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PEMBERI KERJA : PT. PERTAMINA (PERSERO) RU-IV CILACAP

KONTRAKTOR : KSO NINDYA - GSB

NAMA PROYEK : PEMBANGUNAN 2 UNIT TANKI BLACK PRODUCT DI

PT PERTAMINA (PERSERO) RU IV CILACAP

LOKASI : PT PERTAMINA (PERSERO RU-IV CILACAP – JAWA TENGAH

NO. SPMP : 130/E20000/2019–S2

A 16/7/2019 All Issued For Review FI NB MR

Prepared Checked Review Review Checked Approved
Rev. Date Page Description
KSO NIDYA – GSB PT. PERTAMINA
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REVISI TABULASI
HAL REVISI KETERANGAN LAMPIRAN KETERANGAN
A B 0 LAMP. HAL A B 0
1 X A X
2 X
3 X
4 X
5 X
6 X
7 X
8 X
9 X
10 X
11 X
12 X
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
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LEMBAR RESPON
DOKUMEN REF. : NKGSB-PRS-CL-003-A4-A
Dokumen /
No komen Inisial Respon Inisial keterangan
Hal. Ref.
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DAFTAR ISI

1. UMUM.................................................................................................................................................................. 5
2. TUJUAN ................................................................................................................................................................ 5
3. REFERENSI YANG DIGUNAKAN ............................................................................................................................. 5
4. METODOLOGI ....................................................................................................................................................... 5
5. CALCULATION ....................................................................................................................................................... 7
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1. Umum
Dokumen ini merupakan Tank Breather sizing and selection dalam penentuan Tank Breather/ PV Vent
yang akan diinstall dalam proyek Pembangunan 2 unit Tangki Black Product di Pertamina RU IV Cilacap,
Jawa Tengah.
2. Tujuan
Dokumen Calculation ini bertujuan untuk menentukan seleksi Tank Breather/ PV Vent yang akan diinstall
di Tangki 35T5 dan 35T6.
3. Referensi yang digunakan
Referensi yang digunakan dalam dokumen report ini, antara lain :
 PID (For Bid) Black Product tank 35T5 dan 35T6
 Data Sheet (For Bid) Venting Device
 API STD 2000, Venting Atmospheric and Low-pressure Storage Tanks, 7th Edition 2014
4. Metodologi
A. Perhitungan Flow Thermal Outbreathing/Inbreathing (Based on Equation 7&9, API STD 2000, 7th Ed)
- Perhitungan Flow Thermal Outbreathing
0.9
𝑉𝑜𝑇 = 𝑌 𝑥 𝑉𝑡𝑘 𝑥 𝑅𝑖

Dimana,
Y is faktor Latitude
Vtk is Tank Volume or Tank Capacity (m3)
is reduction factor for insulation (Ri=1, if no insulation, Ri=Rinp for partially insulated tanks,
Ri
Ri=Rin for fully insulated tanks)

- Perhitungan Flow Thermal Inbreathing

0.7
𝑉𝐼𝑇 = 𝐶 𝑥 𝑉𝑡𝑘 𝑥 𝑅𝑖
Dimana,
C is factor that depends on vapour pressure, average storage temperature and latitude
Vtk is Tank Volume or Tank Capacity (m3)
is reduction factor for insulation (Ri=1, if no insulation, Ri=Rinp for partially insulated
Ri
tanks, Ri=Rin for fully insulated tanks)

B. Perhitungan Flow Movement Outbreathing/Inbreathing (Based on Tabel A.1, API STD 2000,7th Ed)
- Perhitungan Flow Liquid Movement Outbreathing = 1.01 x Max Filling Rate (669 m3/hr)
- Perhitungan Flow Liquid Movement Inbreathing = 0.94 x Max Transfer Eptying Rate (1500 m3/hr)
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C. Perhitungan Total Flow Outbreathing/Inbreathing required

Perhitungan Total Flow required dihitung berdasarkan Nilai Flow terbesar antara Total Flow
Outbreathing dan Total Flow Inbreathing.

D. Pressure Vacuum Vent/ Tank Breather Sizing and Selection

- Penentuan Sizing dan selection Pressure Vacuum Vent/ Tank Breather berdasarkan Data Vendor
required flow per unit Pressure Vacuum Vent/ Tank Breather.
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5. Calculation

PV Vent/ Tank Breather

Outbreathing Inbreathing
HLL
LLL

35T5 & 35T6

Liquid Filling Liquid Transfer

3 3
669 m /hr 1500 m /hr

Gambar Sketch PV Vent/ Tank Breather

Tank Information Data

Tank No 35T5 & 35T6
Service Black Product
Flash Point (oC) range from 60-88
Volume Tank (m3) 22410.42
Roof Type of Tank Dome Roof
Tank Inside Diameter (m) 36.80
Tank Height (m) 21.07
Max. Filling Rate (m3/hr) 669
Max. Transfer Emptying Rate (m3/hr) 1500
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P RESSURE RELIEF (O UTBRREATHING) & VACUUM RELIEF (INBREATHING) CALCULATIO N
1 . P RESSURE RELIEF CALCULATIO N (O UTBREATHING)
Fluid = Air
Fluid State = Gas
Latitude = below 42 o
Y faktor = 0.32 (Table 1- Y Factor for Various Latitudes, API 2000 7th Edition)
Ri = 1 (karena, tangki tidak berisolasi)
A. P erhitungan Flow Thermal O utbreathing (Ba sed o n Eq u a tio n 7 , AP I 2 0 0 0 7 th Ed itio n )
0.9
𝑉𝑜𝑇 = 𝑌 𝑥 𝑉𝑡𝑘 𝑥 𝑅𝑖
Dimana,
Y is faktor Latitude
Vtk is Tank Volume or Tank Capacity (m3 )
Ri is reduction factor for insulation (Ri=1, if no insulation, Ri=Rinp for partially insulated tanks, Ri=Rin for fully insulated tanks)
Sehingga, Flow Thermal Outbreathing (VoT) adalah 2 6 3 3 .6 3 (Nm3 /hr)

B. P erhitungan Flow Movement O utbreathing (Ba sed o n Ta b le A.1 , AP I 2 0 0 0 7 th Ed itio n )

Berdasarkan Tabel A.1 Normal Venting Requirement untuk Fluida yang memiliki Flash Point ≥ 38 oC, Liquid Movement In adalah 1.01 dari Flow Filling Rate.
Sehingga, Flow Movement Outbreathing adalah 6 7 5 .6 9 (Nm3 /hr)

C. P erhitungan Total Flow O utbreathing required

Berdasarkan perhitungan Flow Thermal dan Flow Movement, maka total flow outbreathing required adalah sebesar 3 3 0 9 .3 2 (Nm3 /hr)

2 . VACUUM RELIEF CALCULATIO N (INBREATHING)

Fluid = Air
Fluid State = Gas
Latitude = below 42 o
C faktor = 6.5 (Table 2 - C Factor for Various Conditions, API 2000 7th Edition)
Ri = 1 (karena, tangki tidak berisolasi)
A. P erhitungan Flow Thermal Inbreathing (Ba sed o n Eq u a tio n 9 , AP I 2 0 0 0 7 th Ed itio n )
0.7
𝑉𝐼𝑇 = 𝐶 𝑥 𝑉𝑡𝑘 𝑥 𝑅𝑖
Dimana,
C is factor that depends on vapour pressure, average storage temperature and latitude
Vtk is Tank Volume or Tank Capacity (m3 )
Ri is reduction factor for insulation (Ri=1, if no insulation, Ri=Rinp for partially insulated tanks, Ri=Rin for fully insulated tanks)
Sehingga, Flow Thermal Inbreathing (VoT) adalah 7 2 1 4 .8 7 (Nm3 /hr)

B. P erhitungan Flow Movement Inbreathing (Ba sed o n Ta b le A.1 , AP I 2 0 0 0 7 th Ed itio n )

Berdasarkan Tabel A.1 Normal Venting Requirement untuk Fluida yang memiliki Flash Point ≥ 38 oC, Liquid Movement Out adalah 0.94 dari Flow Filling Rate.
Sehingga, Flow Movement Inbreathing adalah 1410 (Nm3 /hr)

C. P erhitungan Total Flow Inbreathing required

Berdasarkan perhitungan Flow Thermal dan Flow Movement, maka total flow Inbreathing required adalah sebesar 8 6 2 4 .8 7 (Nm3 /hr)

P RESSURE RELIEF (O UTBRREATHING) P RESSURE RELIEF (O UTBRREATHING)

Fluid Air Fluid Air
Fluid State Gas Fluid State Gas
Molecular Weight 28.97 Molecular Weight 28.97
Required Flow Required Flow
3
Thermal Outbreathing (Nm /hr) 2633.63 Thermal Outbreathing (Nm3 /hr) 7214.87
Movement Outbreathing (Nm3/hr) 675.69 Movement Outbreathing (Nm3 /hr) 1410.00
Total Outbreathing (Nm3/hr) 3309.32 Total Outbreathing (Nm3 /hr) 8624.87

3 . P RESSURE VACUUM VENT/ TANK BREATHER SIZING & SELECTIO N

Berdasarkan calculation Total Flow Outbreathing dan Inbreathing diatas, maka sizing dan selection Pressure Vacuum Vent akan menggunakan Flow terbesar, yaitu
8624.87 (Nm3/hr).
Didapatkan dari Data Vendor, bahwa Flow untuk 1 unit PV Vent 12" sebesar 3800.5 (Nm3/hr). Maka PV Vent yang akan diinstall di tangki 35T5 dan 35T6,
adalah sebanyak 3 ea.