tanks built-in independent from the thickness measurements should be increased.
hull
Authorization for thickness measurements see
− cargo hoses (repeat test, if needed). Section 3, C.2.2.
3.3 Ballast tanks 3.4.1 For double hull oil tankers, see Table 4.1.
3.3.1 Vessels over 5 and up to 10 years of age 3.5 Electrical installations
All ballast tanks are to be examined. When considered 3.5.1 Irrespective of the vessel's age, electrical
necessary by the Surveyor, thickness measurement and equipment and cables in gas-dangerous spaces, such as
testing are to be carried out to ensure that the structural pump rooms and spaces adjacent to cargo tanks, are to
integrity remains effective. be inspected. Insulation measurements are to be carried
out (only in gas-free or inerted condition). Any
A ballast tank is to be examined at subsequent annual measurement protocols kept on board may be
intervals where: considered.
− a hard protective coating has not been
applied from the time of construction, or 3.5.2 Beyond this, in gas-dangerous areas the
following checks are to be made:
− a soft or semi-hard coating has been applied,
or − protective earthing of system components
(spot checks)
− substantial corrosion4 is found within the
tank, or − integrity of certified safe-type equipment
− the hard protective coating is found to be in − damages to outer sheet of cables
less than good condition5 and the hard − function testing of pressurized equipment
protective coating is not repaired to the and of associated alarms.
satisfaction of the Surveyor, or
3.6 Inert gas systems
In addition to the requirements above, suspect areas6
identified at previous surveys are to be examined. The survey is to be carried out according to BKI Survey
Programme. See Section 3, B.1.5.7.
Regarding the renewal of protective coating, see also
Section 3, C.1.2.2.5. 4. Class Renewal Surveys
handling plans, cargo tank loading limit information The examination is to be sufficiently thorough for
etc. are kept on board, see 1.3. revealing substantial corrosion, significant
deformations, fractures, damages or other structural
4.1.2 The Class Renewal Survey of cargo deteriorations affecting vessel’s class. Special attention
handling installations and related control, alarm and is to be drawn to the structure and the coating in ballast
safety devices cannot normally be carried out during tanks for necessity of annual inspections, see 2.7.
loading or discharging operations and is preferably to
be carried out with the ship in gas- free condition. Regarding anticipated thickness measurements, see also
Section 3, C.2.3.5.
4.1.3 Spaces and areas serving cargo handling
operations (e.g. cargo control rooms and pump rooms), 4.2.1.2 Cargo piping on deck, including crude oil
are to be examined with respect to their general washing piping, and cargo and ballast piping within the
condition and possible sources of danger. All accessible above spaces are to be examined and tested to working
gas tight bulkhead penetrations including gas tight shaft conditions to ensure their continued satisfactory
sealing are to be visually examined. condition.
4.1.4 Regarding planning/survey programme, Special attention is to be given to ballast piping in cargo
see 1.6. tanks and cargo piping in ballast tanks and void spaces.
4.1.5 For Class Renewal Surveys of oil tankers 4.2.1.3 The survey extent of combined ballast/cargo
(hull), the “Continuous Class Renewal” procedure holds is to be determined based on the records of ballast
described in Section 3, B.1.3.6 is excluded. history, the corrosion prevention system provided, and
the extent of corrosion found, see 1.3.
4.1.6 The Class Renewal Survey is to be held
when the ship is in dry dock or on a slipway, unless a 4.2.2 Surveys
Dry Docking Survey has been carried out within the
admissible period, see Section 3, B.1.6.8. The ship is to 4.2.2.1 Overall Survey
be placed on blocks of sufficient height so that the keel,
the bottom plating and the rudder can be examined. An overall survey of all cargo and ballast tanks and
spaces is to be carried out, see also 3.3.1.
4.1.7 Concurrent crediting for surveys and
thickness measurements to both Intermediate and Class For fuel oil, lubricating oil and fresh water tanks, the
Renewal Survey is not acceptable. necessity for the overall survey is to be determined
based on the ship’s age, see Section 3, Table 3.1.
4.2 Hull in the cargo area
4.2.2.2 Close-Up Surveys
4.2.1 General requirements
Close-Up Surveys are to be carried out at least
4.2.1.1 All cargo tanks, ballast tanks including according to the requirements shown in Table 4.2 or,
double bottom tanks, pipe tunnels, cofferdams and void for double hull oil tankers, Table 4.3, depending on the
spaces bounding cargo holds, decks and outer hull are age of the vessel.
to be examined. This examination is to be supplemented
by thickness measurements and tank testing as deemed
necessary to ensure that the structural integrity
continues to be given.
The Surveyor may extend the Close-Up Survey as to be evaluated using the actual thickness
deemed necessary taking into account the maintenance measurements. The maximal allowable diminution of
of the tanks under survey and the condition of the midship section modulus should be calculated using
corrosion prevention system, and also in the following specific criteria.
cases:
4.2.4 Tank testing
− in particular, tanks having structural
arrangements or details which have suffered 4.2.4.1 The minimum requirements for tank testing
defects in similar tanks or on similar ships are given in Table 4.5. The Surveyor may require tank
according to available information testing to be extended as deemed necessary.
− tanks which have structures approved with
reduced scantlings due to an approved 4.2.4.2 Regarding pressure heads and testing with
corrosion control system. air pressure, see Section 3, C.1.3.2.1.4.
For areas in tanks where the coating is found to be in a 4.3 Cargo area equipment
good condition, the extent of Close-Up Surveys
according to Tables 4.2 and 4.3 may be specially 4.3.1 Cargo and ballast piping systems, including
considered by the Surveyor. valves and fittings, are to be internally inspected for
corrosion as deemed necessary by the Surveyor.
4.2.2.3 Tank corrosion prevention Subsequently, a pressure test is to be carried out.
Where provided, the condition and/or function of 4.3.2 Cargo, stripping and ballast pumps are to be
protective coating or corrosion prevention of ballast examined and checked. Pressure relief valves of pumps
tanks is to be examined. Detail procedure (possible are to be function tested.
change to Annual Surveys) as under 3.3.1, regardless of
the ship’s age. 4.3.3 Cargo tank high velocity vent and
pressure/vacuum valves are to be overhauled, adjusted
Semi-hard coatings in ballast tanks, if already applied, by makers/recognized firm and tested under supervision
will not be accepted from the next special or intermedi- of the Surveyor.
ate survey commenced on or after 1 July 2010, which-
ever comes first, with respect to waiving the annual 4.3.4 Tank venting systems are to be examined;
internal examination of ballast tanks as required in 2.7. flame arresters are to be opened as far as necessary, and
cleaned.
4.2.3 Thickness measurements
4.3.5 Cargo tank heating systems are to be
4.2.3.1 The minimum requirements for thickness examined and pressure-tested to 1.5 times the operating
measurements on the occasion of Class Renewal pressure. See Section 3, C.1.5.4.4.
Surveys are stated in Table 4.4. Extended
measurements may be required by the Surveyor, e.g. for 4.3.6 The bilge systems of pump rooms and
areas with substantial corrosion and/or as specified in cofferdams are to be inspected and tested.
the survey programme, see.1.6. Thickness
4.3.7 All ventilation systems in the cargo area
measurements shall be witnessed by the Surveyor to the
including portable fans are to be examined and
necessary extent.
function-tested.
4.2.3.2 For areas in spaces where protective
4.3.8 The following equipment is to be function
coatings are found to be in a good condition5, the extent
tested :
of thickness measurements according to Table 4.4 may
be specially considered by the Surveyor. That means − level indicators of cargo tanks
sufficient measurements are to be taken to confirm the − liquid level alarms
actual average condition of the structure under the
coating. − overflow controls
− pressure and temperature alarms
4.2.3.3 Transverse sections should be chosen where
largest corrosion rates are suspected to occur or are − remote-control systems of cargo pumps
revealed by deck plating measurements. At least one of − sampling arrangements of cargo tanks, if
these transverse sections is to include a ballast tank fitted
within 0,5 L amidships.
− for inert gas systems see 3.6.
4.2.3.4 Regarding thickness measurements, see also
Section 3, C.2. For oil tankers, exceeding 10 years of
age and 130 m in length L, the longitudinal strength is
Section 4 – Surveys – Special Ship Types
A 4–7
Table 4.2 Class Renewal Surveys (Hull) of Oil Tankers, Ore/Oil Ships etc.
Minimum Requirements for Close-Up Surveys
Lower part of the girder sys- Both transverse bulkheads All transverse bulkheads Bulkheads: As for Class Renewal
tem, including adjacent complete including girder complete including girder Survey III
structural members, of one system and adjacent system and adjacent members
transverse bulkhead in one members in a ballast wing in all cargo and ballast tanks.
ballast tank, one cargo wing tank, if any, or a cargo
tank and one cargo centre wing tank used primarily
tank. for water ballast.
Table 4.3 Class Renewal Surveys (Hull) of Double Hull Oil Tankers
Minimum Requirements for Close-Up Surveys
I. age < 5 II. 5 < age < 10 III. 10 < age < 15 IV. and subsequent, age >15
One web frame1 (means a All web frames as defined in All web frames1 as defined in I. As for Class Renewal Survey
vertical web in side tank, I. but in all ballast tanks. III.
hopper web in hopper tank,
floor in double bottom tank The knuckle area4 and the Additional transverse areas as
and deck transverse in upper part (5 meters deemed necessary by the
double deck tank, where approximately) of one web Society Surveyor.
fitted, including adjacent frame in each remaining
structural members). In fore ballast tank including
and aft peak tanks means a adjacent structural members
complete transverse web
frame ring including
adjacent structural members
in a ballast tank2
One deck transverse1, (in- One deck transverse1 as de- All web frames1 (including deck
cluding adjacent deck struc- fined in I. but in two cargo transverses, longitudinal bulkhead
tural members, or external oil tanks. vertical girder and cross ties,
structure on deck in way of where fitted, including adjacent
the tank, where applicable) structural members), including
in a cargo oil tank. deck transverse and cross ties, if
fitted, in a cargo oil tank.
One transverse bulkhead1 (in One transverse bulkhead1 as All transverse bulkheads, in all
ballast tanks, including defined in I. but in each cargo oil tanks1 (complete in
adjacent structural members, ballast tank2 cargo tanks, including girder
such as longitudinal bulk- system, adjacent structural
heads, girders in double bot- members, such as longitudinal
tom tanks, inner bottom plat- bulkheads, and internal structure
ing, hopper side, connecting of lower and upper stools, where
brackets) in a complete fitted) and ballast tanks (complete
ballast tank2. in ballast tanks including girder
system and adjacent structural
One transverse bulkhead1 One transverse bulkhead1 as members, such as longitudinal
(lower part in cargo tank, defined in I. but in two cargo bulkheads, girders in double
including girder system, oil centre tanks and in a bottom tanks, inner bottom
adjacent structural members, cargo oil wing tank3. plating, hopper side, connecting
such as longitudinal brackets).
bulkheads, and internal
structure of lower stool,
where fitted) in a cargo oil
centre tank and in a cargo oil
wing tank3.
Table 4.4 Class Renewal Surveys (Hull) of Oil Tankers, Ore/Oil Ships, Double Hull Oil Tankers etc.
Minimum Requirements for Thickness Measurements
I. age < 5 II. 5 < age < 10 III. 10 < age < 15 IV. and subsequent, age > 15
One section of deck plating for the Within the cargo area: Within the cargo area: Within the cargo area:
full beam of the ship within the – each deck plate – each deck plate – each deck plate
cargo area (in way of side, hopper, – one transverse section1 – two transverse sections1 – three transverse sections1
double bottom ballast tank, if any, – each bottom plate
or a cargo tank used primarily for
water ballast)
Measurements of structural members subject to Close-Up Survey according to Table 4.2 or 4.3, for general assessment and
recording of corrosion pattern
Suspect areas
Selected wind and water strakes outside the cargo area All wind and water strakes full
All wind and water strakes length
within the cargo area
1 At least one section is to include a ballast tank within 0.5 L amidships
B. Oil Recovery Vessels defects are found, and will include an additional Close-
Up Survey (close visual inspection range, preferably
1. General Requirements within reach of hand) where deemed necessary by the
Surveyor.
1.1 Application
1.3 Documents to be carried on board
1.1.1 The following instructions refer to oil
recovery vessels as defined by Rules for Oil Recovery In addition to the documents specified in A.1.3 the
Vessels. following information is to be readily available for the
Surveyor's use in connection with the survey:
1.1.2 Unless otherwise stated in the following, the
arrangements as per Section 3 and A apply. − operation and equipment manual
− maintenance records for the gas detection
1.2 Extent of surveys and alarm system.
1.2.1 The surveys are to cover installations, outfit and any information that will help to identify suspect
and equipment for: areas requiring inspection.
− operation in oil covered waters
1.4 Access to structures
− recovering oil floating on the water
− the carriage and handling of oil cargo. 1.4.1 Regarding accessibility to spaces, absence of
gases, removal of residual cargo and rust, and in respect
They also cover the surveys required by the SOLAS 74 of lighting, the ship is to be prepared such as to enable
regulations1 for oil tankers. it to be duly examined without any risk.
The protective equipment and the safety equipment 1.4.2 For Close-Up Surveys in cargo and ballast
required by the SOLAS 74 regulations for protection of tanks, one or more of the following means for access,
the personnel as well as other equipment and outfit, acceptable to the Surveyor, is to be provided:
which are no class requirement items, are not covered − permanent or temporary staging
by the present Rules for Classification and Surveys.
These items will, however, be included in the surveys, − passages through structures
if compliance with the requirements of an − lifts and moveable platforms
Administration has to be certified.
− boats or rafts
1.2.2 Hull − other equivalent means.
The following requirements under 2. to 4. define the 1.5 Survey at sea
minimum extent of examinations. The surveys are to be
extended where substantial corrosion and/or structural Upon prior agreement with the owner, BKI may carry
Section 4 – Surveys – Special Ship Types
4 – 10 B
out surveys at sea or at anchorage, provided the 2.6 Equipment for operation in oil-covered
Surveyor is given the necessary assistance, including waters
safety equipment, by the personnel on board, see also
Section 3, A.1.4. The following equipment for operation in oil-covered
waters is to be visually examined and to be checked:
2. Annual Surveys − air locks
2.1 General − arrangements for effecting the closures
necessary for explosion protection
2.1.1 In addition to the surveys as stipulated in
Section 3, C.1.1 the following installations, structural − ventilation system for pressurizing
elements, items of equipment and outfit, including accommodation, workshops and machinery
facilities for handling and carriage of the oil cargo, are spaces (test operation)
to be surveyed in order to ensure that they are − vapour detection and alarm systems and
maintained in satisfactory condition. portable gas detection equipment.
Prior to inspection, the Surveyor shall examine the 2.7 Ballast tanks
documentation required to be kept on board for this
type of vessel, as a basis for the survey, see 1.3. In the case of ballast tanks the procedure as outlined
in A.2.7 shall be followed, if applicable.
2.1.2 The Annual Survey is to ensure that the
equipment for operation in oil-covered waters and for 2.8 Miscellaneous
oil recovery as well as the cargo handling installations
and pertinent safety equipment are in good working See A.2.8.
order.
3. Intermediate Surveys
For the aforementioned surveys normally access to
cargo holds or other spaces within the cargo area 3.1 General
necessitating gas-freeing is not required, unless
In addition to the surveys and checks listed in
checking of the equipment for correct functioning is not
item 2 above, on the occasion of the second or the third
possible otherwise.
Annual Survey the checks mentioned below will be
2.2 Installations on the weather deck carried out. If deemed necessary by the Surveyor, apart
from the survey a functional test will be performed.
On the weather deck the oil recovery equipment will
have to be surveyed and/or checked in addition to the 3.2 Installations in the cargo area
items specified in A.2.2.
3.2.1 Irrespective of the vessel's age the condition
2.3 Pump rooms of the cargo, oil recovery, tank cleaning, bunkering,
ballast, steam and venting systems, as well as of the
Equipment in pump rooms and other enclosed spaces ventilation and ventilator heads is to be checked. In
used during oil recovery and cargo handling operations cases of doubt pressure tests and/or wall thickness
is to be checked, in particular as to leakages and measurements may be demanded.
potential sources of danger (explosion protection), e.g.:
Cargo tank high velocity vent valves and
− equipment according A.2.3 pressure/vacuum valves are to be function tested, and if
− equipment for the recovery of oil (separation deemed necessary by the Surveyor, to be opened up and
plants) and the associated pumping and re-adjusted.
piping arrangements.
3.2.2 In the case of oil recovery vessels, beyond
2.4 Electrical installations this, the following are to be checked:
− drainage of cargo tank vent lines
In gas-dangerous spaces and zones the electrical
equipment, including cables and their supports is to be − bonding devices of all piping systems and
visually examined, particularly regarding explosion independent cargo tanks
protection. − cargo hoses (repeat test, if needed)
2.5 Fire extinguishing systems − sea inlet and discharge valves
− for appliances with pressurized enclosures,
The scope of survey of the fire extinguishing systems is see 3.5.
as specified in A.2.5.
Section 4 – Surveys – Special Ship Types
B 4 – 11
3.3 Ballast and cargo tanks by thickness measurements and tank testing as deemed
necessary to ensure that the structural integrity
For the scope of the surveys refer to A.3.3. continues to be given.
− operation of the vessel during the last period 4.3.3 Cargo tank high velocity vent and
of Class pressure/vacuum valves are to be overhauled, adjusted
by makers/recognized firms and tested under
− results of the Close-Up Surveys according to
4.2.2.2. supervision of a Surveyor.
4.2.3.2 Transverse sections are to be chosen where 4.3.4 Tank venting systems are to be examined;
largest corrosion rates are suspected to occur or are flame arresters are to be opened as far as necessary, and
revealed by deck plating measurements. cleaned.
4.2.4.2 Regarding pressure heads and testing with − sampling arrangements of cargo tanks, if
fitted.
air pressure, see Section 3, C.1.3.2.1.4.
Table 4.5 Class Renewal Surveys (Hull) of Oil Tankers, Ore/Oil Ships, Double Hull Oil Tankers etc.
Minimum Requirements for Tank Testing
I. age < 5 II. 5 < age < 10 III. 10 < age < 15 IV. and subsequent, age > 15
1.4.2 For Close-Up Surveys in cargo and ballast − cargo, washing, bunkering, ballast and cargo
tanks, one or more of the following means for access, tank vent line systems, including vent masts
acceptable to the Surveyor, is to be provided: and headers, remotely controlled valves and
safety equipment
− permanent or temporary staging
− passages through structures − pressure/vacuum relief valves and flame
arresters of the cargo tank venting
− lifts and moveable platforms arrangements as well as devices for
− boats or rafts measuring the cargo tank vapor pressure
− other equivalent means. − flame arresters on vents to all bunker, oily
ballast and oily slop tanks
1.5 Survey at Sea − sampling devices of cargo cooling or heating
installations as well as temperature
Upon prior agreement with the owner, BKI may carry measuring devices and temperature alarm
out surveys at sea or at anchorage, provided the systems
Surveyor is given the necessary assistance, including
safety equipment, by the personnel on board. See also − pump discharge pressure gauges and the
Section 3, A.1.4. distinctive marking of pumps, valves and
cargo piping.
1.6 Survey Programme2 − wheelhouse doors and wheelhouse windows,
deckhouse and superstructure windows
For each Class Renewal as well as for Intermediate
facing the cargo area (closing condition).
Surveys to chemical tankers over 10 years of age,
a survey programme/planning document has to be − electrical installations, see 2.4
worked out in advance. This planning document is − for fire extinguishing systems, see 2.5.
prepared by BKI Head Office and adjusted to the actual
situation found on board by the owner in cooperation − emergency towing appliances for chemical
with the Surveyor during the Intermediate Survey. The tankers exceeding 20.000 tdw
completed planning document is then reviewed by BKI − safe access to tanker bow
Head Office
2.2.2 The cargo handling installations (including
2. Annual Surveys spool pieces of the loading and unloading system, spray
shields and drip trays, cargo hoses, etc.) arranged on the
2.1 General weather deck, possibly in the fore or aft area, are to be
visually examined.
2.1.1 In addition to the surveys as stipulated in
Section.3, C.1.1, the following installations, items of 2.3 Pump rooms and pipe tunnels
equipment and outfit as listed in 2.2 to 2.9 below are to
be checked as to their perfect maintenance condition. Equipment in pump rooms and other enclosed spaces
serving cargo handling operations, including pipe
2.1.2 The Annual Survey is to ensure that the tunnels if fitted, is to be checked, in particular as to
cargo handling installations and pertinent safety leakages and potential sources of danger (explosion
equipment are in good working order. protection), e.g.:
2.1.3 The surveys are preferably to be carried out − condition of bulkheads and bulkhead
during loading or discharging operations. penetrations (cracks, leakages)
− all piping systems including pressure gauges
2.1.4 Access to cargo tanks or other spaces within
the cargo area, necessitating gas-freeing will normally − cargo, stripping, bilge and ballast pumps for
not be required unless necessary for checking items of leakages, as far as practicable
equipment and installations for correct functioning. − electrical and mechanical remote control and
emergency stopping equipment, see also 2.4
2.2 Installations on the weather deck
− ventilation systems
2.2.1 On the weather deck the following
− rescue arrangements
equipment, if fitted, is to be surveyed and/or examined :
− for fire extinguishing systems, see 2.5.
− cargo tank hatches, including seals, covers
and coamings 2.4 Electrical installations
− tank gauging devices, level alarms and
overflow controls with automatic closing In gas-dangerous spaces and zones, the electrical
valves equipment, including cables and their supports, is to be
Section 4 – Surveys – Special Ship Types
C 4 – 15
4.1.3 Spaces and areas serving cargo handling Special attention is to be given to ballast piping in cargo
operations (e.g. cargo control rooms and pump rooms) tanks and cargo piping in ballast tanks and void spaces.
are to be examined with respect to their general Surveyors are to be advised on all occasions when these
condition and possible sources of danger. piping including fittings are open during repair periods
for internally examination.
All accessible gas-tight bulkhead penetrations,
including gas-tight shaft seals, are to be visually 4.2.1.3 The survey extent of combined ballast/cargo
examined. holds is to be evaluated based on the records of ballast
history, the corrosion protection system provided, and
4.1.4 Surveys for general condition, Close-Up the extent of corrosion found, see 1.3.
Surveys, tank pressure tests and thickness
measurements of the hull are to be carried out in 4.2.2 Surveys
accordance with 4.2. Regarding the preparation of
a Survey Programme, see 1.6. 4.2.2.1 Overall Survey
4.1.5 The Class Renewal Surveys is to be held An overall survey of all cargo and ballast tanks and
when the ship is in dry dock or on slipway, unless a Dry spaces is to be carried out, see also 3.3.1
Docking Survey has been carried out within the
admissible period (see Section 3,B.1.6.7). The ship is to The survey of stainless steel tanks is to be carried out as
be placed on blocks of sufficient height so that the keel, an overall survey and can be supplemented by a
the bottom plating and the rudder can be examined. Close-Up Survey as deemed necessary by the Surveyor.
4.1.6 For Class Renewal Surveys of chemical For fuel oil, lubricating oil and fresh water tanks the
tankers (hull), the Continuous Class Renewal procedure necessity for an overall survey is to be determined
described in Section 3, B.1.3.6 is excluded. based on the ship's age. See also Section 3, Table 3.1.
4.1.7 Concurrent crediting for surveys and thick- 4.2.2.2 Close-Up Surveys
ness measurements to both Intermediate and Class
Renewal Survey is not acceptable. Depending on the design and age of the ship, in general,
Close-Up Surveys shall be carried out at least according
4.2 Hull to the requirements shown in Table 4.6.
4.2.1 General requirements The Surveyor may extend the Close-Up Survey as
deemed necessary taking into account the maintenance
4.2.1.1 All cargo tanks, ballast tanks including of the tanks under surveys and the condition of the
double bottom tanks, pump rooms, pipe tunnels, corrosion protection system, and also in the following
cofferdams and void spaces bounding cargo holds, cases:
decks and outer hull are to be examined. − in particular, tanks having structural
arrangements or details which have suffered
The examination is to be sufficiently thorough for defects in similar tanks or on similar ships
revealing substantial corrosion, significant
according to available information
deformations, fractures, damages or other structural
deteriorations. Special attention is to be drawn to the − tanks which have structures approved with
structure and the coating in ballast tanks for necessity of reduced scantlings due to an approved
annual inspections, see A.2.7. corrosion control system
− stainless steel tanks: see 4.2.2.1
The examination is to be supplemented by thickness
measurements and tank testing as deemed necessary to − pipes, see 4.2.3.5.
ensure that the structural integrity continues to be given.
Regarding anticipated thickness measurements, see also For areas in tanks where protective coating and/or
Section 3, C.2.3.5. lining are found to be in a good condition5 or where the
tanks are made of stainless steel, the extent of Close-Up
4.2.1.2 All piping systems on deck and within the Surveys according to Table 4.6 may be specially
above spaces are to be examined and tested under considered by the Surveyor.
working conditions to ensure their continued
satisfactory condition.
Section 4 – Surveys – Special Ship Types
4 – 18 C
I. age < 5 II. 5 < age < 10 III. 10 < age < 15 IV. and subsequent, age > 15
One complete transverse All complete transverse web All complete transverse As per Class Renewal III
web frame ring including frame rings including adjacent web frame rings including
adjacent structural members structural members in a ballast wing adjacent structural
in a ballast wing tank (SH) tank or a ballast double hull tank members in all ballast
or a ballast double hull tank (including side and double bottom tanks and a cargo wing
(DH; including side and tank, even though these tanks are tank
double bottom tank, even separate)
though these tanks are One complete transverse
separate) One deck transverse including web frame ring including
adjacent deck structural members adjacent structural
One deck transverse members in each
including adjacent deck − in each remaining ballast tank remaining cargo tank
structural members in a or on deck (SH) and
cargo tank or on deck − in one cargo wing tank or on deck
(SH)
One complete transverse Both complete transverse bulkheads All complete transverse Additional transverse areas
bulkhead including girder including girder system and adjacent bulkheads including girder as deemed necessary by the
system and adjacent structural members in a ballast wing system and adjacent Surveyor
structural members tank (SH) structural members in all
cargo and ballast tanks
− in a ballast tank (lower One complete transverse bulkhead
part for SH, complete for including girder system and adjacent
DH), structural members in each ballast
− in a cargo wing tank tank (DH, including side and double
− in a cargo centre tank 1 bottom tank, even though these
tanks are separate)
4.2.2.3 Tank corrosion prevention 4.2.3.2 For areas in spaces where protective coating
and/or lining are found to be in good condition5, or
Protective coatings and/or corrosion prevention where the cargo tanks are made of stainless steel
equipment, if fitted, are to be examined for their general (except for clad steel plating), the extent of thickness
condition and functioning. Detailed procedure (possible measurements according to Table 4.7 may be specially
change to Annual Surveys), see 3.3.1. considered by the Surveyor. That means sufficient
measurements are to be taken to confirm the actual
Semi-hard coatings in ballast tanks, if already applied, average condition of the structure under the coating.
will not be accepted from the next special or interme-
diate commenced on or after 1 July 2010, whichever 4.2.3.3 The selected transverse sections should
comes first, with respect to waiving the annual internal include all continuous longitudinal structural elements.
examination of ballast tanks as required in A.2.7. The sections are to be chosen where the largest
reductions are suspected to occur or are revealed from
4.2.3 Thickness measurements deck plating measurements.
4.2.3.1 The minimum requirements for thickness 4.2.3.4 At least one of these transverse sections is to
measurements on the occasion of Class Renewal include a ballast tank within 0,5 L.
Surveys are stated in Table 4.7, depending on the ship's
age. Extended measurements may be required, e.g. for 4.2.3.5 For chemical tankers exceeding 10 years of
areas with substantial corrosion, and/or according to the age, selected cargo pipes outside cargo tanks and ballast
statements in the Survey Programme, see 1.6. The pipes passing through tanks are to be subjected to
thickness measurements should be witnessed by the random thickness measurements, and selected pipe
Surveyor to the necessary extent. lengths opened for inspection if deemed necessary.
4.3.7 The following equipment is to be function "Code for Existing Ships Carrying Liquefied Gases in Bulk" for
tested: ships ordered before 31.10.1976;
− level indicators of cargo tanks "International Code for the Construction and Equipment of Ships
Carrying Liquefied Gases in Bulk" (IGC Code) for ships the keel
− liquid level alarms of which is laid on or after 1.7.1986.
− overflow controls The IGC-Code is part of the SOLAS Convention 1974 (Chapter
VII)
Section 4 – Surveys – Special Ship Types
D 4 – 21
1.4 The ship's spaces and tanks are to be made 2.2.4 It is to be ensured that the relevant
accessible, adequately lighted, freed from gas and instructions and information material, such as cargo
cleaned, so that they may be properly examined without handling plans, cargo tank loading limit information,
risk. cooling-down procedures, etc. are on board.
Where soft3 or semi-hard coating has been applied, safe 2.3 Cargo containment venting systems
access is to be provided for the Surveyor to verify the
effectiveness of coating and to assess the internal 2.3.1 Venting systems for the cargo tanks, inter
structure. When safe access cannot be provided, it may barrier spaces (in case of Type A tanks, cargo holds) are
be necessary to remove this soft or semi-hard coating, at to be visually examined. It is to be verified that the
least partially. cargo tank relief valves are sealed and that the
certificate containing details on opening/closing
1.5 For ships of special design, the survey pressures of the relief valves is on board.
intervals and procedures will be specially considered.
2.3.2 Protection screens and flame arresters, if
2. Annual Surveys fitted, are to be examined for corrosion and cleanliness.
2.1.1 In addition to the surveys as per Section 3, 2.4.1 The monitoring and control equipment for
C.1.1, the components, equipment and outfit as listed pressure, temperature and liquid levels is to be verified
below in 2.2 to 2.9 are to be examined as to whether as to its good working order, by one or several of the
they are in unobjectionable maintenance condition. following methods:
2.1.2 The Annual Survey is to ensure that the − visual external examination
cargo handling installations and pertinent safety − comparison of read-outs of different
equipment are in good working order. The Annual indicators
Survey is preferably to be carried out during a loading
− comparison of read-outs with the data of the
or discharging operation. Access to cargo tanks or inert
cargo actually handled
cargo holds, necessitating gas-freeing/venting will
normally not be required unless deemed necessary by − examination of repair and maintenance
the Surveyor in specific cases. records with reference to the cargo plant
repair and maintenance manual.
2.1.3 The second Annual Survey during each
− verification of calibration status of the
period of Class, or the third at the latest will be carried
measuring instruments.
out in the form of an Intermediate Survey in accordance
with a programme covering a wider scope; see 3. 2.4.2 Emergency shut-down valves at shore
connections and tanks are to be tested without flow in
2.1.4 Spaces and areas used in connection with the pipe lines. It is to be verified that operation of the
cargo handling (e.g. cargo control rooms, air-locks,
emergency shut-down system will cause the cargo
compressor rooms), are to be examined with respect to
pumps and compressors to stop.
their general condition and maintenance. All accessible
gas-tight bulkhead penetrations, including gas-tight 2.4.3 The fixed and portable gas detection
shaft seals, are to be visually examined. equipment, including indicators and alarms, is to be
tested for correct functioning.
2.2 Cargo handling systems
2.5 Electrical installations
2.2.1 The cargo and process piping, expansion
joints, cargo hoses and machinery, such as heat In gas-dangerous spaces and zones the electrical
exchangers, vaporizers, pumps, compressors are to be equipment, including the cables and their supports, is to
visually examined. be visually examined, particularly regarding explosion
protection.
2.2.2 The availability of the required spool pieces
for piping separation is to be verified. 2.6 Ventilation systems
2.2.3 The log books are to be examined with Ventilation systems for all spaces in the cargo area,
regard to correct functioning of the cargo containment including cargo pump rooms, cargo compressor rooms,
and cargo handling systems. The running hours per day electric motor rooms, cargo control rooms and other
of the reliquefaction plant or the boil-off rate and the spaces used for cargo handling operations are to be
inert gas consumption are to be considered. examined as to their satisfactory operating condition.
Section 4 – Surveys – Special Ship Types
4 – 22 D
2.7 Inert gas and dry air systems 3.2 Cargo systems, tanks
Inert gas/dry air systems, including the means for 3.2.1 Bonding of tanks and pipes is to be
prevention of back-flow of cargo vapour to gas-safe controlled.
spaces are to be checked as to their satisfactory
operating condition. 3.2.2 It is to be checked whether the ship's cargo
hoses are of approved type and in satisfactory
2.8 Fire fighting systems condition. At intervals not exceeding 2.5 years, the
cargo hoses are to be subjected to pressure and
All systems in the cargo tank area, including the conductivity tests.
compressor room, are to be checked visually. See also
Section 3, C.1.1.4. 3.2.3 Weather deck
2.9 Miscellaneous The piping systems essential for operation of the ship,
e.g. cargo transfer, bunker and ballast lines, are to be
The following items of equipment are to be inspected examined, see C.3.3.
for their condition and correct functioning:
− means for ensuring gas-tightness of the 3.3 Cargo containment venting systems
wheelhouse windows and doors, windows in
3.3.1 The drainage arrangements of the venting
end bulkheads of superstructures and deck- systems are to be examined.
houses facing the cargo area or stern
loading/unloading arrangements, and closing 3.3.2 If the cargo tanks are equipped with relief
devices of all air intakes and openings into valves with non-metallic membranes in the main or
accommodations, service and control pilot valves, such membranes are to be replaced by new
stations ones and the valves are to be adjusted, function-tested,
− sealing arrangements for tanks or tank and sealed.
domes penetrating decks or tank covers
These measures need not be taken simultaneously with
− drip trays or insulation for deck protection the Intermediate Survey, provided that the non-metallic
against cargo leakage membranes are renewed at intervals not exceeding
− arrangements for heating of hull structural 3 years.
elements, if any. Access to heated
cofferdams, etc. is normally not required 3.4 Instrumentation and safety systems
− electric bonding of cargo piping systems 3.4.1 The alarm, control and safety systems of the
− arrangements for the use of boil-off gas as cargo installation are to be visually examined and tested
fuel, including alarm and safety systems. by varying pressure, temperature and liquid level, as
far as practicable, and comparisons are to be drawn,
− emergency towing appliances for liquefied using test instruments. Simulated testing may be
gas carriers exceeding 20.000 tdw accepted for sensors which are not accessible or for
− safe access to tanker bow sensors located within cargo tanks or inert cargo holds.
This test is to include testing of alarm and safety
3. Intermediate Surveys functions.
The Intermediate Survey supplements the preceding Gas detectors are to be calibrated or verified with
Annual Survey by testing of the cargo handling sample gases.
installations, with pertinent automatic controls, alarm
and safety systems, for their correct functioning. 3.4.3 On ships having arrangements for the use of
boil-off gases as fuel, the safety, control, alarm and
3.1.2 For some of the surveys and checks to be shut-down systems are to be checked. The extent of the
carried out within the scope of the Intermediate Survey, checks will be determined from case to case.
the ship is required to be in gas-free condition. They
may be carried out on the occasion of dry docking.
Section 4 – Surveys – Special Ship Types
D 4 – 23
3.4.4 The emergency shut-down system is to be maintenance of the tanks under survey, the condition
tested without flow in the pipelines, to verify that the of the corrosion prevention system and where tanks
system will cause the cargo pumps and compressors to have structural arrangements or details which have
stop. suffered defects in similar spaces or on similar ships
according to available information.
3.5 Electrical installations
4.2.1.4 For areas in tanks where hard protective
Electrical equipment in gas-dangerous spaces and zones coatings are found to be in a good condition (see
is to be examined in respect of the following: Section 3, C.3.3), the extent of Close-Up Surveys
according to Table 4.9 may be specially considered.
− protective earthing (spot checks)
− integrity of certified safe-type equipment Note
− damage to outer sheath of cables For examination of automatic air pipe heads reference is
made to Section 3, C.1.3.2.1.6.
− function-testing of pressurized equipment
and associated alarms 4.2.2 Extent of thickness measurement
− testing of systems for de-energizing non-
certified safe electrical equipment located in 4.2.2.1 The minimum requirements for thickness
spaces protected by air-locks, such as measurements at Renewal Survey are given in
electric motor rooms, cargo control rooms, Table 4.10.
etc. 4.2.2.2 The Surveyor may extend the thickness
− checking of insulation resistance of circuits. measurements as deemed necessary. When thickness
Relevant measurements are only to be made measurements indicate substantial corrosion (see
when the ship is in gas-free or inertised Section 3, C.1.1.2.6), the extent of thickness
condition. If proper test reports are available measurements is to be increased to determine the
on board, readings made by the crew may be extent of areas of substantial corrosion.
accepted 4.2.2.3 For areas in tanks where hard protective
− when the ship is in gas-free condition, it is to coatings are found to be in a good condition, the extent
be verified that the cargo tanks are of thickness measurement according to Table 4.10 may
electrically bonded to the hull. be specially considered.
3.6 Inert gas system 4.2.2.4 Transverse sections are to be chosen where
the largest reductions are suspected to occur or are
The inert gas installation is to be tested in accordance revealed from deck plating measurements.
with BKI survey programmes.
4.3 Cargo containment system
4. Class Renewal Surveys
4.3.1 Surveys
4.1 General requirements
4.3.1.1 All cargo tanks are to be inspected
In addition to the surveys and inspections referred to internally. Where applicable, inspections performed
in 3 and in Section 3, C.1.3, the examinations and tests between the Class Renewals may be recognized.
as mentioned in 4.2 to 4.9 below are to be performed.
4.3.1.2 As far as practicable, the outer surface of
4.2 Hull in the cargo area non insulated cargo tanks or the outer surface of cargo
tank insulations, including vapor or protective cover if
4.2.1 Extent of overall and Close-Up Survey any, is to be examined, as are areas in way of supports,
keys and anti-floatation chocks. Partial removal of
4.2.1.1 An overall survey of all tanks and spaces, insulation may be required in order to verify the
excluding fuel oil, lube oil and fresh water tanks, is to be condition of the tank or the insulation itself, if found
carried out at each Renewal Survey. necessary by the Surveyor. Where, e.g. in the case of
membrane-type cargo tanks, the insulation arrangement
Note is such, that it cannot be examined, the surrounding
For fuel oil, lube oil and fresh water tanks, reference is structures of wing tanks, double bottom tanks and
to be made to Section 3, Table 3.1. cofferdams are to be examined for cold spots when the
cargo tanks are in cold condition. This examination may
4.2.1.2 The minimum requirements for Close- be dispensed with if the log book, together with the
Up Surveys at renewal survey are given in Table 4.9. monitoring instruments, gives sufficient evidence of the
integrity of the insulation system.
4.2.1.3 The Surveyor may extend the Close-Up
Survey as deemed necessary taking into account the
Section 4 – Surveys – Special Ship Types
4 – 24 D
Notes
1. Ballast tanks include topside, double hull side, double bottom, hopper side, or any combined arrangement of the aforementioned, and peak
tanks where fitted.
2. For areas in tanks where coatings are found to be in good condition, the extent of Close-Up Surveys may be specially considered by BKI.
3. For ships having independent tanks of type C, with amidship section similar to that of a general cargo ship, the extent of Close-Up Survey
may be specially considered by BKI.
4. The Surveyor may extend the Close-Up Survey as deemed necessary, taking into account the maintenance of the tanks under survey, the
condition of the corrosion prevention system and also in the following cases:
– in particular, in tanks having structural arrangements or details which have suffered defects in similar tanks, or on similar ships ac-
cording to available information;
– in tanks having structures approved with reduced scantlings.
Suspect areas
1 At least one section is to include a ballast tank within 0.5L amidships, if any.
Notes:
1. For ships having independent tanks of type C, with amidship section similar to that of a general cargo ship, the extent of thickness
measurements may be increased to include the tank top plating at the discretion of the Surveyor.
2. For areas in spaces where coatings are found to be in good condition, the extent of thickness measurements may be specially
considered by BKI.
3. The Surveyor may extend the thickness measurements as deemed necessary. Where substantial corrosion is found, the extent of
thickness measurements is to be increased to the satisfaction of the Surveyor.
Section 4 – Surveys – Special Ship Types
4 – 26 D
4.7.2 The pipe or duct enclosing the gas fuel line 1.2.1 Repairs
is to be inspected for leaks. The ventilation system of
that pipe or duct as well as the inert equipment of a Necessary repairs, see Section 2, C.5.2.4.
double wall piping system are to be checked for their
operability. 1.3 Documents to be carried on board
Heat exchangers are to be visually examined internally. 1.3.1 The owner should supply and maintain on
board documentation as specified under 1.3.2 and 1.3.3
4.7.3 Safety devices which should be readily available for the Surveyor. The
documentation should be kept on board for the life time
See 3.4 of the ship.
In addition to the visual examinations and tests as per The Survey Report is to be part of the documentation on
3.5, the protection devices of electric motors are to be board consisting of:
tested.
− reports on structural surveys
4.9 Miscellaneous − Executive Hull Summary2
1.4.2 For Close-Up Surveys in cargo holds and 1.7.2 Damage stability requirements
ballast tanks, one or more of the following means for
access, acceptable to the Surveyor, is to be provided: Bulk carriers of 150 m in length and above of single
side skin construction have to comply with the damage
− permanent staging and passages through stability requirements as specified in SOLAS 74
structures Reg. XII/4.
− temporary staging, e. g. ladders and passages
through structures For possible exemptions please refer to SOLAS 74
Reg. XII/9.
− lifts and movable platforms
− boats or rafts 1.7.3 Cargo hold hatch cover securing
arrangements
− other equivalent means.
Bulk carriers which were not built in accordance with
1.5 Survey at sea the particular requirements11 for evaluation of the
scantlings of hatch covers and hatch coamings of cargo
Upon prior agreement with the owner, BKI may carry
holds have to comply with the additional requirements12
out surveys at sea or at anchorage, provided the
for cargo hatch cover securing arrangements.
Surveyor is given the necessary assistance by the
personnel on board. See also Section 3, A.1.4.
1.7.4 Side shell frames and brackets
2
1.6 Survey Programme Single side bulk carriers which were not built in
accordance with the particular requirements13 for side
For each Class Renewal as well as for Intermediate
structures, as well as Oil/Bulk/Ore (OBO) carriers, have
Survey for bulk carriers over 10 years of age, a survey
programme/planning document has to be worked out in to be assessed for compliance with the respective
renewal criteria for side shell frames and brackets14.
advance. This planning document is prepared by BKI
Head Office and adjusted to the actual situation found
In connection with this, additional thickness
on board by the owner in cooperation with the Surveyor measurements and strength calculations have to be
during the Intermediate Survey. The completed performed for the aforementioned structures. Renewal
planning document is then reviewed by BKI Head
and strengthening required are to be approved by BKI.
Office.
Thickness measurements and strength calculations have
1.7 Additional Safety Measures to be performed at all subsequent intermediate and
Class Renewal Surveys.
1.7.1 Strength evaluation of the foremost cargo
hold
1.7.5 Water ingress detection and dewatering
The strength of the transverse watertight corrugated system
bulkhead between cargo holds No. 1 and 29 and the
All bulk carriers have to comply with the
allowable hold loading10, i.e. the strength of the internal requirements15 concerning water level detectors in hold,
structure of the double bottom in hold No. 1 have to be ballast and dry spaces, as well as with the availability
evaluated for flooded condition of the foremost cargo requirements16 of pumping systems for dewatering and
hold. pumping ballast tanks forward of the collision bulkhead
and bilges of dry spaces forward of the foremost cargo
This applies to existing bulk carriers of 150 m in length
hold.
and above, intended to carry solid bulk cargoes having
a density of 1,78 t/m3, or above, with single deck, Function tests are to be carried out at a random basis at
topside tanks, hopper tanks and single side shell or all subsequent Annual Surveys and in full scope at
double skin construction of less than 760 mm breadth. Class Renewal Surveys.
In connection with this strength calculation additional
thickness measurements have to be taken of the
aforementioned structures. Renewal and strengthening
required are to be approved by BKI. Thickness
measurements and strength calculations are to be
performed at all subsequent Intermediate Surveys (for 11
ships over 10 years) and Class Renewal Surveys. For requirements see UR S21 of IACS
12
For requirements see UR S30 of IACS
13
For requirements see UR S12 of IACS
14
For requirements see UR S31 of IACS
9 15
For requirements see UR S19 of IACS For requirements see SOLAS XII/12 and UI SC 180 of IACS
10 16
For requirements see UR S22 and S23 of IACS For requirements see SOLAS XII/13 and UI SC 179 of IACS
Section 4 – Surveys – Special Ship Types
E 4 – 29
1.7.6 Strength and securing of small hatches on least the hatch cover sets within the forward 25 % of the
exposed Fore Deck ships length and at least one additional set, such that all
the sets on the ship are assessed at least once in every
All bulk carriers have to comply with the five-year period, should be surveyed open, closed and
requirements17 concerning the strength and securing in operation to the full extent in each direction at each
devices for small hatches fitted on the exposed fore annual survey, including:
deck. Those hatches are designed for access to spaces
below deck and are capable to be closed weather-tight − stowage and securing in open condition;
or watertight, as applicable. There opening is normally − proper fit and efficiency of sealing in closed
2,5 square meters or less. condition; and
− operational testing of hydraulic and power
1.7.7 Strength of Fore Deck fittings and
components, wires, chains and link drives.
Equipment
All bulk carriers have to comply with the The closing of covers should include the fastening of all
requirements18 concerning the strength of air pipes, peripheral, and cross joint cleats or other securing
ventilator pipes and their closing devices and devices. Particular attention should be paid to the con-
windlasses. dition of hatch covers in the forward 25 % of the ships
length, where the sea loads are normally greatest.
1.7.8 Restriction from sailing with any hold
2.3.2 If there are indications of difficulty in opera-
empty
tion and securing hatch covers, additional sets above
Bulk carriers of 150 m in length L and upwards of those required in 2.3.1, at the discretion of the Sur-
single-side skin construction carrying dry cargoes veyor, should be tested in operation.
having a density of 1,780 kg/m3 and above, have to
comply with the requirements19 concerning the loading 2.3.3 Where the cargo hatch securing system does
of cargo holds in full load condition (at least 90% of not function properly, repairs should be carried out
under the supervision of the Surveyor. Where hatch
ship's deadweight). Requirements are applicable after
the vessel reaches 10 years of age and only if the vessel covers or coamings undergo substantial repairs, the
meets not the requirements. strength of securing devices should be upgraded to
comply with Annex 13 of IMO-Resolution A.744(18)
2. Annual Surveys as amended.
2.1 General 2.3.4 For each cargo hatch cover set, at each
annual survey, the following items should be surveyed:
The survey is to ensure that the hull, weather decks, − cover panels, including side plates, and
hatch covers, coamings and piping are maintained in stiffener attachements that may be accessible
satisfactory condition, see also Section. 3, C.1.1.2. Prior in the open position by Close-up Survey (for
to inspection, the Surveyor shall examine the corrosion, cracks, deformation);
documentation required to be kept on board for this
type of vessel, as a basis for the survey , see.1.3. − sealing arrangements of perimeter and cross
joints (gaskets for condition and permanent
2.2 Hull and weather decks deformation, flexible seals on combination
carriers, gasket lips, compression bars,
Examination of hull, its closing appliances and water- drainage channels and non-return valves);
tight penetrations should be carried out as far as prac- − clamping devices, retaining bars, cleating
ticable. (for wastage, adjustment, and condition of
rubber components);
Flame screens on vents to all bunker tanks as well as
bunker and vent piping system including ventilators are − closed cover locating devices (for distortion
to be examined. and attachment);
− chain or rope pulleys;
2.3 Hatch covers, coamings
− guides;
2.3.1 A thorough survey of cargo hatch covers and
− guide rails and track wheels;
coamings is only possible by examination in the open as
well as closed positions and should include verification − stoppers;
of proper opening and closing operation. As a result, at − wires, chains, tensioners and gypsies;
17
For requirements see UR S26 of IACS
18
For requirements see UR S27 of IACS
19
For requirements see SOLAS XII/14
Section 4 – Surveys – Special Ship Types
4 – 30 E
− hydraulic system, electrical safety devices extended to include a Close-Up Survey of all
and interlocks; and the shell frames and adjacent shell plating of
that cargo hold as well as Close-Up Survey
− end and interpanel hinges, pins and stools
where fitted. of sufficient extent of all remaining cargo
holds.
2.3.5 At each hatchway, at each annual survey, the − thickness measurements, where considered
coamings, with plating, stiffeners and brackets should necessary by the Surveyor. If the
be checked for corrosion, cracks and deformation, measurements indicate substantial corrosion,
especially of the coaming tops. the extent of measurements is to be
increased.
2.3.6 Where considered necessary, the effective-
ness of sealing arrangements may be proved by hose or − Where protective coating in cargo holds
chalk testing supplemented by dimensional meas- found in good condition, the extent of Close-
urements of seal compressing components. Up Surveys and thickness measurements
may be specially considered.
2.3.7 Where portable covers, wooden or steel pon-
toons are fitted, the satisfactory condition of the fol- 2.4.3 For single skin bulk carriers over 15 years of
lowing should be confirmed: age, a Close-Up Survey of one more selected cargo hold
is to be carried out, in addition to the surveys indicated
− wooden covers and portable beams, carriers in 2.4.2 and with the same extent. Consequent measures
or sockets for the portable beam, and their in case of damages, and thickness measurements. See
securing devices; 2.4.2.
− steel pontoons, including close-up survey of
hatch cover plating; 2.4.4 Additional Annual Survey requirements
acc. to SOLAS 74 Reg. XII/9.1
− tarpaulins;
− cleats, battens, and wedges; Single skin bulk carriers of 150 m in length and above
which were exempted from the damage stability
− hatch securing bars and their securing requirements specified in SOLAS 74 Reg. XII/4.2 are
devices; subject to extended Annual Surveys in the foremost
− loading pads/bars and the side plate edge; cargo hold according to SOLAS 74 Reg. XII/9.1.
− guides plates and chocks; On those ships the scope of inspections in the foremost
− compression bars; drainage channels and cargo hold has to be enhanced to the scope prescribed in
drain pipes (if any). the requirements20.
2.3.8 The Surveyor shall check whether since the 2.4.5 For double skin bulk carriers over 10 years
last survey any unapproved changes or repairs have of age the following is required:
been made to the hatch covers, hatch coamings and the − overall survey of two selected cargo holds
securing and sealing devices.
− thickness measurements before the survey is
2.4 Cargo holds credited as complete, when considered
necessary by the Surveyor, or when suspect
2.4.1 For single skin bulk carriers up to 10 years areas respectively areas of substantial
of age, an overall survey of a representative forward corrosion have been identified at previous
and aft cargo hold is to be carried out. Where this level surveys. If the results of these measurements
of survey reveals the need for remedial measures, the indicate substantial corrosion, the extent of
survey is to be extended to all cargo holds (overall the survey and the measurements are to be
survey, general condition). increased to sufficient extent to the
remaining cargo holds
2.4.2 For single skin bulk carriers over 10 years
− All piping and penetration in cargo holds,
up to 15 years of age the following is required:
including overboard piping, are to be
− overall survey of all cargo holds examined.
− close-up examination of sufficient extent
2.4.6 For double skin bulk carriers over 15 years
(minimum 25% of frames) to establish the
of age, in addition to the thickness measurements as
condition of the lower one-third of the shell
indicated in 2.4.5, an overall survey of all cargo holds is
frames, adjacent shell plating and lower
to be carried out.
frame connections, in the forward cargo
hold. Where this survey reveals the need for
remedial measures, the survey is to be 20
For requirements see Annex IV of UR Z10.2 of IACS
Section 4 – Surveys – Special Ship Types
E 4 – 31
3.1.2 For ships exceeding 15 years of age the 3.2.1.2 Where considered necessary by the Surveyor
Intermediate Survey is to be carried out in dry dock. For as a result of the overall and Close-Up Survey as
ships of 15 years of age or less, BKI may agree to a described in 3.2.1.1, the survey is to be extended to
bottom In-Water Survey according to Section 3, C.1.7. include a Close-Up Survey of all of the shell frames and
adjacent shell plating of that cargo hold, as well as a
3.1.3 In case of ships exceeding 10 years of age Close-Up Survey of sufficient extent of all remaining
the Intermediate Survey is to enhanced to the scope of cargo holds.
the preceding Class Renewal Survey according to 1.6
and 4. Pressure testing of ballast and cargo tanks is not
required unless deemed necessary by the Surveyor.
3.2.2 Vessels more than 10 years of age 3.3.2 Vessels more than 10 years of age
For the Intermediate Survey of ships exceeding 10 years For the Intermediate Survey of ships exceeding 10 years
of age, see 3.1.3. of age, see 3.1.3.
3.2.3 For double skin bulk carriers, see 3.3.3 For double skin bulk carriers, see
also Table 4.12. Table 4.12.
3.3.1 Vessels over 5 and up to 10 years of age 3.4.1 Thickness measurements are to be carried
out to an extent sufficient to determine both general and
For tanks used for water ballast, an overall survey of local corrosion levels in areas subject to Close-Up
representative spaces selected by the Surveyor is to be Survey.
carried out. The selection has to include fore and aft
peak tanks and a number of other tanks, taking into As a minimum requirement thickness measurements are
account the total number and type of ballast tanks. If to be carried out in suspect areas identified by the
such overall survey reveals no visible structural defects, previous Class Renewal Survey. Where substantial
the examination may be limited to verification that the corrosion is found, the extent of thickness
corrosion prevention system remains efficient. measurements shall be increased.
Where poor coating condition21, corrosion or other In case of ships exceeding 10 years of age, see
defects are found in water ballast tanks or where a hard also 3.1.3.
protective coating was not applied from the time of
construction, the examination is to be extended to other 3.4.2 The thickness measurements may be
ballast tanks of the same type. dispensed with, provided the Surveyor is convinced by
the close up survey that there is no structural diminution
In ballast tanks other than double bottom tanks, where a and the protective coating remains effective where
hard protective coating is found in poor condition, and fitted.
it is not renewed, or where soft or semi-hard coating has
been applied, or where substantial corrosion is found or 3.4.3 For double skin bulk carriers, see
where a hard protective coating was not applied from Table 4.12.
the time of construction, the tanks in question are to be
examined and thickness measurements carried out as 4. Class Renewal Surveys
considered necessary at annual intervals.
4.1 General requirements, scope
When such breakdown of hard protective coating is
found in ballast double bottom tanks, or where a soft or 4.1.1 In order to ensure that the hull and related
semi-hard coating has been applied, or where piping are in satisfactory condition and fit for the new
substantial corrosion is found or where a hard protective period of Class, the following surveys are to be carried
coating has not been applied, the tanks in question may out, in addition to the Annual and Intermediate Surveys
be examined at annual intervals. When considered outlined in 2. and 3., and the surveys prescribed in
necessary by the Surveyor, or where extensive Section 3, C.1.3-1.5 for all types of ships.
corrosion exists, thickness measurements are to be
4.1.2 Regarding planning/survey programme, see
carried out.
1.6. Regarding anticipated thickness measurements, see
In addition to the requirements above, suspect areas also Section 3, C.2.3.5.
identified at previous surveys are to be examined.
4.1.3 For Class Renewal Surveys of bulk carriers
Regarding the renewal of protective coating, see also (hull), the Continuous Class Renewal procedure, as
Section 3, C.1.2.2.5 described in Section 3, B.1.3.6 is excluded.
Semi-hard coatings in ballast tanks, if already applied, 4.1.4 The Class Renewal Survey is to be held
will not be accepted from the next special or when the ship is in dry dock or on a slipway, unless a
Intermediate Survey commenced on or after 1 July Dry Docking Survey has been carried out within the
2010, whichever comes first, with respect to waiving admissible period (see Section 3, B.1.6.7). The ship is
the annual internal examination of ballast tanks as to be placed on blocks of sufficient height so that the
required in A.2.7. keel, the bottom plating and the rudder can be
examined.
21
Poor: General breakdown of coating over 20 % or more of
areas, or hard scale at 10 % or more of areas under consideration
Section 4 – Surveys – Special Ship Types
E 4 – 33
4.1.5 Concurrent crediting for surveys and thickness − operational testing of hydraulic and
measurements to both Intermediate and Class Renewal power components (wires, chains,
Survey is not acceptable. and link drives, etc.)
4.2.5 Regarding the extent of Close-Up Surveys The condition of protective coating or corrosion
and thickness measurements, see 4.3, 4.4 and 4.5 below. prevention of ballast tanks is to be examined, where
provided. The statements under 3.3.1 apply to Class
4.3 Hatch covers, coamings Renewal Surveys of bulk carriers, regardless of age.
The survey of hatch covers and coamings shall include Semi-hard coatings in ballast tanks, if already applied,
the following: will not be accepted from the next special or
intermediate survey commenced on or after 1 July
− a thorough inspection of the items listed 2010, whichever comes first, with respect to waiving
in 2.3 the annual internal examination of ballast tanks as
− checking of the satisfactory operation of required in A.2.7.
mechanically operated hatch covers, e.g.:
For areas in tanks where the protective coating is found
− stowage and securing in open to be in a good condition, the extent of close-up surveys
condition according to Tables 4.13 or 4.14 or 4.15 may be
− condition of sealing, proper fit in specially considered by the Surveyor.
closed condition
Section 4 – Surveys – Special Ship Types
4 – 34 E
Table 4.13 Class Renewal Surveys (Hull) of Single Skin Bulk Carriers
Minimum Requirements for Close-Up Surveys
Class Renewal Survey [No. ] and ship's age [years]
I. age ≤ 5 II. 5 < age ≤ 10 III. 10 < age ≤ 15 IV. and subsequent, age > 15
25% of shell frames in the All shell frames in the forward All shell frames in the All shell frames in all cargo
forward cargo hold at cargo hold and 25% of shell forward and one other holds, including upper and
representative positions. frames in each of the remaining selected cargo hold and 50% lower end attachments and
Selected frames in remaining cargo holds, including upper of frames in each of the adjacent shell plating
cargo holds. and lower end attachments and remaining cargo holds,
adjacent shell plating. including upper and lower
For Cape Size Bulk Carriers: end attachments and adjacent
All shell frames in the forward shell plating.
cargo hold and 50% of shell
frames in each of the remaining
cargo holds, including upper
and lower end attachments and
adjacent shell plating.
One transverse web with One transverse web with All transverse webs with
associated plating and associated plating and associated plating and
longitudinals in two longitudinals in each water longitudinals in each water
representative water ballast ballast tank ballast tank
tanks of each type
Two selected cargo hold Forward and aft transverse All transverse bulkheads in
transverse bulkheads, bulkheads in one side ballast ballast tanks, including
including internal structure tank, including stiffening stiffening system
Other items:
of upper and lower stools, system.
As for Class Renewal
where fitted.1
Survey III
All cargo hold transverse bulkheads, including internal structure
of upper and lower stools, where fitted. 1
All cargo hold hatch covers and coamings (plating and stiffeners).
All deck plating and under deck structure inside line of hatch
openings between all cargo hold hatches.
1
For bulk carriers as per Section 4, E.1.7 one of these bulkheads has to be the aft transverse bulkhead of the foremost cargo hold.
Section 4 – Surveys – Special Ship Types
E 4 – 35
Table 4.14 Class Renewal Survey (Hull) of Double Skin Bulk Carriers
Minimum Requirements for Close-Up Surveys
Class Renewal Survey [No. ] and ship's age [years]
I. age ≤ 5 II. 5 < age ≤10 III. 10 < age ≤ 15 IV. and subsequent, age > 15
One transverse web with associated One transverse web with All transverse webs with associated plating and
plating and longitudinals in two associated plating and longitudinals as applicable in each ballast tank 1
representative ballast tanks of each longitudinals as applicable in each
type ballast tank 1
(This is to include the foremost
topside and double side ballast tanks
on either side.) 1
Forward and aft transverse All transverse bulkheads including stiffening system
bulkheads including stiffening in each ballast tank 1
system in a transverse section
including topside, hopper side and
double side ballast tanks 1
25 % of ordinary transverse web 25% of ordinary All ordinary transverse web
frames, in the foremost double transverse web frames in all double side
side tanks 2 frames in all double tanks 2
side tanks 2
Two selected cargo hold transverse One transverse bulkhead in each All cargo hold transverse bulkheads, including
bulkheads, including internal cargo hold, including internal internal structure of upper and lower stools, where
structure of upper and lower stools, structure of upper and lower fitted 3
where fitted 3 stools, where fitted 3
All cargo hold hatch covers and coamings (platings and stiffeners) 4
All deck plating and under deck structure inside line of hatch openings between all cargo
hold hatches 5
1–5
are areas to be subjected to Close-Up Surveys and thickness measurements
1
Transverse web frame or watertight transverse bulkhead in topside, hopper side and double side and double bottom ballast tanks.
In fore and aft peak tanks transverse web frame means a complete transverse web frame ring including adjacent structural members.
2
Ordinary transverse frame in double side tanks
3
Cargo hold transverse bulkheads plating, stiffeners and girders
4
Cargo hold hatch covers and coamings
5
Deck plating inside line of hatch openings between cargo hold hatches
Note
Close-Up Survey of transverse bulkheads to be carried out at four levels:
– immediately above the inner bottom and immediately above the line of gussets (if fitted) and shedders for ships without lower stool
– immediately above and below the lower stool shelf plate (for those ships fitted with lower stools), and immediately above the line of the
shedder plates
– about mid-height of the bulkhead
– immediately below the upper deck plating and immediately adjacent to the upper wing tank, and immediately below the upper stool shelf
plate for those ships fitted with upper stools, or immediately below the topside tanks
Section 4 – Surveys – Special Ship Types
4 – 36 E
Table 4.15 Class Renewal Survey (Hull) of Double Skin Bulk Carriers, only Ore Carriers
Minimum Requirements for Close-up Surveys
I. age ≤ 5 II. 5 < age ≤ 10 III. 10 < age ≤ 15 IV. and subsequent, age > 15
One web frame ring complete All web frame rings complete All web frame rings complete including adjacent structural
including adjacent structural including adjacent structural members in each ballast tank 1
members in a ballast wing members in a ballast wing
tank. 1 tank 1
Additional web frame rings in void spaces as deemed
One deck transverse including necessary
adjacent deck structural by Surveyor 1
members in each remaining
ballast tank 1
Forward and aft transverse One web frame ring complete including adjacent structural
bulkheads including girder members in each wing void space. 1
system and adjacent structural
members in a ballast wing
tank1
Two selected cargo hold One transverse bulkhead in All cargo hold transverse bulkheads, including internal
transverse bulkheads, each cargo hold, including structure of upper and lower stools, where fitted 3
including internal structure of internal structure of upper and
upper and lower stools, where lower stools, where fitted 3
fitted 3
All cargo hold hatch covers and coamings (platings and stiffeners) 4
All deck plating and under deck structure inside line of hatch openings between all cargo hold hatches 5
1–5
are areas to be subjected to close-up surveys and thickness measurements
1
Transverse web frame or watertight transverse bulkhead in ballast wing tanks and void spaces.
In fore and aft peak tanks transverse web frame means a complete transverse web frame ring including adjacent structural members.
3
Cargo hold transverse bulkheads plating, stiffeners and girders
4
Cargo hold hatch covers and coamings
5
Deck plating and under deck structure inside line of hatch openings between cargo hold hatches
Note
Close-up survey of transverse bulkheads to be carried out at four levels:
– immediately above the inner bottom and immediately above the line of gussets (if fitted) and shedders for ships without
lower stool
– immediately above and below the lower stool shelf plate (for those ships fitted with lower stools), and immediately above
the line of the shedder plates
– about mid-height of the bulkhead
– immediately below the upper deck plating and immediately adjacent to the upper wing tank, and immediately below the
upper stool shelf plate for those ships fitted with upper stools, or immediately below the topside tanks
Section 4 – Surveys – Special Ship Types
E 4 – 37
Table 4.16 Class Renewal Surveys (Hull) of Single Skin and Double Skin Bulk Carriers
Minimum Requirements for Thickness Measurements
I. age ≤ 5 II. 5 < age ≤ 10 III. 10 < age ≤ 15 IV. and subsequent, age > 15
Suspect Areas
Within the cargo length area: Within the cargo length area: Within the cargo length area:
– two transverse sections of – each deck plate outside line – each deck plate outside
deck plating outside line of of cargo hatch openings line of cargo hatch
cargo hatch openings – 2 transverse sections, one in openings
amidship area, outside line – 3 transverse sections, one
of cargo hatch openings in amidship area, outside
line of cargo hatch
openings
– each bottom plate
Wind and water strakes in way All wind and water strakes All wind and water strakes
of the transverse sections within the cargo length area full length
indicated above
Selected wind and water strakes outside the cargo length area
Measurement, for general assessment and recording of corrosion
pattern, of the structural members subject to Close-Up Survey
according to Table 4.13 or 4.14
Selected cargo hold hatch All cargo hold hatch covers
covers and coamings (plating and coamings (plating and
and stiffeners) stiffeners) Other items:
Selected areas of deck plating All deck plating inside line of As for Class Renewal Survey
inside line of openings openings between cargo hold III
between cargo hold hatches hatches
Additional measurements of
the aft bulkhead of cargo hold
no. 1, for ships as per 1.7.1
and 1.7.2.
Additional measurements of side shell frames and brackets for
ships as per 1.7.4
4.6.1 All boundaries of ballast tanks and deep 2.1 Floating Dock structure
tanks within the cargo hold area, and of cargo holds
used for ballast, are to be pressure-tested by filling with 2.1.1 For Class Renewal, the dock structure
water. should be immersed as little as possible; the structural
elements above the waterline will be inspected both,
4.6.2 Representative fuel oil, lubricating oil and internally and externally, and the watertight
fresh water tanks as selected by the Surveyor are to be compartments internally, at the Surveyor's discretion.
tested. The tightness of fuel oil, lubricating oil and fresh
water tanks may be confirmed by filling with oil, water Particular attention is to be paid to the piping arranged
or air pressure test. The air pressure shall not exceed inside the compartments, including their valves; these,
0.2 bar gauge pressure. as well as the inlet and outlet valves, are to be checked
for tightness and operability.
4.6.3 The pressure should correspond to a water
level to the top of hatches for ballast/cargo holds or to 2.1.2 The partition bulkheads of the watertight
the top of air pipes for ballast tanks or fuel oil, compartments are to be checked for tightness and tested
lubricating oil or fresh water tanks, see A.4.2.2.1, by compressed air (max. 0,2 bar). The compartments to
whichever pressure is higher, see also Section 3, be tested will be selected by the Surveyor, depending on
C.1.3.2.1.4. the age and general condition of the dock; however, at
least every second compartment is to be tested.
F. Fishing Vessels
2.1.3 If only every other compartment is pressure-
For Classification, survey and construction of fishing tested, on the occasion of a trial docking also the
vessels, Sections 1, 2, 3 apply. For construction see the tightness of the safety deck is to be tested.
Rules for Fishing Vessels.
2.1.4 Thickness measurements at parts of the dock
G. Inland Vessels structure are to be carried out on the occasion of every
second Class Renewal, and/or the Surveyor may require
General Requirements them to be carried out, if he suspects an inadmissible
degree of corrosion.
The regulation relate to inland vessel is defined in the
BKI Rules for Classification and Construction of Inland 2.1.5 Dry Dockings or Bottom Surveys with the
Waterway Vessels, see also Section 2, C.3.1.1.2. floating dock in inclined position will be restricted to
special cases (averages, leakages, etc.) upon agreement
The regulations in Section 3 (in particular subsections A between owners/operators and BKI.
and C) apply, as far as of relevance for inland vessels.
2.2 Machinery equipment
H. Floating Docks
The machinery equipment for operation of the dock,
1. General including the electrical equipment, is to be surveyed
and checked analogously to the procedure outlined in
1.1 For floating docks subject to Classification Sections.3, C.1.3.3 and C.1.5, as far as applicable.
by BKI, unless otherwise agreed, Class Renewal
Surveys are to be conducted at intervals of 5 years. 2.3 Equipment
1.2 Floating docks which are not classified may The equipment required for operation of the dock, e.g.
on application be subjected to a condition survey, e.g. bilge and keel blocks and - if fitted - their drives,
prior to sale or conversion. warping capstans, cranes, bridge connections, shore
connections and the dock mooring equipment are to be
1.3 If Classification is intended, the procedure to covered by the condition survey. Changes introduced
be followed regarding documents to be submitted and since the last Class Renewal are to be documented.
the scope of surveys for Classification is analogous to
that outlined in Section 2.E. Structural plans of the
essential structural elements of the dock structure and
particulars on their machinery and equipment are to be
submitted for approval.