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DESIGN OF GUIDED (L) POT BEARING

CAPACITY 1000 kN TYPE GB (L)
SEISMIC ZONE- PART III LOCATION
CASE Vertical Loads Horizontal forces Units
Resultant
Max Min Longi. Lateral
NORMAL 1000.00 450.0 45 175 180.69 kN
SEISMIC LL / SEISMIC 0.00 0.0 0 0 0.00 kN
SEISMIC TT / WIND 0.00 0.0 0 0 0.00 kN
EXP. + 7.00
MOVEMENT / DISPLACEMENT{
CONT. - 7.00
ROTATION 0.0100 rad
ROTATION CONSIDERD 0.01300 rad
GRADE OF STEEL Fe- 240
GRADE OF CONCRETE AT BOTTOM M- 30
ASSUMED TOP DISPERSION WIDTH 300
ASSUMED BOTTOM DISPERSION WIDTH 300
V.Load Long. Force Trans. Force Resultant
WITHOUT OVERSTRESS kN 1000.00 45.00 175.00 180.69
WITH OVERSTRESS kN 0.00 0.00 0.00 0.00
SIZE OF COMPONENT
TOP PLATE
Length Ltp 492 mm
Width Wtp 478 mm
Thickness Ttp 14 mm
S.S. PLATE
Length Lss 446 mm
Width Wss 428 mm
Thickness Tss 3 mm
P.T.F.E.
Diameter Dptfe 418 mm
Thickness Tptfe 4.5 mm
SADDLE PLATE
Diameter Dsad 468 mm
Thickness Tsad 12 mm
PISTON
Diameter Dp 418 mm
Thickness Tp 22 mm
h1 10 mm
h2 7 mm
ELASTOMERIC DISC
Diameter Di 420 mm
Thickness he 36 mm
CYLINDER
Diameter inner Dci 420 mm
Diameter outer Dco 484 mm
Wall thickness bp 32 mm
Bottom thickness Tcb 10
Height Hc 48 mm
BOTTOM PLATE
Diameter Db 628 mm
Thickness Tb 42 mm
GENERAL
Gap h4 20 mm

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Total height HT 131.00 mm

ATTECHMENTS
TOP ANCHOR BOLTS Property Class 8.8
Diameter Dbolt 16 mm
Length Lbolt 50 mm
Nos. 10 nos.
BOTTOM ANCHOR BOLTS Property Class 8.8
Diameter Dbolt 16 mm
Length Lbolt 50 mm
Nos. 10 nos.
COLLARS
Length CL 64 mm
Width CL 64 mm
Nos. 20 nos.
Thickness Tc 13 mm
GUIDE
Length of Guide Lg 398 mm
Width of Guide Wg 16 mm
Projected height of Guide Hg 12 mm
Length of s.s.plate 398 mm
Height of s.s. plate 7 mm
SLEEVE OF BOTTOM PLATE
Diameter D 60 mm
Length L 200 mm
PRESET 0 mm
BRASS RINGS
Outer diameter Od 420 mm
Inner diameter Id 380 mm
Thickness t 2 mm
centre distance L-L A 428 mm
centre distance T-T B 542 mm
centre distance C 692 mm
Permissible stresses
DESIGN OF BEARING CONFIRM TO FOLLOWING CODES:
IRC:83(PART3) MILD STEEL
IRC:83(PART3) CONCRETE
IRC:83(PART3) P.T.F.E.
IRC:83(PART2) ELASTOMER
Permissible stresses Units Ultimate Normal Occasional Specifications
TOP CONCRETE
In bending N/mm2 240 79.200 99.000 IRC:83(3) Cl:926.2.1
Direct N/mm2 240 60.000 75.000 IRC:83(3) Cl:926.2.1
Bearing N/mm2 240 42.857 53.571 IRC:83(3) Cl:926.2.1
BOTTOM CONCRETE
In bending N/mm2 30 9.900 12.375 IRC:83(3) Cl:926.2.1
Direct N/mm2 30 7.500 9.375 IRC:83(3) Cl:926.2.1
Bearing N/mm2 30 5.357 6.696 IRC:83(3) Cl:926.2.1
PRESSURE PAD
Pressure N/mm2 35 40 IRC:83(3) Cl:926.2.3
Strain 0.15 0.15 IRC:83(3) Cl:926.2.3
P.T.F.E.
Average pressure N/mm2 40 40 IRC:83(3) Cl:926.2.4
Maximum pressure N/mm2 45 45 IRC:83(3) Cl:926.2.2

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MILD STEEL Fy = 240 IRC;83(3) Cl:926.2.2

In bending 158.4 158.4
In shear 108 108
In bearing 180 180
In combined bending & shear 216 216
CAST STEEL Fy = 280
In tension 168 168
In bending 184.8 184.8
In shear 126 126
In bearing 210 210
In combined bending & shear 252 252
BOLTS Grade In shear In bearing
As per IRC M.S. Bolts 4.6 80 180
High tensile bolts 8.8 190.6 180
DISPERTION RATIO k 2

DESIGN CALCULATIONS
NORMAL
VERTICAL LOAD 1000.00
HORIZONTAL FORCE 180.69
Rotation due to dead load θp 45.0 0.0059
Rotation due to live load θv 55.0 0.0072
Constant k1 1.700
Constant k2 49.367
Horizontal distance C 210
Ratio di/he 11.67
Moments as per IRC:83,Part III
Induced moment due to rotation IRC:83-III(926.1.5.1.)
di3(k1×θp+k2×θv) Me.d 26887.77
Moment of resistance due to HF: IRC:83-III(926.1.5.2.)
(0.2×C×H) Mr.d 7589.11
Total moment=Me.d+Mr.d M 34476.88

CHECK FOR STRESSES IN TOP CONCRETE

Assumed thickness of top plate 12
Effective diameter of Top plate
d=Dptfe+2*(Tss+Ttp)*k 478 mm
Design dispersion width= 478 mm
2
Area of top plate=π*d^2/4 179523.14 mm
3
Section modulus=π*d^3/32 10726507.79 mm
Normal
Direct pressure=Vr/a pa 5.570
di3(k1×θp+k2×θv) Me.d 26887.77
(0.2×C×H) Mr.d 7589.111
Leaver arm(Ttp+Tss+Tp-(h2/2)) LA 47.5
Moment due to HF Mf 8582.922725
Total moment=Me.d+Mr.d+Mf Mt 43059.803
Bending stress=Mt/z pb 4.014
Max. Edge. Pressure=pa+Mt/z pbmax 9.585
Permissible bearing stress 42.86
SAFE

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Permissible bending stress 79.20

Check for combined stresses
ratio of actual perm stresses 0.180660015
IRC:83-III(926.1.5.3.) SAFE

CHECK FOR THICKNESS OF TOP PLATE

Size of top plate 492 X 478 mm
2
Area of top plate A 235176 mm
3
Section modulus Z 11472 mm
2
max. Direct pressure on plate Vr. / A 4.2521346 N/mm
Moment of resistance due to HF: Mr.d 7589.111 kN-mm
Induced momement due rot. Me.d 26887.770 kN-mm
di^3*(k1*θp+k2*θv)
Leaver arm(Ttp+Tss+Tp-(h2/2)) LA 47.5 mm
Moment due to HF Mf 8582.9227 kN-mm
max. moment=Me.d+Mr.d+Mf Mt 43059.803 kN-mm
2
Bending stress=Mt/Z 3.7534696 N/mm
2
Max. Edge. Pressure 8.0056042 N/mm
projection of top plate = 492.00 - 418 = 74 mm
Cantilever = 74 /2 = 37 mm
Bending moment at the top = 8.006 x 37 ^2/2
8.0056 x 684.5 = 5479.8361 Nmm
Thickness of top plate required = √( 5479.8 x 6/1 x 184.8 )
= √( 5479.8 x 0.0324675 )
= √( 177.916755 )
13.34
= mm
Thickness considered for top plate 14.00 mm SAFE

CHECK FOR STRESSES IN BOTTOM CONCRETE

Thickness required of bottom plate
Effective dia.of bottom plate
dpad+2*(Tcb+Tb)*k 628 mm
Design dispersion diameter= 628 mm
2
Area of top plate=π*d^2/4= 309873.14 mm
3
section modulus=π*d^3/32= 24325041.71 mm
Normal
Vertical load Vr 1000
Horizontal force Hr 181
Induced moment due rotation Me.d 26887.770
Moment of resistance due HF: Mr.d 7589.111
Leaver arm(Tb+he+(h2/2)) LA 81.5
Moment due to HF Mf 14726.48846
Total moment=Me.d+Mr.d+Mf Mt 49203.37
Direct pressure=Vr/a pa 3.23
Bending stress/z pb 2.02
Max. Edge pressure=pa+pb pbmax. 5.25
Permissible bearing stress 5.36
SAFE
permissible bending stress 9.90
Check. for combined stresses
Sum of ratio of actual/Perm.Stress. 0.806714778
IRC:83-III(926.1.5.3.) SAFE
CHECK FOR ELASTOMERIC PRESSURE PAD
Effective diameter of pad Dpad 420 mm
2
Area of elastomer 138600.00 mm

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3
Section modulus 7276500.00 mm
Normal
Vertical load Vr 1000.00
Horizontal force Hr 180.69
Induced moment due rotation Me.d 26887.770
Moment of resistance due to HF Mr.d 7589.111
Total moment=Me.d+Mr.d Mt 34476.881
Direct pressureVr/a pa 7.215
Bending stress=Mt/z pb 4.738
Maximum edge pressure=pa+pb pbmax. 11.953
Permissible bearing stress 35
IRC:83-III(926.2.3.2.) SAFE
Maximum strain
Dpad*tan/2*Hpad 0.075472222
Permissible strain 0.15
IRC:83-III(926.2.3.4.) SAFE
2
MINIMUM PRESSURE ON PAD 3.247 N/mm
CHECK FOR PISTON
Piston Diameter Dp 418 mm
Cylinder Dia inner Dci 420 mm
Piston height Tp 22 mm
Piston contact height h2 7 mm
2
Area of piston A 137283.14 mm
3
Section modulus z 7173044.21 mm
Normal
Vertical load Vr 1000.00
Horizontal Breaking force Hr 180.69
Horizontal force eccentricity eh 18.5
(tp-h2/2)
Bend. Momen.Due to eccentricity Hr*eh 3342.823
Shear stress Hr/A 1.316
Vertical stress Vr/A 7.284
Bending stress M/z 0.466
Max. actual stress=shear+vert+bend 9.066
Actual bearing stress Hr/(Dp*h2) 61.754
Permissible bearing stress 210
SAFE
CHECK FOR CONTACT WIDTH OF PISTON
IRC:83-III(926.3.1.3.1.)
Effective Contact width we= 1.38H/(σp*dp)
Horizontal force H 180.69
Permissible bearing stress σp 210
Diameter of piston dp 418
Effective Contact width we= 2.68
Piston contact height h2 7.00
SAFE
CHECK FOR MINIMUM CLEARANCE BETWEEN SADDLE PLATE & POT WALL
IRC:83-III(926.3.1.4.)
Diameter of saddle Dsad 468
Rotation θ 0.013

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Depression due to rotation=Dsad*θ/2 3.042

Clearance provided h4 20
Balance clearance = 20 3.042 16.958
SAFE

CHECK FOR MINIMUM HEIGHT ABOVE CONTACT WIDTH IN POT WALL

IRC:83-III(926.3.1.4.)
Diameter of piston Dp 418
Rotation θ 0.013
Depression due to rotation=Dsad*θ/2 2.717
Min. height provided 8
Balance clearance = 8 2.717 5.283
SAFE

CHECK FOR PRESSURE ON P.T.F.E

Effective diameter of PTFE dptfe 418 mm
2
Area of PTFE=π*d^2/4 130595.14 mm
3
section modulus=π*d^3/32 Z 6750633.55 mm
Normal
Vertical load Vr 1000.00
Horizontal force Hr 180.69
Horizontal leaver arm eh 20.5
Tptfe-2.5+Tp-h2/2
Moment=Hr*eh Mr 3704.209
direct pressure=Vr/a pa 7.657
Bending stress=Mr/z pb 0.549
Max. edge pressure=pa+pb pbmax. 8.206
Permissible bearing stress 45
SAFE
DESIGN OF GUIDE
Latreal force 175.00
Movement 9.10
Length of ss plate 398
Height of ss plate 7
Pressure on ss plate= 62.814
Permissible stress 210
SAFE
WIDTH OF GUIDE
Width of Guide Wg 16
Area in shear=l*w 6368
shear in key 27.4812
Permissible shear stress 126
SAFE
Leaver arm for lateral force 8.5
Bm due to lateral forces 1487.500
Section modulus z 16981.333
Bending stress 87.596
Permissible bending stress 184.8
SAFE

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STRESSES IN CYLINDER
Normal
Diameter inner Dci 420
Diameter outer Dco 484
Vertical load Vr 1000.00
Height of cylinder Hc 48
Wall thickness tcw 32
Longitudinal force HL 45.00
Latreal force HT 175.00
Frictional force Hf 200
Resultant force Hr 180.69
Pad thickness Hpad 36
Diameter of pad Dpad 420
Thickness of bottom plate Tb 42
Area of pad Apad 138600.00
Compressive strength fce 7.215
HOOP TENSILE STRESS
IRC:83-III(926.3.1.1.7.1.)
Fluid pressure ft1 35.511
Dpad*Hpad*fce/(2*hc*tcw)
Frictional stress ft2 58.819
Hr*1000/(2*hc*tcw)
Total stress=ft1+ft2 ft 94.331
Permissible stress 168
SAFE

BENDINGSTRESSES AT CYLINDER WALL AND BASE INTERFACE

IRC:83-III(926.3.1.1.7.3.)
Fluid pressure fbt1 27.3945
fce*Hpad^2/2*6/(tcw^2)
Horizontal stress fbt2 149.3592
1.5*Hr*1000/(Dpad*tcw)*(hpad+h2/2)*6/tcw^2
Total stress=fbt1+fbt2 fbt 176.7537
Permissible stress 184.8
SAFE

SHEAR STRESSES AT CYLINDER WALL AND BASE INTERFACE

IRC:83-III(926.3.1.1.7.2.)
Fluid pressure fq1 8.1169
Hpad*fce/tcw
Horizontal stress fq2 20.1666
1.5*Hr*1000/(Dpad*tcw)
Total stress=fq1+fq2 fq 28.2835
Permissible stress 126
SAFE
COMBINED STRESS IN BENDING AND SHEAR
√(fbt^2+fq^2) 183.417
Permissible stress 252
SAFE

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ANCHOR BOLTS IN TOP PLATE

Diameter of bolt 16 16 mm
no. of bolt 10 10 mm
Thickness of collar 13 13 mm
Factor for net area kN 0.78 0.78 mm

Perm. stress in shear 190.6382979

Perm. stress in bearing 180
Strength shear=n*πd^2*kN/4*σbd,per 299.095
Strength of bolt in bearing=Area*Perm.Stress 292.032
Horizontal force 180.69
Frictional force 90
Net horizontal force 180.69
IRC:83-III(926.3.6.2.) SAFE
ANCHOR BOLTS IN BOTTOM PLATE
Diameter of bolt 16
no. of bolt 10
Thickness of collar 13
Factor for net area kN 0.78

Perm. stress in shear 190.6382979

Perm. stress in bearing 180
Strength shear=n*πd^2*kN/4*σbd, per 299.10
Strength of bolt in bearing=Area*Perm.Stress 292.03
Horizontal force 180.69
Frictional force 90.00
Net horizontal force 180.69
IRC:83-III(926.3.6.2.) SAFE
ANCHOR SLEEVES IN BOTTOM PLATE
Diameter of sleeve 60
length of sleeve 200
No. of sleeve 10
Maximum horizontal force 180.69
Actual flexural stress=σcpk=3*Ab eff.*τvf/(D*L)
For each bolt Ab eff. 156.89
τvf 190.64
Peak stress σcpk 7.477
Permissible bearing stress in concrete 9.90
IRC:83-III(926.3.6.5.) SAFE
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DESIGN OF GUIDED (L) POT BEARING 1000 kN Position TYPE GB

Height 131
grade of concrete of superstructure M 240 Rotation 0.010
grade of concrete of substructure M 30 PEDESTAL 300 X 300 mm
BILL OF QUANTITIES
Item Length/ Width Thick Spe.Wt. Qty Weight Unit
Dia
TOP PLATE C.S 0.498 0.478 0.02 7850 37.373 kg
GUIDE 0.404 0.022 0.012 7850 1 0.837 kg
TOP COLLARS 0.492 0.064 0.02 7850 2 9.89 kg
BOTTOM COLLARS 0.064 0.064 0.019 7850 10 6.11 kg
SADDLE PLATE M.S 0.474 0.018 7850 24.944 kg
PISTON 0.424 0.022 7850 24.394 kg
CYLINDER RING C.S 0.490 0.048 7850 71.083 kg
0.414 -0.048 7850 -50.743 kg
CYLINDER BASE PLATE 0.426 0.01 7850 11.193 kg
BASE PLATE C.S 0.628 0.048 7850 116.760 kg
S.S. PLATE 0.456 0.438 0.003 8000 4.796 kg
P.T.F.E 41.800 1372.831 cm2
ELASTOMER 42.000 3.6 0.0031 4989.600 cm3
BRASS RINGS 0.423 0.003 8000 2 6.745 kg
0.377 -0.003 8000 2 -5.358 kg
DIA. L. SP. WT. FEC. Qty WEIGHT
TOP BOLTS 1.6 4.952 7.85 1.5 10 1.173
BOTTOM BOLTS 1.6 4.952 7.85 1.5 10 1.173
TOP SLEEVES 0 0 7.85 1 10 0.000
BOTTOM SLEEVES 6 20 7.85 1 10 44.409
BILL OF QUANTITIES
Item Material Weight rate Cost cumulative
TOP PLATE M.S 37.37 90 3364 3364
SADDLE PLATE C.S 24.94 90 2245 5609
PISTON C.S 24.39 90 2195 7804
CYLINDER RING C.S 71.08 110 7819 15623
C.S -50.74 110 -5582 10041
CYLINDER BASE PLATE C.S 11.19 110 1231 11273
BASE PLATE C.S 116.76 110 12844 24116
S.S. PLATE S.s 4.80 400 1918 26035
P.T.F.E PTFE 1372.83 5 6864 32899
ELASTOMER Elast. 4989.60 0.5 2495 35393
GUIDE C.s 0.84 110 92 35486
COLLAR C.s 16.00 110 1760 37245
BRASS RINGS BRASS 1.39 400 555 37800
TOP BOLTS M.s 1.17 90 106 37906
BOTTOM BOLTS M.s 1.17 90 106 38011
TOP SLEEVES M.s 90 0 38011
BOTTOM SLEEVES M.s 44.41 90 3997 42008
#REF!
Total MS 37.373 Kg.
Total CS 214.466 Kg. CAPACITY WISE 42.0080102
Total SS 4.796 Kg. WEIGHT WISE 138.462855 /KG
Total sleeve 46.754 Kg.

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