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External Configuration:
The three major design drivers in the external configuration of the Storm Shadow
proved to be the payload, small size, and stealth requirements called for in the
RFP. Four initial planforms were selected primarily because of their natural
stealthiness--a pure flying wing, a delta wing, an X-36 derivative with canards,
and an aero-diamond (see below).
Since the payload constitutes nearly 20% of the gross takeoff weight (GTOW), its
center of gravity (CG) has a tremendous effect on the CG of the entire aircraft.
As a result, the team concentrated on configurations that would place the CG of
the bomb coincident with that of the aircraft. Thus, the release of the bomb would
have little or no effect on the stability of the aircraft. This eliminated the delta
wing and X-36 concepts since the wings are placed so far aft that the bomb must
be located far forward to compensate. The flying wing was also eliminated
because its large wingspan and length (dictated by the length of the bomb) made
it impossible to fit eight in a C-5 Galaxy transport aircraft. An aero-diamond,
defined as a planform on which the leading edge and opposite trailing edge are
parallel, was finally selected because its shape is perfectly suited to the RFP
requirements.
Aero-diamond external configuration of the Storm Shadow
The dimensions of the Storm Shadow shown below were finally determined by a
combination of bomb bay size, engine size, aerodynamics, aero-diamond
geometry, low observability, and center of gravity issues.
Dimensions:
Length 20 ft
Width 18.5 ft
Leading Edge Sweep Angle 55°
Wing Area 201 ft2
Aspect Ratio 1.7
Weights:
GTOW 5,190 lb
Empty Weight 3,249 lb
Performance:
Mission 1 Range 1,667 nm
Mission 2 Range 779 nm
Armament:
GBU-16 laser guided 1,092 lb
GBU-32 GPS/INS guided 1,035 lb
Cost:
Flyaway (1996$) $5.25 million
Life-Cycle (1996$) $7.14 million
Internal Configuration:
Color: Item(s):
Yellow Structure, Langing Gear
Lt. Blue Bomb Bay
Purple Fuel Tanks
Red Engines
Dk. Gray Ducting
Salmon Control Surfaces
Green FLIR System
Orange Fly-By-Wire System
Lt. Gray Flight Computer
Dk. Blue Electronic Warfare System
Gold VHF Data Link
Dk. Red Integrated Avionics Group
An internal cut-away of the Storm Shadow is shown above. Clearly, the internal
configuration is dominated by the bomb bay, two engines, and three fuel tanks.
These items were placed to maintain a stable CG during most flight conditions
(see Weight & Balance). The aircraft structure is composed of three wing spars
and six fuselage bulkheads designed to withstand aerodynamic loading and to
support items such as the engines and landing gear (see Structures).
Stealth Design:
As already mentioned, stealth was a critical driver in the overall design of the
aircraft. The three types of stealth most important to the mission specifications
are radar cross-section (RCS), infrared signature (IRS), and the aural (or noise)
signature.
The aero-diamond was cjosen in part because its wing planform is considered to
be an optimum low-observable shape. The horizontal and vertical tails were also
removed in order to reduce the RCS and provide greater "natural" stealth. The
two key methods of reducing RCS are to minimize the number of directions with
high RCS returns and to maximize the scattering of radar waves in all other
directions. This is accomplished using smooth curves rather than flat surfaces at
right angles. The trailing edge has been saw-toothed such that the edges are
parallel to the wing leading edges. This principal was also used in designing the
bomb bay and gear doors to reduce edge diffraction, as is done on the Lockheed
Martin F-117 Nighthawk stealth fighter and the Northrop B-2 Spirit stealth
bomber.
The airfoils selected for the Storm Shadow also play a role in increasing the
stealthiness of the aircraft. Due to their behavior at transonic speeds (about
Mach 0.6 to 1.3), no shocks should form on the airfoils since the flow remains
subsonic up to approximately Mach 0.95 (less than the maximum speed of the
aircraft). This not only reduces the noise signature by eliminating the possibility of
sonic booms, but also helps to reduce the IRS since there is no temperature
gradient across the shock.
Wing Design:
The overall length of the aircraft was dictated by the bomb bay dimensions. An
airfoil shape was fitted around the bay resulting in a total length of 20 ft. Since
the engine nozzles are located within the triangular cutouts, the distance
between them is dictated by the diameter of the engines and bomb bay width.
Both the aerodynamic and structural design proceeded from treating the wing as
being composed of an inboard wing (the fuselage) and an outboard wing, as
indicated by the dashed lines in the figure below. Key characteristics of the wing
are summarized in the table below.
Storm Shadow planform
Airfoil Selection:
Since the Storm Shadow is a flying wing, the proper selection of an airfoil was
crucial to the success of the design. Since a flying wing typically does not have a
horizontal tail to counteract pitching moments, the airfoil itself must have a low
pitching moment. A second key factor in selecting an airfoil was a high critical
Mach number (Mcr) to minimize shock drag. Thus, the airfoils used on both the
inboard and outboard wings must have little camber to reduce pitching moment
as well as a small thickness to chord ratio (t/c) and leading edge radius to insure
a high Mcr. The airfoils must also be thick enough to provide a sufficient internal
volume. The airfoils selected as possible candidates are listed below.
Airfoil Characteristics
The NACA 66-008 was chosen for the outboard wing because (a) its critical
Mach number is less than the maximum Mach number specified by the RFP and
(b) its maximum thickness is closer to the middle which better suits the structural
design. The NACA 67,1-015 was selected for the inboard wing because the
bomb bay fits better within its shape.
Since the aero-diamond planform is relatively new, very little analytical processes
for calculating the lift of such a shape have been developed. However, NASA has
conducted wind tunnel tests on flat plates with planforms very similar to that of
the Storm Shadow. Using these data, a more accurate estimation of the lift
characteristics of the aircraft could be made. The resulting lift curves for the
aircraft at various flight segments are shown below.
A standard component drag buildup was also performed for the entire aircraft
yielding the results shown in the following table. Drag polars are also presented.
Engine:
The Storm Shadow uses two FJ44-2A high bypass turbofan engines (shown
below) made by Williams International, a division of Rolls-Royce.
The RFP calls for the aircraft to use an off-the-shelf commercial jet engine.
Engines that could possibly be used include turbojets, turbofans, turpoprops, and
engines with afterburners. Because they are not typically flown at speeds
approaching Mach 0.9 and they have large radar cross-sections, turboprops
were quickly eliminated. Initial sizing showed that turbojets would require too
much fuel to be practical. Afterburners were eliminated because of their extreme
length. This left the turbofan, which comes in both low and high bypass varieties.
While the low bypass is capable of greater thrust at low altitudes, its fuel
consumption was considered too great. The high bypass turbofan, however, is
much more fuel efficient. Since range is very important to the mission
requirements in the RFP, the high bypass engine was finally selected.
The performance of five candidate engines are listed in the table below.
Takeoff SFC
Engine Model Thrust [lb] Weight [lb] Length [in]
[lbfuel/hr/lbthrust]
FJ44-1A 1,900 0.47 448 40.2
FJ44-2A 2,300 0.50 520 47.2
PW530A 2,900 0.47 616 60.3
JT15D-5D 3,045 0.56 627 61.0
PW545A 3,804 0.50 805 68.6
Because of its high SFC (a measure of fuel consumption), the JT15D-5D was
quickly eliminated. The FJ44-1A was found to be incapable of achieving the
performance requirements called for in the RFP, and was also eliminated. The
PW545A was too heavy, and the PW530A too long. The FJ-44A was selected
because it offers the best compromise between low fuel consumption, small size,
and good thrust to weight ratio. The FJ44-2A has also proven itself in many
commerical aircraft including the Cessna Citation Excel and the Raytheon
Primary One business jet. Military aircraft such as the Dark Star also use this
engine.
Engine/Inlet Location:
Since the engines are large, concentrated masses, their location was largely
dictated by center of gravity and stability issues. The inlet is an S-ducted pitot
inlet. S-ducting was used primarily for stealth as it allows the radar reflective fan
blades to be hidden. As a result, 90% of the fan blades are hidden from a head
on view. The layout of the propulsion system is indicated below.
Engine, inlet, and fuel tank locations
Nozzle Configuration:
The aircraft uses 2-D thrust vectoring nozzles to increase maneuverability and
assist in pitch control. The dimensions of the nozzle louver arms are shown
below.
Nozzle configuration
Engine Performance:
Since very little actual performance data for the FJ44-2A engine was provided by
the manufacturer, similar engines for which such data was available were used to
create a model. Using this model and analytical methods, the following engine
performance predictions were made.
Projected installed full throttle thrust vs. Mach number at various altitudes
Projected installed max power SFC vs. Mach number at various altitudes
The FJ44-2A can operate using several types of fuel: Jet A, JP4 through JP8 and
(for 50 hours in emergency situations) 100LL. As shown in the internal
configuration, fuel is carried in the wings and above the bomb bay. The tanks are
composed of self-sealing fuel bags to minimize leaking and fire from combat
damage. A fourth drop tank is carried within the bomb bay during the ferry
mission. A fuel dump system is included for emergency landings with exit points
located at the wing tips.
Two key factors which determine the aerodynamic center of a wing are the
geometry of the planform and the aerodynamic center of the airfoil. Since the
Storm Shadow has been designed without traditional tail control surfaces, the
ability to control the aerodynamic center is limited to these fundamamental
characteristics of wing design.
Control Surfaces:
Using the flap effectiveness and the drag polars, the flap deflections needed to
maintain steady flight at various CL values were claculated. These trim curves,
shown below, can be compared to the same deflections needed if thrust
vectoring were used to trim the aircraft.
Flap deflection to trim
Since the thrust vectoring is more effective at high CL values, the nozzles would
likely be used during takeoff and landing when the flaps would be needed to
increase lift.
Yaw control in needed to turn the aircraft, and to maintain straight flight in a
crosswind or when one engine is inoperative (OEI). This control is provided by a
rudder in a traditional vertical tail assembly. Since the Storm Shadow does not
have a vertical tail, a different method had to be found. Inspired by the B-2
stealth bomber, a drag rudder arrangement was selected. Further strengthening
this decision are a series of NASA wind tunnel experiments on an aero-diamond
wing planform showing that drag rudders are more effective than a typical fin and
rudder combination. The rudders may also be used for braking during landing.
Roll control is provided by the outboard flaps which also act as ailerons. Since
these flaps have the longest moment arm, they are most effective in producing a
roll.
Leading edge flaps are also provided to be used in conjuction with the trailing
edge flaps to produce a cambered effect. By adjusting both sets of flaps, the
aircraft can be trimmed at any CL while minimizing drag. The leading edge flaps
may also be used to alleviate leading edge separation at high angles of attack.
Structural Design
Maneuver Envelope:
The maximum loadings anticipated during a typical mission of the Storm Shadow
are represented in the velocity-load (V-n) diagram shown below.
Velocity-load diagram
While this maneuver envelope is similar to that of a small military attack aircraft,
the stringent requirements called for in the RFP dictate larger load limits than
might otherwise be expected. The most important value shown on the V-n
diagram is the operational load limit of +8g chosen to satisfy performance
requirements. An additional 25% safety factor has been added corresponding to
a +10g structural limit, beyond which the aircraft will suffer damage and failure.
Wing Loading:
The forces acting on the aircraft include structural weight, fuel weight, and point
loads (e.g. bomb, engine, and landing gear).
Loads acting along half of wing
Each of these loads and the combined load during 1g flight along half of the
wingspan are illustrated below.
From this data, the maximum shear, bending moment, and torsion acting on the
wing were computed and used to design the aircraft structure.
Sturctural Design:
The wing spars counteract the majority of the load acting on the wing. The spar
design was optimized to withstand the maximum load on the wing while
minimizing the overall structural weight. The optimum arrangement was found to
be three spars: one located at 45% chord, or the point of maximum thickness,
since this location best counteracts the stress on the spar, and others at 15%
and 60% chord to provide attachments for control surfaces. Ribs are also used to
join the spars and reduce wing twist.
The aircraft skin was designed to resist the torsion which tends to twist the
aircraft. The structural arrangement of the aircraft is illustrated below.
Material Selection:
Material Selection
Landing Gear:
The aircraft uses a tricycle landing gear arrangement. As shown below, each
gear strut is attached to a bulkhead while the drag strut (which provides extra
rigidity) is attached to the gear boxes (not shown for clarity) containing the gear.
The nose gear retracts backward and rotates to lie parallel to the aircraft leading
edge. The main gear retract forward, and as they do so, the strut uses a spiral
retraction mechanism to rotate the wheel flush with the aircraft skin. The gear
also fold just below the oleo shock absorber to fit between the bulkheads. As
each gear retracts, the telescoping drag brace shortens while its end slides down
the strut allowing the brace to stow alongside. Though the retraction mechanisms
are complex, they are required by the limited space available within the aircraft.
Location of CG
Item Weight [lb]
[ft back from nose]
Bomb 1,092.0 8.21
Wing 100.3 9.80
Fuselage 384.9 8.40
Wing Fuel 527.5 10.50
Fuselage Fuel 322.5 7.50
Avionics 285.1 3.00
Engines (2) 1,040.0 10.0
Classified Materials 500.0 11.0
Extra Fuel (ferry) 484.0 6.5
Empty Weight 3,248.8
Fuel Weight 850.0
Gross Takeoff Weight 5,190.8
Weight breakdown
As shown above, the movement of the CG along the longitudinal axis is limited to
about 3.5 inches. This figure also includes the effect of fuel sloshing during the
climb and descent phases of missions 1 and 2. Furthermore, the figure illustrates
that the Storm Shadow is controllable and stable throughout its flight with very
little CG movement.
Avionics
Avionics:
Since the Storm Shadow is an unmanned aircraft, it will rely heavily on its
onboard avionics systems. The most important advance in technology that
makes this type of aircraft possible is the Global Positioning System (GPS). The
aircraft uses differential GPS for its navigation to ensure reliable autonomous
control. Because the aircraft is designed to operate independently of human
control for the majority of its mission, a flight computer is also provided. Able to
access the onboard integrated avionics system, center of gravity control
computer, and fly-by-wire control system, the computer is able to maintain control
of the aircraft at all times. The primary auxiliary systems carried aboard the
aircraft are summarized below.
Weight
Name Manufacturer Dimensions [in] Cost
[lb]
Multi-Application Hamilton Standard 17.11 10.15 x 7.63 x unknown
Control Computer Division of UTC 10
Modular Integrated Lear Astronautics 7.0 5 x 5.5 x 5.6 $100,000
Avionics Group
VHF Data Link Harris Aerospace 5.0 3x6x8 unknown
Anti-jamming Harris Aerospace 1.0 6 x 0.5 unknown
adaptive
GPS antenna
Ultra 6000 FLIR Flir Systems Inc. 42.0 11 x 11 x 15 $13,000
Fly-by-wire system AlliedSignal 44.1 18 x 10 x 27 unknown
Electronic
Systems
Center of Gravity Sextant Avionique 8.2 2 MCU unknown
Control Computer
AN/APR-50 Lockheed Martin 40.0 unknown unknown
defensive
management suite
Product Descriptions:
The Harris VHF Data Link and adaptive DGPS antenna were designed for
military use in areas filled with hostile electronic environments. The antenna is
the primary system used to feed date to the MIAG.
The Ultra 6000 airborne imager provides final targeting, imaging, and man-in-
loop flight control. The system uses a high resolution CCD camera with a 15:1
zoom and advanced focal plane array detector technology to deliver high
resolution infrared images. The system is capable of detecting thermal
differences of less than 0.03 degrees C and can penetrate darkness, fog, and
foliage to identify people and targets. The entire system is self-cooled with a
Sterling closed cycle cooler. To designate targets for the GBU-16 bomb, a laser
designator is attached to the FLIR so that targets can be acquired independently.
The FLIR is located in the nose of the aircraft giving it the ability to see below and
in front of the aircraft.
The avionics suite operates the control surfaces and thrust vectoring via an
analog fly-by-wire system. The FBW used on the aircraft is the same as that
used on the pre-block 40 F-16 Fighting Falcon fighter.
To remain stable in flight, fuel must be drawn equally from each of the tanks
aboard the aircraft. The Center of Gravity Computer is included for this purpose
since it assists the FBW in maintaining smooth, stable flight.
The AN/APR-50 electronic warfare system is currently used on the B-2 Spirit.
The system is capable of covering the lower frequencies and up to Band 4 from
500 MHz to 1 GHz. Otherwise, very little information is available on this highly
classified system.
During payload release, a human pilot will take control of the aircraft from a
ground station. Most UAV programs currently employ ground stations to input
pre-programmed navigation controls and to control the aircraft when necessary.
The ground station for the Storm Shadow consists of VHF transmitters and
receivers as well as hardwire connectivity with the TROJAN SPIRIT II satellite
communications terminal for over-the-horizon communications. The station is
manned by two: a pilot with access to all necessary flight information and a
payload officer responsible for releasing the weapon. A "backpack" version of the
station, operated by a pilot/payload officer in a forward deployed situation, is also
possible.
As this site has illustrated, the Storm Shadow is a sophisticated yet cost-effective
solution to the requirements specified in the AIAA Request for Proposal. Perhaps
the best way to illustrate the strengths of this design is to compare it to several
current aircraft that perform similar missions.
Joint
Storm
Specification F-16 A-6 F-22 Strike F-117
Shadow
Fighter
Mission Tactical Ground Air Tactical Ground Ground
Fighter Attack Superiority Fighter Attack Attack
Takeoff Weight 37,500 58,000 60,000 ~50,000 52,500 5,190
[lb]
Payload [lb] 17,000 18,000 8,000 ~15,000 5,000 1,000
Combat Radius 270 470 1,000 ~700 570 800
[nm]
Length [ft] 49.33 54.75 62.08 ~50.00 65.92 20.00
Wingspan [ft] 31.00 53.00 44.50 ~40.00 43.25 18.50
Cost (millions 20+ 22 100 ~35 45 5.25
$)
The above comparisons provide some surprising results favoring the Storm
Shadow design. This is especially true when compared to the aircraft it is most
likely intended to replace, the F-117 stealth fighter. As indicated, the Storm
Shadow can carry a payload similar to that of the F-22 or F-117, yet possesses a
range greater than most of the other aircraft listed (although all are capable of
refueling in flight except the Storm Shadow). The Storm Shadow is also much
smaller than any of the aircraft shown, and it is also far less expensive. These
comparisons not only prove the merit of the Uninhabited Combat Aerial Vehicle
(UCAV), but exemplify the superb capabilites of the Storm Shadow. When faced
with Congressional threats to slash the number of new F-22s or Joint Strike
Fighters that can be purchased, the military may turn to the UCAV to perform
critical missions in defense of US interests. Able to perform many of the same
missions as manned aircraft at a fraction of the cost, an aircraft like the Storm
Shadow may well become the premier attack aircraft of the future.