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Technical Documentation

ELECTRICAL DATA AND SETTINGS

S88-2.1 MW/60 Hz/Grid Standard

Project: Standard WTG

Document Number: WDQ005

Document Class: 2 [3,4 = Confidential]
Issue: 06 [09/07/2007]

Suzlon Windkraft GmbH

noberaner Str. 115 4) +49 38 I 203578-0
18057 Rostock I Germany C) +49 38 I 203578-10
41 documentation@suzlon-wind.de
o www.suzton-wtnd.oe
ELECTRICAL DATA AND SETTINGS I 588-2.1 MW/60 Hz/Grid Standard

Overview Technical Documentation

The grey marked shows the description which follows on the next pages.

Technical Data Technical Safety

Description

ililfu
__

Transportation / Installation Commissioning

Package /

._­
Storage

Operation / Maintenance Troubleshooting

Logbook

w.' _

SCADA AppendiX Electrical

- Spare Parts Documentation
- Lists / Charts eled:rltaJ Uat8
- Drawings and S~ttings

"-,, --
The .nrorrnanon contained In ttus documentation IS the property of Suzfon wounrart GmbH. ThiS documentation and extracts thereof
may only be duplicated or forwarded to third parties foilowlrJ9 exphcrt wntten approval by Suzlon Windkraft GmbH. We reserve the
right to make changes and Improvements to this documentation as well as the hardware and software features at any time and Without
pnor notification
All product names used In ttus documentation are trademarks or otherwise protected by law, even If not specrnceav Indicated
© 2007 by Suzlon wmccrart GmbH I R&D Germany I All rJ9hts reserved.
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 ELECTRlCAL DATA AND SETTINGS I S88~2.1 MW/60 Hz/Grid Standard

Table of Contents - Electrical Data and Settings

1 Notes on Manuals 4

1.1 Scope.................................................................................................. . 4

1.2 Copynght 4

2 Grid Protection Diagram 5

3 Suzlon 588-2.1 MW 6

3.1 General 6

3.2 Turbine Control . 6

3.3 Low Voltage Ride·Through Capability............... .. 6

3.4 Earthing System .. 6

4 Main Electrical Data 7

4.1 Generator svstern.. 7

4.2 Wind Turbine Main Panel/ SUZLON CONTROL SYSTEM (SCS) 7

4.3 UPS Panel (Uninterruptible power supply) 8

4.4 Electrical Step-up Transformer (not scope of supply) 8

4.5 Grid Data 8

5 Protection Settings 9

5.1 current......................................... . 9

5.2 Voltage................................... . 10

5.3 Asymmetries 11

5.4 Frequency 11

6 Operation Details 12

6.1 Soft Starter 12

6.2 Active power ramp-up settings 12

6.3 Power Factor Cornpensation , 13

6.3.1 Reactive Power Compensation . 13

6.4 Reactive Capability.......... .14

6.5 Operational Parameters . . .14

7 Wind turbine simulation tools 15

7.1 PSS/E modelling data .. 15

7.2 Equivalent diagram of the asynchronous generator 15

7.3 Equivalent synchronous data of the generator 16

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 ELECfRlCAL DATA AND SETTINGS I 588-2.1 MW/60 Hz/Grid Stenderd

Notes on Manual5

1 Notes on Manuals
This manual lists all necessary electrical data, operation and protection settings of the
turbine that are needed by electrical utilities, sub contractors and other partres. The manual
is part of the system's Technical Documentation.
The manual contains no safety instructions. General information and rules on health and
safety can be found in "Safety Manuals" (WD00060 and WD00061). The "Safety Manuals"
give details for safety when working in or around the WTG,
The text contains abbreviations. The abbreviated terms are written in full notation when they
are used first time in a chapter. The used abbreviation is written (In brackets) behind the full
notation term.
For example: Wind Turbine Generator (WfG).
Pages, tables and figures are numbered consecutively.
The text contains cross references intended to guide the reader to further or more detailed
information.
As the Suzlon WTGs are continually improved and further developed, we reserve the right of
modifications.

1.1 Scope
This manual is valid for the 588-2.1 MW WTG in following variants:
60 Hz
Grid Standard
Standard Temperature Version (STV)
Low Temperature Version (LTV)
SUZLON CONTROL SYSTEM (SCS)

This document is based on information and data specific to our design and sub suppliers.
SUZLON Energy reserves the right to alter data, use other manufacturers with other
characteristics and revise/improve the design without previous notice. All data herein is
subject to tolerances in accordance with lEe.

1.2 Copyright
Reproduction, copying, propagation or any other use by or information of a third party of
these manual - whether in parts or as a whole - for competition purposes requires prior
written consent by the manufacturer.
All rights reserved.
Adress of the manufacturer:
Suzlon Energy Ltd
5T H Floor
Godrej Millenium
9 Koregaon Park Rd.
Pune 411 001 INDIA

www.suzlon.cominfo@suzlon.com

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 ELECTRICAL DATA AND SETTINGS I 588-2.1 MW/60 Hz/Grid Standard

Grid Protection Diagram

2 Grid Protection Diagram

, ,"
", n,

0;.

- ,
,"
v,

~,I
-o "0

~-

- -~

'" .:.'
~ .
• 1
""~'r"
I

, "

I ~

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 ELECTRICAL DATA AND SETTINGS I 588-2.1 MW/60 Hz/Grid Standard

Suzlon 588-2.1 MW

3 5uzlon 588-2.1 MW

3.1 General

The Suzlon 588-2.1 MW turbine is a variable slip wind turbine with an electrical pitch system.
The generator system consists of an asynchronous generator with slip ring and variable rotor
resistor due to the SUZLON FLEXISUP SYSTEM (SFS). With 14 step capacitor banks, the
turbine is able to compensate the reactive power. The cut-in is performed by a "soft start"
module to minimize high inrush currents. Due to the pitch system it is not necessary to
motorize the turbine for starting.

3.2 Turbine Control

The turbine operates automatically with the SUZLON CONTROL SYSTEM (SCS). The SCS
carries out the following tasks:
Monitoring and supervision of the operation
Turbine protection I Grid protection
Turbine measurements - wind, temperature etc.
Controlling of cut-in via soft starter to rninirruze the inrush current
Controlling the blade angle to get optimum slip
Optimize the output to nominal value

3.3 Low Voltage Ride-Through Capability

The Suzlon 588-2.1 MW Grid Standard turbine has the performance of stay connected on the
grid during temporary grid disturbances. For that purpose the turbine is equipped with
advanced turbine control, adding a UPS (battery back-up panel) and new protection settings.
The UPS system will supply the turbine internals as turbine controller and components during
the "network" disturbance. The Suzlon 588-2.1 MW Gnd Standard is a basic version of LVRT
capability which has no extra reactive power support features during the fault period. Upon a
fault the SUZLON FLEXISUP SYSTEM (SFS) will use a "crowbar" to short circuit the generator
variable rotor system. The generator passes through the fault as a traditional induction
generator with improved control strategy.
The Suzlon S88- 2.1 MW Gnd Standard add-ons are:
1. UPS panel (Unlnterruptible power supply panel)
2. Extended main circuit breaker settings
3. New turbine controller settings
4. Fast pitching system
5. Advanced SUZLON FLEXISLIP SYSTEM

3.4 Earthing System

The SUZLON 588-2.1 MW is operated with a TN-C grid system.
The earthing and lightning protection system IS designed according to lEe 61400-24. The
general earthing busbar in the tower base is connected to the earthing system which has a
required resistance less than 10 Ohm but additionally national requirements have to be
taken into consideration. The earthing system is designed project specific to match the site
specific soil conditions and to fulfil national standards.

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 ELECTRICAL DATAAND SETTINGS I 588-2.1 MW/60 Hz/Gnd Standard

4 Main Electrical Data

4.1 Generator System

Single fed induction generator with sliprings,

Type description
variable rotor resistance via SFS
Rated power 2,100 kW
Apparent power 2,283 kVA
Voltage stator 600 V (phase to phase)
: Frequency 60 Hz
Number of poles 4
Synchronous speed 1,800 rpm
Speed at rated power and shortcut rotor 1,812 rpm
Operating speed range with SFS 1/800 to 2,100 rpm
Speed range for constant power with
1,836 to 2,100 rpm
SFS
-.

Reference speed SFS 1,860 rpm

Max. rotor slip 16.7%
Power factor (rated load) 0.92 (uncompensated)
Nominal current 2,190 A
Coupling stator Delta
Coupling rotor Star
Protection class (generator) IPS4
Protection class (slipring-unit) IP23
Thermal classification Class H
SFS rated power 60 kW
SFS peak power 300 kW

4.2 Wind Turbine Main Panel / SUZLON CONTROL SYSTEM (SCS)

Manufacturer Suzlon Energy Ltd

Voltage 3 x 600 V (phase to phase)
Frequency 60 Hz
Main Circuit Breaker Siemens, Type 3WL

I Grid Relay Woodward MFR

I Current measurement transformer Class 0.5
Voltage measurement transformer No transformer, direct measurement
f-.
I Overall accuracy of measurement Class 0.6
r ,

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.•
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 ELECTRICAL DATA AND SETTINGS I 588-2.1 MW/60 Hz/Grid Standard
~~~

Main Electrical Data

4.3 UPS Panel (Uninterruptible power supply)

Manufacturer Suzlon Energy Ltd

~l
Capacity of battery system ;::-: 3 minutes

4.4 Electrical Step-up Transformer (not scope of supply)

Transformer connection oelta-wve n5

Nominal apparent power 2,500 kVA
Nominal winding ratio xx kV/ 0.6 kV
Tapping ±S%
Reactance 6%
No load losses about 2,500 W
Full load losses about 26,500 W

4.5 Grid Data

! Short circuit power ratio ~o I

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 ELECTRICAL DATA AND SETTINGS 1 588-2.1 MW/60 Ha/Gnd Standard

Protection Settings

5 Protection Settings
These settings are calculated values. They are subject to changes after more field experience
with Grid Standard version of 588-2.1 MW. The document will be revised then on short
notice.

5.1 Current

Short circuit breaking capacity 100 kA

Thermal current setting (IR) 0.9 x IN = 2,250 Amp
Thermal time setting (tRl 5.5 s

~
Short circuit current setting (ISD) 4 x IN = 10,000 Amp
Short circuit time setting (t SD ) 0.2 s
Earth-fault tripping (IG) 300 Amp
Earth-fault tripping (tc) 0.3 s

Main Circuit Breaker

1000.00 r---~~~~~-----_,__------------~~~o_,

-_.

c:;- 10,00

•
.!!!.
•E
j::
1,00 ---=--==-::­

-----~- ­ '----­ .~
OJO ._---- I
I
I,
I
lOCO 10CCC 10COOO

Current [Amp]

-Thermal & Shan CirculI ProtectIOn -Earth Faull Prolec:hon

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Protection Settings

5.2 Voltage

Turbine controller settings:

Under voltage (low) UN < 90%, trip delay 60 seconds

Under voltage (low-low) UN < 85%, trip delay 3 seconds

i Over voltage (high) UN> 110%, trip delay 60 seconds

Over voltage (high-high) UN> 115%, trip delay 0.2 seconds

The 5uzlon 588-2.1 MW Grid Standard protection settings according to diagram below.

Voltage [%]

~bine Tripping

'10% -t------' L
Normal Normal
100%
operation operation

Continuous Operation
80%

40 % Turbine Tripping

15% --------------­

0%
I .
I iii
~ ~
o o o c o Time [sec.]
(f) (f)
w
(f)
w
UJ
w
UJ
i;l
(f)
w
(f)
w
UJ "w
UJ
ON o o 0 0
o "'
o N "'
N co co

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Protection Settings

5.3 Asymmetries
Turbine controller settings:

I Maximum asymmetric current I ASYM > 5%, trip delay 0.1 seconds
Maximum asymmetric voltage V ASYM > 2%, trip delay 60 seconds
(V ASYM = phase to ground)
Phase Shift Monitoring 3 Phase
Phase Shift (3-phase) 6°

5.4 Frequency

From its design the turbine can withstand the following frequency range:

Under frequency (low) f N -6%, trip delay 0.2 seconds

Over frequency (high) f N +5%, trip delay 0.2 seconds

The setpoint can be adjusted within the limits. It has to be stated very clearly here that the
settings of the individual turbine will be with the parameters locally required.

588 Turbine Frequency range

Power Output
[%]

Turbine Trip
100%

90%
80%
Turbine
70%
Continuous
60% Output

50%
40%
30%
:W"io
10%
. .
Dc", _

I I
Frequency
56.4 Hz f N = 6 0 HZ 63 Hz
[Hz]
(f N - 6%) (f~ + 5%)

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Operation Details

6 Operation Details

6.1 Soft Starter

To minimise the inrush current during cut-in of the generator a soft starter is used. This is a
combination of thyristor switches and a small controller, linked to the turbine control system.
When the generator speed has reached synchronous speed the thyristors connect the
generator to the grid by phase control to limit the current. A predefined ramp increases the
current up to nominal current. Phase and frequency of the generator stator are now the
same as the grid, the thyristors get bypassed and the turbine starts producing.
The following values have been measured on the 50 Hz prototype. It is estimated to have
almost the same current at the 60 Hz turbine but this has to be verified via soon starting
measurement. It depends on the wind speed when we will get the results of the
measurement.
Peak inrush current:

Cut-in at cut-in wind speed

------'----~---+--~---
0.27 x rated current ~
Cut-in at rated wind speed 1.13 x rated current

6.2 Active power ramp-up settings

Turbine controller settings:

~efaUlt ramp-up function 0 n s a b l e d (enable or disable)

Ramp-up setting range 5 to 100% per minute

Turbine Ramp Up function

Turbm.. k"','
O~tpu~

:"':
RaUd

,,,
Wond Speed

ao-, I
, '" W,nd Farm Levei

,,,
I = 1 Wmd Turbine

60"'" ,,
r ,,
40%
I ,,
.~ ,,
,,
2~'··~

.'",
" I
,
Cut-In
0'-, " : Wind Sp"'O!d

,­
'-rtTTTTTTTTTTTTTTnTm-rrr-rrrcrr-i.mt---­
E
u
-----v-------~
Varii'lble gamp up rate
[ramp up ,,/'" per minute]
!~,~eutes:

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Operation Details

6.3 Power Factor Compensation

Switched capacitor banks

Voltage 3 x 600 V
Type 14 x 68.1 kvar

Power factor setting range at nominal Control range 0.921.2gglng to 0.9995 Leading
power
General possible range for power factor See next chapter: Reactive Power Capability
regulation

~ower factor setting Default value = 1

I Power factor reference value Adjustable via software

Lagging is equal to absorbing reactive power, or the reactive power is inductive in the
lagging area. Leading is equal to producing reactive power, or the reactive power is
capacitive in the leading area.

6.3.1 Reactive Power Compensation

The reactive power compensation system

maintains as default unity power factor

after turbine cut in using a 14 step

capacitor bank.

- The Suzlon controller continuously

measures the actual reactive compensation

needed. The turbine controller maintains

the specified power factor by switchinq on

or off a number of capacitor steps adjusting

dlrE.'C!lyS\I<l1tCh-Ofi Dr necessary
the required reactive power.
compensanon steps to reacn
pn....er (actor aetoomt
- To avoid frequent switchinq on and off of
compensation step 1
the capacitor bank, a delay has been
compensation srea 2
coeoensauon step 3
defined both for sWitching on and off, to

enhance the life and performance of the

capacitors.

turbine
coeraron

-,
,
swncrvon of a m~a~u,@d power swtct-orr 01 a
corroenseucn step leading p r
rector altrer@nl connensanon step
(rom$9t pOint
Sll'ltch delay = 20 sec swrtch delay" ::lD se~
,
-,

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Operation Details

6.4 Reactive Capability

With SC-Pawer Plant, the park control tool, it is possible to control the power factor
according to the values temporarily needed. This IS possible in the range shown in the graph
below as a hatched area.

S88 PQ Chart - Reactive Power Capability, 60 Hz

600

400

-c­
m
., 200
>
"'~" i
u 0
~
0
c,
m
.~
.
:<: -200

U
m ~ -400
m
0: -" -600

-800
PF=092
-1000
0 500 1000 1500 2000 2500
Power output [kW]

The shown range is with standard capacitor equipment of the turbine. If more capacitive
reactive power is required it is possible to achieve it by extending the turbine compensation.

6.5 Operational Parameters

IStart wind 4 m/5

Stop wind 2S m/5
[Re-start wind speed after over wind 23 m/s

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7 Wind turbine simulation tools

7.1 PSSjE modelling data

Suzlon Energy has developed a PSS/E model of the S88-2.1 MW including all turbine data
and settings.
The PSS/E mode! may be used to evaluate the network system stability or load flow cases as
required from the network operators or system planners. The PSS/E model can also be used
to find the optimal solution for a wind farm and hereto substation design.
The PSS/E model is available upon request and will be forwarded upon signing a
confidentiality agreement.

7.2 Equivalent diagram of the asynchronous generator

The diagram is the equivalent circuit of the asynchronous generator with resistance and
reactance values of phases (star connected).

Rl Xl X'2 R'2

Rfe Xh

r
I S88-2.1 MW Generator

I Stator resistance
~tator leakage reactance
I Magnetizing reactance
I Iron loss resistance
I
LRotor leakage reactanc_e I--_~
X'2 [0] _I +0.0564
_----------­
I~
Rotor resistance _.l.I_R_'2 [0] ~0_.0_0_34 _

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7.3 Equivalent synchronous data of the generator

Please note, that the synchronous data are calculated on basis of the characteristics of the
asynchronous induction generator by the manufacturer. These data should only be used in
case of non availability of a model of an asynchronous machine.

I 5uzlon 588-2.1 MW - Equivalent

14 pole
synchronous data
Rated voltage (ph-ph) U 600 V
Rated generator power factor PF 0.92 (uncompensated)
Short circuit ratio (without SCS soft start) 1ST / IN 5.26

~Rated kVA base K-Base 2,283 kVA

Base impedance Z-Base 0.158 Ohm
Stator resistance R1 0.0027 Ohm 0.017 p.u.
Stator leakage reactance Xl 0.0536 Ohm 0.340 p.u.
Synchronous reactance Xd 2.5636 Ohm 5.402 p,u.
Short-circuit timecon. TdO N/A N/A
Transient reactance Xd' 0.0941 Ohm 0.198 p.u.
Short-circuit transient timecon. Td' 0.0206 sec. N/A
Open circuit transient timecon. TdO' N/A N/A
Subtransient reactance Xd" 0.0523 Ohm 0.110 p.u.
Short Circuit subtransient time constant Td" N/A N/A
Open circuit subtransrcnt timecon. TdO" N/A N/A
e---
Inertia constant (Incl. turbine) H 4.7 sec. N/A
Saturation curvepoints (noload) 5 (1,0) N/A N/A
Saturation curvepoints (noload) 5 (1,1) N/A
N/A3
'I Saturation curvepolnts (noload) 5 (1,2) N/A I N/A

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