Welding Oscillator

User Manual
 Welding Oscillator User Manual

Index
1. Overview 2
2. Installation 3
3. Maintenance & inspection 6

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 Welding Oscillator User Manual

1. Overview
1-1. Standard Configuration

● Oscillator
Including linear swing mechanism, stepping system, electric control system.

1-2 Attention

Before using, must carefully reading this user manual, make sure correct operation,
to have optimal welding performance. About welding parameter, please refer to “welding
manual”
A Safety measure
To make sure safety operation, before installation, operation, maintenance & repair
work, please read & fully understanding the user manual.
1） Equipment safety measure
◆ Make sure power off when start the installation
◆ Welding earth cable should be firmly connect with weldment.
2）Welding procedure safety measure
◆ Welding operator should be with eligible staff. Non-related staff is forbidden
to operate the equipment.
◆ Forbidden to put hand on moving mechanical part during work procedure, personal
injury maybe occurred.
◆ Due to the possible splashing slag & others, straight shank is prefer to be used
to keep the oscillator away from the harm of slag & splash.
◆ No obstruction should be blocked inside the oscillator working area.
◆ Because of the high temperature during welding, please properly deal with the
influence to the oscillator.
B Electrics safety measure
◆ Oscillator cable is electrified. Please properly layout the cable to avoid the
scald by welding high temperature harmful to the cable & oscillator.
◆ As welding torch electrified, please insulate the torch clamp & the torch.
C Maintenance & repair safety measure

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 Welding Oscillator User Manual

◆ Work should be done by professional staff. Non-related staff is forbidden to

do this work.
◆ Work should be done after the power off. In case the power on, fully insulating
glove should be wore during work.
◆ Fully realize the oscillator working range, only under condition with measure
to prevent its unexpected motion, the work could be started.

2. Installation

2-1 Function instruction

Front panel
Human-Machine interface:
1） Initial interface
2） Work mode selection interface
Manual speed parameter alter: adjusting manual swing speed
3） Execution interface: display the executing swing number & time.
4） Swing No.0~9: user could preset 10sets parameter.After complete the parameter
setting, press “ENT”to input the data to the controller. When using it, enter

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 Welding Oscillator User Manual

into the parameter interface, press “ENT””ESC” to run it.

Start (ENT): Under stop status, press “manual left” & “manual right” button to
adjust the welding intermediate point(middle dwell point), set proper
parameter, press “ENT”, the oscillator would auto swing as per set
parameter.
Stop (ESC): Under non emergency condition, press “ESC” oscillator would back to middle
dwell point & stop.
Set (SET): Used to set the swing parameter.
Manual left: under stop status, press manual left button, oscillator move left by manual
speed,loose the button, the moving stop.
Manual right: under stop status, press manual right button, oscillator move right by
manual speed,loose the button, the moving stop.
Page down（▼）: realize the HM interface next page, also could adjust swing parameter
by this button
Page up（▲）: realize the HM interface previous page, also could adjust swing parameter
by this button

Remote controller instruction

Green button: press once, start, press again, stop.
Knob: “manual left””manual right” adjust the welding middle dwell point during
welding procedure, no need to stop the equipment.
Operation
Confirm control power on, clockwise rotate the Emergency stop button, make sure power
on.
Press “page down” entering into each interface to set the parameter, press “ESC”
back to execution interface.
Press “manual left””manual right” button to adjust the oscillator middle dwell
point position.
Press start button the start the oscillator.
3.Attention
（1） oscillator should be started after the torch away from the beveling edge, avoid the
torch strike with the job.
（2） Make sure proper measure to avoid the splash influence, or else, may induce the
oscillator problem.
（3） Make sure no strike on sliding parts, or else, may induce position deviation.
2-2.Control box installation

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 Welding Oscillator User Manual

Control box should be installed at position with easy operation, without welding high
temperature influence, good ventilation & careful to the dust proof measure.
Properly fix the control box to avoid falling down.
2-3. Attention

▲ Careful

Under working condition without proper air flow, cooling procedure would be influenced

& low down the duty cycle.

▲ Attention

Review previous safety measure, confirm all safety requirement, and then decide the

installation position.

Precision oscillator power source, input voltage 220V, 50Hz or 60Hz.

Primary source power cable & plug must comply with local grid criteria & also satisfy

with recommended circuit protection & power route requirement.

▲ Attention

Any other input voltage power ,user should reset & transfer to set voltage value.

▲ Attention

Input power connection could be protective fuse or use confirmed rated plug.

▲ Warning

Make sure earth cable connect with the end of the cable with GND sign. If power supply

cable connect earth end (GND terminal), electric strike maybe happened & welding

machine maybe damaged.

▲ Remark

If the voltage selection plug set not correct, electric elements maybe damaged.
▲ Warning
Make sure no humidity or cooling media on the socket of welding quick dismantle
connector. Using compressed air to dry the plug & socket and then connect it.

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 Welding Oscillator User Manual

3. Maintenance & inspection

To make sure the oscillator safety & good working performance, regular & correct
inspection should be done properly.
Daily maintenance measure
◆ Clear dust: dust on sliding part, rotate part & control box should be cleaned
clearly.
◆ Splash should be cleared completely.
◆ In case there is damage on torch insulation part, please repair it by insulate
tape or epoxide resin.

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