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Power

Distribution
Equipment
ILJIN Electric is a global leader in the heavy
electrical industry providing the best products
and services with cutting edge technology of
world class and competitiveness.
ILJIN Electric Co,. Ltd., established in 1968 from ILJIN Metal industry Company, the parent company of ILJIN, is reborn as a global
heavy electric specialist that supplies core equipment and services on power generation, transmission and transformation of
electric power and distribution through continuous R&D and constant product innovation during the past five decades.

The Heavy Electric division that provides total solution for supplying stable power from power stations & large-sized plants to
customer has been recognized globally through the successful execution of domestic and oversea turnkey projects. The Heavy
Electric division is emerging as a global heavy electric total solutions company that leads the 21st century by setting customer
satisfaction as its top priority.

Since starting its power business through the development of substation fittings for the first time domestically, the Heavy Electric
division is developing and manufacturing core device of electric equipment such as EHV transformer, EHV GIS, IPB, Load Break
Switch, Recloser and MV GIS. Furthermore, the Heavy Electric division is expanding its power business area by providing IT Tech-
nology products, eco-friendly products and smart grid products.
CONTENTS
Introduction 02
Load Break Switch 06
Automatic Circuit Recloser 12
Gas Insulated RMU / PAD Switch 19
Quality Assurance 25
Global Network 26
Gas / Epoxy Insulated
Load Break Switch
• Design Concept & Advantage
• Technical Data
• Testing
ILJIN ELECTRIC
Power Distribution Equipment

07 LOAD BREAK SWITCH

Design Concept & Advantages

• High Reliability of property for switch • Easy installation and maintenance free

• Compact and light weight design • High quality EPOXY resin(EPOXY Insulation type)
• High quality SF6 Gas(SF6 Gas Insulation type)
• Modular design using Spring Charging Mechanism
• All functions necessary for such applications
• Mechanical operating Stability – sensing, control and communications

1 2 3 4

ILJIN’s Load Break Switch(LBS) is designed for use on overhead distribution lines as well as distribution substation applications for
voltage classes of 17/25.8/36 kV respectively.

The product is supplied with the LBS Control Cubicle. The LBS Control Cubicle is a microprocessor based controller that provides
the protection, data logging and communications function in a single device.

ILJIN’s LBS is designed for use as a stand alone device or can be easily integrated into distribution automation system and remote
control schemes using the inbuilt communications capability.

The product has been extensively type tested by independent and ILJIN Electric laboratories to ensure long life reliability.

The in-built user configurable distribution automation functionality can be used with or without a communications system and
will reduce outage time and increase profitability in your network.
ILJIN ELECTRIC
Power Distribution Equipment

08 LOAD BREAK SWITCH

Technical Data
SF6 Gas Insulated Type
Rating Unit 17.5 kV 25.8 kV 36 kV
Type kV IJ-W1S IJ-W2S IJ-W3S
IEC 60265-1
Applied Standard - IEC 60265-1 IEC 60265-1
IEC 62271-103
Operation type - Manual/Motorized Manual/Motorized Manual/Motorized
Bushing Material - Porcelain/Polymer Porcelain/Polymer Porcelain/Polymer
Rated Voltage kV 17.5 25.8 36
Rated Frequency Hz 50/60 50/60 50/60
Rated Continuous Current A 400/630 400/630 400/630
Rated Short-time Current kA 16/1 sec 16/1 sec 16/1 sec
Rated Short-circuit Making Capacity kAp 41.6 41.6 41.6
Power Frequency withstand Voltage kV 50 70 70
Impulse withstand Voltage kV 110 170 170
Electrical endurance class - E3 E3 E3
Mechanical endurance class - M2 M2 M2

Size *1 Main Body mm 1135 x 490 x 870 1275 x 490 x 870 1420 x 540 x 1035
(WxHxD) Controller mm 500 x 660 x 250 500 x 660 x 250 500 x 660 x 250
Manual kg 130 150 130 170
Net Weight *1 Motorized kg 145 165 145 185
Controller kg 55 55 55

*1: It changes according to customers’ requirements.

• IJ-W1S • IJ-W2CS • IJ-W3S


ILJIN ELECTRIC
Power Distribution Equipment

09 LOAD BREAK SWITCH

Technical Data
Epoxy Insulated Type
Rating Unit 27 kV
Type kV IJ-SL2
Applied Standard - IEC 62271-103
Operation type - Manual/Motorized
Rated Voltage kV 27
Rated Frequency Hz 50/60
Rated Continuous Current A 630
Rated Short-time Current kA 16/3 sec
Rated Short-circuit Making Capacity kAp 40/41.6
Power Frequency withstand Voltage kV 60
Impulse withstand Voltage kV 150
Electrical endurance class - E3
Mechanical endurance class - M2

Size *1 Main Body mm 865 x 975 x 550


(WxHxD) Controller mm 500 x 660 x 250
Manual kg 95
Net Weight *1 Motorized kg 105
Controller kg 55

*1: It changes according to customers’ requirements.

• IJ-SL2 • Controller with RTU


ILJIN ELECTRIC
Power Distribution Equipment

10 LOAD BREAK SWITCH

Technical Data
Controller
Fault Detection Metering
• Phase and ground directional fault • Three-phase voltage on ABC and RST side
• Directional SEF • Three-phase current and neutral current
• Loss of phase protection • Measured Ig, only using a zero phase sequence CT
• Broken conductor • Frequency
• Unbalance current & voltage • Symmetrical components
• Inrush restraint and cold load pickup • Demand current and power
• Alternate settings • Power(Active, Reactive, Apparent)
• 4 setting groups • Energies(4-Quadrant metering)
• Auto-sectionalizing • Displacement power factor
• Current and voltage THD
Status Monitoring for Switch and Control • Voltage and current unbalance
• Temperature inside control
• Main contact’s position
• Loaded and unload battery and charging voltage
• Gas pressure and locking lever
• Phase difference between each side
• AC power, battery and charger
• Motor status according to the interval setting built into the switch
• Connected status of the control cable between the switch and the control Status Monitoring for Line
• Self-diagnostics • Synchronism check
• Outer door • Live and dead line for each phase
• Settings on the front panel • Loss of phase for each side
- Sectionalizing enabled • Overload, phase rotation and power flow direction
- Protection blocked • Cumulative outage duration and counts
- Control selected
- Control inhibit Communication and Protocol
- Alternate settings enabled
• SCADA port
- Remote enabled
- 1 built-in EIA 232 ports, 1 EIA 485 port and
• 4 auxiliary inputs
10/100 Base-T Ethernet port
- Supported protocol – DNP 3.0 over serial/Ethernet,
Control Outputs IEC 60870-5-101/104
• Opening and closing to perform the switch - Optional GSM/GPRS/3G network interface
• Battery test - Optional remote control and monitoring through SMS
• Reset fault targets • Engineering access
• 4 auxiliary outputs - 1 Built-in EIA232 or USB port
• Reset alarm, counter and demand - Independent connection from SCADA connection via
Ethernet port
Counters - Connection via Bluetooth interface
- Modbus protocol
• Operations count
• Optional GPS interface and Bluetooth connection
• Cumulative outage count and duration
• Energies
• Fault count Recording
• Functional and system events
• Operating events and self-diagnostics events
• Fault events and fault waveforms
• Demand current and power
• Store up to 2,400 events and 8 waveforms
ILJIN ELECTRIC
Power Distribution Equipment

11 LOAD BREAK SWITCH

Testing
ILJIN has the newest test equipment and the ability to perform type tests and routine tests to comply with IEC standards.

TYPE TEST ROUTINE TEST


• Dimension Check • Dimension Check

• Dielectric Tests • Power frequency withstand voltage test

• Resistance measurement of main circuit • Resistance measurement of main circuit

• Temperature rise test • Tightness tests

• Short-time withstand current and peak withstand current tests • Mechanical operation tests at ambient air temperature

• Verification of the protection

• Tightness tests

• EMC tests

• Making and breaking tests

• Mechanical operation tests at ambient air temperature

TYPE TEST CERTIFICATION


Gas / Epoxy Insulated
Automatic Circuit Recloser
• Design Concept & Advantage
• Technical Data
• Testing
ILJIN ELECTRIC
Power Distribution Equipment

13 AUTOMATIC CIRCUITS RECLOSER

Design Concept & Advantages

• High Reliability of property for Recloser • Easy installation and maintenance free

• Compact and light weight design • High quality EPOXY resin(EPOXY Insulation type)
• High quality SF6 Gas(SF6 Gas Insulation type)
• Modular design using PMA
• All functions necessary for such applications
• Mechanical operating Stability – sensing, control and communications

1 2 3 4

ILJIN’s Automatic Circuit Recloser(ACR) is designed for use on overhead distribution lines as well as distribution substation applica-
tions for voltage classes of 17/27/38 kV respectively.

The product is supplied complete with the ACR Control Cubicle. The ACR Control Cubicle is a microprocessor based controller that
provides the protection, data logging and communications function in a single device.

ILJIN’s ACR has been designed for use as a stand alone device or can be easily integrated into distribution automation and remote
control schemes using the inbuilt communications capability.

The product has been extensively type tested by independent and ILJIN Electric laboratories to ensure long life reliability.

The in-built user configurable distribution automation functionality can be used with or without a communications system and will
reduce outage time and increase profitability in your network.
ILJIN ELECTRIC
Power Distribution Equipment

14 AUTOMATIC CIRCUITS RECLOSER

Technical Data
SF6 Gas Insulated Type
Rating Unit 17.5 kV 27 kV 38 kV
Type kV IJ-GR1 IJ-GR2 IJ-GR3
Applied Standard - IEEE Std. C37.60 IEEE Std. C37.60 IEEE Std. C37.60
Operation type - Manual/Motorized Manual/Motorized Manual/Motorized
Bushing Material - Porcelain/Polymer Porcelain/Polymer Porcelain/Polymer
Rated Voltage kV 17.5 27 38
Rated Frequency Hz 50/60 50/60 50/60
Rated Continuous Current A 630 630 630
Rated Short-time Current kA 16/1 sec 12.5/1 sec 16/3 sec
Rated Short-circuit Making Capacity kAp 40 31.25 40
Power Frequency withstand Voltage kV 50 60 70
Impulse withstand Voltage kV 110 150 170
Mechanical / Full Load Operations times 30,000 30,000 30,000

Size *1 Main Body mm 500 x 780 x 880 500 x 910 x 915 600 x 1120 x 1025
(WxHxD) Controller mm 500 x 660 x 250 500 x 660 x 250 500 x 660 x 250
Manual kg 185 215 265
Net Weight *1
Controller kg 55 55 55

*1: It changes according to customers’ requirements.

• IJ-GR1 • IJ-GR2 • IJ-GR3


ILJIN ELECTRIC
Power Distribution Equipment

15 AUTOMATIC CIRCUITS RECLOSER

Technical Data
Epoxy Insulated Type
Rating Unit 17.5 kV 27 kV 38 kV
Type kV IJ-SR1 IJ-SR2 IJ-SR3
Applied Standard - IEC 62271-111 IEC 62271-111 IEC 62271-111
Operation type - Manual/Motorized Manual/Motorized Manual/Motorized
Rated Voltage kV 17.5 27 38
Rated Frequency Hz 50/60 50/60 50/60
Rated Continuous Current A 630/800 630 630/800
Rated Short-time Current kA 16/3 sec 16/3 sec 16/3 sec
Rated Short-circuit Making Capacity kAp 40/41.6 40/41.6 40/41.6
Power Frequency withstand Voltage kV 50 60 70
Impulse withstand Voltage kV 110 150 170
Mechanical / Full Load Operations times 30,000 30,000 30,000

Size *1 Main Body mm 850 x 950 x 500 950 x 1085 x 540 1145 x 1250 x 610
(WxHxD) Controller mm 500 x 660 x 250 500 x 660 x 250 500 x 660 x 250
Main Body kg 110 140 180
Net Weight *1
Controller kg 55 55 55

*1: It changes according to customers’ requirements.

• IJ-SR1 • IJ-SR2 • IJ-SR3


ILJIN ELECTRIC
Power Distribution Equipment

16 AUTOMATIC CIRCUITS RECLOSER

Technical Data
Epoxy Insulated Type
Rating Unit 38 kV
Type kV IJ-EFI
Applied Standard - IEC 62271-111
Operation type - Manual/Motorized
Rated Voltage kV 25.8
Rated Frequency Hz 60
Rated Continuous Current A 400
Rated Short-time Current kA 12.5/1 sec
Rated Short-circuit Making Capacity kAp 32.5
Power Frequency withstand Voltage kV 60
Impulse withstand Voltage kV 150
Mechanical / Full Load Operations times 30,000

Size *1 Main Body mm 930 x 1015 x 530


(WxHxD) Controller mm 470 x 660 x 270
Main Body kg 150
Net Weight *1
Controller kg 55
*1: It changes according to customers’ requirements.

• IJ-EFI • Controller with RTU


ILJIN ELECTRIC
Power Distribution Equipment

17 AUTOMATIC CIRCUITS RECLOSER

Technical Data
Controller
Fault Detection and Protection Metering
• Directional phase and ground O/C • Three-phase voltage on ABC and RST side
• Directional SEF • Three-phase current and neutral current
• High current trip and lockout • Measured Ig, only using a zero phase sequence CT
• Directional negative sequence O/C • Frequency for reference phase
• Under and over voltage protection • Symmetrical components
• Under and over frequency protection • Demand current and power
• Loss of phase protection • Power(Active, Reactive, Apparent)
• Broken conductor • Energies(4-Quadrant metering)
• Inrush restraint and cold load pickup • Displacement power factor
• Hot line tag • Current and voltage THD
• Sequence coordination • Voltage and current unbalance
• Auto-reclosing • Temperature inside control
• Built-in 44 time-current curves • Loaded and unload battery and charging voltage
• Alternate settings • Phase difference between each side
• 4 setting groups
• Automatic Loop Restoration Status Monitoring for Line
• Synchronism check
Status Monitoring for Switch and Control • Live and dead line for each phase
• Breaker’s contact position • Loss of phase for 1 or 2 phase
• Gas Pressure • Livebus and deadbus for 3 phase
• Manual Trip Handle • Overload current, phase rotation and power flow direction
• Loaded and Unloaded Battery, and Charger • Voltage sag and swell
• AC Power • Cumulative outage duration and counts
• Self-Diagnostics
• Selected Control Source Communication and Protocol
• Outer Door
• SCADA port
• Control Inhibit
- 2 built-in EIA 232 ports, 1 EIA 485 port and
• Charge Completion of Capacitor Bank
10/100 Base-T Ethernet port
• Recloser Wear Monitor
- Supported protocol – DNP 3.0 over serial/Ethernet,
• VT Failure Supervision
IEC 60870-5-101/104
• 4 Spare Inputs
• Maintenance port
- 1 EIA 232 port
Control Outputs - Independent connection from SCADA connection via
• Open and close operation Ethernet port
• Battery test and reset fault targets - Connection via Bluetooth interface
• Reset alarm / demand / energy / operation - Modbus protocol
• Count / trip count / fault count / outage count • Optional GPS interface and Bluetooth connection
• 4 spare outputs
Recording
Counters • Functional and system events
• Reclosing sequence count • Operating events and self-diagnostics events
• Cumulative outage count and duration • Fault events and fault waveforms
• Cumulative trip duration by control • Demand current and power
• Energies and operations count • Store up to 1,024 events and 8 waveforms
ILJIN ELECTRIC
Power Distribution Equipment

18 AUTOMATIC CIRCUITS RECLOSER

Testing
ILJIN has the newest test equipment and the ability to perform type tests and routine tests to comply with IEC standards.

TYPE TEST ROUTINE TEST


• Dimension Check • Dimension Check

• Dielectric Tests • Dielectric test

• Radio Influence voltage Tests • Tests on auxiliary and control circuits

• Measurement of the resistance of circuits • Measurement of the resistance

• Temperature rise Test • Tightness test

• Short time withstand current and peak withstand current tests • Reclosing and over-current trip test

• Verification of the protection • Partial discharge test

• Tightness Tests • Mechanical operations tests

• EMC Tests

• Switching Tests

• Partial discharge Test

• Time-current Test

• Mechanical Duty Test

TYPE TEST CERTIFICATION


Gas Insulated RMU
PAD Switch
• Design Concept & Advantage
• Technical Data
• Testing
ILJIN ELECTRIC
Power Distribution Equipment

20 Gas Insulated RMU PAD Switch

Design Concept & Advantages

Durability and usefulness


• Metal enclosed tank is hermetically sealed, this has no influence with environmental effect between inner and outer tank effects
such as dirt, small insects and moisture and so on.
• Load break switch operating is possible in the front of Ring Main Units.
• All switching operations can be made safely to personnel because of interlocking system that operates manually according to the
switch position by the operator.
• CB will be tripped when Fault current occurs automatically.

Technology
• Metal enclosed unit for indoor installation and type tested.
• Insulated by SF6 Gas
• No Influence with climate.
• ON-OFF-EARTH, three position load break switch.

Safety
• Approachable and operable safely in the presence of power in the cables.
• Clear indication of operation status via mimic diagram on front panel.
• Automatic interlocking system between CB & DS.
• Voltage detector to check the presence of voltage in the cable.

Saving cost
• Only a little maintenance is required after installation.
• Compact design that requires minimum space to install and operate locally is main advantage especially where the space is limited.
• Materials can be recycled after the end of its service life.
ILJIN ELECTRIC
Power Distribution Equipment

21 Gas Insulated RMU PAD Switch

• Compact Switchgear Solution for Secondary Distribution • Mechanical operating Stability

• Compact and light weight design • Easy installation and maintenance free

• All functions necessary for such applications


• Modular design using Spring Charging Mechanism
– sensing, control and communications

1 2

LBS CB

• 3 position operation(On-Off-Earth) • Interlocking between CB and DS


• Manually operation • Motorized operation
• Rated current : 630A • Rated current : 200A
• Vacuum interrupter

ILJIN’s Ring Main Unit(RMU) is designed for use on Underground distribution lines as well as distribution substation applications for
voltage classes of 17/27 kV respectively.

The product is supplied complete with the RMU Control Cubicle. The RMU Control Cubicle is a microprocessor based controller that
provides the protection, data logging and communications function in a single device.

ILJIN’s RMU has been designed for use as a stand alone device or can be easily integrated into distribution automation and remote
control schemes using the inbuilt communications capability.

The product has been extensively type tested by independent and ILJIN Electric laboratories to ensure long life reliability.

The in-built user configurable distribution automation functionality can be used with or without a communications system and will
reduce outage time and increase profitability in your network.
ILJIN ELECTRIC
Power Distribution Equipment

22 Gas Insulated RMU PAD Switch

Technical Data
SF6 Gas Insulated Type
Rating Unit 12 kV 25.8 kV
Type kV IJ-RUC1 IJ-RUC2 IJ-CPS
Applied Standard - IEC 62271-1, 100, 102, 103, 105, 200
Operation type - Manual/Motorized
Rated Voltage kV 12 24
Rated Frequency Hz 50/60
200/630(CB)
Rated Continuous Current A
630(LBS)
Rated Short-time Current kA 20/3 sec 16/1 sec 12.5/1 sec
Rated Short-circuit Making Capacity kAp 52 40 31.5
Power Frequency withstand Voltage kV 60
Impulse withstand Voltage kV 125
Main Switch 5,000
Mechanical Operation times Earth Switch 1,000
Circuit Breaker 10,000
Cable Connection Method - Dead Break Method
CB Type Fuse Type

Dimension *1 3 Way 1080x717x1157 1080x717x1307


mm
(WxHxD) 4 Way 1430x717x1157 1430x717x1307
5 Way 1780x717x1157 1780x717x1307
3 Way 450 460
Net Weight *1 kg 4 Way 600 610
5 Way 750 760
*1: It changes according to customers’ requirements.
ILJIN ELECTRIC
Power Distribution Equipment

23 Gas Insulated RMU PAD Switch

Standard Diagram

• 3 Way(2LBS 1CB) • 4 Way(3LBS 1CB) • 5 Way(3LBS 2CB)

• 3way(2LBS 1FUSE) • 4way(3LBS 1FUSE) • 5way(3LBS 2FUSE)

• IJ-RUC2 • IJ-CPS
ILJIN ELECTRIC
Power Distribution Equipment

24 Gas Insulated RMU PAD Switch

Testing
ILJIN has the newest test equipment and the ability to perform type tests and routine tests to comply with IEC standards.

TYPE TEST ROUTINE TEST


• Dimension Check • Dimension Check

• Dielectric Tests • Dielectric test

• Radio Influence voltage Tests • Tests on auxiliary and control circuits

• Measurement of the resistance of circuits • Measurement of the resistance

• Temperature rise Test • Tightness test

• Short time withstand current and peak withstand current tests • Reclosing and overcurrent trip test

• Verification of the protection • Partial discharge test

• Tightness Tests • Mechanical operations tests

• EMC Tests

• Switching Tests

• Partial discharge Test

• Time-current Test

• Mechanical Duty Test

TYPE TEST CERTIFICATION


ILJIN ELECTRIC
Power Distribution Equipment

25 QUALITY ASSURANCE

Quality Assurance
The purpose of ILJIN’s quality policy is to ensure that all of our products meet customer specifications and international standards.

ILJIN has developed and improved our quality assurance system in accordance with ISO 9001 standards.

In addition to our rigorous QA processes, ILJIN’s factory has instituted an ISO 14001 certified environmental management System.

ISO 9001 ISO 14001

ISO 18001
ILJIN Electric Global Network

Seoul Head Office


12F ILJIN Building 45, Mapo-daero,
Mapo-gu, Seoul, 121-716, Korea
Tel) +82-2-707-9144

Manufacturing Plant Italy


Hwaseong 1st Plant
905-17, Mannyeon-ro, Hwaseong-si, Head Office Korea
Gyeonggi-do, 445-380, Korea
Tel) +82-31-220-0500
Hwaseong 2nd Plant
905-64, Mannyeon-ro, Hwaseong-si, India Philippines
Gyeonggi-do, 445-380, Korea
Tel) +82-31-220-0900
Saudi Arabia
Hongseong Plant
467, Sandan-ro, Galsan-myeon, Singapore
Hongseong-gun, Chungnam-do,
350-852, Korea
Tel) +82-41-413-3000
Ansan Plant
14 Block, 21, Neungan-ro, Danwon-gu,
Ansan-si, Gyeonggi-do, 425-100, Korea
Tel) +82-31-8085-7711

• Head Office • Hwaseong 1st Plant • Hwaseong 2nd Plant


Overseas Branch Offices
Singapore Branch Office
8 Boon Lay Way, #09-05 Tradehub 21,
Singapore 609964
Tel) +65-6659-0014
Philippines Branch Office
ILJIN Electric USA Unit 1204, Taipan Place Bldg. F. Ortigas Jr. Rd.,
Ortigas Center, Brgy., San Antonio, Pasig,
Metro Manila, Philippines
Tel) +63-26-312-779
Italy Branch Office
Via G Carducci 15 - 20123 Milano
Tel) +39-095-727-8145

Saudi Arabia Branch Office (Riyadh)


Room #304, Akaria Building No.2, Olaya Street,
Riyadh Saudi Arabia
Tel) +966 11 419 1443
Fax) +966 11 419 183

India Branch Office (Hyderabad)


6-3-628/8A, Anand Nagar Kharatabad,
Hyderabad - 500004, India
Tel) +91-40-4025-8600

Overseas Subsidiary
ILJIN Electric USA, Inc.
11999 Katy Freeway Suite 605,
Houston, Texas 77079, USA
Tel) +1-832-300-3339

• Hongseong Plant • Ansan Plant • ILJIN Industry complex


ILJIN Electric Power Distribution Equipment
ILJIN Electric Printed in korea 2018.03

ILJIN ELECTRIC CO., LTD.


Head office 04167, 12F ILJIN Building 45, Mapo-daero, Mapo-gu, Seoul, Korea I Tel : +82-2-707-9259 Fax : +82-2-707-9685
Factory 18365, 905-17, Mannyeon-ro, Hwaseong-si, Gyeonggi-do, Korea I Tel : +82-31-220-0900 Fax : +82-31-220-0576
Website www.iljinelectric.co.kr
ILJIN Family ILJIN Electric / ILJIN Diamond / ILJIN Materials / ILJIN Display / ILJIN Steel / ILJIN Unisco / Alpinion Medical Systems

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